Inflatable mattress provided with multi-layer reflective heat insulation film
By setting convex teeth on the baffle of the inflatable cushion and placing the reflective heat insulation film at the convex teeth, the problem of too many baffles and welding connection points in the production process of multi-layer reflective heat insulation film in the prior art is solved, and the goal of reducing labor and cost loss, improving production efficiency and thermal insulation effect is achieved.
Patent Information
- Application Number
- PCT/CN2024/138444
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-12-14
- Filing Date
- 2024-12-11
- Publication Date
- 2025-06-19
AI Technical Summary
The existing multi-layer reflective insulation film-type inflatable cushions require a large number of baffles and welding connection points during the production process, resulting in increased labor losses and costs, affecting production efficiency.
A baffle structure with convex teeth is adopted, and the reflective heat insulation secondary film is placed at the convex teeth to reduce the use of the baffle and is welded and connected by materials that can be hot-melt welding or non-hot-melt welding.
The number of baffles used is reduced, labor and cost loss is reduced, production efficiency is improved, and the number of reflective insulation films is increased, which improves the insulation effect.
Smart Images

Figure CN2024138444_19062025_PF_FP_ABST
Abstract
Description
A multi-layer reflective heat insulation film inflatable cushion Technical Field
[0001] The utility model belongs to the technical field of inflatable cushions, and in particular relates to a multi-layer reflective heat-insulating film type inflatable cushion. Background Art
[0002] In the existing inflatable mattress structure, the inflatable bed with an aluminum-plated film has an integral internal baffle, and the upper and lower sides of the baffle are respectively connected to the upper and lower inner walls of the airbag cavity, while the aluminum-plated film can only be fixed to the upper and lower inner walls of the airbag cavity. Since the product form of the inflatable bed is achieved through the concave and convex shape of the inner wall of the airbag cavity, different product forms of the inflatable bed often require the design of special production steps to adapt to the position of the aluminum-plated film.
[0003] The patented technology with patent number CN116616580A discloses an inflatable cushion with a reflective insulation film. The reflective insulation film is arranged at the center of the airbag cavity of the inflatable cushion. Therefore, when the surface of the inflatable cushion product is shaped, there is no need to consider the position of the reflective insulation film. Only the position of the baffle needs to be designed. In this way, inflatable cushion products with different surface shapes can have more unified production steps, simplify production and improve production efficiency.
[0004] However, in this patented technology, when n layers of multi-layer reflective insulation film are set, n-1 layers of baffles are often also required. This will produce more welding connection points, consume a large number of baffles, generate a lot of manpower loss and cost, and affect production efficiency.
[0005] In order to improve the production efficiency of multi-layer reflective insulation film type inflatable cushions, it is necessary to make improvements.
[0006] Utility Model Content
[0007] In order to solve the above problems existing in the prior art, the present invention provides a multi-layer reflective heat insulation film type inflatable cushion.
[0008] The technical solution adopted by this utility model is:
[0009] A multi-layer reflective insulation film inflatable cushion, wherein a vertical partition and a reflective insulation auxiliary film are arranged in the airbag cavity of the inflatable cushion; the upper side of the vertical partition is welded to the upper layer of the inflatable cushion, and the lower side of the vertical partition is welded to the lower layer of the inflatable cushion; the vertical partition includes one or more baffles, and a plurality of convex teeth are arranged on the baffles; the reflective insulation auxiliary film is provided with a through hole, and the convex teeth pass through the through hole, so that the reflective insulation auxiliary film is placed in the middle of the corresponding baffle.
[0010] As a supplement or alternative to the above-mentioned inflatable cushion: an upper reflective thermal insulation film is arranged between the upper side of the vertical partition and the upper layer; when the upper reflective thermal insulation film is made of a material that cannot be hot-melt welded, a through hole is provided on the upper reflective thermal insulation film, and the upper side of the vertical partition and the upper layer are welded together at the through hole of the upper reflective thermal insulation film; when the upper reflective thermal insulation film is made of a material that can be hot-melt welded, the upper side of the vertical partition is directly welded to the upper layer and the upper reflective thermal insulation film.
