Mold system for troches, suppositories, and pills
The mold strip system with individual compartments and flip caps addresses leakage and oxidation issues in pharmaceutical packaging, ensuring product integrity and efficient compounding and distribution of medicaments.
Patent Information
- Application Number
- PCT/US2025/010477
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-01-08
- Filing Date
- 2025-01-06
- Publication Date
- 2025-07-17
AI Technical Summary
Existing pharmaceutical packaging systems for medicaments like troches and suppositories are prone to leakage, oxidation, and degradation during transport, leading to product damage and incorrect dosages, and lack efficient compounding and packaging solutions.
A mold strip system with individual compartments, each equipped with a flip cap and hinge, and a trench for overflow, enclosed in a protective container, allowing for precise shaping and secure storage of medicaments before distribution.
The system prevents leakage and oxidation, ensures product integrity, and optimizes the compounding process, reducing waste and enhancing consumer safety by providing a leak-proof, efficient packaging solution for medicaments.
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Figure US2025010477_17072025_PF_FP_ABST
Abstract
Description
MOLD SYSTEM FOR TROCHES, SUPPOSITORIES, AND PILLSBACKGROUND
[0001] The system described here pertains to pharmaceutical molds employed in compounding to shape, store, and distribute a range of medicament forms, including troches, suppositories, rapid dissolve tablets, pet treats, tablet triturates, and pills, among others. This system is specifically designed to offer innovative features aimed at preventing leaks, safeguarding against UV damage, and protecting against oxidation and decomposition. Its primary purpose is to mold molten medicaments into precise shapes during cooling and to store the medicament prior to distribution, dispensation, or further packaging.
[0002] This novel system comprises a mold strip consisting of individual compartments, each equipped with a flip cap that effectively seals the cavity, thereby preventing leakage, oxidation, and decomposition. The mold strip can be conveniently placed on top of the cavities of a reusable compounding mold or fixture, allowing for the simultaneous filling of multiple mold strips with medicament. Moreover, the mold strip can be securely enclosed within a light-protective container capable of accommodating at least one mold strip.
[0003] In the realm of pharmaceutical compounding, there is a growing demand for high-quality compounded products suitable for distribution. This demand is particularly pronounced for moldable medicated items, including lozenges, medicated candy, troches, suppositories, pet treats, and tablet triturates.SUMMARY OF THE INVENTION
[0004] In some aspects, the techniques described herein include a plurality of mold compartments, each mold compartment comprising a lower portion comprising a cavity configured to contain a material; a cap configured to engage with the cavity; and a hinge connecting the lower portion to the cap, the hinge configured to bend and allow the cap to engage with the cavity without the hinge breaking or tearing; and wherein each of the plurality of mold compartments is individually separable from adjacent mold compartments.
[0005] In some aspects, the techniques described herein relate to a mold strip further including a plurality of perforations located between each mold compartment, eachperforation configured to tear when a force is applied to the along the length of each perforation.
[0006] In some aspects, the techniques described herein relate to a mold strip further including an ejector located on a bottom surface of the cavity, the ejector configured to eject a material contained in the cavity when a force is applied to the ejector.
[0007] In some aspects, the techniques described herein relate to a mold strip further including a trench surrounding the cavity and configured to capture any material overflowing from the cavity.
[0008] In some aspects, the techniques described herein relate to a mold strip, wherein the trench includes at least one drain, the drain configured to allow any overflow material to exit the trench through the drain.
[0009] In some aspects, the techniques described herein relate to a mold strip, wherein each cavity has a volume between 0.125 mLs and lOmLs.
[0010] In some aspects, the techniques described herein relate to a mold strip, wherein the cavity comprises one or more scoring features.
[0011] In some aspects, the techniques described herein relate to a mold strip, wherein the cap includes a cap guide, the cap guide configured to engage with the trench and seal the cavity.
[0012] In some aspects, the techniques described herein relate to a mold strip, wherein the cap includes a overfill reservoir, the overfill reservoir configured to accommodate excess material contained in the cavity when the cavity is sealed by the cap.
[0013] In some aspects, the techniques described herein relate to a mold strip, wherein the cap guide includes a cap lip, the cap lip configured to engage a trench lip when the cap guide enters the trench.
[0014] In some aspects, the techniques described herein relate to a mold strip, wherein the cap is configured to seal the cavity when the cap is engaged with the cavity.
[0015] In some aspects, the techniques described herein relate to a mold strip, wherein the mold strip includes polypropylene, polyethylene, High-Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), or an elastomer
[0016] In some aspects, the techniques described herein relate to a mold strip wherein each mold compartment is configured to be closed independently of other mold compartments.
[0017] In some aspects, the techniques described herein relate to a method for preparing troches, suppositories, or medicated candy, the method including: pouring or inserting a material into a cavity of a mold strip, the mold strip including a plurality of mold compartments, each mold compartment including: a cavity configured to contain a liquid or molten material or a compounded mixture; a cap configured to engage with the cavity; and a hinge connecting the lower portion to the cap, the hinge configured to bend and allow the cap to engage with the cavity without the hinge breaking or tearing; allowing material to cool within cavity of the mold strip; engaging the cavity with the cap; and sealing the cavity.
[0018] In some aspects, the techniques described herein relate to a method further including placing the mold strip onto a compounding mold fixture that contains and further stabilizes the mold strip.
[0019] In some aspects, the techniques described herein relate to a method wherein sealing the cavity prevents leakage, oxidation or decomposition of the material within the cavity.
[0020] In some aspects, the techniques described herein relate to a method wherein engaging the cavity with the cap includes: inserting a cap guide located on the cap into a trench surrounding cavity; and engaging a cap lip on the cap guide with a trench lip in the trench.
[0021] In some aspects, the techniques described herein relate to a method further including providing a mold strip with a pre-determined number of mold compartments.
[0022] In some aspects, the techniques described herein relate to a method, wherein providing a mold strip with a predetermined number of mold compartments includes: providing a stock mold strip; and tearing the mold strip along a perforation located between one or more of the mold compartments.
[0023] In some aspects, the techniques described herein relate to a method, further including: packaging the mold strip in an enclosure or container; and labeling the enclosure or container.
[0024] In several embodiments disclosed herein, the invention enhances product integrity by preventing product loss, cross-contamination, and product damage caused byultraviolet light, premature oxidation, degradation, leakage and spills during transportation. Furthermore, this novel invention also optimizing the compounding process for pills, troches, and suppositories. The unique design includes a mold strip, a series of detachable and independent compartments, each arranged adjacent to one another, consisting of a cavity, a horizontal plate, a trench, and a flip cap. Perforations exist between the compartments, allowing for detachment.
[0025] The outer portion of the mold strip secures the mold into a compounding fixture, facilitating the pouring of molten material during the compounding process. Once the material inside the cavities cools and solidifies, sealing the cavities with their corresponding caps renders the containment leak-proof.
