Dust removal apparatus of dust collector, base station system, and method

By designing the primary cyclone chamber, secondary cyclone and bottom cover structure, combined with the quick change joint device, the automatic cleaning of dust in the handheld vacuum cleaner is achieved, solving the complex mechanism and high cost problems in the existing technology, and improving the user experience and system versatility.

WO2025139096A1PCT designated stage expired Publication Date: 2025-07-03SUZHOU GB TECH CLEANING APPLIANCE CO LTD
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Patent Information

Application Number
PCT/CN2024/119713
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-01-29
Filing Date
2024-09-19
Publication Date
2025-07-03

AI Technical Summary

Technical Problem

The existing handheld vacuum cleaner base station system is complex and costly, making it difficult to automatically clean up dust in handheld vacuum cleaner.

Method used

The primary cyclone cavity, secondary cyclone and bottom cover design is adopted, and the base station automatically cleans up the dust in the handheld vacuum cleaner by triggering the rotation and opening of the second bottom cover, and combines the quick change connector device and electrical components to achieve a simplified connection between the circuit and the gas circuit.

Benefits of technology

It realizes structure simplification and reduces costs, and can automatically clean up dust in the handheld vacuum cleaner, improving the user experience and system versatility, and reducing the frequency of customers changing base stations.

✦ Generated by Eureka AI based on patent content.

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Abstract

A dust removal apparatus of a dust collector, a base station system, and a method. The dust removal apparatus of the dust collector comprises a cup body (210), a primary cyclone cavity (220) located in the cup body (210), a primary dust collection chamber (250) located at the bottom of the primary cyclone cavity (220), a filter screen cover (500) arranged in the primary cyclone cavity (220) and provided with a plurality of mesh holes, a secondary cyclone (600) located downstream of the filter screen cover (500) and at least partially surrounded by the filter screen cover (500), a secondary dust collection chamber (620) located at the bottom end of the secondary cyclone (600), a first bottom cover (300) used for shielding the bottom end of a primary dust collection chamber (250), and a second bottom cover (400) used for corresponding to the bottom end of the secondary dust collection chamber (620), wherein the second bottom cover (400) is triggered to rotate to be opened so as to open the bottom end of the primary dust collection chamber (250). Therefore, the structure is simplified, the cost is reduced, and a base station can automatically clean dust in a handheld dust collector.
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Description

Vacuum cleaner dust removal device, base station system and method Technical Field

[0001] The present invention relates to the field of household cleaning technology, and in particular to a vacuum cleaner dust removal device, a base station system and a method. Background Art

[0002] Currently, handheld vacuum cleaners are often equipped with a base station, which automatically cleans the dust in the handheld vacuum cleaner through the base station. The handheld vacuum cleaner usually has a dust outlet on the dust cup, which must meet both the normal dust discharge needs of the handheld vacuum cleaner and the automatic dust cleaning needs of the base station. Please refer to the Chinese invention patent CN114601367A, which requires the addition of a bidirectional electromagnet or a low-speed motor as a driving device for driving the dust cup cover. The structure is complex and the cost is high. Summary of the Invention

[0003] The object of the present invention is to provide a vacuum cleaner dust removal device, a base station system and a method to simplify the structure and reduce costs, while enabling the base station to automatically clean the dust in the handheld vacuum cleaner.

[0004] To achieve the purpose of the present invention, the present invention provides the following first technical solution: a dust removal device for a vacuum cleaner, comprising a cup body, a primary cyclone chamber located in the cup body, a primary dust collecting chamber located at the bottom of the primary cyclone chamber, a filter screen cover arranged in the primary cyclone chamber and having a plurality of mesh holes, a secondary cyclone located downstream of the filter screen cover and at least partially surrounded by the filter screen cover, a secondary dust collecting chamber located at the bottom end of the secondary cyclone, a first bottom cover for shielding the bottom end of the primary dust collecting chamber, and a second bottom cover for being arranged corresponding to the bottom end of the secondary dust collecting chamber, wherein the second bottom cover is triggered to rotate open to open the bottom end of the secondary dust collecting chamber, so as to realize the first stage of cleaning of dust inside the vacuum cleaner by the base station.

[0005] On the basis of the above technical solution, the following subsidiary technical solutions are further included:

[0006] Preferably, the vacuum cleaner further includes a cup body lock buckle arranged at one end, a pivot end arranged at the other end, a filter element arranged on the top of the filter screen and located downstream of the secondary cyclone, wherein one end of the first bottom cover rotates around the pivot end and the other end is provided with a first bottom cover lock buckle that cooperates with the cup body lock buckle, thereby realizing manual ash emptying of the vacuum cleaner.

[0007] Preferably, the first bottom cover is provided with a bottom cover through hole corresponding to the secondary dust collecting chamber, and a dust outlet selectively connected to the bottom cover through hole, wherein the primary dust collecting chamber at least partially surrounds the secondary dust collecting chamber, and the second bottom cover realizes the connection or closure between the bottom cover through hole and the dust outlet, thereby realizing the first stage of dust cleaning of the vacuum cleaner by the base station.

[0008] Preferably, it also includes a cooperating arm that abuts against one end of the second bottom cover, a first driving arm that can be triggered to move, a first rotating shaft arranged between the cooperating arm and the first driving arm, and a first torsion spring sleeved on the first rotating shaft, wherein when the first driving arm moves along the first direction, the cooperating arm moves along the second direction and away from the cooperation with one end of the second bottom cover, thereby triggering the second bottom cover to rotate and open.

[0009] Preferably, the second bottom cover also includes a second driving arm that is integrally formed and away from one end of the second bottom cover, a second rotating shaft that is arranged adjacent to the second driving arm, and a second torsion spring that is sleeved on the second rotating shaft, wherein the axial directions of the first and second rotating shafts are parallel to each other and perpendicular to the center direction of the primary cyclone chamber, thereby triggering the rotation and opening of the second bottom cover.

