Inspection device
By introducing transfer and conveying components into the testing equipment, flexible workpiece transfer and detachable connection of the testing machine are achieved, solving the problems of poor versatility and high cost of traditional testing equipment, and improving the expandability of the equipment and the workpiece position accuracy.
Patent Information
- Application Number
- PCT/CN2025/091014
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2024-05-30
- Filing Date
- 2025-04-24
- Publication Date
- 2026-02-12
AI Technical Summary
Traditional testing equipment suffers from poor versatility and high testing costs due to the different shapes of workpieces, resulting in varying testing methods and equipment settings.
A testing device is designed, including a feeder, a testing machine, and a discharger, equipped with a transfer component and a moving component. The testing machines can be set up independently, and the transfer component realizes the transfer and positioning of the workpiece. The testing machine is detachably connected to the feeder and discharger. The material tray conveying assembly realizes automated loading and unloading through lifting and moving components.
It improves the versatility and expandability of testing equipment, reduces testing costs, and enables flexible expansion of testing stations and improved workpiece positioning accuracy.
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Figure CN2025091014_12022026_PF_FP_ABST
Abstract
Description
Detection device
[0001] Related applications
[0002] The present application claims priority to the Chinese patent application No. 2024212120906, filed on May 30, 2024, and entitled “Detection device”, the contents of which are hereby incorporated by reference in their entirety. TECHNICAL FIELD
[0003] The present application relates to the technical field of appearance detection, and in particular, to a detection device. BACKGROUND
[0004] With the development of automation technology, the production, assembly and detection of various devices can be automatically performed by using automatic devices.
[0005] Taking appearance detection as an example, due to the different shapes of various workpieces to be detected, the detection methods and detection procedures are also different. In order to fully meet the detection requirements, in the traditional technology, it is often necessary to set up corresponding detection devices for different workpieces. However, such setting easily leads to poor universality of the devices and high detection cost. SUMMARY
[0006] According to various embodiments of the present application, a detection device is provided. The detection device comprises a feeding machine, a detection machine and a discharging machine which are sequentially distributed, and further comprises a transfer component and a transfer component, the transfer component is arranged between the feeding machine and the detection machine and is used for transferring workpieces, and the transfer component is arranged between the detection machine and the discharging machine and is used for transferring the workpieces; at least two detection machines are independently arranged between the feeding machine and the discharging machine, any detection machine comprises a transfer component, the transfer components of adjacent detection machines can transfer workpieces to each other, the transfer component can also receive the workpieces transferred by the transfer component, and the transfer component is further used for transferring the workpieces to the transfer component.
[0007] In one embodiment, the transfer component comprises a first rack and a first machine body rotatably arranged on the first rack, the first machine body can position the workpieces on a bearing side of the first machine body, and the first machine body can adjust the orientation of the bearing side when rotating, so as to receive the workpieces transferred by the feeding machine and transfer the workpieces to the transfer component.
[0008] In one of the embodiments, the first body comprises a carrier, a first pushing member and a second pushing member, the carrier is rotationally connected with the first frame, the carrier side is arranged on the carrier, the carrier side is provided with a positioning block, the first pushing member and the second pushing member are movably arranged on the carrier, the first pushing member and the second pushing member move in different directions towards and away from the positioning block to jointly clamp the workpiece.
[0009] In one of the embodiments, the detection machine comprises a detection table and a plurality of detection modules arranged on the detection table, the transfer component is movably arranged on the detection table to carry the workpiece to the detection range of the detection module, the transfer component is used to pick up the workpiece transferred by the transfer component, and the transfer component is also used to transfer the workpiece to the transfer component of another detection machine or the unloader.
[0010] In one of the embodiments, the transfer component comprises a bracket and a picking member, the bracket is arranged on the detection table, the picking member is movably arranged on the bracket, the picking member moves relative to the bracket in at least two intersecting directions, and the picking member is used to pick up the workpiece carried by the transfer component and transfer to the unloader.
[0011] In one of the embodiments, at least one of the detection machine, the feeder, the unloader and another detection machine arranged adjacent to each other is connected in a detachable manner.
[0012] In one of the embodiments, at least one of the feeder and the unloader is provided with a tray conveying assembly, the tray conveying assembly comprises a lifting component and a material moving component, the lifting component is used to carry and convey a plurality of trays stacked with each other to a first station, and the material moving component is used to convey a tray at the first station to a second station for filling the workpiece or moving the workpiece away from the tray.
[0013] In one of the embodiments, the tray conveying assembly further comprises a stand, the stand is provided with a longitudinal rail, a transverse rail and a material bin, the lifting component is used to carry the trays stacked in a reference direction, the lifting component is in sliding fit with the longitudinal rail in the reference direction to lift any tray to the first station, the material moving component is in sliding fit with the transverse rail, the material moving component is used to carry the tray to move between the first station and the second station, and the material bin is located above the first station, the material bin is provided with an inlet, a projection of the inlet on a plane where the first station is located in the reference direction is coincident with the first station, and the lifting component is used to lift the tray into the material bin from the inlet.
[0014] In one of the embodiments, the bottom of the hopper in the reference direction is provided with a plurality of load carriers arranged at intervals along the circumferential direction of the inlet, and a plurality of blocks rotatably arranged on the load carriers to open or block the inlet; the jacking component drives the blocks to switch from the blocking state to the opening state when the tray is jacked into the inlet along the reference direction; the blocks are used to switch from the opening state to the blocking state or remain in the blocking state when the tray is pressed in the hopper.
