Thermal management assembly
By designing the runner component, housing and first fluid management component of the thermal management component, combined with the design of sealed connection and closed cavity, the problem of safety hazards of refrigerant leakage in the field of vehicle thermal management is solved, and the safety of refrigerant usage is improved.
Patent Information
- Application Number
- PCT/CN2024/135642
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-11-30
- Filing Date
- 2024-11-29
- Publication Date
- 2025-06-05
AI Technical Summary
The existing environmentally friendly refrigerants are difficult to meet safety testing standards due to combustibility and leakage safety risks in the field of vehicle thermal management.
A thermal management assembly is designed, including a runner component, a housing and a first fluid management component, and the use safety of refrigerant is improved through the design of sealed connection and closed chambers.
Through the design of the closed chamber, the leakage of refrigerant is effectively prevented, and the safety of the use of combustible refrigerant in the field of vehicle thermal management is improved, and the risk of leakage is reduced.
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Figure CN2024135642_05062025_PF_FP_ABST
Abstract
Description
Thermal management components
[0001] This application claims priority to the Chinese patent application filed with the China Patent Office on November 30, 2023, with application number 202311620163.5 and invention name “Thermal Management Component”, the entire contents of which are incorporated by reference into this application. Technical Field
[0002] The present application relates to the field of vehicle thermal management, and in particular to a thermal management component. Background Art
[0003] Existing environmentally friendly refrigerants, such as R290, R32, R1234yf, R152a, and NH3, have good development prospects in refrigeration and air-conditioning applications due to their excellent cooling and heating properties. However, these refrigerants are flammable and pose safety risks due to leakage. They are not easy to meet the safety testing standards in the vehicle field. Therefore, how to ensure the safety of the above refrigerants in the field of vehicle thermal management needs to be solved urgently. Summary of the Invention
[0004] The purpose of this application is to provide a thermal management component that improves the safety of using flammable refrigerants in the field of vehicle thermal management.
[0005] To achieve the above objectives, one embodiment of the present application adopts the following technical solution:
[0006] A thermal management assembly includes a flow channel component, a housing, and a first fluid management component, wherein the flow channel component is fixedly connected to the housing, the connection between the flow channel component and the housing being sealed, the flow channel component having a flow channel, and the thermal management assembly having a communication channel, a wall forming the communication channel being located in the first fluid management component, and at least a portion of the communication channel being in communication with the flow channel of the flow channel component;
[0007] The thermal management component has a closed cavity, the walls forming the closed cavity are located on the flow channel component and the shell, at least part of the first fluid management component is located in the closed cavity, the closed cavity is isolated from the flow channel of the flow channel component, and the closed cavity is isolated from the connecting channel.
[0008] A thermal management component of one embodiment of the present application includes a shell, a flow channel component having a flow channel, and a first fluid management component. The connection between the shell and the flow channel component is sealed. The thermal management component has a closed cavity. The walls forming the closed cavity are located on the flow channel component and the shell. At least part of the first fluid management component is located in the closed cavity. The flow channel component and the shell protect the first fluid management component, and the closed cavity protects against leakage of refrigerant, thereby improving the safety of using flammable refrigerants in the field of vehicle thermal management. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] FIG1 is a schematic diagram of the main structure of an embodiment of a thermal management component;
[0010] FIG2 is a schematic structural diagram of a housing of a thermal management assembly according to an embodiment of the present invention;
[0011] FIG3 is a schematic structural diagram of a housing component according to another embodiment of the present invention;
[0012] FIG4 is a schematic diagram of a partial structural breakdown of a thermal management component in one embodiment of the present invention;
[0013] FIG5 is a schematic diagram of a partial structural breakdown of a thermal management component in one embodiment of the present invention;
[0014] FIG6 is a schematic diagram of the sealing structure of an adapter and an external pipe according to one embodiment of the present invention;
[0015] FIG7 is a schematic structural diagram of an adapter in one embodiment of the present invention;
[0016] FIG8 is a schematic structural diagram of a compressor and a refrigerant filling window in another embodiment of the present invention;
[0017] FIG9 is a schematic structural diagram of an external main pipe in one embodiment of the present invention;
[0018] FIG10 is a schematic diagram of an interface of a heat exchanger according to an embodiment of the present invention;
[0019] FIG11 is a schematic diagram of one embodiment of the present invention;
[0020] FIG12 is a schematic diagram of another embodiment of the present invention;
[0021] FIG13 is a schematic diagram of another embodiment of the present invention;
[0022] FIG14 is a schematic diagram of another embodiment of the present invention;
[0023] FIG15 is a schematic diagram of another embodiment of the present invention;
[0024] Figure numerals: 1, flow channel component; 111, first flow channel component; 112, second flow channel component; 2, shell; 221, first shell; 222, second shell; 21, first sub-shell; 22, second sub-shell; 210, first sub-chamber; 220, second sub-chamber; 3, first fluid management component; 30, channel; 301, first interface portion; 302, second interface portion; 303, third interface portion; 304, fourth interface portion; 305, fifth interface portion; 306, sixth interface portion; 307, seventh interface portion; 308, eighth interface portion; 9, second fluid management component; 91, water pump; 92, water valve; 32, heat exchanger; 33, liquid reservoir; 34, compressor; 35, valve; 341, refrigerant charging valve; 10, closed chamber; 101, first closed chamber Closed cavity; 102, second closed cavity; 4, first sensor; 14, side wall; 13, first side wall; 12, second side wall; 11, third side wall; 20, recess; 5, external pipe; 51, hole; 52, external main pipe; 60, wiring harness window; 61, first wiring harness; 611, main wiring harness; 612, wire; 613, main plug connector; 614, secondary plug connector; 62, adapter; 620, main body; 621, first plug connector; 622, second plug connector; 70, refrigerant filling window; 71, first cover; 341, refrigerant filling valve; 81, first seal; 82, second seal; 83, third seal; 84, fourth seal; 211, first connecting flange; 221, second connecting flange; 400, coolant flow channel. DETAILED DESCRIPTION
[0025] The features and exemplary embodiments of various aspects of the present invention will be described below. To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described below with reference to the accompanying drawings and specific embodiments. Herein, relational terms such as "first" and "second" are merely used to distinguish one component from another having the same name, and do not necessarily require or imply any actual relationship or order between these components.