[0010] The present invention provides the following second technical solution: a base station system, which includes a handheld vacuum cleaner and a base station that at least partially accommodates the handheld vacuum cleaner, the handheld vacuum cleaner includes a vacuum cleaner dust removal device, and the base station includes a base station cavity that at least partially accommodates the vacuum cleaner dust removal device, and a base station dust collecting cavity, wherein the vacuum cleaner dust removal device is the vacuum cleaner dust removal device in the first technical solution, and the primary dust collecting chamber is selectively connected to the base station dust collecting cavity to realize the second stage of dust cleaning.

[0011] Preferably, the base station also includes a first push rod arranged on one side of the base station cavity and triggering the movement of the first driving arm, and a second push rod arranged on the other side of the base station cavity and triggering the movement of the second driving arm. The continuation of the continuous action is achieved through the double push rods, and reliable operation is ensured.

[0012] Preferably, the first top rod and the second top rod have different lengths along the central axis of the base station, and the first bottom cover includes a rubber layer arranged on the first rotating axis and in contact with the inner wall of the first bottom cover. Since the rubber layer has a certain friction force in contact with the inner wall of the first bottom cover, the speed of the release member will slow down when it rotates, ensuring that the second bottom cover is closed before the release member.

[0013] The present invention provides the following third technical solution: a base station system, which includes a handheld vacuum cleaner and a base station that at least partially accommodates the handheld vacuum cleaner, the handheld vacuum cleaner includes a vacuum cleaner dust removal device, and the base station includes a base station cavity that at least partially accommodates the vacuum cleaner dust removal device, a base station dust collecting cavity connected to the base station cavity, and a top rod arranged in the base station cavity, wherein the vacuum cleaner dust removal device includes a cup body, a primary cyclone cavity located in the cup body, a primary dust collecting chamber located at the bottom of the primary cyclone cavity, a filter screen cover arranged in the primary cyclone cavity and having a plurality of mesh holes, a secondary cyclone located downstream of the filter screen cover and at least partially surrounded by the filter screen cover, a secondary dust collecting chamber located at the bottom end of the secondary cyclone, a first bottom cover for shielding the bottom end of the primary dust collecting chamber, a second bottom cover for shielding the bottom end of the secondary dust collecting chamber and rotating around a first rotation axis, and a trigger member that can be triggered to rotate and release the engagement with one end of the second bottom cover, wherein after the trigger member is triggered to rotate open, the second bottom cover opens the bottom end of the secondary dust collecting chamber around the first rotation axis under the action of gravity.

[0014] Preferably, the trigger member includes a trigger member shaft, a trigger mating arm located on one side of the trigger member shaft, and a trigger driving arm located on the other side of the trigger member shaft, wherein the axial direction of the trigger member shaft is parallel to the center direction of the primary cyclone chamber, and the first rotating axis is perpendicular to the center direction of the primary cyclone chamber, so as to achieve side contact of the top rod to realize the rotational opening of the second bottom cover.

[0015] The present invention provides the following fourth technical solution: a method, applied to the base station system described in the third technical solution, comprising the following steps:

[0016] S1: First, place the dust removal device of the vacuum cleaner vertically downward into the base station cavity;

[0017] S2: The first driving arm is then pushed upward by the first push rod until the matching arm rotates downward by an angle and the matching arm does not interfere with the path of the second bottom cover rotating around the axis;

[0018] S3: The second driving arm then comes into contact with the second push rod;

[0019] S4: Then the second driving arm continues to be pushed upward by the second push rod, and one end of the second bottom cover is rotated open to ensure that at least part of the dust in the primary dust collecting chamber falls into the base station dust collecting chamber until the first stage ends. The first stage is the initial stage of cleaning, and the motor of the base station is not working at this time; and after the motor of the base station starts working, it enters the second stage, that is, the cleaning action under vacuum negative pressure.

[0020] The present invention provides the following fifth technical solution: a base station system, which includes a base station, a quick-change joint device that can be detachably matched with the base station, and a dust cleaner that can be detachably matched with the quick-change joint device, characterized in that: the dust collecting base station includes a body, a dust collecting device located in the body, and a motor located downstream of the dust collecting device, wherein the quick-change joint device is detachably connected to the body and is located upstream of the dust collecting device, and the quick-change joint device includes a joint body with a joint cavity, a joint base plate that is matched with the joint body and abuts against the dust collecting base station, an ash guide pipe that is connected to the inside of the joint cavity and passes through the joint base plate and is connected to the inside of the dust collecting base station, and a dust guide pipe arranged at the joint body. An electrical component is provided on the head body and electrically connected to the dust collecting base station, and the vacuum cleaner includes a vacuum cleaner dust removal device, wherein the vacuum cleaner dust removal device includes a cup body, a primary cyclone chamber located in the cup body, a primary dust collecting chamber located at the bottom of the primary cyclone chamber, a filter cover arranged in the primary cyclone chamber and having a plurality of mesh holes, a first bottom cover for shielding the bottom end of the primary dust collecting chamber, a second bottom cover for shielding at least part of the bottom end of the primary dust collecting chamber and rotating around the second bottom cover axis, and a trigger member that can be triggered to rotate and release the engagement with one end of the second bottom cover, wherein after the trigger member is triggered by the top rod to rotate and open, the second bottom cover opens the bottom end of the primary dust collecting chamber around the second bottom cover axis under the action of gravity.

[0021] The body includes a docking cavity located below the quick-change joint device and surrounding the ash guide pipe, a base station cavity separated from the docking cavity and located below the docking cavity and accommodating the dust collecting device, and a base station connector electrically connected to the electrical component to achieve rapid docking of dust and electricity.