[0015] In one of the embodiments, the material moving component comprises a moving table and a chuck structure, the chuck structure is arranged on the moving table, the chuck structure moves with the moving table between the first station and the second station, the chuck structure is used to pick up the tray and move the tray, and the moving table and the chuck structure are respectively in sliding fit with the cross rail.
[0016] In one of the embodiments, the material moving component comprises a chuck structure in sliding fit with the cross rail, the chuck structure is provided with a clearance opening for the tray to pass through, the chuck structure comprises a linkage, a supporting plate and a push block, the linkage is connected between the supporting plate and the push block, two supporting plates are respectively arranged on two sides of the clearance opening opposite to each other, and two push blocks are respectively arranged on two other sides of the clearance opening opposite to each other; at least one of the supporting plates can move towards the direction close to the other supporting plate to lift the tray and drive the two push blocks to move towards each other.
[0017] In one of the embodiments, the chuck structure comprises a bottom plate, the bottom plate is provided with a first sliding groove and a second sliding groove, the first sliding groove extends along the movement direction of the supporting plate, and the second sliding groove extends along the sliding direction of the push block; the linkage is slidably arranged in the second sliding groove and connected with the supporting plate, and the push block is slidably arranged in the second sliding groove; one of the linkage and the push block is provided with a linkage hole, and the other is provided with a matching column, the matching column passes through the linkage hole, the matching column and the two side hole walls of the linkage hole opposite to each other are in sliding fit, and the extension direction of the two side hole walls of the linkage hole opposite to each other intersects with the extension direction of the first sliding groove and the extension direction of the second sliding groove.
[0018] In one of the embodiments, the supporting plate moves along a first direction, and the push block moves along a second direction, and the first direction intersects with the second direction.
[0019] In one of the embodiments, the first direction is perpendicular to the second direction.
[0020] In one of the embodiments, the jacking component comprises a jacking platform and a jacking driver, the jacking platform is used for placing the tray, the jacking driver is connected with the jacking platform to drive the jacking platform to jack the tray along the reference direction; the stand further comprises a tray placing plate, the jacking platform comprises a jacking plate, a connecting rod and a connecting plate, the jacking plate and the connecting plate are respectively located on two sides of the tray placing plate, the connecting rod is arranged through the tray placing plate to be connected between the jacking plate and the connecting plate, the longitudinal rail and the connecting plate are located on the same side of the tray placing plate, and the connecting plate and the longitudinal rail are in sliding fit.
[0021] The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the application will be apparent from the description and drawings, and from the claims. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the application or in the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without any creative effort on the basis of the disclosed drawings.
[0023] Fig. 1 is an axonometric view of a detection device according to some embodiments of the application.
[0024] Fig. 2 is a top view of a detection device according to some other embodiments of the application.
[0025] Fig. 3 is an axonometric view of a detection machine in the detection device of Fig. 2 according to some embodiments.
[0026] Fig. 4 is an axonometric view of a transfer component, a transfer component and a transfer platform in the detection machine of Fig. 3 according to some embodiments.
[0027] Fig. 5 is an axonometric view of the transfer component in the detection machine of Fig. 4 according to some embodiments.
[0028] Fig. 6 is an enlarged view of a detail A in the transfer component of Fig. 5 according to some embodiments.
[0029] Fig. 7 is an axonometric view of the transfer component in the detection machine of Fig. 4 according to some embodiments.
[0030] Fig. 8 is an axonometric view of a tray conveying assembly in the detection device of Fig. 2 according to some embodiments.
[0031] Fig. 9 is a side view of the tray conveying assembly of Fig. 8 according to some embodiments.
[0032] Figure 10 is a cross-sectional view of the carrier and support block in some embodiments of the tray conveying assembly shown in Figure 8.
[0033] Figure 11 is an isometric view of the chuck structure in the tray conveying assembly shown in Figure 8 in some embodiments.
[0034] Figure 12 is a top view of the chuck structure shown in Figure 11 in some embodiments.
[0035] Reference numerals: 10. Testing equipment; 11. Feeder; 11a. Feeding platform; 12. Testing machine; 13. Unloading machine; 13a. Unloading platform; 100. Transfer component; 110. First frame; 120. First body; 121. Bearing side; 122. Bearing body; 123. First pusher; 124. Second pusher; 125. Positioning block; 210. Transfer component; 211. Second frame; 212. Second body; 2 12a. Transfer side; 212b. Transfer carrier; 212c. Pick-up jig; 220. Transfer component; 221. Support; 221a. Longitudinal beam; 221b. Crossbeam; 222. Pick-up component; 300. Inspection table; 310. Transfer platform; 400. Inspection module; 500. Tray conveying assembly; 501. First station; 502. Second station; 510. Lifting component; 510a. Lifting platform; 510b. Lifting driver 511. Lifting plate; 512. Connecting rod; 513. Connecting plate; 520. Material transfer component; 520a. Material transfer table; 520b. Chuck structure; 520c. Chuck driver; 521. Alternating slot; 522. Linkage component; 522a. Linkage hole; 523. Support plate; 524. Push block; 524a. Mating column; 525. Base plate; 525a. First slide groove; 525b. Second slide groove; 530. Upright frame; 531. Longitudinal rail; 532, transverse rail; 533, hopper; 533a, inlet; 534, bearing component; 535, support block; 535a, rotating part; 535b, beak part; 535c, resetting component; 536, material placement plate; 600, loading and unloading structure; 700, unloading and unloading structure; 20, material tray; O1, first axis; O2, second axis; O3, third axis; S, reference direction; S1, first direction; S2, second direction. Detailed Implementation
[0036] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0037] In the description of the application, it should be understood that, if there are these terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application.