[0026] 1-3 and 11-15 , one embodiment of the present application provides a thermal management component for use in an automotive thermal management system. The refrigerants circulating in the thermal management system include R290, R32, R1234yf, R152a, and NH3. Specifically, R290 is used in this embodiment. In the thermal management system applied in this embodiment, the refrigerant exchanges heat with the coolant, mainly through the coolant and other sub-components of the vehicle, thereby protecting the sub-components through which the refrigerant circulates, and reducing the risk of refrigerant leakage to the outside. The details are as follows.
[0027] 11-15 , an embodiment of the present application discloses a thermal management component, comprising a shell 2, a flow channel component 1 and a plurality of first fluid management components 3, at least part of the connecting channel in each first fluid management component 3 is used to circulate refrigerant, the connecting channel represents the channel through which the refrigerant or coolant flows in the first fluid management component 3, the connecting channel includes the channel for circulating fluid in the first fluid management component 3 and the channel for circulating fluid formed by the first fluid management component 3 together with other components, including the refrigerant valve port, the refrigerant valve cavity, the heat exchange channel of the heat exchanger, the interface of the heat exchanger, the interface of the liquid reservoir, etc. Specifically, the first fluid management component 3 includes components for circulating refrigerant, such as an expansion valve, a refrigerant valve, a gas-liquid separator, a liquid reservoir, etc. The first fluid management component 3 also includes components for circulating refrigerant in some areas, such as a water-cooled condenser having both a refrigerant channel and a coolant channel. The first fluid management component 3 is fixedly connected or limit-connected to the shell 2 or the flow channel component 1, and the "fixed connection" is described as follows: ” includes welding, riveting, screw connection, etc., and “limited connection” includes snap connection, threaded connection, etc. The above-mentioned first fluid management component 3 is fixedly connected or limitedly connected with the shell 2 or the flow channel component 1, including the shell 2 and the flow channel component 1 as the carrier of the first fluid management component 3, that is, the first fluid management component 3 is directly or indirectly fixedly connected or limitedly connected with the shell 2 and the flow channel component 1, the flow channel component 1 is fixedly connected to the shell 2, and the connection between the flow channel component 1 and the shell 2 is sealed, wherein the sealing arrangement includes a sealing member provided at the connection between the flow channel component 1 and the shell 2, and also includes a part of the flow channel component 1 and the shell 2 as an integral structure or welding to achieve sealing. Specifically, in this embodiment, the flow channel component 1 and the shell 2 are connected by screws, and a sealing member is provided between the flow channel component 1 and the shell 2. The flow channel component 1 has a flow channel, at least two connected flow channels, and the thermal management component has a connecting channel. The wall forming the connecting channel is located in the first fluid management component 3, and at least part of the connecting channel is connected to the flow channel of the flow channel component 1.
