Mirror-type rotary automatic packaging machine

The mirror-type rotary automatic packaging machine addresses the low productivity and size limitations of conventional rotary packaging machines by using mirror-symmetrical vacuum chamber rotaries to double productivity and enable larger bag production.

WO2025121864A1PCT designated stage expired Publication Date: 2025-06-12JEON BYUNG JIN +2
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Patent Information

Application Number
PCT/KR2024/019674
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-12-06
Filing Date
2024-12-04
Publication Date
2025-06-12

AI Technical Summary

Technical Problem

Conventional rotary packaging machines, both single and dual types, suffer from low productivity and are limited in producing larger-sized bag products due to their large size and identical system configuration.

Method used

A mirror-type rotary automatic packaging machine is designed with a rotary plate and mirror-symmetrical vacuum chamber rotaries on both sides, allowing for simultaneous processing of pouches on opposite sides of the rotation axis, thereby doubling productivity and enabling larger bag production.

Benefits of technology

The mirror-type rotary automatic packaging machine achieves twice the productivity of single-type machines and allows for smaller machine size while producing larger-sized bag products, addressing the limitations of conventional dual-type machines.

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Abstract

Provided is a mirror-type rotary automatic packaging machine configured to symmetrically copy five forward-function sections such that the same function is performed on the opposite side as well. The mirror-type rotary automatic packaging machine comprises: a rotating plate installed to be able to rotate around a rotating shaft; a pair of vacuum chamber rotaries having a pair of pouch loading / inputting units, a pair of pouch opening units, a pair of raw material filling units, a pair of thermal bonding / sealing units, and a pair of cooling / molding / sealing / discharging units arranged in order on the circumference of the rotating plate so as to have a mirror symmetry on both sides with reference to a line of symmetry extending through the rotating shaft, thereby operating successively in response to rotating operations of the rotating shaft; and multiple sets of grippers disposed along the circumference of the rotating plate and installed to hold both sides of a pouch such that same move along symmetric rotation sections configured on both side surfaces of the rotating plate, thereby successively transferring the pouch to respective pouch loading / inputting units, respective pouch opening units, respective raw material filling units, respective thermal bonding / sealing units, and respective cooling / molding / sealing / discharging units of the pair of vacuum chamber rotaries.
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Description

Mirror-type rotary automatic packaging machine

[0001] The present invention relates to a packaging machine, and more specifically, to a mirror-type rotary automatic packaging machine that puts various raw materials into a bag and seals the entrance of the pouch.

[0002] In order to utilize space more efficiently and improve product mass production, a rotary type automatic packaging machine has been known that sequentially performs a series of processes related to product packaging while the turntable intermittently rotates (step motion) along a set circular path, departing from the existing line-type product packaging.

[0003] Rotary type automatic packaging machines adopt a method in which packaging materials such as pouches are loaded onto the packaging machine, and a series of processes such as subsequent packaging material supply, weighing of contents to be packaged, filling of contents in containers, and sealing of container entrances are automatically performed step by step along a circular path.

[0004] That is, the rotary type packaging machine has a structure in which a series of processes are sequentially performed step by step on a rotating plate that intermittently rotates, starting from the process of holding packaging such as a pouch on a gripper, the process of opening the opening of the packaging to fill the contents into the held packaging, the process of filling the contents into the packaging with the opened opening through a filling nozzle, the process of sealing the packaging opening using a sealing bar after filling the contents, and the process of completing the packaging by cooling the packaging opening after the sealing is completed.

[0005] The above rotary type packaging machine is divided into a single type that processes one packaging sheet per step through the intermittent rotation of the rotary plate, and a dual type that processes two packaging sheets simultaneously per step. The single type is suitable for relatively heavy packaging, but since only one packaging sheet is packaged per step, it has the disadvantage of low overall product mass productivity. On the other hand, the dual type has a structure that allows for packaging of multiple packaging sheets per step, making it highly suitable for mass production of a variety of products, and therefore has been widely used in the packaging industry recently.