[0038] In addition, if there are these terms "first", "second", these terms are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In the description of the application, if the term "multiple" appears, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise explicitly specified.
[0039] In this application, unless otherwise explicitly specified and limited, if there are terms such as "mounting", "connecting", "connecting", "fixing" and the like, these terms should be broadly understood. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0040] In this application, unless otherwise explicitly specified and limited, if there are similar descriptions such as "first feature on or under second feature", the meaning can be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature "above", "above" and "above" of the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" of the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0041] It is to be noted that when an element is referred to as being "fixed" or "set" on another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "vertical", "horizontal", "upper", "lower", "left", "right", and similar terms as used herein for purposes of explanation only and are not intended to be limiting.
[0042] It is to be further noted that the embodiments of the present application will focus on the conveying of workpieces to illustrate how the detection apparatus can achieve higher versatility. Therefore, as shown in FIG. 1, in order to facilitate the understanding of the conveying of workpieces, in the embodiments, the side of the workpiece conveying path relatively close to the feeding side is referred to as the upstream (e.g., the side indicated by SY in FIG. 1), and the side of the workpiece conveying path relatively close to the discharging side is referred to as the downstream (e.g., the side indicated by XY in FIG. 1).
[0043] Referring to FIGS. 1 and 2, the detection apparatus 10 provided by an embodiment of the present application comprises a feeding machine 11, detection machines 12, and a discharging machine 13 arranged in sequence, and at least two detection machines 12 are independently arranged between the feeding machine 11 and the discharging machine 13.
[0044] Referring to FIG. 3, the detection apparatus 10 further comprises a transfer component 100 and a transfer component 220, the transfer component 100 is arranged between the feeding machine 11 and the detection machines 12 for conveying workpieces, and the transfer component 220 is arranged between the detection machines 12 and the discharging machine 13 for conveying workpieces. Any detection machine 12 comprises a transfer component 210, and the transfer components 210 of adjacent detection machines 12 can convey workpieces to each other. Meanwhile, the transfer component 210 can also receive workpieces conveyed by the transfer component 100, and the transfer component 210 is also used for conveying workpieces to the transfer component 220.
[0045] The detection equipment 10 has at least two detection machines 12 independently arranged between the feeding machine 11 and the discharging machine 13, and each detection machine 12 comprises a transfer component 210 capable of transferring the workpiece to the adjacent detection machine 12. Therefore, the increase or decrease of the detection machines 12 between the detection machines 12 does not affect the overall conveying of the detection equipment 10, and the expansibility of the detection equipment 10 is improved. In addition, the transfer component 210 can also receive the workpiece transferred by the transfer component 100 and transfer the workpiece to the transfer component 220, so that each detection machine 12 arranged between the feeding machine 11 and the discharging machine 13 can receive the workpiece from the feeding machine 11 and transfer the workpiece to the discharging machine 13. Therefore, each detection machine 12 can be added between the feeding machine 11 and the discharging machine 13 as an independent expansion module to expand the detection station, or be freely removed. In this way, the detection machines 12 can be added or removed according to different detection requirements, and it is not necessary to design a detection line for each different product, and the expansibility and versatility of the detection equipment 10 are improved.
[0046] As shown in FIG. 2, in one embodiment, the feeding machine 11 comprises a feeding table 11a, the detection machine 12 comprises a detection table 300, and the discharging machine 13 comprises a discharging table 13a. The transfer component 100 can be arranged on one of the feeding table 11a and the detection table 300 at the most upstream, or the transfer component 100 can be arranged on both of them. Similarly, the transfer component 220 can be arranged on one of the detection table 300 at the most downstream and the discharging table 13a, or the transfer component 220 can be arranged on both of them. The following embodiments are described by taking that the transfer component 100 and the transfer component 220 are arranged on the detection table 300 for the convenience of description, and the same is true for other cases, and thus will not be described again.
[0047] In one embodiment, the detection machine 12 is detachably connected with at least one of the feeding machine 11, the discharging machine 13 and the other detection machine 12 arranged adjacent thereto. In other words, the detection machines 12 are detachably connected with each other, the detection machine 12 is detachably connected with the feeding machine 11, and the detection machine 12 is detachably connected with the discharging machine 13. In this way, the flexibility of expansion of each component module included in the detection equipment 10 is improved.
[0048] Further, the detection apparatus 10 further comprises a connecting structure (not shown in the figure, the same below) which is detachably connected between adjacent detection machines 12. For example, the connecting structure comprises a connecting piece (not shown in the figure, the same below) and two threaded locking pieces (not shown in the figure, the same below), and the two ends of the connecting piece are detachably connected with two adjacent detection machines 12 through the two threaded locking pieces. Similarly, the detection machine 12 and the feeding machine 11, and the detection machine 12 and the discharging machine 13 can also be detachably connected by using the connecting structure. Of course, the detachable connection mode can also be set to other forms according to requirements, such as buckle connection, pin plug-in fixed, etc., which will not be described one by one here.
[0049] In one embodiment, as shown in FIG. 2, the feeding machine 11 can comprise a feeding carrying structure 600 for transferring the workpiece to the transfer component 100. The discharging machine 13 can comprise a discharging carrying structure 700 for receiving the workpiece transferred by the detection machine 12.