[0028] The thermal management component has a closed cavity 10, and the walls forming the closed cavity 10 are located between the flow channel component 1 and the shell 2. In some embodiments, the flow channel component 1 is at least partially made of plastic, and coolant flows in the flow channel of the flow channel portion of the flow channel component 1, that is, the flow channel component 1 is a water-side flow channel plate, and the walls forming the closed cavity 10 are located between the water-side flow channel plate and the shell 2. "The communicating channel is connected to the flow channel of the flow channel component 1" in such embodiments includes: the communicating channel of the coolant of the heat exchanger for heat exchange between refrigerant and coolant in the first fluid management component 3 is connected to the flow channel of the flow channel portion; in other embodiments, the flow channel component 1 is at least partially made of metal, and refrigerant flows in the flow channel of the flow channel portion of the shell 2, that is, the flow channel component 1 is an agent-side flow channel plate, and the walls forming the closed cavity 10 are located between the agent-side flow channel plate and the shell 2. "The communicating channel is connected to the flow channel of the flow channel component 1" in such embodiments includes: all communicating channels of the first fluid management component 3 for circulating refrigerant are connected to the flow channel of the flow channel portion. In the above two types of embodiments, the material of the shell 2 is not limited and can be plastic, metal or other materials. In addition, it is not limited to the flow channel component 1 having a flow channel. The shell 2 can also have a flow channel to circulate coolant or refrigerant. The flow channel component 1 has at least two connecting flow channels. In some embodiments, coolant circulates in the flow channel portion, and multiple flow channels in the flow channel portion are connected through connecting channels of water-side components such as the water pump 91 and the water valve 92. In other embodiments, refrigerant circulates in the flow channel portion, and multiple flow channels in the flow channel portion are connected through connecting channels of agent-side components such as the refrigerant valve 35 and the heat exchanger 32. At least some of the first fluid management components 3 among the multiple first fluid management components 3 are located in the closed cavity 10. In some embodiments, all components that circulate or circulate refrigerant in some areas are selected to be arranged in the closed cavity 10. In other embodiments, some components that are prone to leakage can be arranged in the closed cavity 10, and components that are not prone to leakage can be arranged outside the closed cavity 10, or some parts of a single first fluid management component 3 that are prone to refrigerant leakage can be sealed in the closed cavity 10. Of course, if there is enough space in the closed cavity 10, some components that only circulate coolant can also be selectively arranged in the closed cavity 10. The closed cavity 10 of this application and the flow channel of the flow channel part Isolation, the closed cavity 10 is isolated from the communicating channel of the first fluid management component 3, which only means that the closed cavity 10 is not functionally used to circulate refrigerant or coolant. When no leakage occurs, the closed cavity 10 is isolated from the flow channel and the communicating channel of the first fluid management component 3. After leakage occurs, the closed cavity 10 is connected to the flow channel or the communicating channel of the first fluid management component 3, but this situation is undesirable. Therefore, the situation where the closed cavity 10 is connected to the flow channel or the communicating channel of the first fluid management component 3 after leakage is also within the scope of the above description of "the closed cavity 10 is isolated from the flow channel of the flow channel part, and the closed cavity 10 is isolated from the communicating channel of the first fluid management component 3".
[0029] In this embodiment, a closed cavity 10 is constructed in the thermal management component, and the first fluid management component 3 for circulating the refrigerant is arranged in the closed cavity 10. The corresponding leakage point is also placed in the closed cavity 10. If a refrigerant leak occurs, the closed cavity 10 protects the refrigerant from leaking out (that is, the refrigerant leaks into the external space of the thermal management component). The shell also protects the first fluid management component, thereby improving the safety of the use of flammable refrigerants in the field of vehicle thermal management. In addition, part of the wall of the flow channel component 1 is used to construct part of the wall of the closed cavity 10, which is more compact than adding an entire shell outside the thermal management component for protection.
[0030] Specifically, referring to FIG. 11 to FIG. 15 , the following embodiments are mainly included.
[0031] Referring to Figure 11, in this embodiment, the flow channel component 1 includes a first flow channel component 111, and the first flow channel component 111 has a refrigerant flow channel, wherein the first flow channel component includes a flow channel plate on the agent side and a valve seat. The first flow channel component 111 is sealed at the connection with the shell 2, and the first flow channel component 111 has a first side wall surface 13. The wall forming the closed cavity 10 includes the first side wall surface 13, and the first side wall surface 13 has a first interface portion 301. The first fluid management component 3 is fixedly connected or limit-connected to the first interface portion 301, specifically including: the first fluid management component is located on one side of the flow channel plate on the agent side, and the first fluid management component is protected by the flow channel plate on the agent side and the shell.
[0032] Further, with reference to Figures 3 and 12, in this embodiment, the flow channel component 1 includes a second flow channel component 112, the second flow channel component 112 has a coolant flow channel, wherein the second flow channel component includes a water side flow channel plate, the first flow channel component 111 is fixedly connected to the second flow channel component 112, the shell 2 includes a first shell 221 and a second shell 222, the first shell 221 is fixedly connected to the first flow channel component 111, the connection between the first shell 221 and the first flow channel component 111 is sealed, the second shell 222 is fixedly connected to the first flow channel component 111 or the second flow channel component 112, the second shell 222 is fixedly connected to the first flow channel component 111 or the second flow channel component 112 Sealing arrangement, the second flow channel component 112 has a second side wall surface 12, the closed cavity 10 includes a first closed cavity 101 and a second closed cavity 102, the wall forming the first closed cavity 101 includes a first side wall surface 13, and the wall forming the second closed cavity 102 includes a second side wall surface 12, part of the first fluid management component 3 is located in the first closed cavity 101, and part of the first fluid management component 3 is located in the second closed cavity 102, the second side wall surface 12 has a second interface part 302, the first fluid management component 3 is fixedly connected or limit-connected to the second interface part 302, the flow channel component 1 has a channel 30, and the channel 30 connects the interface of the first interface part 301 and the interface of the second interface part 302.
