Portable sheet stacker storage system and process

Abstract

Portable sheet stacker storage system configured to receive and store flat sheets, and process. The system includes a base including four corners. At least two corners each is including a corner post extending vertically upwardly from the base. Each corner post is including a vertical channel configured to receive and locate a corner of a flat sheet in the vertical channel. At least one pin down bar is located along a side of the base connected thereto and extending vertically upward and between two of the corner posts. The pin down bar is removably rotatably connectable to the base via a rod slot and rotatable relative to the rod slot while seated in the rod slot. An angle nut is joined with the pin down bar and selectively adjustable relative to the pin down bar. The angle nut is configured to secure in place the flat sheet relative.

Description

[0001] CASE NO.: THU-3080677-PCT

[0002] PORTABLE SHEET STACKER STORAGE SYSTEM AND PROCESS

[0003] CROSS-REFERENCE TO RELATED APPLICATIONS

[0004]

[0001] This application claims the benefit of U.S. Provisional Application No. 63 / 688,726, filed August 29, 2024, and titled: PORTABLE SHEET STACKER STORAGE SYSTEM.

[0005] TECHNICAL FIELD

[0006]

[0002] The present disclosure generally relates to portable storage systems for materials, and more particularly relates to a portable sheet stacker storage system and process with adjustable securing mechanisms and removable components for efficient handling and transportation and enhanced safety profile, preferably of flat sheets of material.

[0007] BACKGROUND

[0008]

[0003] Material storage and transportation have historically been challenging operations in various industries due to the physical demands placed on workers, the risk of material damage, and the limitations of existing equipment. These processes often involve handling heavy and bulky materials such as ground protection mats, sheets of plywood, and sheetrock. Ensuring the safe and efficient movement and storage of such materials is essential to maintaining productivity and minimizing workplace hazards. However, the reliance on manual labor and the use of generic storage equipment have presented significant challenges over time.

[0009]

[0004] One of the persistent issues in this area is the occurrence of workplace injuries during material handling. Workers are often required to lift, shift, or stack heavy materials manually, which can lead to musculoskeletal injuries, accidents, or other safety incidents. The physical strain associated with these tasks has been a longstanding concern, as it increases the likelihood of injuries and reduces worker productivity. Additionally, the lack of specialized tools or equipment designed to handle CASE NO.: THU-3080677-PCT materials of varying sizes and weights has further complicated these processes, leading to inefficiencies and operational delays.

[0010]

[0005] Another challenge is the inefficiency in the storage and transportation of materials. The absence of standardized methods or equipment has resulted in wasted time, increased labor costs, and difficulties in organizing and securing materials during transit. This inefficiency not only affects productivity but also increases the risk of material damage, which can lead to additional costs and delays. Furthermore, the durability and usability of existing equipment have often been inadequate, with many solutions either lacking the necessary robustness to handle heavy loads or being cumbersome to operate.

[0011]

[0006] Historically, industries have relied on manual labor and generic storage solutions to address these challenges. However, these methods have proven to be insufficient in meeting the demands of modern operations, where safety, efficiency, and reliability are critical. The limitations of these traditional approaches have underscored the need for improved methods to manage material storage and transportation effectively.

[0012]

[0007] By focusing on these historical and industry-wide challenges, it becomes evident that the current practices in material storage and transportation are inadequate in addressing the risks and inefficiencies associated with manual handling, improper storage, and the lack of specialized equipment. These challenges highlight the need for advancements in this area to ensure safer and more efficient operations.

[0013] SUMMARY

[0014]

[0008] To address one or more deficiencies in the art and / or better achieve the desirable requirements for sheet stacker storage there is provided a portable sheet stacker storage system configured to receive and store flat sheets. The system includes a base including four corners. At least two corners each is including a corner post extending vertically upwardly from the base. Each corner post is including a vertical channel configured to receive and locate a corner of a flat sheet in the vertical channel. At least one pin down bar is located along a side of the base and connected with the base and extending vertically upward from the base. The pin down bar is also located CASE NO.: THU-3080677-PCT between a location of two of the corner posts. The pin down bar is removably rotatably connectable to the base via a rod slot and configured to be rotatable relative to the rod slot while remaining seated in the rod slot. An angle nut is joined with the pin down bar and selectively adjustable relative to a vertical length of the pin down bar. The angle nut is configured to secure in place the flat sheet relative to the base.

[0015]

[0009] In other aspects, there is disclosed a process for the portable sheet stacker storage system for flat sheets. The process includes providing a base including four corners and at least two corners each including a corner post extending vertically upwardly from the base. Each corner post is including a vertical channel configured to receive and locate a corner of a flat sheet in the vertical channel. Each corner post is repeatably selectively securable to and removable from the corner. The process also includes providing at least one pin down bar located along a side of the base and connected with the base and extending vertically upward from the base between a location of two of the corner posts. The pin down bar is removably rotatably connectable to the base via a rod slot and configured to be rotatable relative to the rod slot while remaining seated in the rod slot. Another step of the process is providing an angle nut joined with the pin down bar and being selectively adjustable relative to a vertical length of the pin down bar. The angle nut is configured to secure in place the flat sheet relative to the base. Another step is providing a pair of fork-lift pockets. Each pocket is spaced apart from the other and each pocket is located in the base along a length of the base or a width of the base. Yet another step is locating the corner post and the pin down bar within at least one of the pair of fork-lift pockets. And, still another steps is securing closed at least one of the pair of fork-lift pockets with at least two angle nuts, and one angle nut is securely located at opposite ends of each of the pair of fork-lift pockets.