[0050] Further, the transfer component 100 can be used to position the picked workpiece to improve the position accuracy of the workpiece fed by the feeding machine 11, so as to facilitate the detection effect. Similarly, the transfer component 220 can be used to position the picked workpiece to improve the position accuracy of the workpiece, so as to facilitate the discharging filling.
[0051] Further, the number of detection machines 12 between the feeding machine 11 and the discharging machine 13 can be 2, 3, 4 or 5, etc., which can be set according to actual requirements, which is not limited here. Moreover, the detection mode of the detection machine 12 is not limited in the embodiments of the present application, as shown in FIG. 3, for example, the detection machine 12 can comprise a visual detection module to perform visual detection on the workpiece. At the same time, each detection machine 12 can adopt the same detection mode, or at least one detection machine 12 has a detection mode different from that of the other detection machines 12, which can be set according to requirements in actual application, which will not be described here.
[0052] Please refer to FIGS. 3-5, in one embodiment, the transfer component 100 comprises a first rack 110 and a first body 120, and the first body 120 is rotatably arranged on the first rack 110. The first body 120 can position the workpiece on a bearing side 121 of the first body 120, and the first body 120 can adjust the orientation of the bearing side 121 when rotating, so as to receive the workpiece transferred by the feeding machine 11 and transfer the workpiece to the transfer component 210. As shown in FIG. 4, it is easy to understand that the transfer component 100 is arranged between the feeding machine 11 and the detection machine 12, so that the feeding machine 11 and the detection machine 12 are located at relatively upstream and relatively downstream respectively for the transfer component 100. Therefore, the first body 120 is arranged to drive the workpiece to rotate to the upstream and the downstream, so as to transfer the workpiece transferred by the feeding machine 11 to the detection machine 12.
[0053] Further, as shown in FIG. 4, the first body 120 can rotate relative to the first frame 110 about the first axis O1.
[0054] In one embodiment, the carrying side 121 is provided with a limiting structure (not shown in the drawings), which can limit the workpiece when the feeding machine 11 places the workpiece on the carrying side 121, so that the workpiece can rotate with the first body 120.
[0055] Please refer to FIG. 5 and FIG. 6, in one embodiment, the first body 120 includes a carrying body 122, a first pushing piece 123 and a second pushing piece 124. The carrying body 122 is rotationally connected with the first frame 110, and the carrying side 121 is arranged on the carrying body 122. The carrying side 121 is provided with a positioning block 125. The first pushing piece 123 and the second pushing piece 124 are movably arranged on the carrying body 122, and move towards and away from the positioning block 125 in different directions to jointly clamp the workpiece. By pushing the workpiece from different directions by the first pushing piece 123 and the second pushing piece 124, on the one hand, the workpiece can be pushed to the desired position, i.e. positioned. On the other hand, the first pushing piece 123 and the second pushing piece 124 can also jointly clamp the workpiece to limit the workpiece, so that the workpiece can rotate with the first body 120.
[0056] It should be noted that the first pushing piece 123 and the second pushing piece 124 can be used as part of the limiting structure to limit and fix the workpiece. Alternatively, in other embodiments, the first pushing piece 123 and the second pushing piece 124 are only used for positioning the workpiece, and the transmission component 100 can also be provided with a picking structure (not shown in the drawings), which can stably limit and fix the workpiece on the carrying side 121 of the first body 120. The picking structure can be, for example, vacuum suction picking, electromagnetic suction picking, etc.
[0057] It should be further noted that the transmission component 100 can be provided with a plurality of drivers connected with the first pushing piece 123 and the second pushing piece 124 respectively to drive the first pushing piece 123 and the second pushing piece 124 to move respectively. Alternatively, the first pushing piece 123 and the second pushing piece 124 can be connected through a linkage structure (not shown in the drawings), so that driving one of the first pushing piece 123 and the second pushing piece 124 by the driver can drive the other one to move synchronously through linkage.
[0058] Referring to FIG. 3, in an embodiment, the detection machine 12 further comprises a plurality of detection modules 400, which are arranged on the detection table 300. Referring to FIG. 4 and FIG. 7, the detection machine 12 can comprise a plurality of transfer components 210, which are movably arranged on the detection table 300 to carry the workpiece to the detection range of the detection module 400. The transfer component 210 is used to pick up the workpiece transferred by the transfer component 100, and the transfer component 210 is also used to transfer the workpiece to the transfer component 210 of another detection machine 12 or the unloader 13.
[0059] Referring to FIG. 4 and FIG. 7, in an embodiment, the detection table 300 is provided with a transfer platform 310, and the plurality of transfer components 210 are connected with the transfer platform 310, and the transfer platform 310 can drive each transfer component 210 to move respectively.
[0060] It can be understood that when the workpiece transfer requirement and the detection requirement are met, the detection machine 12 can also be arranged to comprise only one transfer component 210.