[0033] Referring to Figure 13, in this embodiment, the flow channel component 1 includes a second flow channel component 112, the second flow channel component 112 has a coolant flow channel, the second flow channel component 112 is sealed at the connection with the shell 2, the second flow channel component 112 has a third side wall surface 11, the wall forming the closed cavity 10 includes the third side wall surface 11, the third side wall surface 11 has a third interface portion 303, and the first fluid management component 3 is fixedly connected or limit-connected to the third interface portion 303.
[0034] Further, referring to Figure 14, in this embodiment, the shell 2 includes a first shell 221 and a second shell 222, the second flow channel component 112 is fixedly connected to the first shell 221 and the second shell 222, and the connection between the first shell 221, the second shell 222 and the second flow channel component 112 is sealed, including that the second flow channel component is respectively fixed to the first shell and the second shell, and the two connections are respectively sealed, and also including that the first shell and the second shell are fixedly connected and sealed at the connection, and the second flow channel component is fixedly connected to the first shell or the second shell. The second flow channel component 112 has a second side wall surface 12, the closed cavity 10 includes a first closed cavity 101 and a second closed cavity 102, the wall forming the first closed cavity 101 includes a third side wall surface 11, and the wall forming the second closed cavity 102 includes a second side wall surface 12, part of the first fluid management component 3 is located in the first closed cavity 101, and part of the first fluid management component 3 is located in the second closed cavity 102, the second side wall surface 12 has a second interface part 302, the first fluid management component 3 is fixedly connected or limit-connected to the second interface part 302, and the flow channel component 1 has a channel 30, which connects the interface of the third interface part 303 and the interface of the second interface part 302.
[0035] Further, referring to Figures 1, 13 and 14, the flow channel component 1 also includes a first flow channel component 111, the first flow channel component 111 has a refrigerant flow channel, the first flow channel component 111 is fixedly connected to the second flow channel component 112, the first flow channel component 111 is located in the closed cavity 10, and the communicating channel is connected to the refrigerant flow channel of the first flow channel component 111.
[0036] On the basis of the above embodiments, in order to realize feedback after refrigerant leakage, the thermal management component includes a first sensor 4, which is fixedly connected or limit-connected to the shell 2 or the flow channel component 1, and the detection space of the first sensor 4 is connected to the closed cavity 10 or the detection component of the first sensor 4 is at least partially located in the closed cavity 10. Referring to Figure 1, in this embodiment, the first sensor 4 is fixedly connected to the shell, and the probe of the first sensor 4 is located in the closed cavity 10.
[0037] Referring to Figures 1 and 2, in this embodiment, the flow channel component 1 includes a third side wall surface 11, the wall forming the closed cavity 10 includes the third side wall surface 11, the first fluid management component 3 is fixedly connected or limit-connected to the third side wall surface 11 through the first flow channel component 111, the shell 2 is recessed relative to the third side wall surface 11 in the direction away from the flow channel component 1, the closed cavity 10 includes a recessed cavity, that is, the shell 2 has a recess 20 recessed relative to the third side wall surface 11 in the direction away from the flow channel component 1, the closed cavity 10 includes a cavity of the recess 20, and the shell 2 includes a thin-wall structure. Considering the difficulty in forging a metal shell, the shell 2 is preferably plastic.
[0038] In some embodiments, considering that the depth of the recess is too deep and it is difficult to demold the shell 2 during molding, the shell 2 is divided into multiple parts. Referring to Figures 1 and 2, the shell 2 includes a first sub-shell 21 and a second sub-shell 22. The first sub-shell 21 is an integral structure with the flow channel component 1. The flow channel component 1 includes a side wall surface 14. The first sub-shell 21 extends from the side wall surface 14 along the thickness direction of the flow channel component 1. The closed cavity 10 includes a first sub-cavity 210 and a second sub-cavity 220. The wall forming the first sub-cavity 210 includes the first sub-shell 21 and the side wall surface 14. The wall forming the second sub-cavity 220 includes the second sub-shell 22. The first sub-shell 21 is fixedly connected to the second sub-shell 22. The thermal management component includes a fourth seal 84. The fourth seal One side of the seal 84 abuts against the first partial shell 21, and the other side of the fourth seal 84 abuts against the second partial shell 22. Specifically, the first partial shell 21 has a first connecting flange 211, which protrudes relative to the outer peripheral wall of the first partial shell 21. The second partial shell 22 has a second connecting flange 221, which protrudes relative to the outer peripheral wall of the second partial shell 22. The first connecting flange 211 and the second connecting flange 221 are provided with a plurality of groups of threaded holes in pairs, and the first connecting flange 211 and the second connecting flange 221 are screwed together. One side of the fourth seal 84 abuts against the first connecting flange 211, and the other side of the fourth seal 84 abuts against the second connecting flange 221.