[0016]

[0010] Still other aspects of the disclosure are directed to configurations and features for: stackable and mounting targets and their respective bullets, pin down bar and its pieces and parts including the angle nut, the pairs of fork-lift pockets, and, the grapple bar and its grab bar. CASE NO.: THU-3080677-PCT

[0017] [Oil] The disclosed system provides practical benefits that address challenges in material storage and transportation. The system enhances safety by minimizing risks associated with manual lifting, shifting, or improper stacking of heavy materials such as ground protection mats, sheets of plywood, and sheetrock. By offering a stable and secure storage solution, the system helps reduce workplace injury concerns.

[0018]

[0012] The system improves operational efficiency by facilitating material storage and transportation. Features such as 4-way fork truck pockets enable efficient loading, unloading, and movement of materials, reducing the time and effort required for handling. The inclusion of D-rings on all sides and the grapple grab bar enhances ease of use by providing multiple secure points for lifting and hauling, enabling efficient management of materials of varying sizes and weights.

[0019]

[0013] The lightweight yet heavy-duty construction of the system supports a significant weight capacity without compromising structural integrity, ensuring durability and reliability. This design reduces the likelihood of equipment failure and contributes to long-term operational reliability. Additionally, the design of the system reduces the risk of accidents during material storage and transportation, protecting workers and minimizing potential damage to materials. By addressing these challenges, the disclosed system provides a reliable, user-friendly, and safety-focused solution for industries requiring frequent handling of heavy or bulky materials.

[0020]

[0014] As used herein, "corner" means a location for a corner post that projects upwardly from the base near a perimeter of the base, and includes that which is referred to geometrically as a corner being the place where two or more edges meet and form a vertex, where the angle of the vertex can be anywhere from 1 degree to 179 degrees, is preferably in the range of 70 degrees to 120 degrees, more preferably in the range of 80 degrees to 110 degrees and is most preferably in the range of 87 degrees to 93 degrees, and most preferably 90 degrees.

[0021]

[0015] As use herein, "flat" and formatives thereof, mean the orientation of the sheet or material such that it can be retained by the corner post(s), the pin down bar(s) and the bar(s) respective angle nut. This may be in a traditional flat orientation like a piece CASE NO.: THU-3080677-PCT of 4 foot by 8 foot by % inch plywood laying on the base with its top and bottom largest surfaces in the same plane as the length and width of the base (as seen in FIG. 16), or the flat sheet may be standing on one of its thickness edges (not shown).

[0022]

[0016] The terms "comprising," "including," "having" and their derivatives are not intended to exclude the presence of any additional component, step or procedure, whether or not the same is specifically disclosed. In order to avoid any doubt, all compositions claimed through use of the term "comprising" may include any additional additive, adjuvant, or compound unless stated to the contrary. In contrast, the term "consisting essentially of" excludes from the scope of any succeeding recitation any other component, step or procedure, excepting those that are not essential to operability. The term "consisting of" excludes any component, step or procedure not specifically delineated or listed.

[0023] BRIEF DESCRIPTION OF THE DRAWINGS

[0024]

[0017] The invention may be more completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings.

[0025]

[0018] FIG. 1 illustrates a perspective view of the portable sheet stacker storage system and process of the present disclosure.

[0026]

[0019] FIG. 2 illustrates a top view of that seen in FIG. 1.

[0027]

[0020] FIG. 3 shows a side view of that seen in FIG. 1.

[0028]

[0021] FIG. 4 illustrates an end view of that seen in FIG. 1, showing the corner post, pin down bar, angle nut handle, and pair of fork-lift pockets.

[0029]

[0022] FIG. 5 illustrates a perspective end view of an alternate version of FIG. 1, now featuring a grapple bar.

[0030]

[0023] FIG. 6 illustrates an enlarged view of a corner post secured to the base.

[0031]

[0024] FIG. 7 illustrates an assembly view with a disassembled corner post and its post securing pin.

[0032]

[0025] FIG. 8 shows a bottom view of that seen in FIG. 7, and showing a recess to locate and receive a stackable bullet at the corner post. CASE NO.: THU-3080677-PCT

[0033]

[0026] FIG. 9 shows an enlarged view of the mounting target secured to the mounting bullet (e.g., both seen also in FIG. 5), which can be attached to the fixed surface like a trailer.

[0034]

[0027] FIG. 10 illustrates a view of FIG. 9 in an unsecured mode with the mounting target disconnected from the mounting bullet.

[0035]

[0028] FIG. 11 illustrates a perspective enlarged view of the pin down bar.

[0036]

[0029] FIG. 12 illustrates a top view of a flat sheet with hand-holds, as the sheet is carried by the portable sheet stacker storage system.

[0037]

[0030] FIG. 13 illustrates a top view of an alternate version of sheet material carried by the portable sheet stacker storage system.

[0038]

[0031] FIG. 14 illustrates a top view of another alternate version of sheet material to be carried by the portable sheet stacker storage system.

[0039]

[0032] FIG. 15 illustrates a top view of yet another alternate version of sheet material to be carried by the portable sheet stacker storage system.

