Boehmite cleaning device and usage method therefor
By designing a boehm cleaning device and using a transmission component to adjust the rotation speed of the filter screen and the barrel, the surface of the boehm stone is thoroughly cleaned, solving the problem of incomplete cleaning and reducing the defect rate.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- THINKER NEW MATERIALS (CHANGZHOU) CO LTD
- Filing Date
- 2025-04-16
- Publication Date
- 2026-05-21
Smart Images

Figure CN2025089358_21052026_PF_FP_ABST
Abstract
Description
A boehmite cleaning device and its usage method Technical Field
[0001] This application relates to the field of cleaning technology, specifically to a boehmite cleaning device and its usage method. Background Technology
[0002] Boehmite is composed of a partially filled aluminum cation-rich double-layered oxygen octahedral structure, characterized by high porosity, large specific surface area, good dispersibility, good colloidal properties, good heat resistance, and low hardness. It was first discovered by the German chemist Johann Boehm in 1925 and named after him. Boehmite has various industrial applications, including as a flame retardant and a coating material for lithium-ion battery cell separators and electrodes. As a flame retardant, boehmite decomposes above 400℃; as a lithium-ion battery material, it can increase the heat resistance and puncture resistance of the separator, improving the safety performance and energy density of lithium-ion batteries. Furthermore, boehmite exhibits excellent flame retardancy, processability, and leakage resistance, particularly excelling in improving the flame retardancy, leakage resistance, and heat resistance of copper-clad laminates.
[0003] In the boehmite production process, after centrifugation, the boehmite needs to be washed with anhydrous ethanol and dried to obtain the finished product. Because boehmite has an irregular shape and tends to stack, commonly used cleaning devices cannot completely clean its surface, easily increasing the defect rate. Therefore, it is necessary to provide a boehmite cleaning device and its usage method to solve the above problems. Based on the above problems existing in the prior art, the purpose of this application is to provide a boehmite cleaning device and its usage method to solve the problems mentioned in the background art. Summary of the Invention
[0004] In view of the above-mentioned problems in the prior art, the purpose of this application is to provide a boehmite cleaning device and its usage method to solve the problems mentioned in the background art.
[0005] The technical solution adopted by this application to solve its technical problem is: a boehm cleaning device, including a support component and a chain, a cleaning tank component is provided on the top of the support component, a filter component is rotatably connected inside the cleaning tank component, a transmission component and a drive component are respectively installed on the outside of the cleaning tank component, and the chain is nested on the filter component, the transmission component and the drive component.
[0006] The support assembly includes a base, brackets are fixedly connected to the four corners of the base, a crossbeam is fixedly connected between every two brackets, and a slide is fixedly connected in the middle of the base. The slide is parallel to the crossbeam, and the slide includes an arc-shaped part and an arc-shaped groove. The arc-shaped part is located at the top of the slide, and the arc-shaped groove is formed in the arc-shaped part.
[0007] The cleaning tub assembly includes a tub body and a tub top. Two connecting columns are fixedly connected to the tub body. The connecting columns are symmetrically arranged about the center of the tub body. The connecting columns are rotatably connected to a crossbeam.
[0008] The filter assembly includes a cover and a filter screen. The cover and the filter screen are detachably connected. The filter screen is installed inside the barrel and is rotatably connected to the barrel. A number of gear teeth are arranged in a circular array on the top of the filter screen, and the gear teeth are located at the top of the barrel.
[0009] The transmission assembly includes a rotating device and a transmission device.
[0010] Furthermore, the top of the bucket is located at the top of the bucket body, and the diameter of the top of the bucket is larger than that of the bucket body. A support column is fixedly connected to the bottom of the bucket body, and a load-bearing wheel is rotatably connected to one end of the support column.
[0011] Furthermore, a first limiting member is fixedly connected to one side of the barrel body, and a second limiting member is fixedly connected to one side of the barrel top. The first and second limiting members have the same shape and structure and are perpendicular to each other. A hole is opened at one end of the first and second limiting members. The transmission component is disposed in the first and second limiting members. A third limiting member is fixedly connected to one side of the barrel top, and the drive component is installed in the third limiting member.
[0012] Furthermore, a rotating shaft is fixedly connected to the bottom of the filter screen. One end of the rotating shaft is rotatably connected to the inner wall of the bottom of the barrel. A first stirring rod and a second stirring rod are fixedly connected to the rotating shaft. The first stirring rod and the second stirring rod are staggered. The length of the first stirring rod is longer than the length of the second stirring rod. The materials of the first stirring rod and the second stirring rod are elastic materials.
[0013] Furthermore, the rotating device includes a first gear, a connecting shaft, a first positioning sleeve, a second positioning sleeve, and a rotating block. The connecting shaft is engaged with the center of the first gear. The first and second positioning sleeves are rotatably connected to the connecting shaft. The rotating block is eccentrically positioned with respect to the connecting shaft and is located between the first and second positioning sleeves.