[0039] Referring to Figures 4 to 6, for an embodiment in which part of the first fluid management component 3 is arranged in the closed cavity 10, that is, part of the first fluid management component 3 that is prone to leakage is arranged in the closed cavity 10, and the compressor 34 is placed in the external area of the closed cavity 10, in order to ensure the sealing of the closed cavity 10, the thermal management component includes an external tube 5 and a first seal 81, the shell 2 has a hole portion 51, one end of the external tube 5 is fixedly connected or limit-connected to the first fluid management component 3, and the other end of the external tube 5 is connected to the hole portion 51, including a direct connection or an indirect connection, and the first seal 81 respectively abuts the hole portion 51 and the external tube 5. In this embodiment, the other end of the external tube 5 passes through the hole portion 51, and the first seal 81 is located on the outer peripheral wall of the external tube 5, and the first seal 81 abuts between the outer peripheral wall of the external tube 5 and the hole wall of the hole portion 51. Furthermore, the thermal management component includes a compressor 34, which is arranged in the external area of the closed cavity 10. The compressor 34 has an inlet and an outlet, and the interfaces of multiple external pipes 5 are respectively connected to the inlet and the outlet. In this embodiment, the compressor 34 has an inlet pipe, an outlet pipe and an air supply pipe, and three external pipes 5 are provided to be connected to the inlet pipe, the outlet pipe and the air supply pipe respectively. In order to avoid too many leakage points, referring to Figure 9, an external main pipe 52 is provided. The external main pipe 52 is an integration of multiple external pipes 5. A hole portion 51 is provided on the shell 2 for arranging the external main pipe 52, and a seal is provided between the hole portion 51 and the external main pipe. In this way, the three leakage points can be reduced to one, which is conducive to ensuring the sealing of the closed cavity 10.
[0040] Referring to FIG8 , in other embodiments, the thermal management assembly includes a compressor 34, which is located in the enclosed cavity 10 and fixedly connected to the housing 2 or the flow channel component 1. The housing 2 has a refrigerant filling window 70. The thermal management assembly includes a first cover plate 71 and a second seal 82. The first cover plate 71 is fixedly connected to the housing 2, and the second seal 82 abuts the first cover plate 71 and the housing 2, respectively, to seal the refrigerant filling window 70. The compressor 34 includes a refrigerant filling valve 341. Along the axis of the refrigerant filling window 70, the orthographic projection of the first cover plate 71 overlaps with the orthographic projection of the refrigerant filling valve. This indicates that after the refrigerant filling window 70 is opened, the refrigerant filling valve 341 is exposed to the outside, facilitating connection of the refrigerant filling valve with a pipeline. Preferably, the filling port of the refrigerant filling valve 341 faces the refrigerant filling window 70. The refrigerant is the refrigerant. In this embodiment, the second sealing member 82 is arranged circumferentially along the refrigerant filling window 70, the first cover plate 71 is screwed to the shell 2, one side of the second sealing member 82 abuts the first cover plate 71, and the other side abuts the shell 2, thereby achieving the sealing of the refrigerant filling window 70. When it is necessary to fill the compressor 34 with refrigerant, the first cover plate 71 is removed, the refrigerant filling window 70 is opened, and the refrigerant is filled into the compressor 34 through the refrigerant filling valve 341 welded on the compressor 34 pipeline.
[0041] Since the master control of the thermal management component is located on the vehicle, it is necessary to connect the control units of the various components of the thermal management component and the master control through a wiring harness. The wiring harness needs to pass through the housing 2. Referring to Figures 6 and 7, in this embodiment, in order to ensure the sealing of the closed cavity 10, the thermal management component includes a first wiring harness 61 and an adapter 62. The adapter 62 includes a main body 620, a first plug-in portion 621 and a second plug-in portion 622. The main body 620 is fixedly connected to the housing 2 or has an integrated structure. The first plug-in portion 621 and the second plug-in portion 622 are respectively located on both sides of the main body 620. The plug-in cavities of the first plug-in portion 621 and the second plug-in portion 622 are not connected, and the plug-in interface of the first plug-in portion 621 faces The closed cavity 10, the plug interface of the second plug-in part 622 faces away from the closed cavity 10, the first plug-in part 621 and the second plug-in part 622 are electrically connected, the first wiring harness 61 is located in the closed cavity 10, one end of the first wiring harness 61 is connected to the control unit of the first fluid management component 3, and the other end of the first wiring harness 61 is connected to the first plug-in part 621. Specifically, the first wiring harness 61 includes a main wiring harness 611 and multiple wires 612. One end of the main wiring harness 611 has a main plug connector 613, and the other end of the main wiring harness 611 branches out multiple wires 612. Each wire 612 has a secondary plug connector 614 at the other end, and the secondary plug connector 614 is plugged into the plug interface of the control unit of the first fluid management component 3.