[0040]

[0033] FIG. 16 illustrates a perspective view of that in FIG. 1, now depicting a system partially loaded with flat sheets secured in place on the base.

[0041]

[0034] While various embodiments and examples discussed herein are amenable to modifications and alternative forms, aspects thereof have been shown by way of example in the drawings and are described in detail herein. It should be understood, however, that the disclosure is not limited to the particular embodiments or examples described, and instead is meant to include all modifications, equivalents, and alternatives falling within the scope of the disclosure. In addition, the terms "example" and "embodiment" as used throughout this application is only by way of illustration, and not limitation. The terms "about" and "approximately" with respect to a measurement as used herein means the stated measurement plus or minus a 10% margin of error.

[0042] The term "configured to" as used herein with respect to a component being "configured to" have certain structural characteristics in specified circumstances or to perform a function means that the component is structurally formed such that the component meets the structural characteristics in the specified circumstances or performs the CASE NO.: THU-3080677-PCT function without further modification. The Figures are not necessarily drawn to scale. The use of the same reference symbols in different drawings indicates similar or identical items unless otherwise noted.

[0043] DETAILED DESCRIPTION

[0044]

[0035] The present disclosure relates to modular and stackable storage and transportation systems, and related processes, designed for secure handling of goods in industrial and commercial environments. In various implementations, systems may include multiple components that interact to provide stability, safety, and compliance with recognized industry standards.

[0045]

[0036] In FIGS. 1 to 4 and 16, for example, portable sheet stacker storage system 10 includes base 30, which serves as the primary support structure and can have corners 32, and preferably four such corners, providing mounting locations for each corner post 40. Corner post(s) 40 can be removably attached to base 30, preferably at four corners 32, respectively, extending vertically upward from the base and providing vertical structural support and rigidity. Corner post holes 41 in corner posts 40 may be used for further securing down sheet material like flat sheets 12 or for receiving fasteners to further stabilize the structure. Vertical channel 42 is formed along the inner length of corner posts 40, allowing guided insertion or alignment of corners 14 of flat sheets 12 in their various configurations (FIGs. 12-15 for example). Stackable bullet 44 is positioned at distal end 46 of corner posts 40, functioning as an alignment and stacking feature to enable multiple units to be securely stacked atop one another. Stackable bullet 44 engages with corresponding stackable target 34 on adjacent units to ensure stability and prevent longitudinal and lateral movement during stacking or transportation.

[0046]

[0037] Sides 52 of base 30 provide boundaries for the storage area and serve as mounting locations for additional components. Pin down bars 60 can be inserted through rod slots 64, which are formed in base 30 along sides 52, to secure loads placed within system 10. Pin down bars 60 help prevent movement of stored sheets or materials during handling and transport, along with corner posts that each having a vertical inner channel. Pin down bar(s) 60 help secure(s) the load of sheets 12 within the CASE NO.: THU-3080677-PCT system, and can be inserted through designated handholds or slots 16 and working with other securing mechanisms such as angle iron 86, which can be L-shaped 88, for example being a 90° angle clip. D-ring 26 is attached to base 30 at sides 52 and serves as an attachment point for securing straps, chains, or other tie-down mechanisms, as well as for pickup of the system by a crane or the like, enhancing safety and security of the load during transportation. These can be used to secure materials to base 30 and / or secure base 30 to another fixed surface 24, as described further below.

[0047]

[0038] Angle nut 80 is configured to secure in place the flat sheets 12 relative to base 30. At a minimum, angle nut 80 includes nut 84 and angle iron 86, or similar functioning parts, which together fasten or clamp flat sheet 12 together on the base, with angle iron 86 providing additional structural reinforcement at critical junctions such as the top edge 22 of a stack of sheets 12 along sides 20 located within corner posts 40. Angle nut handle 89 is attached to nut 84, allowing manual tightening or loosening of the connection for assembly and disassembly of angle nut 80.

[0048]

[0039] Pairs of fork-lift pockets 90 are integrated into base 30, allowing engagement by forklift tines from either side or all sides for efficient lifting, maneuvering, and placement in various environments. Length 54 refers to the longitudinal dimension of the system, relevant for determining capacity, compatibility with transportation equipment, and compliance with industry standards. Width 56 defines the lateral dimension, ensuring compatibility with standard equipment and efficient handling by forklifts or other machinery, as well as compliance with industry standards. The pairs of fork-lift pockets 90 are integrated into opposing sides, providing access points for forklift tines and enabling lifting, movement, and positioning from any side, as well as storage of pieces and parts of the system 10 as described further herein.

[0049]

[0040] In FIGS. 2 to 4, D-rings 26 can be positioned at a corner region to provide an attachment point for securing straps or tie-down mechanisms, used during transportation or storage to enhance safety by allowing operators to fasten the system to a vehicle, trailer, or other support structure, or lift the system 10 (e.g., with a crane). Stackable bullet 44 is located at a top surface and functions as an alignment and CASE NO.: THU-3080677-PCT stacking feature, engaging with a corresponding stackable target on an adjacent system 10 for secure stacking and precise alignment. Rod slot 64 is formed along a structural member of the base 30 and serves as a receptacle for pin down bars 60, allowing insertion of a bar 60 for additional security and stability to secure a load of sheets material 12. Angle iron 86 is positioned along an edge of the sheets 12, providing fitted security and stability for the load. Angle nut handle 89 is attached to nut 84, and together they form angle nut 80, functioning as a manual adjustment or securing mechanism for tightening or releasing sheets of material 12 as the angle nut is selectively adjustable relative to the vertical length 62.