[0022] The ash guide pipe is connected to the interior of the dust collecting device, and the joint cavity at least partially surrounds a portion of the vacuum cleaner; the electrical components, base station connectors, motor, and vacuum cleaner are all electrically connected; the dust collecting device is a dust bag or dust cup, and is located above the motor to simplify the structure of the air path and circuit.

[0023] The electrical component includes a switch component arranged on the connector body and a conductive pin with one end electrically connected to the switch component to achieve circuit conduction.

[0024] The ash guide pipe includes an ash guide inlet located at one end and connected to the joint cavity, and an ash guide outlet located at the other end and at least partially inserted into the interior of the dust collecting base station, wherein the cross-sectional area of ​​the ash guide inlet is larger than the cross-sectional area of ​​the ash guide outlet to achieve rapid ash falling.

[0025] The switch assembly includes a switch plate, a switch bracket arranged above the switch plate, and a switch cover sleeved on the switch bracket to achieve switch control of the circuit.

[0026] The electrical component includes a conductive plug-in disposed below the conductive needle and electrically connected to the other end of the conductive needle and electrically connected to the dust collection base station to achieve circuit conduction.

[0027] Compared with the prior art, the present invention has the following positive effects: it simplifies the structure and reduces the cost, while enabling the base station to automatically clean the dust in the handheld vacuum cleaner. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0029] FIG1 is a cross-sectional view of a first embodiment of the present invention;

[0030] FIG2 is a cross-sectional view of the first push rod triggering the first driving arm in the second embodiment of the present invention;

[0031] FIG3 is a cross-sectional view of the second embodiment of the present invention when the second push rod triggers the second driving arm;

[0032] FIG4 is an exploded view of a third embodiment of the present invention;

[0033] FIG5 is a perspective view of a trigger member in a third embodiment of the present invention;

[0034] FIG6 is a partial perspective view of a base station in a fourth embodiment of the present invention;

[0035] FIG7 is a cross-sectional view of the second bottom cover in the initial state according to the fourth embodiment of the present invention;

[0036] FIG8 is a cross-sectional view of the second bottom cover in the open state according to the fourth embodiment of the present invention;

[0037] FIG9 is a partial cross-sectional view of the trigger member and the second bottom cover in cooperation with each other in the fourth embodiment of the present invention;

[0038] FIG10 is a bottom view of the second bottom cover in the initial state according to the fourth embodiment of the present invention;

[0039] Figure 11 is a bottom view of the second bottom cover in the open state in the fourth embodiment of the present invention;

[0040] FIG12 is a perspective view of a seventh embodiment of the present invention at an angle;

[0041] FIG13 is a top view of a seventh embodiment of the present invention;

[0042] FIG14 is an exploded view of a seventh embodiment of the present invention;

[0043] FIG15 is a perspective view of the seventh embodiment of the present invention at another angle;

[0044] FIG16 is a perspective view of an eighth embodiment of the present invention;

[0045] FIG17 is a cross-sectional view of a ninth embodiment of the present invention. DETAILED DESCRIPTION

[0046] In the description of the present invention, it should be noted that, unless otherwise specified, "plurality" means two or more; the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "front end", "back end", "head", "tail", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplification, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance.

[0047] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in the present invention depending on the specific circumstances.

[0048] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.

[0049] Embodiment: As shown in FIG1 , the present invention discloses a first embodiment of a dust removal device for a vacuum cleaner, which comprises: a cup body 210, a primary cyclone chamber 220 located in the cup body 210, a primary dust collecting chamber 250 located at the bottom of the primary cyclone chamber 220, a filter screen 500 disposed in the primary cyclone chamber 220 and having a plurality of meshes, a secondary cyclone 600 located downstream of the filter screen 500 and at least partially surrounded by the filter screen 500, and a secondary cyclone 600 located at the bottom of the secondary cyclone 600. The primary dust collecting chamber 250 is provided with a secondary dust collecting chamber 620 at the bottom, a first bottom cover 300 for shielding the bottom end of the primary dust collecting chamber 250, and a second bottom cover 400 for being arranged corresponding to the bottom end of the secondary dust collecting chamber 620, wherein the second bottom cover 400 is triggered to rotate open to open the bottom end of the primary dust collecting chamber 250, and since the primary dust collecting chamber 250 surrounds the secondary dust collecting chamber 620, the second bottom cover 400 can also open the bottom end of the secondary dust collecting chamber 620 to clear the dust inside the secondary dust collecting chamber 620.

[0050] This embodiment also includes a cup body lock 240 arranged at one end of the cup body 210, a pivot end 260 arranged at the other end of the cup body 210, and a filter element 270 arranged on the top of the filter screen 500 and located downstream of the secondary cyclone 600, wherein one end of the first bottom cover 300 rotates around the pivot end 260 and the other end is provided with a first bottom cover lock 340 that locks with the cup body lock 240.

[0051] The first bottom cover 300 is provided with a bottom cover through hole 320 corresponding to the secondary dust collecting chamber 620, a first top rod hole 310 located on one side of the bottom cover through hole 320, a second top rod hole 312 located on the other side of the bottom cover through hole 320, and a dust outlet 380 selectively connected to the bottom cover through hole 320 and located below the bottom cover through hole 320, wherein the primary dust collecting chamber 250 at least partially surrounds the secondary dust collecting chamber 620, and the second bottom cover 400 realizes the connection or closure between the bottom cover through hole 320 and the dust outlet 380.

[0052] To further prevent dust from flowing between the primary dust collection chamber 250 and the secondary dust collection chamber 620, and to facilitate separate cleaning, this embodiment further includes an interference-fit plug 640 disposed at the bottom of the secondary dust collection chamber 620. The secondary cyclone 600 also includes one or more secondary air outlet pipes 660 located upstream of the filter element 270. The secondary air outlet pipes 660 have a hollow cylindrical upper end and a hollow truncated cone lower end for generating secondary cyclones.