[0026] Each mold strip can then be enclosed in a packaging enclosure designed to hold one or more mold strips. While 30 troches or suppositories are typically dispensed by pharmacies and outsourcing facilities to most end-users, other common quantities, such as 15, 45, 60, 75, or 90, can also be easily molded and packaged accordingly. Each mold strip fits snugly within a channel in the package and it can be removed simply by pulling or pushing from the edge of the package enclosure. In one embodiment, when compounding a total of 30 troches, three mold strips can be placed in a compounding fixture, where each mold strip contains ten troches, and the molten preparation is poured into all 30 cavities. After cooling and capping each unit, each mold strip can be cut in half and placed into the six channels of a packaging enclosure, resulting in a quantity of 30 troches. In this embodiment, the packaging enclosure can be flipped over in order to reduce its length and fit more comfortably into many places. A prescription label is then affixed to the flat surface of the package enclosure before being dispensed to the patient following review by the pharmacist or pharmacy staff.
[0027] In specific embodiments, the packaging enclosure can be manufactured from a variety of materials such as polypropylene, low-density polyethylene (LDPE), high- density polyethylene (HDPE), thermoplastic elastomers, or even a thin metallic enclosure when added strength is necessary, potentially rendering it child-resistant in specific scenarios. Alternatively, the packaging enclosure may consist of cardboard or other paper-based materials to facilitate product removal, particularly for patient groups without children or individuals with dexterity challenges.
[0028] In certain configurations, the mold strips can be encased within a tray and cover to accommodate multiple mold strips. Regarding material composition, the mold strip can be fabricated from polypropylene, HDPE, LDPE, silicone, or other suitable materials. Alternatively, a non-reactive polymer blend may be employed. The material can range from rigid to porous, semi-porous, or non-porous, depending on the specific embodiment. Furthermore, in various embodiments, a variety of bases can be used and combined with medicaments. These may include, but are not limited to, chocolate, agar, fatty acids, PEG (Polyethylene glycol), cocoa butter, a blend of lactose and sucrose commonly used for compressing tablet triturates, as well as other bases recognized in the field.
[0029] The preceding content serves as a summary and, therefore, incorporates simplifications, generalizations, and omitted details as a necessary part of its nature. Consequently, those skilled in the art will recognize that this summary is purely illustrative and is not meant to impose any limitations. Further aspects, features, and advantages of the devices, processes, and other subject matter described herein will be expounded in the following sections. This summary is presented to introduce key concepts in a simplified format, which will be more comprehensively detailed in the subsequent "Detailed Description." It is not intended to pinpoint essential characteristics of the claimed subject matter, nor should it be utilized as a reference for determining the scope of the claimed subject matter.
[0030] The foregoing is a summary and thus contains, by necessity, simplifications, generalization, and omissions of detail; consequently, those skilled in the art will appreciate that the summary is illustrative only and is not intended to be in any way limiting. Other aspects, features, and advantages of the devices and / or processes and / or other subject matter described herein will become apparent in the teachings set forth herein. The summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The following description, in conjunction with the accompanying drawings, will provide a comprehensive understanding of the present disclosure. It should be noted thatthese drawings illustrate several embodiments in accordance with the disclosure and should not be construed as limiting its scope. Further, the disclosure will be elucidated with greater specificity and detail through the use of the accompanying drawings.
[0032] Figure 1 A illustrates a top view of a mold compartment.
[0033] Figure IB illustrates a bottom view of a mold compartment.
[0034] Figure 1C illustrates a cross-sectional view of the mold compartment.
[0035] Figure ID depicts a top view of the mold compartment with the cap closed over the cavity.
[0036] Figure IE depicts a bottom view of the mold compartment with the cap closed over the cavity.
[0037] Figure IF depicts a side view of the mold compartment with an elongated cavity.
[0038] Figure 2 A illustrates a top view of a mold strip containing a plurality of individual mold compartments.
[0039] Figure 2B illustrates a bottom view of a mold strip.
[0040] Figure 2C shows a cross-sectional view of the cavity portion of a mold strip.
[0041] Figure 2D shows a cross-sectional view of a mold strip with the cap portion engaged with the cavity portion.
[0042] Figure 2E depicts an isometric view of a mold strip containing a plurality of individual mold compartments.
[0043] Figure 3 shows a perspective view of a compounded medication formed within the cavity of a mold compartment.
[0044] Figure 4 A shows a top perspective view of a compounding mold fixture.
[0045] Figure 4B shows a top view of a compounding mold fixture with mold strips disposed on the compounding mold fixture.
[0046] Figure 4C shows a cross-sectional view of a compounding mold fixture with mold strips disposed on the compounding mold fixture.
[0047] Figure 5 illustrates a top view of a tray enclosure.
[0048] Figure 6 A illustrates a prospective view of a packaging enclosure.
[0049] Figure 6B illustrates another prospective view of a packaging enclosure.
[0050] Figure 6C shows a bottom view of a packaging enclosure.
[0051] Figure 7A shows a top isometric view of a mold stand.
[0052] Figure 7B shows a bottom isometric view of the mold stand.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0053] In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the various embodiments. It will be evident, however, to one of ordinary skill in the art that the various embodiments may be practiced without these specific details. Moreover, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description and drawings are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the drawings, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and make part of this disclosure.
[0054] Ensuring proper medication packaging is important. Inadequate packaging can lead to medication spillage, drug degradation, oxidation, and cross-contamination, resulting in damaged products and incorrect dosages. To mitigate these risks, shipping personnel employ cold-ship containers, ice packs, and other protective measures. Notably, while elevated temperatures may not necessarily harm compounded mixtures (as several drugs remain stable at higher temperatures), the primary concern remains medication spillage during transport.
[0055] These products have been prepared and packaged using 30-cavity trays, sealed with a cover and labeled over the top cover of the tray. Some of these trays may incorporate child-resistant features and come in various colors. However, a significant drawback of these trays is their vulnerability to tampering by children, as well as susceptibility to leakage and spills, especially in warmer climates and high temperatures. Often, this can result in the melting of the medicament, leading to medication leakage, incorrect dosages, and potential hazards for end users. Additionally, there is a risk of ingredient separation, causing dosages to surpass the label claim as active ingredients migrate into adjacent cavities.
[0056] A more recent and increasingly popular approach for efficiently producing these moldable compounded products in large quantities involves the use of silicone or elastomeric compounding molds. While this method offers efficiency and precision, the final product still necessitates appropriate packaging. Pharmacists often select from a range of packaging options, such as blister packs, bottles, and vials, based on factors like the season, temperature, and destination. For example, when vials are employed, pharmacists frequently include ice during shipment to prevent melting.