[0050]

[0041] In FIG. 5, a perspective end view of an alternate version, introduces grapple bar 100. Base 30 provides foundational support. Proximate end 48 refers to the end of corner posts 40 closest to the base 30, facilitating access to key components. Post adjusting pin 49 is located adjacent to proximate end 48 for adjusting or further securing in place removable corner posts 40. For example, this can be a nut or threaded relationship with the post housing slot, in which a bolt is secured to screw in and out to engage the proximate end of the corner post seated in the housing slot (as in FIGs. 1-4 for example). Off-set location 58 indicates a specific position on base 30 for mounting grapple bar components to optimize load distribution and accessibility. Grapple bar 100 facilitates secure lifting and handling, with pair of legs 102 extending downward for stable support and alignment with base 30. Lower end 104 connects with base 30, anchoring grapple bar 100. Upper end 106 connects to grab bar 108, forming a rigid structure for lifting operations. Grab bar 108 serves as the primary engagement point for lifting equipment, with single point of contact 110 allowing precise and secure attachment thereto. Angled upper edges 112 at upper end 106 further facilitate single point of contact engagement with lifting hooks, and vertex angle 116 is at the intersection of angled upper edges 112 for enhanced strength and durability during lifting. Vertex 116 can have an angle in the range of 45 degrees to 15 degrees, preferably 35 degrees to 20 degrees, more preferably 25 degrees to 20 degrees and most preferably about 22.5 degrees. Integration of grapple bar 100, pair of legs 102, and CASE NO.: THU-3080677-PCT associated features enables efficient and safe lifting and transportation. D-ring 26, post adjusting pin 49, and off-set location 58 contribute to securement and adjustability.

[0051]

[0042] In FIG. 6, corner post 40 is a removable structural member, secured to base 30 for stability during stacking, storage, and transportation. Corner posts 40 are each removable for flexible configuration and compact storage. Corner post 40 interacts with stackable target 34 for secure stacking and serves as an attachment point, via holes 41, for ratchet connections, D rings, or other securing mechanisms, when desired. Vertical channel 42 is an elongated recess or guide formed in each corner post along its inner length, designed to receive and retain corners 14 of sheets 12 in a fixed position, further facilitating secure engagement and preventing lateral and longitudinal movement of sheets 12. Vertical channel 42 also assists with easy and more stable load bearing, removal and installation of corner post 40, supporting modularity and reconfigurability.

[0052]

[0043] In FIG. 7, post securing pin 47 secures removable corner post to the base 30. Post securing pin 47 is inserted through hole 48a in the post and then into and through hole 48b in the corner housing slot of the base, and aligned during assembly to secure the removable corner post in place. This provides structural support and rigidity, enabling attachment or detachment for flexible configuration. Post securing pin 47 facilitates quick assembly and disassembly, supporting efficient operation during loading, unloading, stacking, or transport.

[0053]

[0044] In FIG. 8, stackable target 34 is viewed from the bottom, showing features for secure stacking and alignment. Stackable target 34 interacts with stackable bullets 44 for precise positioning and stability. Cotter pin 48c secures post pin 47 in place to prevent withdrawal or loosening, when pin 47 is inserted through holes 48a, 48b and another hole on an opposite side of stackable target 34 not readily visible. In this way, the bent post pin 47 enters the configuration of post holes from one side and passes out the other side where the cotter pin 48c is inserted to prevent post pin 47 from withdrawing back through its set of holes, until disassembly of the corner post 40 from the base 30 is desired. This arrangement secures structural elements, supporting CASE NO.: THU-3080677-PCT modularity and stackability, and facilitates efficient assembly, disassembly, and reconfiguration.

[0054]

[0045] In FIGs. 9 and 10, fixed surface 24 provides a stable support for securing the system 10. Mounting bullet 38 is attached to fixed surface 24, serving as an anchoring component for securement of system 10, and other elements if desired. Mounting bullet 38 interacts with mounting targets 36 or other features for attachment to fixed surface 24, such as a trailer. Locking pin and ring 39 secures mounting bullet 38, inserted through aligned aperture 37 in target 36 for a positive locking mechanism. This ensures mounting bullet 38 remains fixed during movement or handling, contributing to stability and safety. Mounting bullet 38, when secured and locked, serves as a critical interface for connecting the unit to transportation equipment, allowing efficient loading, unloading, and securement. In FIG. 10, mounting target 36 and base 30 are disconnected from mounting bullet 38, showing an unsecured mode. Fixed surface 24 provides a stable foundation for both secured and unsecured configurations. In the unsecured mode, mounting target 36 is separated from mounting bullet 38, allowing disassembly, repositioning, or reconfiguration.