[0011] As a supplement or alternative to the above-mentioned inflatable cushion: a lower reflective thermal insulation film is arranged between the lower side of the vertical partition and the lower layer; when the lower reflective thermal insulation film is made of a material that cannot be hot-melt welded, a through hole is provided on the lower reflective thermal insulation film, and the lower side of the vertical partition and the lower layer are welded together at the through hole of the lower reflective thermal insulation film; when the lower reflective thermal insulation film is made of a material that can be hot-melt welded, the lower side of the vertical partition is directly welded to the lower layer and the lower reflective thermal insulation film.
[0012] As a supplement or alternative to the above-mentioned inflatable cushion: the vertical partition includes multiple baffles, and an intermediate reflective insulation film is arranged between two vertically adjacent baffles; when the intermediate reflective insulation film is made of a material that cannot be hot-melt welded, the intermediate reflective insulation film is provided with a through hole, and the adjacent baffles are welded and connected at the through hole of the intermediate reflective insulation film; when the intermediate reflective insulation film is made of a material that can be hot-melt welded, the adjacent baffles and the intermediate reflective insulation film are directly welded together.
[0013] As a supplement or alternative to the above-mentioned inflatable cushion: the vertical partition includes two baffles, namely an upper baffle and a lower baffle, the tooth tips of the convex teeth of the upper baffle are facing upward, and the tooth tips of the convex teeth of the lower baffle are facing downward; the reflective heat insulation sub-film includes an upper reflective heat insulation sub-film and a lower reflective heat insulation sub-film; the upper reflective heat insulation sub-film is placed in the middle of the upper baffle, and the lower reflective heat insulation sub-film is placed in the middle of the lower baffle; when the convex teeth of the same trapezoidal shape are connected to multiple layers of reflective heat insulation sub-films, reflective heat insulation sub-films with different through-hole lengths are respectively connected at different height positions in the middle of the convex teeth.
[0014] As a supplement or alternative to the above-mentioned inflatable cushion: the baffle has a first folded edge and a second folded edge; the first folded edge is located at the tooth tip of the convex tooth, and the second folded edge is located on the side of the baffle away from the convex tooth; the first folded edge is used for welding connection with the adjacent baffle, upper layer or lower layer, and the second folded edge is used for welding connection with the adjacent baffle, upper layer or lower layer.
[0015] As a supplement or alternative to the above-mentioned inflatable cushion: when the lower side of the upper layer has an upper reflective heat-insulating film, a portion of the first folded edge abuts against the edge of the through hole of the upper reflective heat-insulating film.
[0016] As a supplement or alternative to the above-mentioned inflatable cushion: when the upper side of the lower layer has a lower reflective heat insulation film, a portion of the first folded edge at the tooth tip of the convex tooth of the lower baffle is against the edge of the through hole of the lower reflective heat insulation film.
[0017] As a supplement or alternative to the above-mentioned inflatable cushion: the convex teeth are trapezoidal teeth, and the short sides of the trapezoidal teeth face outwards.
[0018] As a supplement or alternative to the above-mentioned inflatable cushion: multiple baffles are provided in the length direction or width direction of the inflatable cushion.
[0019] The beneficial effects of the present invention are as follows: this solution adopts a baffle structure with convex teeth, which can set the reflective heat insulation auxiliary film to the convex teeth, thereby reducing the use of baffles, thereby reducing manpower loss and cost loss, and improving production efficiency; in addition, this structural method can also increase the number of reflective heat insulation films used and improve the reflective heat insulation effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of this solution or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0021] FIG1 is a schematic diagram of the structure of each layer of a multi-layer reflective heat-insulating film inflatable cushion in this embodiment;
[0022] Figure 2 is a schematic structural diagram of the upper baffle and the lower baffle;
[0023] FIG3 is a diagram showing the structure of the multi-layer reflective insulation film and the baffle;
[0024] FIG4 is a diagram showing the coordinated structure of the upper reflective heat insulation auxiliary film, the middle reflective heat insulation film, and the upper baffle.