[0006] Fig. 1 shows a conventional single-type rotary packaging machine, in which individual packaging bags (P) supplied through a packaging bag supply section (a) are vertically supported by a gripper (2b) provided on a turn plate (10) and erected, and then the turn plate (10) is rotated to fill contents into the packaging bag (P) through a contents filling section (b), and then the turn plate (10) is continuously rotated to hot-seal the inlet of the packaging bag, and then the packaging bag is dropped from the gripper and taken out.

[0007] FIG. 2 is a schematic drawing of a conventional dual-type rotary packaging machine. The conventional dual-type rotary packaging machine is based on a rotating plate (10) equipped with various link mechanisms that convert the lifting and lowering motion of a roller with respect to a cam surface into the swinging motion of a gripper suitable for holding packaging paper and opening the entrance of a packaging bag (P), and has a structure in which a plurality of grippers (2) are installed at a predetermined interval along the circumference of the rotating plate (10).

[0008] These conventional single rotary packaging machines have low productivity, and dual-type rotary packaging machines have the problem of being very large in size and only being able to produce bags with specifications smaller than those desired by consumers.

[0009] The purpose of the present invention is to provide a mirror-type rotary automatic packaging machine that symmetrically copies five sections of a pure function and performs the same function on the opposite side.

[0010] A mirror-type rotary automatic packaging machine according to the present invention is characterized by including: a rotary plate rotatably installed about a rotation axis; a pair of vacuum chamber rotaries, each of which is sequentially arranged mirror-symmetrically on both sides of a line of symmetry passing through the rotation axis, around the periphery of the rotary plate, wherein a pair of pouch loading and inputting sections, a pair of pouch opening sections, a pair of raw material filling sections, a pair of heat-bonding sealing sections, and a pair of cooling molding sealing and discharging sections are respectively arranged in order and mirror-symmetrically on both sides of the symmetrical line passing through the rotation axis, and sequentially operated according to the rotational motion of the rotation axis; and a gripper arranged in a plurality of groups along the periphery of the rotary plate and installed to hold both sides of a pouch, and moving along a symmetrical rotation section formed on both sides of the rotary plate to sequentially transfer the pouch to each pouch loading and inputting section, each pouch opening section, each raw material filling section, each heat-bonding sealing section, and each cooling molding sealing and discharging section of the pair of vacuum chamber rotaries.

[0011] The above pair of vacuum chamber rotarys may include a first vacuum chamber rotary comprising a first pouch loading and dispensing portion, a first pouch opening portion, a first raw material filling portion, a first heat-bonding sealing portion, and a first cooling molding sealing and discharging portion, which are sequentially arranged around one side of the rotary plate, and a second vacuum chamber rotary comprising a second pouch loading and dispensing portion, a second pouch opening portion, a second raw material filling portion, a second heat-bonding sealing portion, and a second cooling molding sealing and discharging portion, which are sequentially arranged around the facing side of the rotary plate.

[0012] The above-mentioned rotating plate may have a circular shape, and each pouch loading and dispensing section may include a pouch loading platform. The pouch opening section may include a blade that extends from the rotation axis to each pouch opening section, and each raw material filling section may include a hopper for dispensing raw materials into the pouch.

[0013] The device may further include a control panel that controls each pouch loading and feeding section to control feeding of the pouch, controls each pouch opening section to open the entrance of the pouch, controls each raw material filling section to fill the pouch with raw materials, controls each heat-sealing sealing section to heat-seale the open opening of the pouch, and controls each cooling forming sealing and discharge section to cool and form and discharge.

[0014] The existing dual-type rotary packaging machine has a system that is completely identical to the system of the existing single rotary packaging machine, and only adds one device next to the existing device so that two bags can be packaged at a time, but the mirror-type rotary automatic packaging machine according to the present invention symmetrically copies the five sections of the primary function and performs the same function on the opposite side.