[0057] A system capable of mitigating the challenges linked to 30-cavity trays would offer significant advantages. It would be especially beneficial in addressing the risks associated with incorrect dosages due to product melting and spilling in elevated temperatures. Additionally, it would make it easier for the end consumer when it comes to removing the medicament products from the packaging enclosure. The present innovation presents a mold strip — a series of detachable individual compartments aligned adjacent to one another. Each compartment consists of an individual cavity, a horizontal plate, a trench, and a flip cap. This mold strip is employed in compounding to manufacture a variety of medicament products, such as troches, suppositories, rapid dissolve tablets, or tablet triturates. It effectively utilizes industry-standard bases like fatty acids, polyethylene glycol (PEG), cocoa butter, chocolate, and commonly used fillers such as lactose and sucrose, among others.
[0058] These mold strips can be conveniently incorporated into different packaging options and labeled accordingly. Varied container designs and materials, such as plastics, elastomers, paper, and paper derivatives, cater to patients' diverse needs based on their lifestyles and health conditions. For instance, paper-derived packaging offers easy access for removing mold strips, while plastic packaging can provide varying degrees of child-resistant features. In some cases, a packaging enclosure may not be necessary, and mold strips can be labeled and placed inside a plastic zip bag. Another advantage of this mold strip and packaging system is its flexibility to include different messages, colors, and symbols on the packaging to enhance user understanding through warnings and usage instructions.
[0059] Implementing this innovative compounding and packaging system enables pharmacists to confidently ship products year-round, even in extreme temperatures, provided the active pharmaceutical ingredients remain stable within those temperature ranges. This invention is especially practical in skilled nursing facilities where unit dosing is highlydesirable for custom medications. Since the mold strips are detachable, the package can include the required number of doses, and the nurse or caregiver can easily detach each unit for administration. A unique aspect of this invention is that the mold strip functions both as a compounding tool for forming and shaping end products, and as the packaging for distribution to patients, reducing waste and streamlining the process.
[0060] To further streamline the compounding process, a specific number of mold strips can be placed on a separate holding fixture, allowing multiple mold strips to be aligned together. Molten material is then poured over the cavities. After cooling and solidification, the mold strip cavities are individually sealed with their respective caps and subsequently placed inside a protective packaging enclosure. To facilitate medication dispensing, a labeled enclosure is used to secure solidified medicaments. Mold strips fit conveniently into designated channels within the packaging enclosure and remain in place. A prescription label is affixed to a flat surface within the packaging enclosure by a pharmacist or trained healthcare provider, ensuring safe and efficient medication dispensing to patients.
[0061] The present disclosure relates to a novel pill mold strip designed for compounding and containing various medicaments, such as medicated candies, troches, suppositories, and other pill types. A molten medicament mixture can be poured into the mold strip's cavities, each securely sealed with a dedicated cap, regardless of the material's temperature state — whether hot, cool, or solidified. These mold strips can be conveniently packaged within a dedicated enclosure by smoothly sliding them into designated channels, ensuring secure retention.
[0062] In certain embodiments, the mold strip may be enclosed within a large, child-resistant prescription vial for dispensing to patients. Alternatively, the mold strips can be packaged in simple zipper bags, with the addition of a prescription label for identification. Some implementations involve the mold strip fitting onto a package tray, which is then covered with a lid. In further embodiments, the mold strip securely fits within the package enclosure through side apertures designed to engage with the mold strip's thumb tabs; while in other embodiments, the ejector and reservoir button interact with the wall of the package enclosures to retain the mold strips.
[0063] This invention offers enhanced protection against shipping-related damage through an anti-leak mechanism. Additionally, it minimizes wasteful transfers betweendifferent compounding equipment, promoting efficiency and reducing cross-contamination. Most importantly, it enhances consumer safety by reducing the risk of both overdosing and underdosing. In select embodiments, the mold strips may come in various colors for drug differentiation. In other embodiments, a mold strip may comprise five mold compartments, while in other embodiments, it may comprise ten or twenty mold compartments. Also, in specific cases, the mold strip may not feature a single, double, or triple scoring feature at the bottom of the cavities, while in some versions, the medicament may not be scored at all.
[0064] In some instances, a partially hollow trench is included to aid in draining excess molten preparation. This partially hollow trench allows surplus preparation to pass through. Furthermore, in instances when the preparation has spilled and filled the trench beyond capacity, sealing the caps on each respective cavity expels the excess preparation from the trench, directing it towards the bottom of the mold strip.
[0065] In some embodiments, the trench in the mold strip lacks semi-hollowness, preventing a preparation from passing through into the mold strip's base.
[0066] In some cases, compounding pharmacists may choose to dispense either a single mold strip or an individual mold compartment.
[0067] In some embodiments, a variety of bases can be employed in conjunction with medicaments. These bases may include one or more of the following components: fatty acids, PEG (Polyethylene glycol), cocoa butter, shea butter, agar, sucrose, lactose, cellulose, or other well-established base materials within the field.
[0068] In some embodiments, the mold strips can be fabricated from materials such as polypropylene, high-density polyethylene (HDPE), low-density polyethylene (LDPE), or similar raw materials. Alternatively, in other embodiments, the mold strips may be composed of silicone or vulcanized elastomers.
[0069] In one particular embodiment, the material chosen is a nonreactive polymer blend. Furthermore, in specific cases, the material may exhibit rigidity akin to 90 Shore A, while in others, it may possess a lower durometer, such as 50 Shore A. Additionally, in some instances, the material may be porous, semi-porous, or entirely non-porous. In a broad context, solid or powdered substances can be compressed within the provided molds, whereas liquid or molten medicament preparations can be poured into the molds to solidify into the desired form.
[0070] For instance, in some embodiments, troches or suppositories are shaped by pouring molten medicated mixtures into the mold. In other embodiments, rapid-dissolve tablets are fashioned by compacting medicaments alongside filler materials.
[0071] Figure 1A illustrates a top view of a mold compartment 100. The mold compartments include a lower portion 110, a cap 120, and a hinge 130. In some embodiments, the mold compartment is made from polypropylene, high-density polyethylene (HDPE), low- density polyethylene (LDPE), or similar raw materials. In some embodiments, the mold compartment 100 may be made from silicone or vulcanized elastomers. In some embodiments, the mold compartment 100 is made of polycarbonate or rubber.
[0072] The lower portion 110 of the mold compartment 100 includes a cavity 140, a cavity rim 112, a trench 114, and finger support tabs 116. The cavity 140 is configured to receive a molten or liquid material or a compound mixture. The molten or liquid material or compound mixture may be poured or placed into the cavity 140 and remain there until the material cools and forms a solid or a semi-solid. The material or compound mixture may be compressed and stored in the cavity 140 before reaching the end user. In some embodiments, the cavity 140 has a volume between 0.125 mLs and 10 mLs.