[0055]

[0046] In FIG. 11, pin down bar 60 includes vertical length 62, extending between distal end 76 and proximate end 77. Vertical length 62 spans the required distance for securing loads. Threads 66 can be formed along all or a portion of vertical length 62 for engagement with nut 84, for example threaded nut 82, which adjusts and secures the position of angle iron 86. Nut 84 and angle iron 86 can be (i) fixedly attached together or (ii) separated and only operating adjacent each other and not fixed together. A plurality of widthwise through-holes 68 can be distributed along vertical length 62, providing extra selectable stop locations for a locking pin and ring, not shown but can be like that seen as 78 or comparable structures as would be known to one of ordinary skill in the art combined with the teachings herein. Locking pin and ring 78 can be inserted through a lower-most of the widthwise through-holes, like holes 68, fixing pin down bar 60 within any of rod slot 64, and yet still rotatably connected to the base by remaining seated in the rod slot and unable to come back out as long as the locking pin and ring 78 CASE NO.: THU-3080677-PCT are in place. For example, locking pin and ring 78 can be as seen in FIGs. 3 and 4, where washer 79 abuts against rod slot 64 from underneath an upper layer of base 30 to prevent pin down bar 60 passing back through the rod slot when the locking pin and ring 78 with washer 79 thereabove are attached to the pin down bar, and the pin down par is removably rotatably connected with the base via rod slot 64.

[0056]

[0047] Still referring to FIG. 11, collar 74 is disposed at distal end 76 of the pin down bar, serving as a final reference or abutment point, beyond which the angle nut 80 cannot pass off of the bar 60. Angle iron 86 can have an L-shaped 88 profile for a more engaging mounting surface with the side edge 20 and even top edge 22, of sheets 12.

[0057] Pin down bar 60, with angle iron 86, nut 84 (and preferably threaded nut 82), locking pin and ring 78, washer 79, and collar 74, stabilizes and secures loads, preventing movement and ensuring compliance with safety standards. The plurality of widthwise through-holes 68 and stop locations allow additional adjustable positioning and fastening redundancy, and angle nut handle 89 facilitates rapid and secure adjustment.

[0058] It should also be understood that bar 60 can be connected to the base within rod slots 64 and (i) fixed relative to slots 64 where the nut and angle nut handle then rotate around the bar 60 to go up and down the vertical length 62 of the bar 60 and / or (ii) preferably, rotatable relative to slot 64 where the nut 84 and angle nut handle 89 then can remain stationary relative to the length 54 and the bar 60 is rotated to move the nut and angle nut handle up and down the vertical length 62 of bar 60. Additionally, if desired, both the bar 60 and the nut and angle nut handle can rotate relative to each other to give maximum flexibility for securing a load of sheet material to the base.

[0059]

[0048] In FIGS. 12 to 15, flat sheet 12 is a sheet of material intended to be carried by system 10. Flat sheet 12 serves as a load or item to be stored and transported, positioned for secure handling and movement. Hand-hold 16 is formed in flat sheet 12, providing access for manual or mechanical engagement, allowing operators to grip, lift, or maneuver flat sheet 12. Hand-hold(s) 16 (if provided) also serves as a passage for pin down bars 60, inserted to provide additional stability and security to the base 30.

[0060] Corners 14 of sheets 12 represents a defined edge or intersection, relevant for CASE NO.: THU-3080677-PCT alignment or engagement with corner post vertical channels 42. Sheet sides 18 and side edges 20 define the perimeter, positioned adjacent to other sheets or components during stacking. Top edges 22 denote the uppermost boundary, relevant for positioning and access during loading and unloading, and relevant for alignment or engagement.

[0061]

[0049] Flat sheet 12 is loaded by aligning side edges 20 with corner posts and angle irons, using hand-holds 16 (if provided) to insert pin down bars 60 for securement to base 30. Sides 18 and side edges 20 interact with adjacent sheets or components to maintain a uniform stack and facilitate handling by forklifts or cranes. Top edge 22 provides a reference for stacking orientation and access. In alternate versions, flat sheet 12 is positioned within the system, interacting with stackable bullets, stackable targets, removable corner posts, and securing mechanisms. Flat sheet 12 is stabilized by removable corner posts and further secured using angle nuts joined with pin down bars. Flat sheets 12 are accessed and maneuvered using fork truck pockets on all four sides, facilitating versatile handling and transportation. During operation, flat sheets 12 remain stationary and protected, benefiting from compliance features and safety measures. Flat sheets 12 may be removed or replaced as needed, supporting modularity and flexibility.

[0062]