[0025] In the figure: 1-upper layer; 2-upper reflective insulation film; 3-upper reflective insulation auxiliary film; 4-middle reflective insulation film; 5-lower reflective insulation auxiliary film; 6-lower reflective insulation film; 7-upper baffle; 8-lower baffle; 9-lower layer; 10-through hole; 11-first folded edge; 12-second folded edge. Modes for Carrying Out the Invention
[0026] The technical solution in this embodiment will be clearly and completely described below in conjunction with the accompanying drawings. The described embodiments are only a part of the embodiments, not all of them. Based on the embodiments in this solution, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this solution.
[0027] Example 1
[0028] As shown in Figures 1 to 4, this embodiment designs a multi-layer reflective insulation film inflatable cushion, which includes an upper layer 1 and a lower layer 9. The outer peripheries of the upper layer 1 and the lower layer 9 are directly welded together or welded together through a surrounding cloth, thereby forming an airbag cavity inside the inflatable cushion.
[0029] A vertical partition and a reflective heat-insulating auxiliary film are provided in the airbag cavity of the inflatable cushion; the upper side of the vertical partition is welded to the upper layer 1 of the inflatable cushion, and the lower side of the vertical partition is welded to the lower layer 9 of the inflatable cushion; a plurality of vertical partitions divide the airbag cavity into a plurality of transversely arranged compartments.
[0030] The vertical partitions include one or more baffles, each equipped with a plurality of protruding teeth. The reflective insulation secondary film is provided with through-holes 10, through which the protruding teeth pass, placing the reflective insulation secondary film in the center of the corresponding baffle. By placing the reflective insulation secondary film on the protruding teeth, the number of baffles used can be reduced, thereby reducing labor and costs associated with welding and processing the baffles, thereby improving production efficiency. This also facilitates the use of more reflective insulation film, thereby enhancing the reflective insulation effect.
[0031] An upper reflective insulation film 2 is disposed between the upper side of the vertical baffle and the upper layer 1. When the upper reflective insulation film 2 is made of a material that is not heat-melt-weldable, a through hole 10 is provided in the upper reflective insulation film 2. The upper side of the vertical baffle is welded to the upper layer 1 at the through hole 10 of the upper reflective insulation film 2. When the upper reflective insulation film 2 is made of a material that is heat-melt-weldable, the upper side of the vertical baffle is directly welded to the upper layer 1 and the upper reflective insulation film 2. A lower reflective insulation film 6 is disposed between the lower side of the vertical baffle and the lower layer 9. When the lower reflective insulation film 6 is made of a material that is not heat-melt-weldable, a through hole 10 is provided in the lower reflective insulation film 6. The lower side of the vertical baffle is welded to the lower layer 9 at the through hole 10 of the lower reflective insulation film 6. When the lower reflective insulation film 6 is made of a material that is heat-melt-weldable, the lower side of the vertical baffle is directly welded to the lower layer 9 and the lower reflective insulation film 6.
[0032] When the vertical partition includes multiple baffles, an intermediate reflective insulation film 4 is arranged between two vertically adjacent baffles. When the intermediate reflective insulation film 4 is made of a material that cannot be hot-melt welded, the intermediate reflective insulation film 4 is provided with a through hole 10, and the adjacent baffles are welded together at the through hole 10 of the intermediate reflective insulation film 4; when the intermediate reflective insulation film 4 is made of a material that can be hot-melt welded, the adjacent baffles are directly welded to the intermediate reflective insulation film 4.
[0033] When the upper reflective insulation film 2, the lower reflective insulation film 6, the intermediate reflective insulation film 4, etc. are made of materials that can be hot-melt welded, materials such as aluminum-plated non-woven fabrics can be selected; when the upper reflective insulation film 2, the lower reflective insulation film 6, the intermediate reflective insulation film 4, etc. are made of materials that cannot be hot-melt welded, materials such as PET aluminum-plated film can be selected.
[0034] When the vertical partition includes two baffles:
[0035] The two baffles are an upper baffle 7 and a lower baffle 8, the tips of the convex teeth of the upper baffle 7 are facing upward, and the tips of the convex teeth of the lower baffle 8 are facing downward; the reflective heat insulation sub-film includes an upper reflective heat insulation sub-film 3 and a lower reflective heat insulation sub-film 5; the upper reflective heat insulation sub-film 3 is placed in the middle of the upper baffle 7, and the lower reflective heat insulation sub-film 5 is placed in the middle of the lower baffle 8.