[0073] In some embodiments, the cavity 140 includes at least one scoring feature 142. The scoring feature 142 is located on the bottom of the cavity 140 and divides the cavity 140 into quarters as seen in Figure 1A. In some embodiments, the scoring feature 142 may divide the cavity 140 into halves or thirds. In some embodiments, the scoring feature 142 may divide the cavity 140 into any desired fraction. In some embodiments, the cavity 140 doesn’t include any scoring. In some embodiments, the scoring feature 142 includes protrusions that extend upwards from the bottom of the cavity 140. When a molten or liquid material or a compound mixture is poured into the cavity 140, the material will form a solid or a semi-solid around and over the scoring feature 142, thereby forming grooves and / or indentations in the solid or semi-solid product. The scoring feature 142 is beneficial for scoring a medicament or other material formed within the cavity 140. When a molten or liquid material is poured into the cavity 140 and subsequently cools and forms a solid or semi-solid, the final solid or semisolid product will include the same scoring pattern as within the cavity 140. The scoring pattern on the final product facilitates breaking the final product into halves or quarters permitting a user to take a higher or lower dose of a medicament.
[0074] The lower portion 110 of the mold compartment 100 includes a cavity rim 112, separating the cavity 140 from the trench 114. In some embodiments, the cavity rim 112 has a draft between 0 and 30 degrees. The trench 114 is a hollowed area that surrounds the cavity 140. The trench 114 includes a plurality of drains 119 positioned at the bottom of the trench 114 and a plurality of connects 118 positioned between each of the drains 119. In some embodiments, the drains 119 are positioned in a circular arrangement within the trench 114. When a liquid or molten material is poured into the cavity 140, a portion of the material may overflow out of the cavity 140 and over the cavity rim 112. Instead of overflowing onto the mold compartment 100, the material will flow into the trench 114 and out of the trench 114 through the drains 119. This is beneficial for cleaning up an overflow of the material without the material solidifying on the lower portion of the mold compartment 100 and without a user burning themselves by touching the molten or liquid material. The connectors 118 support the cavity 140 by connecting the cavity rim 112 to a side wall 115 of the trench 114.
[0075] In some embodiments, the cavity 140 has a volume of 1.0 cm3and the trench 114 has a volume of 0.09 cm3. Consequently, in this embodiment the ratio of the cavity volume to the trench volume is 11.44. In some embodiments, the ratio of the cavity volume to the trench volume can range from 1 to 20, with the possibility of a ratio of 1 indicating identical volumes between the cavity and trench. In some embodiments, the ratio of the cavity volume to the trench volume is less than one, where the cavity volume is less than the trench volume, and the ratio can range from 0.2 to 1, including values of 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, and 0.9.
[0076] The lower portion 110 includes finger support tabs 116 at the edge of the lower portion 110. The finger support tabs 116 allows a user to support the lower portion 110 of the mold compartment 100 when closing the cap 120 over the lower portion 110. As seen in Figure 1 A, a recess 117 is located on an edge of the lower portion 110, thereby forming the finger support tabs 116.
[0077] The lower portion 110 is connected to the cap 120 of the mold compartment 100 by the hinge 130. The hinge 130 allows the cap 120 to bend at the hinge 130 and engage with the lower portion 110 of the mold compartment 100, thereby sealing the cavity 140. Sealing the cavity 140 is beneficial for protecting the material or compounded mixture contained in the cavity 140 from spillage, oxidation, spoilage, degradation, or ultraviolet rays.
[0078] The cap 120 includes an overfill reservoir 122, a cap guide 124, and a thumb tab 126. The overfill reservoir 122 is a concave area that accommodates excess material within the cavity 140 when the cap 120 seals the cavity 140. The overfill reservoir 122 may be beneficial where the material within the cavity 140 has a lower density as a solid than as a liquid, thereby causing the material in the cavity to expand while solidifying or where the material in liquid form has a high surface tension thereby allowing at least a portion of the material to be above the cavity rim 112 without the material overflowing into the trench 114. In some embodiments, the volume ratio of the cavity 140 to the overfill reservoir 122 to is 4. but other embodiments the ratio may be between 1 and 20. A ratio of less than one is also possible, where the cavity volume is less than the cap reservoir volume, and the ratio can range from 0.2 to 1, including values like 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, and 0.9.
[0079] The cap guide 124 is a raised surface forming a boundary of the overfill reservoir 122. The cap guide 124 is configured to engage with the trench 114 of the lower portion, thereby sealing the cavity 140 with the cap 120.
[0080] The thumb tab 126 is located on an edge of the cap 120. The thumb tab 126 aligns with the recess 117 of the lower portion 110, thereby allowing a user to easily apply force to the thumb tab 126 when the cap 120 is sealing the cavity 140 and unseal the cavity 140.
[0081] Figure IB illustrates a bottom view of the mold compartment 100. As seen in Figure IB, the lower portion 110 further includes an ejector 111. The ejector 111 is formed on a bottom side of the lower portion 110 and forms the bottom of the cavity 140. The ejector 111 is formed of a flexible material. The ejector 111 facilitates the removal of the compounded product by the end user. When pressure is applied to the ejector 111, the ejector 111 bends inward, thereby applying pressure to the material or compounded product within the cavity 140 and allowing the compounded product to be ejected from the cavity 140. In some embodiments, the ejector 111 may include indents corresponding to the scoring feature 142 of the cavity 140.
[0082] As seen in Figure IB, the cap 120 includes an overfill button 128. The overfill button 128 is formed on the bottom side of the cap 120 and forms the bottom of the overfill reservoir 122.
[0083] In some embodiments, the ejector 111 may be formed having scoring protrusions or scoring feature thereon (not shown), which correspond to the scoring feature 142 in the cavity 140.
[0084] Figure 1C illustrates a cross-sectional view of the mold compartment 100. As seen in Figure 1C, the cavity rim 112 includes a cavity lip 113 facing the trench 114. The cap guide 124 includes a cap lip 125 facing the interior of the overfill reservoir 122. When the cap 120 is folded, via the hinge 130, towards the lower portion 110 of the mold compartment 100, the cap guide 124 will be inserted into the trench 114. After the cap guide 124 enters the trench 114, the cap lip 125 will engage with the cavity lip 113 and thereby seal the cavity 140 with the cap 120. The cap lip 125 and cavity lip 113 serve to form a secure seal between the cap 120 and lower portion 110 of the mold compartment 100.
[0085] In some embodiments, the cap lip 125 to cavity lip 113 thickness ratio ranges from 1 to 5. In some embodiments, the slope of the border of the cavity lip 113 may range between 80 and 90 degrees.
[0086] As seen in Figure 1C, the overfill button 128 has a convex surface shape, thereby giving the overfill reservoir 122 a semi-spherical shape. The shape of the overfill reservoir 122 provides cushioning during packaging and facilitates the insertion and removal of the mold compartment 100 or a mold strip as described below from a packaging enclosure.