[0050] In other aspects, and referring to FIGs. 1 and 5 for discussion here, there is disclosed a process for the portable sheet stacker storage system 10 for flat sheets 12. The process includes providing base 30 including corners 32 and at least two corners 32 each including corner post 40 extending vertically upwardly from the base. Each corner post is including vertical channel 42 configured to receive and locate corners 14 of flat sheet 12 in the vertical channel. Each corner post is repeatably selectively securable to and removable from the corner (e.g. as also shown and discussed in reference to FIGs. 6-8). The process also includes providing at least one pin down bar 60 located along a side 52 of the base and connected with the base and extending vertically upward from the base between a location of two of the corner posts 40. The pin down bar is removably rotatably connectable to the base via rod slot 64 and configured to be rotatable relative to the rod slot while remaining seated in the rod slot (e.g. as also CASE NO.: THU-3080677-PCT shown and discussed in reference to FIGs. 2-4 and 11). Another step of the process is providing angle nut 80 joined with the pin down bar and being selectively adjustable relative to vertical length 62 of the pin down bar (e.g. as also shown and discussed in reference to FIGs. 2-4 and 11). The angle nut is configured to secure in place the flat sheet relative to the base. Another step is providing at least one pair of fork-lift pockets 90. Each pocket is spaced apart from the other and each pocket is located in the base along length 54 of the base or width 56 of the base. Yet another step is locating the corner post(s) 40 and the pin down bar(s) 60 within at least one of the pair of fork-lift pockets (as seen in FIG. 5 where there are no corner posts or pin down bars assembled vertically upwardly in the base). And, still another steps is securing closed at least one of the pair of fork-lift pockets with at least two angle nuts, and one angle nut is securely located at opposite ends of the at least one of the pair of fork-lift pockets (as seen in FIG. 5, where the corner post(s) and pin down bar(s) are located inside the widthwise pocket 90 that has one angle iron 86 sealing closed each respective end at opposite sides 52 of that pocket 90, e.g., by a bolt or screw connecting the angle iron to the base as shown, for storage of these parts with system 10 as a self-contained unit). The process may also include: opening the at least one of the pair of fork-lift pockets by unsecuring at least one angle nut (as seen in FIG. 5 when the bolt or screw shown connecting the angle iron to the base is removed, and then the angle irons 86 can be separated from the base too, and the corner post(s) and pin down bar(s) located inside the widthwise pocket 90 removed therefrom for the next steps described herein); securing two corner posts, one to each of the at least two corners (as seen in FIGs. 1-4); rotatably connecting the pin down bar to the base via the rod slot (as seen in FIGs. 1-4); and joining the angle nut with the pin down bar (as seen in FIGs. 1-4). Further and additional steps may be employed based on the disclosure as would be understood by one of ordinary skill in the art with the teachings herein.

[0063]

[0051] Stackable bullet may refer to a structural element that enables secure vertical stacking of multiple units, providing alignment and stability during storage or transport. Stackable target may be a corresponding element that interfaces with stackable bullet CASE NO.: THU-3080677-PCT to ensure precise positioning and secure engagement between stacked units. Removable corner post may provide structural support and rigidity to the system, and may be detached to allow for flexible configuration or compact storage. Crane / trailer mounting target and crane / trailer mounting bullet may serve as attachment points for lifting and transporting units using cranes or trailers, facilitating efficient movement and secure handling. Fork truck pockets may be located on multiple sides of a unit, allowing for versatile access and maneuverability by forklift equipment. D-ring may serve as an attachment point for securing straps or other safety mechanisms, enhancing load security during transport. Ratchet connection may refer to a fastening mechanism that allows for adjustable tightening and securement of system components, maintaining overall integrity during stacking and transportation. The present disclosure may be implemented in compliance with standards such as AISC, ASCE, ASME, SWL, and DOT, ensuring that systems meet requirements for safety, structural integrity, and operational efficiency.

[0064]

[0052] Preferred dimensions correlate to the desired size of sheet material to be carried by the system, and related DOT or other regulatory requirements, as applicable. Generally, a system is designed to carry a sheet of 4 foot by 8 foot plywood, and similarly sized sheet material or mats. Dimensions for sub parts of the system 10 can be as desired and for example as seen in my provisional application or online at bennystoragesystems.com.

[0065]

[0053] Additional discussion of disclosures in various scopes now follows:

[0066] A. A portable sheet stacker storage system configured to receive and store flat sheets. The system includes a base including corners. At least two corners each is including a corner post extending vertically upwardly from the base. Each corner post is including a vertical channel configured to receive and locate a corner of a flat sheet in the vertical channel. At least one pin down bar is located along a side of the base and connected with the base and extending vertically upward from the base. The pin down bar is also located between a location of two of the corner posts. The pin down bar is removably rotatably connectable to the base via a rod slot and configured to be rotatable relative to the rod CASE NO.: THU-3080677-PCT slot while remaining seated in the rod slot. An angle nut is joined with the pin down bar and selectively adjustable relative to a vertical length of the pin down bar. The angle nut is configured to secure in place the flat sheet relative to the base.

[0067] B. The system of any of the prior disclosures, further comprising a pair of fork-lift pockets, with each pocket spaced apart from the other and each pocket located in the base along a length of the base or a width of the base.

[0068] C. The system of any of the prior disclosures, further comprising a grapple bar connected with the base, the grapple bar including: (i) a pair of legs extending vertically upward with each leg connected to an opposite side of the base at a lower end of each leg, and (ii) a grab bar spaced above the base and connecting to and between an upper end of each leg, such that the grapple bar provides a single point of contact to secure and lift the storage system as a unit.

[0069] D. The system of any of the prior disclosures, wherein each leg of the pair of legs is connected to the opposite side of the base at an off-set location relative to each other and a length of the base.

[0070] E. The system of any of the prior disclosures, wherein the grab bar has an angled upper edge configured to provide a self-centering location to the single point of contact.

[0071] F. The system of any of the prior disclosures, wherein the angled upper edge forms a vertex angle in the range of 45 degrees to 15 degrees.

[0072] G. The system of any of the prior disclosures, wherein the pin down bar has threads located along the vertical length of the pin down bar, and the threads engage with a threaded nut to enable the angle nut to be selectively adjustable along the vertical length.

[0073] H. The system of any of the prior disclosures, wherein the pin down bar includes a plurality of widthwise through-holes located along a vertical length of the pin down bar, and each of the plurality of widthwise through-holes is configured to receive a stop pin.