[0061] Further, the transfer component 210 can comprise a second machine frame 211 and a second machine body 212, and the second machine body 212 is rotationally connected with the second machine frame 211. The second machine body 212 is provided with a transfer side 212a, and the second machine body 212 can position the workpiece on the transfer side 212a, and the second machine body 212 can adjust the angle of the transfer side 212a towards the detection module 400 when the second machine body 212 rotates relative to the second machine frame 211. That is, the second machine body 212 can adjust the angle of the workpiece towards the detection module 400 when the second machine body 212 rotates relative to the second machine frame 211, so as to facilitate the full detection of the workpiece. The second machine body 212 comprises a transfer body 212b and a plurality of pickup jigs 212c arranged on the transfer body 212b, and the plurality of pickup jigs 212c are spaced apart and used to fix the workpiece. The transfer side 212a is arranged on the transfer body 212b, and the plurality of pickup jigs 212c are arranged on the transfer side 212a of the transfer body 212b. It can be understood that the second machine body 212 can also make the transfer side 212a face upstream or downstream when the second machine body 212 rotates relative to the second machine frame 211.
[0062] As shown in FIG. 4, further, the second machine body 212 can rotate relative to the second machine frame 211 about a second axis O2 to switch between the direction towards upstream and the direction towards downstream. The pickup jig 212c can rotate relative to the transfer body 212b about a third axis O3. The second axis O2 intersects with the third axis O3. In this way, after the transfer component 210 moves the workpiece to the detection module 400, the second machine body 212 and / or the pickup jig 212c can be driven to rotate, so that the workpiece is in the detection range of the detection module 400 in different angular postures, thereby improving the comprehensiveness of detection.
[0063] In one embodiment, the pick-up tool 212c can pick up the workpiece in a manner corresponding to the type, shape, material, etc. of the workpiece, such as vacuum suction, magnetic attraction, or clamping.
[0064] The second body 212 of the transfer member 210 can rotate relative to the second frame 211 to face upstream or downstream. When the transfer member 210 faces downstream, the transfer member 210 can deliver the workpiece to the unloader 13 or to the delivery member 100 of another inspection machine 12.
[0065] Referring to FIG. 4, in one embodiment, the transfer member 220 includes a support 221 and a pick-up tool 222. The support 221 is arranged on the inspection table 300, and the pick-up tool 222 is movably arranged on the support 221. The pick-up tool 222 moves relative to the support 221 in at least two intersecting directions, and is used to pick up the workpiece carried by the transfer member 210 and transfer it to the unloader 13.
[0066] Further, the support 221 can adopt a gantry structure to support the pick-up tool 222. The support 221 includes longitudinal beams 221a and a cross beam 221b. The two longitudinal beams 221a are arranged on the two sides of the transfer platform 310, and the cross beam 221b is arranged to cross the transfer platform 310 and slide relative to the longitudinal beams 221a. The pick-up tool 222 is arranged on the cross beam 221b and slides relative to the cross beam 221b. In this way, the cross beam 221b slides relative to the longitudinal beams 221a, and the pick-up tool 222 slides relative to the cross beam 221b, so that the position of the pick-up tool 222 can be adjusted to the desired position.
[0067] Regarding the delivery of the workpiece between the delivery member 100 and the transfer member 210, referring to FIGS. 4, 5 and 7, it is easy to understand that the first body 120 and the second body 212 can rotate, and can be rotated to face each other (i.e., the carrying side 121 and the transfer side 212a are distributed in opposite directions). At this time, the delivery member 100 picks up one side of the workpiece, and the transfer member 210 can approach the delivery member 100 and pick up the other side of the workpiece arranged in the opposite direction, so as to realize the delivery of the workpiece.
[0068] It should be noted that the transfer component 100 is not limited to being arranged between the feeding machine 11 and the most upstream detection machine 12. The transfer component 100 can be multiple, and the transfer component 100 is arranged on the upstream side of the detection machine 12 one-to-one corresponding to the detection machine 12. Similarly, the transfer component 220 is not limited to being arranged between the most downstream detection machine 12 and the unloading machine 13. The transfer component 220 can be multiple, and the transfer component 220 is arranged on the downstream side of the detection machine 12 one-to-one corresponding to the detection machine 12. When the transfer component 100 and the transfer component 220 are arranged on the detection platform 300 of a detection machine 12 at the same time, the transfer component 100 of the detection machine 12 can be used to receive the workpiece transferred by the transfer component 220 of the feeding machine 11 or the upstream detection machine 12, and transfer the workpiece to the transfer component 210; the transfer component 220 of the detection machine 12 can receive the workpiece transferred by the transfer component 210 of the detection machine 12, and transfer the workpiece to the transfer component 100 of another detection machine 12 located downstream, or to the unloading machine 13.
[0069] Please refer to FIG. 8. In an embodiment, at least one of the feeding machine 11 and the unloading machine 13 is provided with a tray conveying assembly 500. The tray conveying assembly 500 includes a lifting component 510 and a moving component 520. The lifting component 510 is used to carry and convey multiple trays 20 stacked with each other to a first station 501. The moving component 520 is used to convey a tray 20 at the first station 501 to a second station 502 for loading or unloading workpieces. Taking the tray conveying assembly 500 used in the feeding machine 11 as an example, a full load tray 20 can be filled at the lifting component 510. The full load tray 20 moves to the first station 501 under the driving of the lifting component 510. Moreover, the tray 20 at the first station 501 moves to the second station 502 under the driving of the moving component 520. It can be understood that the second station 502 can be a position facilitating the workpiece to be taken away by the feeding handling structure 600. That is, through the cooperation of the lifting component 510 and the moving component 520, the workpiece can be automatically conveyed to a position facilitating the workpiece to be taken away, thereby facilitating automatic feeding.