[0036] Both the upper baffle 7 and the lower baffle 8 have a first folded edge 11 and a second folded edge 12; the first folded edge 11 is located at the tooth tip of the convex tooth, and the second folded edge 12 is located on the side of the baffle away from the convex tooth; the first folded edge 11 is used for welding connection with the adjacent baffle, the upper layer 1 or the lower layer 9, and the second folded edge 12 is used for welding connection with the adjacent baffle, the upper layer 1 or the lower layer 9.
[0037] The second folded edge 12 of the upper baffle 7 and the second folded edge 12 of the lower baffle 8 are welded together at the through hole 10 of the middle reflective insulation film 4, the convex teeth of the upper baffle 7 pass through the through hole 10 of the upper reflective insulation auxiliary film 3, and the first folded edge 11 of the upper baffle 7 is welded together with the upper layer 1 at the through hole 10 of the upper reflective insulation film 2; the convex teeth of the lower baffle 8 pass through the through hole 10 of the lower reflective insulation auxiliary film 5, and the first folded edge 11 of the lower baffle 8 and the lower layer 9 are welded together at the through hole 10 of the lower reflective insulation film 6.
[0038] The protruding teeth can be trapezoidal, with the short sides facing outward. The through-holes 10 in the upper and lower reflective insulation films 3 and 5 fit snugly into the waist of the trapezoidal teeth. When the same trapezoidal protruding teeth connect multiple layers of reflective insulation films, films with different through-hole lengths are attached at different heights in the middle of the protruding teeth. The through-hole lengths of the reflective insulation films can be varied to adjust their position on the baffle, further increasing the number of reflective insulation films. Space between adjacent reflective insulation films is required to reduce thermal radiation, convection, and overall insulation performance.
[0039] When the upper reflective insulation film 2 is provided on the lower side of the upper layer 1, a portion of the first folded edge 11 abuts against the edge of the through hole 10 of the upper reflective insulation film 2. When the lower reflective insulation film 6 is provided on the upper side of the lower layer 9, a portion of the first folded edge 11 at the convex tooth tip of the lower baffle 8 abuts against the edge of the through hole 10 of the lower reflective insulation film 6.
[0040] In addition, it should be noted that multiple baffles are provided in the length direction or width direction of the inflatable cushion.
[0041] The above embodiments are merely examples for the purpose of illustrating the present invention clearly and are not intended to limit the embodiments. It is not necessary and impossible to enumerate all embodiments here. Obvious changes or modifications derived therefrom are still within the scope of protection of this technology.
Claims
1. A multi-layer reflective heat insulation film inflatable cushion, characterized in that: A vertical partition and a reflective heat-insulating auxiliary film are arranged in the airbag cavity of the inflatable cushion; the upper side of the vertical partition is welded to the upper layer (1) of the inflatable cushion, and the lower side of the vertical partition is welded to the lower layer (9) of the inflatable cushion; the vertical partition includes one or more baffles, and a plurality of convex teeth are arranged on the baffles; the reflective heat-insulating auxiliary film is provided with a through hole (10), and the convex teeth pass through the through hole (10), so that the reflective heat-insulating auxiliary film is placed in the middle of the corresponding baffle.
2. The multi-layer reflective heat-insulating film inflatable cushion according to claim 1, characterized in that: An upper reflective heat insulation film (2) is arranged between the upper side of the vertical partition and the upper layer (1); when the upper reflective heat insulation film (2) is made of a material that cannot be heat-melted and welded, a through hole (10) is arranged on the upper reflective heat insulation film (2), and the upper side of the vertical partition and the upper layer (1) are welded and connected at the through hole (10) of the upper reflective heat insulation film (2); when the upper reflective heat insulation film (2) is made of a material that can be heat-melted and welded, the upper side of the vertical partition and the upper layer (1) and the upper reflective heat insulation film (2) are directly welded together.