[0074] I. The system of any of the prior disclosures, wherein the stop pin is located in at least one of the plurality of widthwise through-holes at a stop location along the vertical length to prevent the angle nut from moving further along the vertical length. CASE NO.: THU-3080677-PCT

[0075] J. The system of any of the prior disclosures, wherein the pin down bar has a collar at a distal end, and the collar is configured to prevent the angle nut from moving off of the pin down bar at the distal end.

[0076] K. The system of any of the prior disclosures, wherein the pin down bar is configured to fit into and through a hand-hold located in a side of the flat sheet and thereby secure in place a side of the flat sheet relative to the base.

[0077] L. The system of any of the prior disclosures, wherein the angle nut comprises a nut and an angle iron and the nut is configured to cooperate with the angle iron to selectively position the nut and the angle iron along the vertical length of the pin down bar.

[0078] M. The system of any of the prior disclosures, wherein the angle iron is L-shaped and capable of engaging both a side edge of the flat sheet and a top edge of the flat sheet to thereby secure in place the flat sheet relative to the base.

[0079] N. The system of any of the prior disclosures, wherein at least one corner post includes a stackable bullet located at a distal end of the corner post.

[0080] O. The system of any of the prior disclosures, wherein at least one of the four corners includes a stackable target located underneath a proximate end of the corner post, wherein the stackable target is configured to receive and nest with a second stackable bullet.

[0081] P. The system of any of the prior disclosures, wherein at least one of the four corners includes a mounting target configured to engage with and be selectively secured to a mounting bullet, wherein the mounting bullet is securable to a fixed surface and thereby the storage system is configured to be secured to the fixed surface.

[0082] Q. The system of any of the prior disclosures, wherein the corner post is selectively repeatedly securable to and removable from the corner.

[0083] R. In other aspects, there is disclosed a process for the portable sheet stacker storage system for flat sheets. The process includes providing a base including corners and at least two corners each including a corner post extending vertically upwardly from the base. Each corner post is including a vertical channel configured to receive and locate a corner of a flat sheet in the vertical channel. Each corner post is repeatably selectively CASE NO.: THU-3080677-PCT securable to and removable from the corner. The process also includes providing at least one pin down bar located along a side of the base and connected with the base and extending vertically upward from the base between a location of two of the corner posts. The pin down bar is removably rotatably connectable to the base via a rod slot and configured to be rotatable relative to the rod slot while remaining seated in the rod slot. Another step of the process is providing an angle nut joined with the pin down bar and being selectively adjustable relative to a vertical length of the pin down bar. The angle nut is configured to secure in place the flat sheet relative to the base. Another step is providing a pair of fork-lift pockets. Each pocket is spaced apart from the other and each pocket is located in the base along a length of the base or a width of the base. Yet another step is locating the corner post and the pin down bar within at least one of the pair of fork-lift pockets. And, still another steps is securing closed at least one of the pair of fork-lift pockets with at least two angle nuts, and one angle nut is securely located at opposite ends of the at least one of the pair of fork-lift pockets.

[0084] S. The process of any of the prior process disclosures, further comprising: opening the at least one of the pair of fork-lift pockets by unsecuring at least one angle nut; securing two corner posts, one to each of the at least two corners; rotatably connecting the pin down bar to the base via the rod slot; and joining the angle nut with the pin down bar.

[0085] T. The process of any of the prior process disclosures, further comprising: locating a plurality of flat sheets on the base wherein corners of the flat sheets are located in the vertical channel of each corner post; and selectively adjusting the angle nut to a vertical location on the pin down bar to secure in place the flat sheets relative to the base.

[0086] U. The process of any of the prior process disclosures, wherein selectively adjusting comprises turning the pin down bar to cause the angle nut to move vertically up or down the pin down bar.

[0087] V. The process of any of the prior process disclosures, wherein selectively adjusting comprises turning a threaded nut to cause the angle nut to move vertically up or down the pin down bar. CASE NO.: THU-3080677-PCT

[0088]

[0054] Each and every document cited in this present application, including any cross referenced or related patent or application, is incorporated in this present application in its entirety by this reference, unless expressly excluded or otherwise limited. The citation of any document is not an admission that it is prior art with respect to any embodiment disclosed in this present application or that it alone, or in any combination with any other reference or references, teaches, suggests, or discloses any such embodiment. Further, to the extent that any meaning or definition of a term in this present application conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this present application governs.

[0089]

[0055] The present invention includes the description, examples, embodiments, and drawings disclosed; but it is not limited to such description, examples, embodiments, or drawings. As briefly described above, the reader should assume that features of one disclosed embodiment or example can also be applied to all other disclosed embodiments and examples, unless expressly indicated to the contrary. Unless expressly indicated to the contrary, the numerical parameters set forth in the present application are approximations that can vary depending on the desired properties sought to be obtained by a person of ordinary skill in the art without undue experimentation using the teachings disclosed in the present application. Modifications and other embodiments will be apparent to a person of ordinary skill in the art of this disclosure, and all such modifications and other embodiments are intended and deemed to be within the scope of the present disclosure.