[0087] As seen in Figure 1C, the hinge 130 includes a hinge recess 132 and at least one hinge supports 134. The hinge recess 132 creates a thin layer of material that allows the cap 120 to flip over and interlock with the cavity 140, creating a secure seal. The at least one support 134 is located on either side of the hinge recess 132. The at least one support 134 is thicker than the hinge recess 132. The at least one support 134 serve to support the hinge 130 as it bends.
[0088] Figure ID depicts a top view of the mold compartment 100 with the cap 120 closed over the cavity 140. As seen in Figure ID, when the cap 120 is closed over the cavity 140, the thumb tab 126 covers the recess 117. This interaction of the thumb tab 126 with the recess 117 allows a user to more effectively apply an upward force with a digit or tool to the thumb tab 126 and thereby release the cap 120 from the lower portion 110.
[0089] Furthermore, the finger support tabs 116 are exposed when the cap 120 covers the cavity 140. This allows a user to stabilize the mold compartment 100 when opening or closing the mold compartment 100.
[0090] Figure IE depicts a bottom view of the mold compartment 100 with the cap 120 closed over the cavity 140. As seen in Figure IE, when the cap 120 is closed over the cavity 140, the thumb tab 126 is exposed by the recess 117 when seen from the bottom. This exposure of the thumb tab 126 by the recess 117 allows a user to more effectively apply an upward force with a digit or tool to the thumb tab 126 and thereby release the cap 120 from the lower portion 110.
[0091] Figure IF shows a side view of a mold compartment 100. As seen in Figure IF, in some embodiments, the cavity 140 is elongated. This configuration may beneficially allow for the formation of suppositories in the mold compartment 100. The suppositories may be beneficially used for rectal or vaginal insertion. In some embodiments, the depth of the cavity 140 is between 1 inch and 3 inches. In some embodiments, the depth of the cavity 140 is between 1 inch and 1.5 inches. In some embodiments, the cavity 140 has a body 144, a lower portion 146, and a bottom 148. The body 144 of the cavity 140 may be substantially straight or may have substantially the same diameter along the length of the cavity 140. The lower portion 146 of the cavity 140 is located below the body 144 and, in some embodiments, is tapered relative to the body 144. The lower portion 146 of the cavity 140 is tapered inward towards a center of the cavity 140. In some embodiments, the taper of the lower portion 146 is between 0 and 45 degrees. In some embodiments, the taper of the lower portion 146 results in the formation of a suppository with a cross-sectional area that is smaller near a bottom of the suppository than near a top of a suppository. This may beneficially allow for easier insertion of the suppository into a body cavity.
[0092] The bottom 148 is located at an end of the lower portion 146 of the cavity 140. In some embodiments, the bottom 148 is rounded, resulting in a suppository that has a rounded end portion. This may beneficially decrease the discomfort of inserting a suppository into a body cavity.
[0093] Figure 2A illustrates a top view of a mold strip 200 containing a plurality of individual mold compartments 100. The mold compartments 100 and features of the mold compartment 100 may be similar or identical to the mold compartment 100 and the features ofthe mold compartment 100 described above in connection with Figures 1A-1F. As seen in Figure 2A, the individual mold compartments 100 may be formed together to form a mold strip 200. The mold compartments 100 are arranged linearly, but in some embodiments, the mold strip 200 can be designed in various shapes, such as rectangular, circular, concave, concentric circles, or other stylized designs. The mold strip 200 may include a cavity portion 202 and a cap portion 204. The mold strip 200 may include a plurality of mold compartments 100, including, but not limited to, 2, 3, 4, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, or 100 mold compartments 100.
[0094] The cavity portion 202 includes a horizontal plate 212, a plurality of cavities 140 and a plurality of tear guides 214. Each cavity 140 of the plurality of cavity 140 corresponds to an individual mold compartment 100. The horizontal plate 212 is formed from the lower portions 110 of each mold compartment 100 and connects each of the plurality of cavities 140 to one or more adjacent cavities 140. The horizontal plate 212 helps distribute molten or liquid mixture in case of spills.
[0095] The tear guides 214 are located on a lower edge of the cavity portion 202. Each tear guide 214 is located in between a cavity 140 and an adjacent cavity 140. The tear guide 214 consists of a small recess in the horizontal plate 212. The tear guide 214 advantageously allows a user to tear the horizontal plate 212 along the space in between a cavity 140 and an adjacent cavity 140, thereby separating an individual mold compartment 100 from the mold strip 200.
[0096] The cap portion 204 includes a plurality of caps 120, a plurality of gaps 222, and a plurality of thumb tabs 126. Each cap 120 of the plurality of caps 120 corresponds to an individual mold compartment 100. As seen in Figure 2 A, each cap 120 may be separated from one or more adjacent caps 120 by a gap 222. The gaps 222 are located in between each cap 120. In some embodiments, the gaps 222 are aligned with the tear guides 214 in the cavity portion 202. The gap 222 is beneficial for a user to be able to independently seal or unseal an individual cap 120 from a cavity 140 without having to seal or unseal all of the caps 120 from all of the cavities 140.
[0097] As seen in Figure 2A, in some embodiments, the caps 120 may include a thumb tab 126 that is located on a top corner of the cap 120.
[0098] Figure 2B illustrates a bottom view of a mold strip 200. As seen in Figure 2B, the cavity portion 202 of the mold strip 200 includes at least one perforation 216, each perforation 216 located in between adjacent mold compartments. The perforation 216 extends from the tear guide 214 up to the gap 222. The perforation 216 is made of the same material as the lower portion 110 of the mold compartments 100 and the horizontal plate 212 but is thinner compared to the lower portion 110 of the mold compartments 100. The perforation 216 is configured such that a user can tear the mold strip from a tear guide 214 along the perforation 216 up to the gap 222, thereby separating a mold compartment 100 from the mold strip 200.
[0099] Figure 2C shows a cross-sectional view of the cavity portion 202 of a mold strip 200. As seen in Figure 2C, the perforation 216 is thinner relative to the horizontal plate 212. The thin nature of the perforation 216 facilities a user to apply a force along the length of the perforation 216 and tear the horizontal plate 212 from the tear guide 214 along the perforation 216 to the gap 222, thereby separating at least one mold compartment 100 from an adjacent mold compartment 100.
[0100] Figure 2D shows a cross-sectional view of a mold strip 200 with the cap portion 204 engaged with the cavity portion 202. As seen in Figure 2D, when the cap guide is inserted into the trench, the cap lip engages with the cavity lip thereby sealing the cavity 140. When the cavity is sealed, the overfill reservoir is positioned above the cavity 140, thereby accommodating any excess material within the cavity.
[0101] Figure 2E shows a top isometric view of a mold strip 200 composed of mold compartments with an elongated cavity 140. The mold strip 200 depicted in Figure 2E may be similar or identical to the mold strips depicted in Figures 2A-2D with the exception of the elongated cavity 140.