[0015] The advantages of the mirror-type rotary automatic packaging machine according to the present invention include twice the productivity compared to a single-type rotary packaging machine, and the machine size is smaller than that of a dual-type rotary packaging machine, and the production of bag products of larger size is possible.

[0016] Figure 1 is a drawing showing a conventional single-type rotary packaging machine.

[0017] Figure 2 is a schematic drawing of a conventional dual-type rotary packaging machine.

[0018] Figure 3 is a plan view showing a mirror-type rotary automatic packaging machine according to the present invention.

[0019] The advantages and features of the present invention, and the methods for achieving them, will become clearer with reference to the embodiments described in detail below, along with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below and may be implemented in various different forms. These embodiments are provided solely to ensure that the disclosure of the present invention is complete and to fully inform those skilled in the art of the scope of the present invention.

[0020] The terminology used herein is for the purpose of describing embodiments only and is not intended to limit the present invention. In this specification, the singular also includes the plural unless specifically stated otherwise. As used herein, the terms "comprises" and / or "comprising" do not exclude the presence or addition of one or more other components in addition to the mentioned components. Like reference numerals refer to like components throughout the specification, and "and / or" includes each and any combination of one or more of the mentioned components. Although "first", "second", etc. are used to describe various components, these components are not limited by these terms. These terms are only used to distinguish one component from another. Therefore, it should be understood that a first component mentioned below may also be a second component within the technical spirit of the present invention.

[0021] Unless otherwise defined, all terms (including technical and scientific terms) used herein may be used in their common sense to those of ordinary skill in the art to which the present invention pertains. Furthermore, terms defined in commonly used dictionaries are not to be interpreted ideally or excessively unless explicitly and specifically defined otherwise.

[0022] Hereinafter, a mirror-type rotary automatic packaging machine according to an embodiment of the present invention will be described in detail with reference to the attached drawings. Fig. 3 is a plan view showing a mirror-type rotary automatic packaging machine according to the present invention.

[0023] Referring to FIG. 3, a mirror-type rotary automatic packaging machine according to an embodiment of the present invention includes a turntable (100), a pair of vacuum chamber rotaries (200), a gripper (800), and a control panel (900).

[0024] The rotating plate (100) is installed so as to be rotatable around a rotation axis (110). The rotating plate (100) may have a circular shape.

[0025] A pair of vacuum chamber rotary (200) comprises a pair of pouch loading and dispensing parts (300) for loading and dispensing pouches around the rotary plate (100), a pair of pouch opening parts (400) for opening the inlet of the pouch, a pair of raw material filling parts (500) for filling raw material into the pouch, a pair of thermal bonding sealing parts (600) for thermally bonding and cooling molding sealing the inlet of the pouch filled with the raw material, and a pair of cooling molding sealing and discharging parts (700), which are arranged in a mirror-like manner on both sides of a symmetry line (120) passing through the rotational axis (110) and operate sequentially according to the rotational motion of the rotational axis (110).

[0026] A packaged product that has undergone pouch insertion, pouch inlet opening, raw material filling in the pouch, and pouch inlet sealing is discharged through the pair of cooling forming sealing and discharge sections (700).

[0027] Each pouch loading and dispensing unit (300) may include a pouch loading platform (310). The pouch opening unit (400) may include a blade (410) that extends from the rotation shaft (110) to each pouch opening unit. Each raw material filling unit (500) may include a hopper for dispensing raw materials into the pouch.

[0028] The grippers (800) are arranged in multiple groups along the circumference of the rotary plate (100) and are installed to hold both sides of a pouch (not shown) and move along the symmetrical rotation sections (10 and 20) formed on both sides of the rotary plate (100) to sequentially transfer the pouches to each pouch loading and discharging section (300), each pouch opening section (400), each raw material filling section (500), each heat-bonding sealing section (600), and each cooling molding sealing and discharging section (700) of the pair of vacuum chamber rotary (200).