3. The multi-layer reflective heat-insulating film inflatable cushion according to claim 2, characterized in that: A lower reflective heat insulation film (6) is arranged between the lower side of the vertical partition and the lower layer (9); when the lower reflective heat insulation film (6) is made of a material that cannot be heat-melted and welded, a through hole (10) is arranged on the lower reflective heat insulation film (6), and the lower side of the vertical partition and the lower layer (9) are welded and connected at the through hole (10) of the lower reflective heat insulation film (6); when the lower reflective heat insulation film (6) is made of a material that can be heat-melted and welded, the lower side of the vertical partition and the lower layer (9) and the lower reflective heat insulation film (6) are directly welded together.
4. The multi-layer reflective heat-insulating film inflatable cushion according to any one of claims 1 to 3, characterized in that: The vertical partition comprises a plurality of baffles, and an intermediate reflective heat insulation film (4) is arranged between two vertically adjacent baffles; when the intermediate reflective heat insulation film (4) is made of a material that cannot be heat-melted and welded, the intermediate reflective heat insulation film (4) is provided with a through hole (10), and adjacent baffles are welded and connected at the through hole (10) of the intermediate reflective heat insulation film (4); when the intermediate reflective heat insulation film (4) is made of a material that can be heat-melted and welded, the adjacent baffles are directly welded to the intermediate reflective heat insulation film (4).
5. The multi-layer reflective heat-insulating film inflatable cushion according to claim 4, characterized in that: The vertical baffle comprises two baffles, namely an upper baffle (7) and a lower baffle (8); the tooth tips of the convex teeth of the upper baffle (7) face upwards, while the tooth tips of the convex teeth of the lower baffle (8) face downwards; the reflective heat insulation sub-film comprises an upper reflective heat insulation sub-film (3) and a lower reflective heat insulation sub-film (5); the upper reflective heat insulation sub-film (3) is arranged in the middle of the upper baffle (7), and the lower reflective heat insulation sub-film (5) is arranged in the middle of the lower baffle (8); when the convex teeth of the same trapezoidal shape are connected to multiple layers of reflective heat insulation sub-films, reflective heat insulation sub-films with different through-hole lengths are respectively connected at different height positions in the middle of the convex teeth.
6. The multi-layer reflective heat-insulating film inflatable cushion according to any one of claims 1 to 3 and 5, characterized in that: The baffle plate comprises a first folded edge (11) and a second folded edge (12); the first folded edge (11) is located at the tooth tip of the convex tooth, and the second folded edge (12) is located at the side of the baffle plate away from the convex tooth; the first folded edge (11) is used for welding connection with an adjacent baffle plate, an upper layer (1) or a lower layer (9), and the second folded edge (12) is used for welding connection with an adjacent baffle plate, an upper layer (1) or a lower layer (9).
7. The multi-layer reflective heat-insulating film inflatable cushion according to claim 6, characterized in that: When the lower side of the upper layer (1) is provided with an upper reflective heat-insulating film (2), a portion of the first folded edge (11) abuts against the edge of the through hole (10) of the upper reflective heat-insulating film (2).
8. The multi-layer reflective heat-insulating film inflatable cushion according to claim 4, characterized in that: When the upper side of the lower layer (9) has a lower reflective heat insulation film (6), a portion of the first folded edge (11) at the convex tooth tip of the lower baffle (8) abuts against the edge of the through hole (10) of the lower reflective heat insulation film (6).
9. The multi-layer reflective heat-insulating film inflatable cushion according to any one of claims 1 to 3, characterized in that: The convex teeth are trapezoidal teeth, and the short sides of the trapezoidal teeth face outwards.
10. The multi-layer reflective heat-insulating film inflatable cushion according to claim 1, characterized in that: A plurality of baffles are arranged in the length direction or the width direction of the inflatable cushion.
Citation Information
Patent Citations
Inflatable cushion with reflective heat insulation film
CN116616580A
Inflatable heat preservation mattress
CN215126486U
Inflatable cushion with reflecting film
CN219982540U
Multi-layer reflective heat insulation film type inflatable cushion
CN221383039U
Air mattress
JP1996070961A