[0102] Figure 3 shows a perspective view of an example of a compounded medication 300 formed within the cavity 140 of the mold compartment 100 described above. As seen in Figure 3, the compounded medication 300 is formed with scoring 310 corresponding to the scoring feature 142 of the mold compartment 100. The scoring 310 beneficially allows a user to break the compounded medication 300 along the scoring 310 into halves, thirds, fourths or other fractions depending on the scoring pattern, thereby adjusting the dose of the medication 300.
[0103] Figure 4A shows a top perspective view of a compounding mold fixture 400. The compounding mold fixture includes a plurality of cavity holders 410 and at least one indent 420. The compounding mold fixture 400 is configured to hold and stabilize a mold strip 200 as described above. In some embodiments, the compounding mold fixture 400 may secure and stabilize a mold strip 200 while a user is pouring a compounded mixture into the cavities 140 of the mold strip 200. In some embodiments, the compounding mold fixture 400 is configured to hold a plurality of mold strips 200 of varying sizes. The compounding mold fixture 400 may hold a plurality of mold strips 200, including, but not limited to, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 15, 16, 18, or 20. Each mold strip 200 may include a plurality of mold compartments 100, including, but not limited to, 2, 3, 4, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, or 100 mold compartments 100. A compounding mold fixture 400 may be beneficially for filling multiple mold strips 200 efficiently.
[0104] The plurality of cavity holders 410 are configured to hold and stabilize the cavity portion 202 of a mold strip 200 as discussed above. In some embodiments, the plurality of cavity holders 410 may be arranged in rows on the compounding mold fixture 400. In some embodiments, the plurality of cavity holders 410 may be arranged as concentric circles on the compounding mold fixture 400. Each lower portion 110 of the mold strip 200 is inserted into a cavity holder 410 thereby securing the mold strip 200 on the compounding mold fixture 400. In some embodiments, each cavity holder 410 includes scoring 412 corresponding to the scoring feature 142 of the cavity 140 of the mold strip 200. In some embodiments, the scoring 412 may engage with corresponding indents on the ejectors 111 of the mold strip 200. The scoring 412 may beneficially secure the cavity portion 202 in the plurality of cavity holders 410.
[0105] The at least one indent 420 is disposed adjacent to at least one row or concentric circle of the plurality of cavity holders 410. The indent 420 includes slanted portions 422 and a bottom portion 424. The bottom portion 424 forms the bottom of the indent 420. The slant portions 422 are connected to the bottom portion 424 and extend from the bottom portion 424 up to a top portion 402 of the compounding mold fixture 400.
[0106] Figure 4B shows a top view of the compounding mold fixture 400 with mold strips 200 disposed on the compounding mold fixture 400. As seen in Figure 4B, the cavity portion 202 engages with a row of the plurality of cavity holders 410. When the cavity portion202 is engaged with a row of the plurality of cavity holders 410, the cap portion 204 may be disposed in the indent 420 or may hang over an edge of the compounding mold fixture 400.
[0107] Figure 4C shows a cross-sectional view of a compounding mold fixture 400 with mold strips 200 disposed on the compounding mold fixture 400. As seen in Figure 4C, the lower portion 110 is disposed within a cavity holder 410. When a lower portion 110 is disposed within a cavity holder 410, the ejector 111 may contact a bottom surface of the cavity holder 410 and the horizontal plate may contact the top portion of the compounding mold fixture.
[0108] As seen in Figure 4C, the cap 120 is disposed in the indent 420 of the compounding mold fixture 400. The thumb tab 126 may contact a slanted portion 422 of the indent 420. The non-flat nature of the indent 420 is beneficial for accommodating the concave nature of the overfill button 128.
[0109] Figure 5 is a top view of a tray enclosure 500. The tray enclosure 500 is configured to hold mold strips 200. The tray enclosure 500 includes a plurality of channels 510, a plurality of channel dividers 520 and a pull tab 530. The tray enclosure 500 may hold a plurality of mold strips 200, including, but not limited to, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 15, 16, 18, or 20. Each mold strip 200 may include a plurality of mold compartments 100, including, but not limited to, 2, 3, 4, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, or 100 mold compartments 100.
[0110] The tray enclosure 500 is configured to be inserted into a sleeve. The tray enclosure 500 lacks a top surface. When the tray enclosure 500 is removed from a sleeve, any mold strips 200 contained with the tray enclosure is exposed.
[0111] The tray enclosure 500 includes a plurality of channels 510. The plurality of channels 510 may be formed by the outer sides of the tray enclosure 500 and by a plurality of channel dividers 520. Each channel 510 is configured to hold one or more mold strips 200.
[0112] The pull tab 530 is disposed on a side of the tray enclosure 500 and is beneficial for removing the tray enclosure 500 from a sleeve.
[0113] Figure 6A is prospective view of a packaging enclosure 600. The packaging enclosure is configured to hold mold strips 200. The tray enclosure 600 includes a plurality of channels 610, and a plurality of channel dividers 620. The tray enclosure 500 may hold a plurality of mold strips 200, including, but not limited to, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 15,16, 18, or 20. Each mold strip 200 may include a plurality of mold compartments 100, including, but not limited to, 2, 3, 4, 5, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90, 95, or 100 mold compartments 100. The packaging enclosure 600 can be constructed from a thin, paper-based material and can be folded and / or torn to accommodate varying quantities of mold strips 200. The packaging enclosure 600 may vary in length, width, and thickness, and the material used can also vary based on patient demographics. For instance, the mold enclosure may be constructed of thin cardboard for easy mold strip 200 insertion and removal or more robust materials like polypropylene, HDPE, LDPE, or other plastics for added durability.
[0114] The packaging enclosure 600 includes a plurality of channels 610. Each channel 610 is configured to hold one or more mold strips 200. The plurality of channels 610 may be formed by the outer sides of the packaging enclosure 600 and by a plurality of channel dividers 620. In some embodiments, there may be two channel dividers 620 between each channel 610. Having two channel dividers 620 between each channel 610 allows a user to tear or fold the packing enclosure 600 between the two channel dividers 620 thereby creating multiple packaging enclosures 600.
[0115] In some embodiments, the packaging enclosure 600 includes a plurality of side windows 630 located on exterior sides of the packaging enclosure 600 and on the channel dividers 620. The side windows 630 may allow a user to see into the packaging enclosure 600 if the packaging enclosure 600 is constructed of a non-transparent material. The side windows further allow a user to count the number of mold compartments 100 of the mold strip 200 contained in one of the channels 610 of the packaging enclosure 600.
[0116] Once mold strips 200 are inserted into the channels 610 of the packaging enclosure 600, a prescription label may be affixed to a top surface 602 to identify the type of medicated product intended for the end user.