[0053] This embodiment also includes a mating arm 330 that abuts against one end of the second bottom cover 400, a first driving arm 350 that can be triggered to move, a first rotating shaft 370 arranged between the mating arm 330 and the first driving arm 350, and a first torsion spring 390 mounted on the first rotating shaft 370, wherein when the first driving arm 350 moves along the first direction, the mating arm 330 moves along the second direction and away from the mating with one end of the second bottom cover 400.

[0054] The second bottom cover 400 also includes a second driving arm 420 that is integrally formed and away from one end of the second bottom cover 400, a second rotating shaft 440 that is arranged adjacent to the second driving arm 420, and a second torsion spring 460 that is sleeved on the second rotating shaft 440, wherein the axial directions of the first and second rotating shafts 370 and 440 are parallel to each other and perpendicular to the center direction of the primary cyclone chamber 220.

[0055] As shown in Figures 2-3, the present invention also provides a second embodiment of a base station system, which includes a handheld vacuum cleaner and a base station 100 that at least partially accommodates the handheld vacuum cleaner, the handheld vacuum cleaner includes a vacuum cleaner dust removal device 200, and the base station 100 includes a base station cavity 120 that at least partially accommodates the vacuum cleaner dust removal device 200, and a base station dust collecting cavity 140, wherein the vacuum cleaner dust removal device 200 is the vacuum cleaner dust removal device of the first embodiment, and the primary dust collecting chamber 250 is selectively connected to the base station dust collecting cavity 140.

[0056] The base station 100 further includes a first push rod 160, disposed on one side of the base station cavity 120, that triggers the movement of the first driving arm 350, and a second push rod 180, disposed on the other side of the base station cavity 120, that triggers the movement of the second driving arm 420. The first push rod 160 and the second push rod 180 have different lengths along the central axis of the base station 100, and the first bottom cover 300 includes an overmolded layer 375 disposed on the first rotation axis 370 and in contact with the inner sidewall of the first bottom cover 300. The first push rod 160 can be upwardly passed through the first push rod hole 310 and in contact with the first driving arm 350, while the second push rod 180 can be upwardly passed through the second push rod hole 312 and in contact with the second driving arm 420.

[0057] As shown in Figures 4-5, the present invention provides a third embodiment of a dust removal device 2000 for a vacuum cleaner, which includes a cup body, a primary cyclone chamber 2200 located in the cup body, a primary dust collection chamber 2500 located at the bottom of the primary cyclone chamber 2200, a filter screen 5000 disposed in the primary cyclone chamber 2200 and having a plurality of meshes, a secondary cyclone 6000 located downstream of the filter screen 5000 and at least partially surrounded by the filter screen 5000, a secondary dust collection chamber 6200 located at the bottom of the secondary cyclone 6000, and a filter screen 5000 for collecting dust. A first bottom cover 3000 shielding the bottom end of the primary dust collecting chamber 2500, a second bottom cover 4000 used to correspond to the bottom end of the secondary dust collecting chamber 6200 and rotate around the second bottom cover axis 4220, and a trigger member 4500 that can be triggered to rotate and release the engagement with one end of the second bottom cover 4000, wherein after the trigger member 4500 is triggered to rotate open, the second bottom cover 4000 opens the bottom end of the primary dust collecting chamber 2500 or the secondary dust collecting chamber 6200 around the second bottom cover axis 4220 under the combined action of gravity and the force of the torsion spring.

[0058] The cup body is a hollow cylinder, which includes a cup body locking button 2400 arranged on one side of the cup body and a cup body rotating shaft portion 2600 arranged on the other side of the cup body.

[0059] The first bottom cover 3000 is roughly circular, and includes a first shaft portion 3200 located at one end and coaxially connected to the cup body shaft portion 2600, a locking portion 3400 located at the other end and locked with the cup body lock button 2400, and a bottom cover through hole 3600 located in the center and arranged at least corresponding to the secondary dust collecting chamber 6200.

[0060] This embodiment also includes a bottom cover plate 3800 located at the bottom of the first bottom cover 3000 and fixedly connected by multiple fixing members 3860, wherein the bottom cover plate 3800 includes a bottom cover plate hole 3820 located in the center, a mounting groove 3840 connected to one side of the bottom cover plate hole 3820, and an inner side wall of the bottom cover surrounding the bottom cover plate hole 3820 and the mounting groove 3840.

[0061] The second bottom cover 4000 is used to close or open the bottom cover through-hole 3600 and includes a second hinge portion 4200 with a hinge hole at one end, a locking tongue portion 4400 at the other end, a second bottom cover shaft 4220 passing through the hinge hole, and a second bottom cover torsion spring 4240 sleeved on the second bottom cover shaft 4220. The second hinge portion 4200 is at least partially received in the mounting groove 3840.

[0062] The trigger member 4500 is located between the first bottom cover 3000 and the bottom cover plate 3800 and adjacent to the bottom cover plate hole 3820. It includes a trigger member shaft 4520, a trigger engagement arm 4540 located on one side of the trigger member shaft 4520, a trigger drive arm 4560 located on the other side of the trigger member shaft 4520, a recess 4580 located outside the trigger drive arm 4560, and a trigger elastic member 4600 that abuts against the trigger drive arm 4560. The axial direction of the trigger member shaft 4520 is parallel to the center direction of the primary cyclone chamber 2200, while the second bottom cover shaft 4220 is perpendicular to the center direction of the primary cyclone chamber 220. The end of the trigger engagement arm 4540 is provided with a mating edge 4542 that supports the lock tongue portion 4400. The trigger member shaft 4520 is located on the outside of the inner sidewall of the bottom cover, and the mating edge 4542 is rotatable and extends into the bottom cover plate hole 3820. The center of the trigger shaft 4520 is axially fixed by a fixing member 3860. The trigger actuator arm 4560 is movable about the trigger shaft 4520, driving the trigger engagement arm 4540 to move. The trigger shaft 4520, the trigger engagement arm 4540, and the trigger actuator arm 4560 are a one-piece structure. The distal end of the trigger actuator arm 4560 is provided with a trigger receiving slot that at least partially receives one end of the trigger elastic member 4600. The other end of the trigger elastic member 4600 abuts against the outer side of the inner sidewall of the bottom cover.