[0029] The above pair of vacuum chamber rotary (200) includes a first vacuum chamber rotary comprising a first pouch loading and inputting section, a first pouch opening section, a first raw material filling section, a first heat-bonding sealing section, and a first cooling molding sealing and discharge section, which are sequentially arranged around one side of the rotary plate (100), and a second vacuum chamber rotary comprising a second pouch loading and inputting section, a second pouch opening section, a second raw material filling section, a second heat-bonding sealing section, and a second cooling molding sealing and discharge section, which are sequentially arranged around the facing side of the rotary plate (100).

[0030] The control panel (900) controls each pouch loading and dispensing unit (300) to control the dispensing of the pouch, controls each pouch opening unit (400) to open the entrance of the pouch, controls each raw material filling unit (500) to fill the pouch with raw material, controls each heat-sealing sealing unit (600) to heat-seale the open opening of the pouch, and controls each cooling forming sealing and dispensing unit (700) to cool, form, and discharge the pouch.

[0031] The technical objectives of the present invention are achieved through the technical configuration described above, and various substitutions, modifications, and changes are possible without departing from the technical spirit of the present invention. Therefore, the scope of the present invention should not be limited to the described embodiments, but should be interpreted to encompass not only the claims described below but also any equivalents thereof.

[0032] The mirror-type rotary automatic packaging machine according to the present invention can be applied to packaging various foods.

Claims

1. A rotating plate installed so as to be rotatable around a rotation axis; A pair of vacuum chamber rotary, each of which is arranged in sequence, mirror-symmetrically, on both sides of the symmetrical line passing through the rotational axis, a pair of pouch loading and discharging sections, a pair of pouch opening sections, a pair of raw material filling sections, a pair of heat-sealing sealing sections, and a pair of cooling molding sealing and discharging sections, around the rotational plate, and operates sequentially according to the rotational motion of the rotational axis; and A mirror-type rotary automatic packaging machine including a gripper arranged in multiple groups along the circumference of the above-mentioned rotary plate and installed to hold both sides of a pouch, and moving along symmetrical rotation sections formed on both sides of the above-mentioned rotary plate to sequentially transfer the pouch to each pouch loading and discharging section, each pouch opening section, each raw material filling section, each heat-bonding sealing section, and each cooling forming sealing and discharging section of the pair of vacuum chamber rotary.

2. In claim 1, the pair of vacuum chamber rotarys comprises a first vacuum chamber rotary comprising a first pouch loading and discharging section, a first pouch opening section, a first raw material filling section, a first heat-bonding sealing section, and a first cooling molding sealing and discharging section, which are arranged in sequence around one side of the rotary plate. A mirror-type rotary automatic packaging machine including a second vacuum chamber rotary comprising a second pouch loading and dispensing section, a second pouch opening section, a second raw material filling section, a second heat-bonding sealing section, and a second cooling forming sealing and discharging section, which are sequentially arranged around the facing side of the above-mentioned rotary plate.

3. In claim 1, the rotary plate has a disk shape and each pouch loading and discharging section is a mirror-type rotary automatic packaging machine including a pouch loading table.

4. A mirror-type rotary automatic packaging machine according to claim 1, wherein the pouch opening portion includes a blade that extends from the rotational axis to each pouch opening portion, and each raw material filling portion includes a hopper that feeds raw materials into the pouch.

5. A mirror-type rotary automatic packaging machine according to claim 1, further comprising a control panel that controls each pouch loading and feeding section to control feeding of the pouch, controls each pouch opening section to open the inlet of the pouch, controls each raw material filling section to fill the pouch with raw materials, controls each heat-sealing sealing section to heat-seale the open opening of the pouch, and controls each cooling-forming sealing and discharge section to cool, form, and discharge.

Citation Information

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