[0117] Figure 6B is another prospective view of a packaging enclosure 600. As seen in Figure 6B, the packaging enclosure 600 may include a plurality of removal cutouts 640. The removal cutouts 640 may be located on the top surface 602 of the packaging enclosure at each end of each of the plurality of channels 610. The removal cutouts 640 are beneficial for allowing a user to remove a mold strip 200 from a channel 610 of the packaging enclosure 600.
[0118] Figure 6C shows a bottom view of a packaging enclosure 600. As seen in Figure 6C, the packaging enclosure 600 may include a plurality of apertures 650 located on the bottom surface 604 of the packaging enclosure 600. The apertures 650 may be aligned with the channels 610 and be configured to receive the lower portions 110 of the mold strip 200. The apertures 650 may be beneficial for requiring a user to apply a force to the exposed lower portions 110 in order to remove the mold strip 200 from the channel 610. This advantageously makes the packaging enclosure 600 child-resistant.
[0119] In one embodiment, the packaging enclosure 600 includes sliders 660 located on one or more sides of each apertures 650, allowing a user to apply a force to the mold strip 200 and push it out of the channel 610.
[0120] Figure 7 shows a top isometric view of a mold stand 700. The mold stand 700 is configured to hold and store a mold strip or mold compartments, such as the mold strips 200 or mold compartments 100 described above. In some embodiments, the mold stand 700 beneficially secures a mold strip or mold compartment such that a user can pour a material into the cavities of the mold strip or mold compartment.
[0121] As seen in Figure 7A, the mold stand 700 may include a top surface 710, a central surface 720 and a bottom surface 730. The mold stand 700 may be formed of a metal, plastic, or composite material. The top surface 710 is rectangular in shape. In some embodiments, the top surface 710 may be in the shape of a circle, triangle, hexagon, pentagon, square, diamond, polygon, or other shape. The top surface 710 is substantially flat and includes a first plurality of compartment holes 712. As seen in Figure 7A, the compartment holes 712 are arranged in a first plurality of rows 714. In some embodiments, each row may extend along a length of the top surface 710. In some embodiments, each row 714 of compartment holes 712 may include 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 15, 16, 18, 20 or more compartment holes. In some embodiments, the distance between adjacent rows 714 is substantially the same across a width of the top surface 710.
[0122] The compartment holes 712 are apertures formed in the top surface and are each configured to receive a cavity of a mold compartment, such as a mold compartment 100 as describe above, such that the mold compartment 100 is secured on the top surface 710. The diameter of each compartment hole 712 may be equal or slightly larger than the diameter of acavity of a mold compartment, such that an exterior surface of the cavity contacts the perimeter of the compartment hole, thereby securing the cavity within the compartment hole 712.
[0123] The distance between each compartment hole 712 in a row 714 may be equal to the distance between the cavity 140 of a first mold compartment and the cavity of a second mold compartment when the first and second mold compartments are attached together in mold strip 200. In some embodiments, the compartment holes 712 are connected to each other via a first plurality of connecting apertures 716. The connecting apertures 716 are formed into the top surface 710 between each adjacent compartment hole thereby connecting each compartment hole to any adjacent compartment holes.
[0124] The top surface 710 is connected to a first surface 715 at a first end 711 of the top surface 710. The first surface 715 is orthogonal to top surface 720. In some embodiments, the first surface 715 contacts a central surface 720 of the mold stand and prevents the top surface 710 from being bent.
[0125] The central surface 720 of the mold stand may be located beneath the top surface 710 of the mold stand 700. In some embodiments, the central surface 720 of the mold stand 700 is integrally formed with the top surface. In some embodiments, the top surface 710 bends at a second end 718 of the top surface 710 a second surface 719 orthogonal to the top surface 720. The second surface 719 may also bend at a bottom of the second surface 719, thereby contacting and forming a second end 723 of the central surface 720. In some embodiments, the central surface 720 is parallel to the top surface 710. In some embodiments, the central surface 720 may have a length that is equal to the length of the top surface 710. In some embodiments, the central surface 720 may have a length that is greater than the length of the top surface 710. The central surface 720 and the top surface 710 form a first gap 726 in between each surface. In some embodiments, the first gap 726 may have a depth that is greater than the length of the body of a cavity of a mold compartment. This beneficially allows the mold compartment with longer cavities, such as the mold compartments configured to form suppositories, to be placed within the compartment holes of the top surface 710.
[0126] In some embodiments, the central surface 720 bends at a first end 721 of the central surface 720 forming a third surface 735 orthogonal to the central surface 720. The third surface 735 may also bend at a bottom of the third surface 735, thereby connecting to a first end 731 of the bottom surface 730. The central surface 720 and the bottom surface 730form a second gap 728 in between each surface. In some embodiments, the second gap 728 may have a depth that is greater than the length of the body of a cavity of a mold compartment. This beneficially allows the mold compartment with longer cavities, such as the mold compartments configured to form suppositories, to be placed within the compartment holes of the bottom surface as described below.
[0127] The bottom surface 730 of the mold stand 700 is located beneath both the top surface 710 and the central surface 720. In some embodiments, the bottom surface 730 has a length that is equal to or greater than the length of the central surface 720. As seen in Figure 7B, the bottom surface 730 is connected to a fourth surface 737 at a second end 733 of the bottom surface 730. The fourth surface 737 is orthogonal to the bottom surface 720. In some embodiments, the fourth surface 737 contacts a central surface 720 of the mold stand 700 and prevents the bottom surface 730 from being bent.
[0128] Figure 7B shows a bottom isometric view of the mold stand 700. As seen in Figure 7B, the bottom surface 730 is largely rectangular in shape, however, in some embodiments, the bottom surface 730 may be in the shape of a circle, triangle, hexagon, pentagon, square, diamond, polygon, or other shape. The bottom surface 730 is substantially flat and includes a second plurality of compartment holes 732. As seen in Figure 7A, the compartment holes 732 are arranged in a second plurality of rows 734. In some embodiments, each row 734 may extend along a length of the bottom surface 730. In some embodiments, each row 734 of compartment holes 732 may include 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 12, 14, 15, 16, 18, 20 or more compartment holes. In some embodiments, the distance between each set of adjacent rows 734 may be different, thereby allowing the cavity of a mold compartment in one row to be placed proximate to the cavity of another mold compartment in an adjacent row. This may be beneficially allow a user to pour material into the cavities of a mold strip disposed on a first row and then quickly transition to pouring material into the cavities of a mold strip disposed on a proximate second row without losing much material.
[0129] The compartment holes 732 are apertures formed in the bottom surface 730 and are configured to receive a cavity of a mold compartment, such as a mold compartment 100 as describe above, such that the mold compartment 100 is secured on the bottom surface 730 having an arrangement different than that formed in first surface 710. The diameter of each compartment hole 732 may be equal or slightly larger than the diameter of a cavity of a moldcompartment, such that an exterior surface of the cavity contacts the perimeter of the compartment hole 732, thereby securing the cavity within the compartment hole 732.