[0070] When the tray conveying assembly 500 is used in the unloading machine 13, an empty tray 20 can be filled at the lifting component 510. The empty tray 20 moves to the first station 501 under the driving of the lifting component 510. Moreover, the empty tray 20 at the first station 501 can move to the second station 502 under the driving of the moving component 520. The second station 502 can be a position facilitating the workpiece to be loaded into the tray 20 by the unloading handling structure 700.
[0071] Referring to FIGS. 8 and 9, in an embodiment, the tray conveying assembly 500 further comprises a stand 530 provided with a longitudinal rail 531, a transverse rail 532 and a magazine 533, the jacking member 510 is configured to carry the trays 20 stacked along the reference direction S, and the jacking member 510 is slidably coupled with the longitudinal rail 531 along the reference direction S to jack up any tray 20 to the first station 501. Since the trays 20 are stacked along the reference direction S and the jacking member 510 is jacked up along the reference direction S, the jacking member 510 is capable of jacking up any tray 20 to the first station 501. The material moving member 520 is slidably coupled with the transverse rail 532, and the material moving member 520 is configured to carry the tray 20 to move between the first station 501 and the second station 502. The magazine 533 is located above the first station 501, and the magazine 533 is provided with an inlet 533a, a projection of the inlet 533a on a plane where the first station 501 is located along the reference direction S coincides with the first station 501. The jacking member 510 is configured to jack the tray 20 into the magazine 533 from the inlet 533a. Since the projection of the inlet 533a coincides with the first station 501, after the jacking member 510 conveys the tray 20 to the first station 501, the material moving member 520 can not only take away the tray 20, but also further jack up the tray 20 to store the tray 20 in the magazine 533.
[0072] In the tray conveying assembly 500 described above, since the material moving member 520 is capable of carrying the tray 20 to move between the first station 501 and the second station 502, when the tray 20 completes taking or filling the workpieces at the second station 502, the material moving member 520 can carry the tray 20 back to the first station 501. The tray 20 at the first station 501 can be jacked into the magazine 533 under the action of the jacking member 510 to complete the unloading of the tray 20. Thus, through the cooperation of the material moving member 520 and the jacking member 510, not only the loading of the tray 20 can be achieved, but also the recycling and unloading of the tray 20 can be achieved, and the structure is simple and compact.
[0073] Referring to FIG. 8, in an embodiment, the jacking member 510 comprises a jacking table 510a and a jacking driver 510b, the jacking table 510a is configured to place the tray 20, and the jacking driver 510b is connected with the jacking table 510a to drive the jacking table 510a to jack up the tray 20 along the reference direction S.
[0074] Further, as shown in FIG. 9, the stand 530 further comprises a material placing plate 536. The jacking table 510a comprises a jacking plate 511, a connecting rod 512 and a connecting plate 513, the jacking plate 511 and the connecting plate 513 are respectively located on two sides of the material placing plate 536, and the connecting rod 512 penetrates the material placing plate 536 to be connected between the jacking plate 511 and the connecting plate 513. The longitudinal rail 531 is located on the same side of the material placing plate 536 as the connecting plate 513, and the connecting plate 513 and the longitudinal rail 531 are in sliding fit. Compared with directly arranging the longitudinal rail 531 on the side of the material placing plate 536 facing the first station 501, such arrangement can simplify the structure of the material tray conveying assembly 500 on the side of the material placing plate 536 facing the first station 501, thereby facilitating the arrangement of the material moving component 520.
[0075] Referring to FIG. 10, in an embodiment, the hopper 533 is provided with a plurality of bearing members 534 on the bottom thereof in the reference direction S, and a plurality of supporting blocks 535 are rotatably arranged on the bearing members 534 to open or block the inlet 533a. The supporting blocks 535 are driven to switch from the blocking state to the open state when the jacking component 510 jacks the material tray 20 into the inlet 533a along the reference direction S. In this way, when the jacking component 510 jacks the material tray 20 into the inlet 533a, the material tray 20 can automatically enter the hopper 533. The supporting blocks 535 are used to switch from the open state to the blocking state or remain in the blocking state when the material tray 20 in the hopper 533 is pressed downward. Thus, when the jacking component 510 no longer jacks, the material tray 20 can press the supporting blocks 535 to automatically close them.
[0076] Further, referring to FIG. 10, in an example, the supporting block 535 comprises a rotating portion 535a and a beak portion 535b arranged eccentrically with the rotating portion 535a. In the blocking state, the beak portion 535b at least partially extends into the inlet 533a to block the inlet 533a and support the material tray 20 in the hopper 533. When the jacking component 510 jacks the material tray 20 to lift the beak portion 535b, the beak portion 535b will rotate around the rotating portion 535a to allow the material tray 20 to enter the hopper 533. When the material tray 20 enters the hopper 533 and the jacking component 510 retreats, the material tray 20 in the hopper 533 can press the beak portion 535b downward based on gravity, so that the beak portion 535b returns to the blocking state.
[0077] Further, the hopper 533 can further be provided with a reset member 535c, which is elastically connected between the bearing member 534 and the supporting block 535 to elastically push the supporting block 535 to return to the blocking state. The reset member 535c can be used to push the beak portion 535b to rotate around the rotating portion 535a to return to the blocking state. The reset member 535c can be a compression spring.
[0078] In one embodiment, the beak 535b is inclined to the side of the first station 501 so that the lifting member 510 gradually lifts the beak 535b to rotate.