[0063] As shown in Figures 6-11, based on the third embodiment, the present invention further provides a fourth embodiment of a base station system, which includes a handheld vacuum cleaner and a base station 1000 that at least partially accommodates the handheld vacuum cleaner, the handheld vacuum cleaner includes a vacuum cleaner dust removal device 2000, and the base station 1000 includes a base station cavity 1200 that at least partially accommodates the vacuum cleaner dust removal device 2000, a base station dust collecting cavity 1400, a top rod 1600 arranged in the base station cavity 1200 and capable of cooperating with the recess 4580, a dust bag arranged in the base station dust collecting cavity 1400, and a motor that provides vacuum to the dust bag, wherein the vacuum cleaner dust removal device 2000 includes a cup body, a primary cyclone cavity 2200 located in the cup body, a primary dust collecting chamber 2500 located at the bottom of the primary cyclone cavity 2200, and a motor that provides vacuum to the dust bag. A filter screen cover 5000 with a plurality of mesh holes in the primary cyclone chamber 2200, a secondary cyclone 6000 located downstream of the filter screen cover 5000 and at least partially surrounded by the filter screen cover 5000, a secondary dust collecting chamber 6200 located at the bottom end of the secondary cyclone 6000, a first bottom cover 3000 for shielding the bottom end of the primary dust collecting chamber 2500, a second bottom cover 4000 for being arranged corresponding to the bottom end of the secondary dust collecting chamber 6200 and rotating around the second bottom cover axis 4220, and a trigger member 4500 that can be triggered to rotate and release the engagement with one end of the second bottom cover 4000, wherein after the trigger member 4500 is triggered to rotate and open by the top rod 1600, the second bottom cover 4000 opens the bottom end of the secondary dust collecting chamber 6200 around the second bottom cover axis 4220 under the action of itself and the gravity of the dust.

[0064] Based on the second embodiment, the present invention further provides a fifth embodiment of a method, which includes the following steps:

[0065] S1: First, place the dust removal device 200 vertically downward into the base station cavity 120;

[0066] S2: The first driving arm 350 is then pushed upward by the first push rod 160 until the engagement arm 330 rotates downward by an angle greater than 20 degrees, and the engagement arm 330 does not interfere with the path of rotation of one end of the second bottom cover 400 around the axis;

[0067] S3: The second driving arm 420 then comes into contact with the second push rod 180;

[0068] S4: Then the second driving arm 420 continues to be pushed upward by the second push rod 180, and one end of the second bottom cover 400 is rotated open to ensure that at least part of the dust in the primary dust collecting chamber 250 or the secondary dust collecting chamber 620 falls into the base station dust collecting chamber 140 until the first stage ends.

[0069] The above four steps are for installing the vacuum cleaner on the base station 100. Before the vacuum cleaner is installed on the base station 100, the second bottom cover 400 is attached to the first bottom cover 300 by the torsional force of the second torsion spring 460. To increase the adhesion of the second bottom cover, the torsional force of the first torsion spring 390 is used to press the second bottom cover 400, making the second bottom cover 400 more secure.

[0070] This embodiment also includes a second stage of dust cleaning, which specifically includes the following steps:

[0071] S5: After the motor of the base station 100 starts working, the remaining dust in the primary dust collecting chamber 250 or the secondary dust collecting chamber 620 falls into the base station dust collecting cavity 140;

[0072] S6: After the motor of the base station 100 stops working, one end of the second bottom cover 400 recovers its deformation and moves upward under the action of the second torsion spring 460;

[0073] S7: The dust removal device 200 is then moved vertically upward out of the base station cavity 120;

[0074] S8: Then the second push rod 180 is disengaged from the second driving arm 420, and one end of the second bottom cover 400 is rotated in the opposite direction to close the bottom cover through hole 320;

[0075] S9: The first push rod 160 then disengages from the first drive arm 350 until one end of the second bottom cover 400 is pushed upward by the engagement arm 330. The rotational path of the engagement arm 330 and the second bottom cover 400 intersect, and due to the height differences between the first push rod 160 and the second push rod 180, the second bottom cover 400 remains above the engagement arm 330 before the intersect. Furthermore, the outer layer of the first rotating shaft 370 is provided with a rubber coating 375. The rubber coating 375 creates a certain frictional force when in contact with the inner wall of the first bottom cover 300, slowing the rotation of the engagement arm 330 and ensuring that the second bottom cover 400 closes before the engagement arm 330 returns to its original position.