[0014] Furthermore, the transmission device includes a connector, a swing block, and a guide post. The connector has a placement hole, the size of which matches the size of the rotating block. The connector is made entirely of steel. One end of the guide post is fixedly connected to the swing block, and the connector and the guide post are slidably connected. One end of the swing block has a connection hole, which is fixedly connected to one of the connecting posts.
[0015] Furthermore, the drive assembly includes a motor, which is electrically connected to the control center, fixedly connected to a third limiting member, and a second gear fixedly connected to the output end of the motor.
[0016] Furthermore, this application provides a method of using the boehmite cleaning device, comprising the following steps:
[0017] Step 1: Pour in anhydrous ethanol and install the chain;
[0018] Step 2: Start the motor, and the device will begin to run, cleaning the boehmite;
[0019] Step 3: Open the cover and observe the cleaning effect of the boehm stone.
[0020] The beneficial effects of this application are as follows: The boehm cleaning device and its usage method provided in this application can adjust the rotation speed of the filter screen and the rotation speed of the barrel in a unified manner by setting a transmission component. At the same time, rotating the filter screen and swinging the barrel can cause the boehm stone to move, making it easier to clean the surface of the boehm stone. In addition, the device can also control the rotation of the filter screen and the rotation of the barrel separately, which increases the practicality of the device and solves the technical problem that the irregular shape of the boehm stone and its tendency to stack together make it difficult for commonly used cleaning devices to completely clean the surface of the boehm stone, which easily increases the defect rate.
[0021] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description
[0022] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:
[0023] Figure 1 is an overall schematic diagram of this application;
[0024] Figure 2 is a schematic diagram of the supporting components of this application;
[0025] Figure 3 is a schematic diagram of the cleaning tank assembly of this application;
[0026] Figure 4 is a front view of the barrel body of this application;
[0027] Figure 5 is a schematic cross-sectional view of the barrel body of this application;
[0028] Figure 6 is a schematic diagram of the transmission assembly of this application;
[0029] Figure 7 is a schematic diagram of the rotating device of this application;
[0030] Figure 8 is a schematic diagram of the transmission device of this application;
[0031] Figure 9 is a schematic diagram of the driving components of this application;
[0032] Figure 10 is a schematic diagram of the installation during operation of this application;
[0033] Figure 11 is a schematic diagram of the barrel swing of this application;
[0034] The reference numerals in the figures are as follows: 1. Support assembly; 101. Base; 102. Bracket; 103. Crossbeam; 104. Slide table; 1041. Arc-shaped part; 1042. Arc-shaped groove; 2. Cleaning bucket assembly; 201. Bucket body; 2011. First limiting member; 2012. Connecting column; 202. Bucket top; 2021. Second limiting member; 2022. Third limiting member; 203. Support column; 204. Load-bearing wheel; 3. Filter assembly; 301. Cover; 302. Filter screen; 303. Gear tooth; 304. Rotating shaft; 305. First stirring rod; 306. Second stirring rod; 4. Transmission assembly; 401. Rotating device; 4011. First gear; 4012. Connecting shaft; 4013. First positioning sleeve; 4014, Second positioning sleeve; 4015, Rotating block; 402, Transmission device; 4021, Connecting piece; 40211, Placement hole; 4022, Swing block; 40221, Connecting hole; 4023, Guide post; 5, Drive assembly; 51, Motor; 52, Second gear; 6, Chain. Detailed Implementation
[0035] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0036] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0037] As shown in Figures 1-11, this application provides a technical solution: a boehm cleaning device and its usage method. The boehm cleaning device includes a support component 1 and a chain 6. A cleaning tank component 2 is provided on the top of the support component 1. A filter screen component 3 is rotatably connected inside the cleaning tank component 2 for placing boehm stones for cleaning. A transmission component 4 and a drive component 5 are respectively installed on the outside of the cleaning tank component 2. The chain 6 is nested on the filter screen component 3, the transmission component 4, and the drive component 5. The drive component 5 drives the chain 6 to rotate, which in turn drives the transmission component 4 and the filter screen component 3 to rotate.
[0038] As shown in Figure 2, the support assembly 1 includes a base 101, with brackets 102 fixedly connected to the four corners of the base 101. A crossbeam 103 is fixedly connected between every two brackets 102. A slide 104 is fixedly connected in the middle of the base 101. The slide 104 is parallel to the crossbeam 103. The slide 104 includes an arc-shaped part 1041 and an arc-shaped groove 1042. The arc-shaped part 1041 is located at the top of the slide 104, and the arc-shaped groove 1042 is formed in the arc-shaped part 1041.
[0039] As shown in Figures 3 and 4, the cleaning tub assembly 2 includes a tub body 201 and a tub top 202. The tub top 202 is located on top of the tub body 201, and the diameter of the tub top 202 is larger than that of the tub body 201. A support column 203 is fixedly connected to the bottom of the tub body 201. One end of the support column 203 is rotatably connected to a load-bearing wheel 204. The load-bearing wheel 204 contacts the arc-shaped groove 1042 and can slide within the arc-shaped groove 1042.