[0042] Further, referring to Figures 6 and 7, the adapter 62 is detachably connected to the shell 2, which is convenient for the maintenance and replacement of the adapter 62. The thermal management component includes a third seal 83. The shell 2 has a wiring harness window 60. The adapter 62 is located in the wiring harness window 60. The main body 620 of the adapter 62 is fixedly connected to the shell 2. The third seal 83 abuts the main body 620 and the shell 2 respectively to seal the wiring harness window 60. In this embodiment, the main body 620 of the adapter 62 is screwed to the shell 2. The third seal 83 is arranged circumferentially along the wiring harness window 60. One side of the third seal 83 abuts the shell 2 and the other side abuts the main body 620 of the adapter 62 to achieve sealing of the wiring harness window 60.
[0043] 4 and 5 , the flow channel component 1 includes a first flow channel component 111 and a second flow channel component 112. The first flow channel component 111 has a refrigerant flow channel and a coolant flow channel. The second flow channel component 112 has a coolant flow channel. The first fluid management component 3 includes a heat exchanger 32, a valve 35, and a liquid reservoir 33. The heat exchanger 32, the valve 35, and the liquid reservoir 33 are all located in the closed cavity 10. The heat exchanger 32, the valve 35, and the liquid reservoir 33 are fixedly connected or limit-connected to the first flow channel component 111. The coolant flow channel of the first flow channel component 111 connects the coolant flow channel of the second flow channel component 112 and the coolant channel of the heat exchanger 32. The communicating channel of the valve 35, the communicating channel of the liquid reservoir 33, and the refrigerant channel of the heat exchanger 32 are connected to the refrigerant flow channel of the first flow channel component 111.
[0044] 1 to 5 , in this embodiment, the flow channel component 1 includes a first flow channel component 111 and a second flow channel component 112. The first flow channel component 111 has a refrigerant flow channel and a coolant flow channel. The second flow channel component 112 has a coolant flow channel. The first fluid management component 3 includes a heat exchanger 32, a valve 35, and a liquid reservoir 33. The heat exchanger 32, the valve 35, and the liquid reservoir 33 are all located in the closed cavity 10. The heat exchanger 32, the valve 35, and the liquid reservoir 33 are fixedly connected or limit-connected to the first flow channel component 111. The coolant flow channel of the first flow channel component 111 connects the coolant flow channel of the second flow channel component 112 and the coolant channel of the heat exchanger 32. The communicating channel of the valve 35, the communicating channel of the liquid reservoir 33, and the refrigerant channel of the heat exchanger 32 are connected to the refrigerant flow channel of the first flow channel component 111. Referring to Figure 10, the first flow channel component 111 has a fifth interface portion 305 and a sixth interface portion 306, the interface of the fifth interface portion 305 and the interface of the sixth interface portion 306 are respectively located at both ends of the coolant flow channel 400, the heat exchanger 32 has a seventh interface portion 307, the interface corresponding to the seventh interface portion 307 connects the coolant channel of the heat exchanger 32 and the coolant flow channel 400 of the first flow channel component, a seal is abutted between the fifth interface portion 305 and the seventh interface portion 307, the second flow channel component 112 has an eighth interface portion 308, the interface corresponding to the eighth interface portion 308 connects the coolant flow channel 400, and a seal is abutted between the sixth interface portion 306 and the eighth interface portion 308.
[0045] Referring to Figures 1-5 and 11-15, in this embodiment, the heat pipe assembly also includes multiple second fluid management components 9, which are used to circulate cooling liquid, such as water valves 92, water pumps 91, kettles and other water side components. The second flow channel component 112 has a second side wall surface 12, and the second side wall surface 12 has a fourth interface portion 304. The second fluid management component 9 is fixedly connected or limit-connected to the fourth interface portion 304, and the circulation channel of the second fluid management component 9 is connected to the cooling liquid flow channel of the second flow channel component 112. In this embodiment, the water side components and the agent side components are respectively located on both sides of the flow channel component 1. Of course, in other embodiments, the water side components may also be located on several other sides of the flow channel component 1.
[0046] It should be emphasized that in the above embodiment, referring to Figures 1 to 5, the shell 2 is fixed to the second flow channel component 112 by screw connection, and the second flow channel component 112 adopts injection-molded embedded nuts or non-penetrating threaded holes / blind holes, that is, the threaded holes do not penetrate the second flow channel component 112. In addition, the first cover plate 71 and the main body of the adapter 62 are threadedly connected and fixed to the shell 2, and the threaded holes also do not penetrate the shell 2.