[0076] Therefore, when the handheld vacuum cleaner is mounted on the base station 100, the first push rod 160 on the base station pushes the first drive arm 350 to rotate about the first rotation axis 370, thereby unlocking the second bottom cover 400. The second bottom cover 400 is mounted below the first bottom cover 300 via the second rotation axis 440 and the second torsion spring 460. When the base station's motor is powered on, a certain negative pressure is generated. When the force of the negative pressure acting on the second bottom cover 400 exceeds the torque of the second torsion spring 460, the second bottom cover 400 rotates open about the second rotation axis 440, and dust in the vacuum cleaner's dust removal device 200 is sucked into the dust bag inside the base station. When the base station 100 is stopped and there is no negative pressure, the second bottom cover 400 rotates about the rotation axis due to the torque of the second torsion spring 460, attaching to the first bottom cover 300. When the handheld vacuum cleaner is removed from the base station 100, the engagement arm 330 locks one end of the second bottom cover 400 to prevent it from accidentally opening due to excessive dust. That is, the two push rods on the base station 100 successively contact the first and second driving arms 350 and 440 to clean dust from the dust removal device 200 of the vacuum cleaner. In summary, the base station 100 of this embodiment opens the second bottom cover 400 to clean dust from the inside of the handheld vacuum cleaner. When the second bottom cover 400 is closed, the engaging arms 330 press the second bottom cover 400 upward, ensuring the reliability of the second bottom cover 400 in the closed state. This reduces structural costs and improves the user experience for consumers.

[0077] Based on the fourth embodiment, the present invention further provides a sixth embodiment of a method, which includes the following steps:

[0078] S100: First, place the dust removal device 2000 vertically downward into the base station cavity 1200;

[0079] S200: The trigger driving arm 4560 is then pressed against the elastic member 4600 by the side of the ejector pin 1600 until the trigger engaging arm 4540 rotates an angle and disengages from one end of the second bottom cover 4000, wherein the ejector pin 1600 is at least partially received by the recess 4580;

[0080] S300: Then one end of the second bottom cover 4000 is rotated downward and opened under the negative pressure of the motor of the base station;

[0081] S400: The dust in the primary dust collection chamber 2500 then falls into the base station dust collection chamber 1400 until the motor of the base station stops working;

[0082] S500: After the motor of the base station stops working, one end of the second bottom cover 4000 moves upward under the action of the torsion spring 4240;

[0083] S600: Continue to move the dust removal device 2000 vertically upward out of the base station cavity 1200;

[0084] S700: Finally, the trigger driving arm 4560 is released from the pressure of the ejector pin 1600, until the trigger engaging arm 4540 is restored to abut against one end of the second bottom cover 4000.

[0085] As shown in Figures 12-15, the present invention discloses a seventh embodiment of a base station system, which includes a vacuum cleaner, a base station, and a quick-change connector device 8400, wherein the quick-change connector device 8400 includes: a connector body 8410 having a connector cavity 8420, a connector base plate 8430 that is cooperatively connected to the connector body 8410 and is in contact with the base station, an ash guide pipe 8440 that is connected to the interior of the connector cavity 8420 and passes through the connector base plate 8430 and is connected to the interior of the dust collecting base station, and an electrical component arranged on the connector body 8410 and electrically connected to the base station.

[0086] The upper end of the connector body 8410 is docked with the vacuum cleaner, wherein the dust removal device of the vacuum cleaner is at least partially surrounded by the connector cavity 8420, and the ash guide pipe 8440 includes an ash guide inlet 8442 located at one end and connected to the connector cavity 8420, and an ash guide outlet 8444 located at the other end and at least partially inserted into the interior of the base station, wherein the cross-sectional area of ​​the ash guide inlet 8442 is larger than the cross-sectional area of ​​the ash guide outlet 8444.

[0087] The electrical assembly includes a switch assembly 8460 mounted on the connector body 8410, a conductive pin 8480 electrically connected to the switch assembly 8460 at one end, and a conductive plug 8482 disposed below the conductive pin 8480 and electrically connected to the other end of the conductive pin 8480 and to the base station. The switch assembly 8460 includes a switch plate 8462, a switch bracket 8464 mounted above the switch plate 8462, and a switch cover 8466 mounted on the switch bracket 8464. The conductive pin 8480 is electrically connected to the vacuum cleaner's main control board, enabling the base station to charge the vacuum cleaner and also to detect whether the vacuum cleaner is properly installed.

[0088] As shown in Figure 16, the present invention discloses an eighth embodiment of a base station system, which includes a vacuum cleaner, a base station, and a quick-change connector device 8500, wherein the quick-change connector device 8500 includes a connector body having a connector cavity 8520, a connector base plate that is cooperatively connected to the connector body and in contact with the base station, an ash guide tube 8540 that is connected to the inside of the connector cavity 8520 and to the inside of the dust collecting base station, and an electrical component that is arranged on the connector body and electrically connected to the base station. The electrical component includes a switch component 8560 located on the connector body, and a conductive pin 8580 that is electrically connected to the switch component 8560 at one end. The shape and size of the connector body of this embodiment are different from those of the connector body of the first embodiment to accommodate docking with vacuum cleaners of different specifications. It can also add a touch screen or other auxiliary structures.

[0089] As shown in Figure 17, a ninth embodiment of a base station system is further disclosed, which includes a dust collection base station, a quick-change connector device that is detachably matched with the dust collection base station, and a vacuum cleaner that is detachably matched with the quick-change connector device, wherein the base station includes a body 8100, a dust collection device 8200 located in the body 8100, a base station control board 8220 arranged adjacent to the dust collection device 8200, and a motor 8300 located downstream of the dust collection device 8200, wherein the quick-change connector device 8400 is detachably connected to the body 8100 and is located upstream of the dust collection device 8200, and the quick-change connector device 8400 is the quick-change connector device in the seventh embodiment.

[0090] The body 8100 includes a docking chamber 8120 located below the quick-change connector device 8400 and surrounding the dust guide tube 8440, a base station chamber 8140 separated from the docking chamber 8120 and located below the docking chamber 8120 and accommodating the dust collection device 8200, and a base station connector 8160 electrically connected to the electrical components. The upper end size of the body 8100 is adapted to the size of the connector base plate. The connector chamber 8420 is adapted to the size of the dust cup of the vacuum cleaner. The dust guide tube 8440 is connected to the interior of the dust collection device 8200. The electrical components, the base station connector 8160, the base station control board 8220, the motor 8300, and the main control board of the vacuum cleaner are all electrically connected. The dust collection device 8200 is a dust bag or dust cup.