[0079] Referring to FIG. 9, in one embodiment, the material moving member 520 includes a moving table 520a and a chuck structure 520b for picking up the tray 20 and moving the tray 20. The chuck structure 520b is arranged on the moving table 520a, and the chuck structure 520b moves with the moving table 520a between the first station 501 and the second station 502. The moving table 520a and the chuck structure 520b can be respectively slidably connected with the cross rail 532 to improve the stability of movement.
[0080] As shown in FIGS. 11 and 12, the chuck structure 520b is provided with a clearance 521 for the tray 20 to pass through. The chuck structure 520b includes a linkage 522, a support plate 523, and a push block 524, and the linkage 522 is connected between the support plate 523 and the push block 524. Two support plates 523 are respectively arranged on two sides of the clearance 521, and two push blocks 524 are respectively arranged on two other opposite sides of the clearance 521. At least one support plate 523 can move towards the other support plate 523 to lift the tray 20 and drive the two push blocks 524 to move towards each other. In this way, the chuck structure 520b can clamp the tray 20 and move the tray 20 by a simple structure.
[0081] Further, the chuck structure 520b includes a base plate 525 provided with a first sliding groove 525a and a second sliding groove 525b, and the first sliding groove 525a extends along the movement direction of the support plate 523. The linkage 522 is slidably arranged in the first sliding groove 525a and connected with the support plate 523, so that when the support plate 523 moves, the linkage 522 can slide along the first sliding groove 525a.
[0082] The second sliding groove 525b extends along the sliding direction of the push block 524, and the push block 524 is slidably arranged in the second sliding groove 525b, so that the second sliding groove 525b can guide and limit the movement of the push block 524.
[0083] The linkage 522 is provided with a linkage hole 522a in one of the push blocks 524, and is provided with a matching column 524a in the other. The matching column 524a penetrates the linkage hole 522a, and the matching column 524a and the two side hole walls of the linkage hole 522a facing each other are in sliding fit. The extension direction of the two side hole walls of the linkage hole 522a facing each other intersects with the extension direction of the first sliding groove 525a and the extension direction of the second sliding groove 525b. Since the hole walls of the linkage hole 522a are obliquely arranged, when the linkage 522 is driven by the support plate 523 to move along the first sliding groove 525a, the hole walls of the linkage hole 522a can convert the driving force into driving force along the second sliding groove 525b to drive the push block 524 to move. Thus, linkage clamping and linkage positioning are achieved.
[0084] In one embodiment, the chuck structure 520b further comprises a chuck driver 520c connected with one of the support plates 523, and the chuck driver 520c is used to drive the support plate 523 to move towards or away from the other support plate 523. For example, as shown in FIG. 12, when the support plate 523 is driven by the chuck driver 520c to move towards the other support plate 523, the linkage 522 moves along the first sliding groove 525a. At this time, through the cooperation of the linkage hole 522a and the matching column 524a, the push block 524 can move along the second sliding groove 525b to cooperate with the support plate 523 to clamp the tray 20.
[0085] Further, the support plate 523 can move along the first direction S1, and the push block 524 can move along the second direction S2, and the first direction S1 intersects with the second direction S2. Further, the first direction S1 can be perpendicular to the second direction S2.
[0086] To facilitate the understanding of the detection apparatus 10 passed by the embodiments of the present application, the following briefly describes the general conveying in the workpiece and the detection apparatus 10. As shown in FIG. 2, from upstream to downstream, the detection apparatus 10 sequentially comprises a feeding machine 11, a transfer component 100, at least two detection machines 12, a transfer component 220 and a discharging machine 13. The feeding machine 11 comprises at least one tray conveying assembly 500, and after the tray conveying assembly 500 feeds the tray 20 to the second station 502, the feeding and carrying assembly can carry the workpiece to the transfer component 100. The transfer component 100 can receive the workpiece and then deliver it to the transfer component 210, which can carry the workpiece to the detection range of each detection module 400 for detection. Subsequently, the transfer component 210 can deliver the workpiece to the transfer component 210 of another detection machine arranged adjacently. The above-mentioned action of the transfer component 100 can be repeated between each detection machine 12 until the workpiece is delivered to the last detection machine 12 upstream of the discharging machine 13, and the transfer component 210 of the detection machine 12 delivers the workpiece to the discharging and carrying structure 700. Thereafter, the discharging and carrying structure 700 can fill the workpiece in the tray 20 at the second station 502 in the tray conveying assembly 500. When the filling of the tray 20 at the second station 502 in the discharging machine 13 is completed, the transfer component 520 carries the workpiece back to the first station 501. The full tray 20 at the first station 501 can enter the magazine 533 under the jacking of the jacking component 510 to complete the discharging.
[0087] The technical features of the above-mentioned embodiments can be combined in any manner. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described, but as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.
[0088] The above-mentioned embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the present application. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application. Therefore, the patent protection scope of the present application should be subject to the appended claims.
Claims
1. A detection device, characterized by The detection device comprises a feeding machine, a detection machine and a discharging machine arranged in sequence, and further comprises a transfer component and a transfer component, the transfer component is arranged between the feeding machine and the detection machine and is used for transferring workpieces, and the transfer component is arranged between the detection machine and the discharging machine and is used for transferring the workpieces; At least two detection machines are independently arranged between the feeding machine and the discharging machine, any detection machine comprises a transfer component, the transfer components of adjacent detection machines can transfer workpieces to each other, the transfer component can also receive the workpieces transferred by the transfer component, and the transfer component is further used for transferring the workpieces to the transfer component.