[0047] It should be noted that the above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. For example, with respect to the directional definitions of “front”, “back”, “left”, “right”, “up” and “down”, although this specification has described the present invention with reference to the above embodiments, it should be understood by those skilled in the art that the present invention can still be modified, combined or replaced by equivalents, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included within the scope of the claims of the present invention.
Claims
1. A thermal management component, characterized in that: The thermal management component comprises a flow channel component (1), a shell (2) and a first fluid management component (3), wherein the flow channel component (1) is fixedly connected to the shell (2), a connection between the flow channel component (1) and the shell (2) is sealed, the flow channel component (1) has a flow channel, the thermal management component has a communication channel, a wall forming the communication channel is located on the first fluid management component (3), and at least a portion of the communication channel is connected to the flow channel of the flow channel component (1); The thermal management component has a closed cavity (10), the walls forming the closed cavity (10) are located between the flow channel component (1) and the shell (2), at least part of the first fluid management component (3) is located in the closed cavity (10), the closed cavity (10) is isolated from the flow channel of the flow channel component (1), and the closed cavity (10) is isolated from the connecting channel.
2. The thermal management assembly according to claim 1, characterized in that The flow channel component (1) comprises a first flow channel component (111), the first flow channel component (111) has a refrigerant flow channel, the first flow channel component (111) is sealed at the connection with the shell (2), the first flow channel component (111) has a first side wall surface (13), the wall forming the closed cavity (10) comprises the first side wall surface (13), the first side wall surface (13) has a first interface portion (301), and the first fluid management component (3) is fixedly connected or limit-connected to the first interface portion (301).
3. The thermal management assembly according to claim 2, characterized in that The flow channel component (1) comprises a second flow channel component (112), the second flow channel component (112) has a coolant flow channel, the first flow channel component (111) is fixedly connected to the second flow channel component (112), the shell (2) comprises a first shell (221) and a second shell (222), the first shell (221) is fixedly connected to the first flow channel component (111), the first shell (221) and the first flow channel component (111) are sealed at the connection, the second shell (222) is fixedly connected to the first flow channel component (111) or the second flow channel component (112), the second shell (222) and the first flow channel component (111) or the second flow channel component (112) are sealed at the connection, and the second flow channel component (112) has a second The closed cavity (10) comprises a first closed cavity (101) and a second closed cavity (102); the wall forming the first closed cavity (101) comprises a first side wall (13); the wall forming the second closed cavity (102) comprises a second side wall (12); part of the first fluid management component (3) is located in the first closed cavity (101); part of the first fluid management component (3) is located in the second closed cavity (102); the second side wall (12) has a second interface portion (302); the first fluid management component (3) is fixedly connected or limit-connected to the second interface portion (302); the flow channel component (1) has a channel (30); the channel (30) connects the interface of the first interface portion (301) with the interface of the second interface portion (302).
4. The thermal management assembly according to claim 1, characterized in that The flow channel component (1) includes a second flow channel component (112), the second flow channel component (112) has a coolant flow channel, the second flow channel component (112) is sealed at the connection with the shell (2), the second flow channel component (112) has a third side wall surface (11), the wall forming the closed cavity (10) includes the third side wall surface (11), the third side wall surface (11) has a third interface portion (303), and the first fluid management component (3) is fixedly connected or limit-connected to the third interface portion (303).
5. The thermal management assembly according to claim 4, characterized in that The shell (2) comprises a first shell (221) and a second shell (222); the second flow channel component (112) is fixedly connected to the first shell (221) and the second shell (222); the connection between the first shell (221), the second shell (222) and the second flow channel component (112) is sealed; the second flow channel component (112) has a second side wall surface (12); the closed cavity (10) comprises a first closed cavity (101) and a second closed cavity (102); the wall forming the first closed cavity (101) comprises the third side wall surface (11); The wall of the second closed cavity (102) includes the second side wall surface (12), part of the first fluid management component (3) is located in the first closed cavity (101), and part of the first fluid management component (3) is located in the second closed cavity (102), the second side wall surface (12) has a second interface part (302), the first fluid management component (3) is fixedly connected or limit-connected to the second interface part (302), and the flow channel component (1) has a channel (30), and the channel (30) connects the interface of the third interface part (303) and the interface of the second interface part (302).
6. The thermal management assembly according to claim 4 or 5, characterized in that: The flow channel component (1) comprises a first flow channel component (111), the first flow channel component (111) having a refrigerant flow channel, the first flow channel component (111) being fixedly connected to the second flow channel component (112), the first flow channel component (111) being located in the closed cavity (10), and the connecting passage being connected to the refrigerant flow channel of the first flow channel component (111).
7. The thermal management assembly according to any one of claims 1 to 6, characterized in that: The thermal management component comprises a first sensor (4), the first sensor (4) being fixedly connected or positionally connected to the housing (2) or the flow channel component (1), the detection space of the first sensor (4) being connected to the closed cavity (10) or the detection component of the first sensor (4) being at least partially located in the closed cavity (10).