[0091] During operation, since the dust collecting device 8200 and the motor 8300 are provided inside the body 8100, once the vacuum cleaners of different specifications need to be cleaned and charged, first find the corresponding quick-change connector devices 8400 and 8500, and then quickly install the quick-change connector devices 8400 and 8500 on the top of the body 8100 to ensure that the internal air and electrical circuits are connected, and then place the dust removal device of the vacuum cleaner into the connector cavity 8420 and 8520, start the switch and the motor 8300, and under the action of vacuum, the airflow will drive the dust of the dust removal device of the vacuum cleaner into the dust collecting device 8200 through the ash guide pipe 8440.

[0092] The advantages of the present invention are: to simplify the structure, reduce costs, ensure the reliability of the dust cup cover in the closed state, improve the consumer experience, and at the same time realize the automatic cleaning of dust in the handheld vacuum cleaner by the base station. Furthermore, the present invention enables the base station system to have strong versatility, reducing the phenomenon that the base station needs to be replaced or scrapped when the customer replaces the vacuum cleaner. It can be adapted to vacuum cleaners of different manufacturers and brands, and adopts a modular design to facilitate production and maintenance, improve resource utilization, reduce waste, shorten the development cycle, make it easier for customers to customize, increase customization flexibility, reduce customization costs, and at the same time improve the usability and service life of the product.

[0093] The above are only preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field can make several modifications and improvements without departing from the creative concept of the present invention, which should be included in the scope of protection of the present invention.

Claims

1. A dust removal device for a vacuum cleaner, characterized in that It includes a cup body (210), a primary cyclone chamber (220) located inside the cup body (210), a primary dust collection chamber (250) located at the bottom of the primary cyclone chamber (220), a filter mesh cover (500) provided inside the primary cyclone chamber (220) and having a plurality of mesh holes, a secondary cyclone (600) located downstream of the filter mesh cover (500) and at least partially surrounded by the filter mesh cover (500), a secondary dust collection chamber (620) located at the bottom end of the secondary cyclone (600), a first bottom cover (300) for shielding the bottom end of the primary dust collection chamber (250), and a second bottom cover (400) for correspondingly arranging with the bottom end of the secondary dust collection chamber (620), wherein the second bottom cover (400) is triggered to rotate and open to expose the bottom end of the primary dust collection chamber (250).

2. The dust removal device of the vacuum cleaner according to claim 1, wherein It further includes a cup body latch (240) provided at one end, a pivot end (260) provided at the other end, and a filter element (270) provided at the top of the filter mesh cover (500) and downstream of the secondary cyclone (600), wherein one end of the first bottom cover (300) rotates around the pivot end (260) and the other end is provided with a first bottom cover latch (340) that latches and cooperates with the cup body latch (240).

3. The dust collection device of the vacuum cleaner according to claim 2, characterized in that: The first bottom cover (300) is provided with a bottom cover through hole (320) correspondingly arranged with the secondary dust collection chamber (620), and a dust falling port (380) selectively communicating with the bottom cover through hole (320), wherein the primary dust collection chamber (250) at least partially surrounds the secondary dust collection chamber (620), and the second bottom cover (400) realizes the communication or closing between the bottom cover through hole (320) and the dust falling port (380).

4. The dust collection device of the vacuum cleaner according to claim 3, characterized in that It further includes a cooperation arm (330) abutted and cooperated with one end of the second bottom cover (400), a first driving arm (350) that can be triggered to move, a first rotating shaft (370) provided between the cooperation arm (330) and the first driving arm (350), and a first torsion spring (390) sleeved on the first rotating shaft (370), wherein when the first driving arm (350) moves along a first direction, the cooperation arm (330) moves along a second direction and moves away from the cooperation with one end of the second bottom cover (400).

5. The dust collection device of the vacuum cleaner according to claim 4, characterized in that: The second bottom cover (400) further includes a second driving arm (420) integrally formed and away from one end of the second bottom cover (400), a second rotating shaft (440) adjacent to the second driving arm (420), and a second torsion spring (460) sleeved on the second rotating shaft (440), wherein the axial directions of the first and second rotating shafts (370, 440) are parallel to each other and perpendicular to the central direction of the primary cyclone chamber (220).

6. A base station system, which includes a handheld vacuum cleaner and a base station that at least partially houses the handheld vacuum cleaner, is characterized in that: The handheld vacuum cleaner includes a vacuum cleaner dust removal device (200), and the base station (100) includes a base station chamber (120) at least partially accommodating the vacuum cleaner dust removal device (200), and a base station dust collection chamber (140), wherein the vacuum cleaner dust removal device (200) is the vacuum cleaner dust removal device described in claim 5, and the primary dust collection chamber (250) and the base station dust collection chamber (140) are selectively communicable.

7. The base station system according to claim 6, characterized in that: The base station (100) further includes a first ejector rod (160) disposed on one side inside the base station cavity (120) and triggering the movement of the first driving arm (350), and a second ejector rod (180) disposed on the other side inside the base station cavity (120) and triggering the movement of the second driving arm (420), wherein the first ejector rod (160) and the second ejector rod (180) have different lengths along the central axis direction of the base station (100), and the first bottom cover (300) includes a rubber-coated layer (375) disposed on the first rotating shaft (370) and in abutting contact with the inner side wall of the first bottom cover (300).