2. The detection device of claim 1, wherein, The transfer component comprises a first rack and a first machine body rotatably arranged on the first rack, the first machine body can position the workpieces on a bearing side of the first machine body, and the first machine body can adjust the orientation of the bearing side when rotating, so as to receive the workpieces transferred by the feeding machine and transfer the workpieces to the transfer component.
3. The detection device of claim 2, wherein, The first machine body comprises a bearing body, a first push component and a second push component, the bearing body is rotatably connected with the first rack, the bearing side is arranged on the bearing body, the bearing side is provided with a positioning block, and the first push component and the second push component are movably arranged on the bearing body and move towards or away from the positioning block in different directions, so as to jointly clamp the workpieces.
4. The detection device of claim 2, wherein, The detection machine comprises a detection table and a plurality of detection modules arranged on the detection table, the transfer component is movably arranged on the detection table and is used for carrying the workpieces to the detection range of the detection modules, the transfer component is used for picking up the workpieces transferred by the transfer component, and the transfer component is further used for transferring the workpieces to the transfer component of another detection machine or the discharging machine.
5. The detection device of claim 4, wherein, The transfer component comprises a support and a pickup component, the support is arranged on the detection table, the pickup component is movably arranged on the support, the pickup component moves relative to the support in at least two intersecting directions, and the pickup component is used for picking up the workpieces carried by the transfer component and transferring to the discharging machine.
6. The detection device according to any one of claims 1 to 5, characterized in that At least one of the detection machine, the feeding machine, the discharging machine and another detection machine arranged adjacent to each other is connected in a detachable manner.
7. The detection device of claim 1, wherein, At least one of the feeding machine and the discharging machine is provided with a tray conveying assembly, the tray conveying assembly comprises a jacking component and a material moving component, the jacking component is used for carrying and conveying a plurality of trays stacked on each other to a first station, and the material moving component is used for conveying a tray at the first station to a second station for filling the workpieces or removing the workpieces from the tray.
8. The detection device of claim 7, wherein, The tray conveying assembly further comprises a stand provided with a longitudinal rail, a transverse rail and a hopper, the jacking component is used to carry the trays stacked along a reference direction, and the jacking component is in sliding fit with the longitudinal rail along the reference direction to jack up any tray to the first station; the material moving component is in sliding fit with the transverse rail, and the material moving component is used to carry the tray to move between the first station and the second station; The hopper is located above the first station, and the hopper is provided with an inlet, a projection of the inlet on a plane where the first station is located along the reference direction coincides with the first station, and the jacking component is used to jack the tray into the hopper from the inlet.
9. The detection device of claim 8, wherein, The bottom of the hopper in the reference direction is provided with a carrier and a block, a plurality of carriers are arranged at intervals along the circumferential direction of the inlet, and the block is rotatably arranged on the carrier to open or block the inlet; The jacking component drives the block to switch from the blocking state to the opening state when the jacking component jacks the tray into the inlet along the reference direction; The block is used to switch from the opening state to the blocking state when the block is pressed by the tray in the hopper, or remain in the blocking state.
10. The detection device of claim 8, wherein, The material moving component comprises a material moving table and a chuck structure, the chuck structure is arranged on the material moving table, the chuck structure moves with the material moving table between the first station and the second station, the chuck structure is used to pick up the tray and drive the tray to move, and the material moving table and the chuck structure are respectively in sliding fit with the transverse rail.
11. The detection device of claim 8, wherein, The material moving component comprises a chuck structure in sliding fit with the transverse rail, the chuck structure is provided with a clearance opening for the tray to pass through, the chuck structure comprises a linkage, a supporting plate and a push block, the linkage is connected between the supporting plate and the push block, two supporting plates are respectively arranged on two sides of the clearance opening facing each other, two push blocks are respectively arranged on two other opposite sides of the clearance opening, at least one supporting plate can move towards the direction close to the other supporting plate to support the tray, and the linkage drives two push blocks to move towards each other.
12. The detection device of claim 11, wherein, The chuck structure comprises a bottom plate provided with a first sliding groove and a second sliding groove, the first sliding groove extends along the movement direction of the supporting plate, and the second sliding groove extends along the sliding direction of the push block; the linkage is slidably arranged in the second sliding groove and connected with the supporting plate, and the push block is slidably arranged in the second sliding groove; One of the linkage and the push block is provided with a linkage hole, and the other is provided with a matching column, the matching column passes through the linkage hole, the matching column is in sliding fit with two side hole walls of the linkage hole facing each other, and the extension direction of the two side hole walls of the linkage hole facing each other intersects with the extension direction of the first sliding groove and the extension direction of the second sliding groove.
13. The detection device of claim 11, wherein, The supporting plate moves along a first direction, and the push block moves along a second direction, the first direction intersects with the second direction.
14. The detection device of claim 13, wherein, The first direction is perpendicular to the second direction.
15. The detection device of claim 8, wherein, The jacking component comprises a jacking table for placing the tray and a jacking driver connected with the jacking table to drive the jacking table to jack the tray along the reference direction; The stand further comprises a tray placing plate, the jacking table comprises a jacking plate, a connecting rod and a connecting plate, the jacking plate and the connecting plate are respectively located on two sides of the tray placing plate, the connecting rod is arranged through the tray placing plate to be connected between the jacking plate and the connecting plate, the longitudinal rail and the connecting plate are located on the same side of the tray placing plate, and the connecting plate and the longitudinal rail are in sliding fit.