8. The thermal management assembly according to any one of claims 1 to 7, characterized in that: The shell (2) comprises a first subshell (21) and a second subshell (22); the first subshell (21) and the flow channel component (1) are integrally structured; the flow channel component (1) comprises a side wall surface (14); the first subshell (21) extends from the side wall surface (14) along the thickness direction of the flow channel component (1); the closed cavity (10) comprises a first subchamber (210) and a second subchamber (220); the wall forming the first subchamber (210) comprises the first subchamber (21) and the side wall surface (14); the wall forming the second subchamber (220) comprises the second subshell (22); the first subshell (21) and the second subshell (22) are fixedly connected; the thermal management component comprises a fourth sealing member (84); one side of the fourth sealing member (84) abuts against the first subchamber (21); and the other side of the fourth sealing member (84) abuts against the second subchamber (22).
9. The thermal management assembly according to any one of claims 1 to 8, characterized in that: The thermal management component comprises an external tube (5) and a first sealing member (81); the housing (2) has a hole portion (51); one end of the external tube (5) is fixedly connected or positionally connected to the first fluid management component (3); the other end of the external tube (5) is connected to the hole portion (51); and the first sealing member (81) abuts against the hole portion (51) and the external tube (5), respectively.
10. The thermal management assembly according to claim 9, characterized in that The thermal management component comprises a compressor (34), wherein the compressor (34) has an inlet and an outlet, and interfaces of the plurality of external pipes (5) are respectively connected to the inlet and the outlet.
11. The thermal management assembly according to any one of claims 1 to 8, characterized in that: The thermal management component includes a compressor (34), the compressor (34) is located in the closed cavity (10), the compressor (34) is fixedly connected to the shell (2) or the flow channel component (1), the shell (2) has a refrigerant filling window (70), the thermal management component has a first cover plate (71) and a second sealing member (82), the first cover plate (71) is fixedly connected to the shell (2), the second sealing member (82) respectively abuts the first cover plate (71) and the shell (2) to seal the refrigerant filling window (70), the compressor (34) includes a refrigerant filling valve (341), along the axial direction of the refrigerant filling window (70), the orthographic projection of the first cover plate (71) overlaps with the orthographic projection of the refrigerant filling valve, and the filling interface of the refrigerant filling valve (341) faces the refrigerant filling window (70).
12. The thermal management assembly according to any one of claims 1 to 11, characterized in that: The thermal management component includes a first wiring harness (61) and an adapter (62), wherein the adapter (62) includes a main body (620), a first plug-in portion (621) and a second plug-in portion (622), wherein the main body (620) is fixedly connected to the shell (2) or is an integral structure, wherein the first plug-in portion (621) and the second plug-in portion (622) are respectively located on both sides of the main body (620), wherein the plug-in port of the first plug-in portion (621) faces the closed cavity (10), and the plug-in port of the second plug-in portion (622) faces away from the closed cavity (10), wherein the first plug-in portion (621) and the second plug-in portion (622) are electrically connected, wherein the first wiring harness (61) is located in the closed cavity (10), wherein one end of the first wiring harness (61) is connected to a control unit of the first fluid management component (3), and the other end of the first wiring harness (61) is connected to the first plug-in portion (621).
13. The thermal management assembly according to claim 12, characterized in that The thermal management component includes a third sealing member (83), the shell (2) has a wiring harness window (60), the adapter (62) is located in the wiring harness window (60), the main body (620) of the adapter (62) is fixedly connected to the shell (2), and the third sealing member (83) respectively abuts against the main body (620) and the shell (2) to seal the wiring harness window (60).
14. The thermal management assembly according to any one of claims 1 to 13, characterized in that: The flow channel component (1) comprises a first flow channel component (111) and a second flow channel component (112); the first flow channel component (111) has a refrigerant flow channel and a coolant flow channel; the second flow channel component (112) has a coolant flow channel; the first fluid management component (3) comprises a heat exchanger (32), a valve (35), and a liquid reservoir (33); the heat exchanger (32), the valve (35), and the liquid reservoir (33) are all located in the closed cavity (10); the heat exchanger (3 2) The valve (35) and the liquid reservoir (33) are fixedly connected or limit-connected with the first flow channel component (111); the coolant flow channel of the first flow channel component (111) is connected to the coolant flow channel of the second flow channel component (112) and the coolant channel of the heat exchanger (32); the connecting channel of the valve (35), the connecting channel of the liquid reservoir (33) and the refrigerant channel of the heat exchanger (32) are connected to the refrigerant flow channel of the first flow channel component (111).
15. The thermal management assembly of claim 14, wherein: The heat pipe assembly comprises a second fluid management component (9), the second flow channel component (112) having a second side wall surface (12), the second side wall surface (12) having a fourth interface portion (304), the second fluid management component (9) being fixedly connected or positionally connected to the fourth interface portion (304), and the connecting channel of the second fluid management component (9) being connected to the coolant flow channel of the second flow channel component (112).
Citation Information
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