8. A base station system, comprising a handheld vacuum cleaner and a base station that at least partially houses the handheld vacuum cleaner, characterized in that: The handheld vacuum cleaner includes a vacuum cleaner dust removal device (2000), and the base station (1000) includes a base station cavity (1200) at least partially accommodating the vacuum cleaner dust removal device (2000), a base station dust collection cavity (1400) communicating with the base station cavity (1200), and an ejector rod (1600) disposed in the base station cavity (1200), wherein the vacuum cleaner dust removal device (2000) includes a cup body, a primary cyclone cavity (2200) located inside the cup body, a primary dust collection chamber (2500) located at the bottom of the primary cyclone cavity (2200), a filter mesh cover (5000) disposed in the primary cyclone cavity (2200) and having a plurality of mesh holes, a first bottom cover (3000) for shielding the bottom end of the primary dust collection chamber (2500), a second bottom cover (4000) for shielding at least part of the bottom end of the primary dust collection chamber (2500) and rotating around the second bottom cover axis (4220), and a trigger member (4500) that can be triggered to rotate and release the cooperation with one end of the second bottom cover (4000), wherein after the trigger member (4500) is triggered by the ejector rod (1600) to rotate and open, the second bottom cover (4000) opens the bottom end of the primary dust collection chamber (2500) around the second bottom cover axis (4220) under the action of gravity.

9. The base station system according to claim 8, wherein: The trigger member (4500) includes a trigger member shaft (4520), a trigger cooperation arm (4540) located on one side of the trigger member shaft (4520), and a trigger driving arm (4560) located on the other side of the trigger member shaft (4520), wherein the axial direction of the trigger member shaft (4520) is parallel to the central direction of the primary cyclone cavity (2200), and the second bottom cover axis (4220) is perpendicular to the central direction of the primary cyclone cavity (220).

10. A method, which is applied to the base station system described in claim 8, characterized in that It includes the following steps: S1: First, the vacuum cleaner dust removal device (200) is vertically downwardly placed into the base station cavity (120). S2: Then, the first driving arm (350) is pushed upward by the first ejector rod (160) until the cooperation arm (330) rotates downward by an angle, and the rotation path of the cooperation arm (330) and one end of the second bottom cover (400) around the axis does not interfere. S3: Then, the second driving arm (420) abuts against the second ejector rod (180). S4: Next, the second driving arm (420) continues to be pushed upward by the second ejector rod (180), and one end of the second bottom cover (400) is rotated and opened, so that at least part of the dust in the primary dust collection chamber (250) falls into the base station dust collection chamber (140) until the end of the first stage.

11. A base station system, comprising a base station, a quick-change joint device detachably cooperating with the base station, and a vacuum cleaner detachably connected to the quick-change joint device, characterized in that: The dust collection base station includes a body (8100), a dust collection device (8200) located inside the body (8100), and a motor (8300) located downstream of the dust collection device (8200), wherein the quick-change joint device (8400) is detachably connected to the body (8100) and is located upstream of the dust collection device (8200), and the quick-change joint device (8400) includes a joint main body (8410) having a joint cavity (8420), a joint bottom plate (8430) that is cooperatively connected to the joint main body (8410) and abuts against the dust collection base station, a dust guide pipe (8440) that is internally connected to the joint cavity (8420), passes through the joint bottom plate (8430), and is internally connected to the dust collection base station, and an electrical component provided on the joint main body (8410) and electrically connected to the dust collection base station. The vacuum cleaner includes a vacuum cleaner dust collection device (2000), wherein the vacuum cleaner dust collection device (2000) includes a cup body, a primary cyclone chamber (2200) located inside the cup body, a primary dust collection chamber (2500) located at the bottom of the primary cyclone chamber (2200), a filter screen cover (5000) provided in the primary cyclone chamber (2200) and having a plurality of mesh holes, a first bottom cover (3000) for shielding the bottom end of the primary dust collection chamber (2500), a second bottom cover (4000) for shielding at least part of the bottom end of the primary dust collection chamber (2500) and rotating around the second bottom cover shaft (4220), and a trigger member (4500) that can be triggered to rotate and release the cooperation with one end of the second bottom cover (4000). After the trigger member (4500) is triggered by the ejector rod (1600) to rotate and open, the second bottom cover (4000) opens the bottom end of the primary dust collection chamber (2500) around the second bottom cover shaft (4220) under the action of gravity.

12. The base station system according to claim 11, characterized in that: The body (8100) includes a docking cavity (8120) located below the quick-change joint device (8400) and surrounding the dust guide pipe (8440), a base station cavity (8140) that is separated from the docking cavity (8120) and is located below the docking cavity (8120) and houses the dust collection device (8200), and a base station connector (8160) that is electrically connected to the electrical component.

13. The base station system according to claim 12, characterized in that: The dust guide pipe (8440) is internally connected to the dust collection device (8200), and at least part of the joint cavity (8420) surrounds a part of the vacuum cleaner; the electrical component, the base station connector (8160), the motor (8300), and the vacuum cleaner are all electrically connected; the dust collection device (8200) is a dust bag or a dust cup and is located above the motor (8300).

14. The base station system according to claim 13, wherein: The electrical component includes a switch component (8460) disposed on a joint body (8410), and a conductive pin (8480) having one end electrically connected to the switch component (8460).

15. The base station system according to claim 14, characterized in that: The ash guide tube (8440) includes an ash guide inlet (8442) located at one end and communicating with the joint cavity (8420), and an ash guide outlet (8444) located at the other end and at least partially inserted into the dust collection base station, wherein the cross-sectional area of the ash guide inlet (8442) is larger than the cross-sectional area of the ash guide outlet (8444).

16. The base station system according to claim 15, characterized in that: The switch component (8460) includes a switch board (8462), a switch bracket (8464) disposed above the switch board (8462), and a switch cover (8466) sleeved on the switch bracket (8464).

17. The base station system according to claim 16, wherein: The electrical component includes a conductive plug-in (8482) disposed below the conductive pin (8480) and electrically connected to the other end of the conductive pin (8480) and to the dust collection base station.

Citation Information

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