Claims

CASE NO.: THU-3080677-PCTWhat is claimed is:

1. A portable sheet stacker storage system configured to receive and store flat sheets comprising: a base including corners, at least two corners each including a corner post extending vertically upwardly from the base, each corner post including a vertical channel configured to receive and locate a corner of a flat sheet in the vertical channel; at least one pin down bar located along a side of the base and connected with the base and extending vertically upward from the base between a location of two of the corner posts, wherein the pin down bar is removably rotatably connectable to the base via a rod slot and configured to be rotatable relative to the rod slot while remaining seated in the rod slot; and, an angle nut joined with the pin down bar and selectively adjustable relative to a vertical length of the pin down bar, wherein the angle nut is configured to secure in place the flat sheet relative to the base.

2. The storage system of claim 1, further comprising a pair of fork-lift pockets, with each pocket spaced apart from the other and each pocket located in the base along a length of the base or a width of the base.

3. The storage system of claim 1, further comprising a grapple bar connected with the base, the grapple bar including:(i) a pair of legs extending vertically upward with each leg connected to an opposite side of the base at a lower end of each leg, and(ii) a grab bar spaced above the base and connecting to and between an upper end of each leg, such that the grapple bar provides a single point of contact to secure and lift the storage system as a unit.

4. The storage system of claim 3, wherein each leg of the pair of legs is connected to the opposite side of the base at an off-set location relative to each other and a length of the base.CASE NO.: THU-3080677-PCT5. The storage system of claim 3, wherein the grab bar has an angled upper edge configured to provide a self-centering location to the single point of contact.

6. The storage system of claim 5, wherein the angled upper edge forms a vertex angle in the range of 45 degrees to 15 degrees.

7. The storage system of claim 1, wherein the pin down bar has threads located along the vertical length of the pin down bar, and the threads engage with a threaded nut to enable the angle nut to be selectively adjustable along the vertical length.

8. The storage system of claim 1, wherein the pin down bar includes a plurality of widthwise through-holes located along a vertical length of the pin down bar, and each of the plurality of widthwise through-holes is configured to receive a stop pin.

9. The storage system of claim 8, wherein the stop pin is located in at least one of the plurality of widthwise through-holes at a stop location along the vertical length to prevent the angle nut from moving further along the vertical length.

10. The storage system of claim 1, wherein the pin down bar has a collar at a distal end, and the collar is configured to prevent the angle nut from moving off of the pin down bar at the distal end.

11. The storage system of claim 1, wherein the pin down bar is configured to fit into and through a hand-hold located in a side of the flat sheet and thereby secure in place a side of the flat sheet relative to the base.

12. The storage system of claim 1, wherein the angle nut comprises a nut and an angle iron and the nut is configured to cooperate with the angle iron to selectively position the nut and the angle iron along the vertical length of the pin down bar.

13. The storage system of claim 12, wherein the angle iron is L-shaped and capable of engaging both a side edge of the flat sheet and a top edge of the flat sheet to thereby secure in place the flat sheet relative to the base.CASE NO.: THU-3080677-PCT14. The storage system of claim 1, wherein at least one corner post includes a stackable bullet located at a distal end of the corner post.

15. The storage system of claim 14, wherein at least one of the four corners includes a stackable target located underneath a proximate end of the corner post, wherein the stackable target is configured to receive and nest with a second stackable bullet.

16. The storage system of claim 1, wherein at least one of the four corners includes a mounting target configured to engage with and be selectively secured to a mounting bullet, wherein the mounting bullet is securable to a fixed surface and thereby the storage system is configured to be secured to the fixed surface.

17. The storage system of claim 1, wherein the corner post is selectively repeatedly securable to and removable from the corner.

18. A process for a portable sheet stacker storage system for flat sheets comprising: providing a base including corners, at least two corners each including a corner post extending vertically upwardly from the base, each corner post including a vertical channel configured to receive and locate a corner of a flat sheet in the vertical channel, each corner post is repeatably selectively securable to and removable from the corner; providing at least one pin down bar located along a side of the base and connected with the base and extending vertically upward from the base between a location of two of the corner posts, wherein the pin down bar is removably rotatably connectable to the base via a rod slot and configured to be rotatable relative to the rod slot while remaining seated in the rod slot; providing an angle nut joined with the pin down bar and being selectively adjustable relative to a vertical length of the pin down bar, wherein the angle nut is configured to secure in place the flat sheet relative to the base; providing a pair of fork-lift pockets, each pocket spaced apart from the other and each pocket located in the base along a length of the base or a width of the base; locating the corner post and the pin down bar within at least one of the pair of fork-lift pockets; andCASE NO.: THU-3080677-PCT securing closed at least one of the pair of fork-lift pockets with at least two angle nuts, wherein one angle nut is securely located at opposite ends of the at least one of the pair of fork-lift pockets.

19. The process of claim 18, further comprising: opening the at least one of the pair of fork-lift pockets by unsecuring at least one angle nut; securing two corner posts, one to each of the at least two corners; rotatably connecting the pin down bar to the base via the rod slot; and joining the angle nut with the pin down bar.

20. The process of claim 19, further comprising: locating a plurality of flat sheets on the base wherein corners of the flat sheets are located in the vertical channel of each corner post; and selectively adjusting the angle nut to a vertical location on the pin down bar to secure in place the flat sheets relative to the base.

21. The process of claim 20, wherein selectively adjusting comprises turning the pin down bar to cause the angle nut to move vertically up or down the pin down bar.

22. The process of claim 20, wherein selectively adjusting comprises turning a threaded nut to cause the angle nut to move vertically up or down the pin down bar.

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