[0130] The distance between each compartment hole 732 in each row 734 may be equal to the distance between the cavity 140 of a first mold compartment and the cavity of a second mold compartment when the first and second mold compartments are attached together in mold strip 200. In some embodiments, the compartment holes 732 are connected to each other via a second plurality of connecting apertures 736. The connecting apertures 736 are formed into the bottom surface 730 between each adjacent compartment hole 732 thereby connecting each compartment hole 732 to any adjacent compartment holes 732.
[0131] The mold stand 700 may beneficially be orientated such that the bottom surface is placed on a surface thereby allowing the user to place mold strips or mold compartments into the first plurality of compartment holes 712 and fill the cavities with a material. The mold stand 700 can also beneficially be orientated such that the top surface is placed on a surface thereby allowing the user to place mold strips or mold compartments into the second plurality of compartment holes 732 and fill the cavities with a material. This arrangement allows for a single stand to be used to support mold strips 200 having different arrangements.
[0132] The invention, embodied in the mold strip 200 and its various embodiments as disclosed in this application, provides a valuable tool for consolidating a wide range of substances, including pharmaceuticals and related components, in the production of pills, troches, rapid dissolve tablets, and other medicinal products. To elaborate, the mold strip 200 allows for precise control of the quantity of medicated material when a molten mixture is introduced into each compartment 100. This control can be achieved using a measuring device, such as a syringe, to fill the cavity 140 to the desired level, whether it be up to the edge or below it. Alternatively, the cavity 140 can be filled or compressed to its designated volume capacity.
[0133] The embodiments presented encompass a range of packaging enclosures constructed from diverse materials and may involve single, double, or triple folds, depending on the number of mold strips to be accommodated and can include company specific information stamped, laser, or dye imprinted. These packaging enclosures can be single-part,double-part, or triple-part designs and can be employed in conjunction with the current invention.
[0134] These structural features are strategically positioned or shaped to enable various angular and thickness measurements. In some embodiments, additional compounding mold fixtures 400 or support trays may be utilized to provide support and organization to the mold strips 200 during compounding, especially when handling multiple mold strips 200 in a single batch.
[0135] The illustrations of embodiments described herein are intended to provide a general understanding of the structure of various embodiments, and they are not intended to serve as a complete description of all the elements and features of components and systems that might make use of the structures described herein. Many other embodiments will be apparent to those of ordinary skill in the art upon reviewing the description provided herein. Other embodiments may be utilized and derived, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. The figures herein are merely representational and may not be drawn to scale. Certain proportions thereof may be exaggerated, while others may be minimized. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense.
[0136] The description herein may include terms, such as "up", "down", "upper", "lower", "first", "second", etc. that are used for descriptive purposes only and are not to be construed as limiting. The elements, materials, geometries, dimensions, and sequence of operations may all be varied to suit particular applications. Parts of some embodiments may be included in, or substituted for, those of other embodiments. While the foregoing examples of dimensions and ranges are considered typical, the various embodiments are not limited to such dimensions or ranges.
[0137] Although the disclosed subject matter has been described with reference to several example embodiments, it may be understood that the words that have been used are words of description and illustration, rather than words of limitation. Changes may be made within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the disclosed subject matter in all its aspects. Although
[0138] The disclosed subject matter has been described with reference to particular means, materials, and embodiments, the disclosed subject matter is not intended to be limitedto the particulars disclosed; rather, the subject matter extends to all functionally equivalent structures, methods, and uses such as are within the scope of the appended claims.
Claims
WHAT IS CLAIMED IS:
1. A mold strip comprising: a plurality of mold compartments, each mold compartment comprising: a lower portion comprising a cavity, the cavity configured to contain a material; a cap configured to engage with the cavity; and a hinge connecting the lower portion to the cap, the hinge configured to bend and allow the cap to engage with the cavity without the hinge breaking or tearing; and wherein each of the plurality of mold compartments is individually separable from adjacent mold compartments.
2. The mold strip of claim 1 further comprising a plurality of perforations located between each mold compartment, each perforation configured to tear when a force is applied along a length of each perforation.
3. The mold strip of claim 1 further comprising an ejector located on a bottom surface of the cavity, the ejector configured to eject a material contained in the cavity when a force is applied to the ejector.
4. The mold strip of claim 1 further comprising a trench surrounding the cavity and configured to capture any material overflowing from the cavity.
5. The mold strip of claim 4, wherein the trench comprises at least one drain, the at least one drain configured to allow any overflow material to exit the trench.
6. The mold strip of claim 1, wherein each cavity has a volume between 0.125 mLs and lOmLs.
7. The mold strip of claim 1, wherein the cavity comprises one or more scoring features.
8. The mold strip of claim 4, wherein the cap comprises a cap guide, the cap guide configured to engage with the trench and seal the cavity.
9. The mold strip of claim 1, wherein the cap comprises an overfill reservoir, the overfill reservoir configured to accommodate excess material contained in the cavity when the cavity is sealed by the cap.
10. The mold strip of claim 8, wherein the cap guide comprises a cap lip, and the trench comprises a trench lip, and wherein the cap lip is configured to engage the trench lip when the cap guide enters the trench.
11. The mold strip of claim 1, wherein the cap is configured to seal the cavity when the cap is engaged with the cavity.
12. The mold strip of claim 1, wherein the mold strip comprises polypropylene, polyethylene, High-Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), or an elastomer.
13. The mold strip of claim 1 wherein each mold compartment is configured to be closed independently of other mold compartments.
14. A method for preparing troches, suppositories, or medicated candy, the method comprising: pouring or inserting a material into a cavity of a mold strip, the mold strip comprising a plurality of mold compartments, each mold compartment comprising: a lower portion comprising a cavity configured to contain a liquid or molten material or a compounded mixture; a cap configured to engage with the cavity; and a hinge connecting the lower portion to the cap, the hinge configured to bend and allow the cap to engage with the cavity without the hinge breaking or tearing; allowing material to cool within cavity of the mold strip; engaging the cavity with the cap; and sealing the cavity.
15. The method of claim 14 further comprising placing the mold strip onto a compounding mold fixture that contains and further stabilizes the mold strip.
16. The method of claim 14 wherein sealing the cavity prevents leakage, oxidation or decomposition of the material within the cavity.
17. The method of claim 14 wherein engaging the cavity with the cap comprises: inserting a cap guide located on the cap into a trench surrounding cavity; and engaging a cap lip on the cap guide with a trench lip in the trench.
18. The method of claim 14 further comprising providing a mold strip with a predetermined number of mold compartments.
19. The method of claim 18, wherein providing a mold strip with a predetermined number of mold compartments comprises: providing a stock mold strip; and tearing the mold strip along a perforation located between one or more of the mold compartments.
20. The method of claim 14, further comprising: packaging the mold strip in an enclosure or container; and labeling the enclosure or container.
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