[0040] Two connecting columns 2012 are fixedly connected to the barrel body 201. The connecting columns 2012 are symmetrically arranged about the center of the barrel body 201. The connecting columns 2012 are rotatably connected to the crossbeam 103.
[0041] A first limiting member 2011 is fixedly connected to one side of the barrel body 201, and a second limiting member 2021 is fixedly connected to one side of the barrel top 202. The first limiting member 2011 and the second limiting member 2021 have the same shape and structure and are perpendicular to each other. A hole is opened at one end of the first limiting member 2011 and the second limiting member 2021. The transmission component 4 is set inside the first limiting member 2011 and the second limiting member 2021. A third limiting member 2022 is fixedly connected to one side of the barrel top 202, and the drive component 5 is installed inside the third limiting member 2022.
[0042] The filter assembly 3 includes a cover 301 and a filter 302. The cover 301 and the filter 302 are detachably connected. The filter 302 is installed inside the barrel 201 and is rotatably connected to the barrel 201.
[0043] As shown in Figure 5, the top of the filter screen 302 is arranged in a ring array with several gear teeth 303. The gear teeth 303 are located at the top of the barrel top 202. The bottom of the filter screen 302 is fixedly connected to a rotating shaft 304. One end of the rotating shaft 304 is rotatably connected to the inner wall of the bottom of the barrel body 201. A first stirring rod 305 and a second stirring rod 306 are fixedly connected to the rotating shaft 304. The first stirring rod 305 and the second stirring rod 306 are arranged alternately. The length of the first stirring rod 305 is longer than the length of the second stirring rod 306. The materials of the first stirring rod 305 and the second stirring rod 306 are elastic materials.
[0044] As shown in Figure 6, the transmission assembly 4 includes a rotating device 401 and a transmission device 402. When the rotating device 401 rotates, it can transmit the generated force to the transmission device 402.
[0045] As shown in Figure 7, the rotating device 401 includes a first gear 4011, a connecting shaft 4012, a first positioning sleeve 4013, a second positioning sleeve 4014, and a rotating block 4015. The connecting shaft 4012 is engaged with the center of the first gear 4011. When the first gear 4011 rotates, it can drive the connecting shaft 4012 to rotate. The first positioning sleeve 4013 and the second positioning sleeve 4014 are rotatably connected to the connecting shaft 4012. The rotating block 4015 is eccentrically arranged with the connecting shaft 4012 and is located between the first positioning sleeve 4013 and the second positioning sleeve 4014.
[0046] As shown in Figure 8, the transmission device 402 includes a connector 4021, a swing block 4022, and a guide post 4023. The connector 4021 has a placement hole 40211, the size of which matches the size of the rotating block 4015, allowing the connector 4021 to be nested on the rotating block 4015. The connector 4021 is made entirely of steel. One end of the guide post 4023 is fixedly connected to the swing block 4022, and the connector 4021 and the guide post 4023 are slidably connected. One end of the swing block 4022 has a connection hole 40221, which is fixedly connected to one of the connection posts 2012.
[0047] As shown in Figure 9, the drive assembly 5 includes a motor 51, which is electrically connected to the control center and fixedly connected to the third limiting member 2022. The output end of the motor 51 is fixedly connected to a second gear 52, and the motor 51 provides power for the rotation of the second gear 52.
[0048] Example 1: Steps for using this device
[0049] Step 1: Pour in anhydrous ethanol and install chain 6.
[0050] Specifically, as shown in Figure 10, open the cover 301, pour the boehmite to be cleaned into the filter screen 302, and then pour anhydrous ethanol into the filter screen 302. After the anhydrous ethanol covers the boehmite to a certain height, stop adding it and put the cover 301 on top of the filter screen 302.
[0051] Fit a suitable chain 6 onto the gear teeth 303, the first gear 4011, and the second gear 52. Adjust the tension of the chain 6 so that when the chain 6 rotates, it can drive the gear teeth 303, the first gear 4011, and the second gear 52 to rotate.
[0052] Step 2: Start motor 51, the device begins operation, and the boehmite is cleaned.
[0053] Specifically, the motor 51 is started by the control center. The motor 51 drives the second gear 52 to rotate, which in turn drives the chain 6 to rotate. The rotation of the chain 6 drives the filter screen 302 and the first gear 4011 to rotate.
[0054] When the filter screen 302 rotates, it drives the rotating shaft 304 to rotate with the filter screen 302. At this time, the first stirring rod 305 and the second stirring rod 306 stir the anhydrous ethanol at the bottom of the barrel 201, so that the anhydrous ethanol inside the barrel 201 flows.
[0055] When the first gear 4011 rotates, it drives the connecting shaft 4012 to rotate, causing the rotating block 4015 to rotate eccentrically. This drives the transmission connecting piece 4021 to move back and forth. When the connecting piece 4021 moves, it slides on the guide post 4023. At the same time, the guide post 4023 can drive the swing block 4022 to swing. When the swing block 4022 swings, the connecting post 2012, which is fixedly connected to the swing block 4022, rotates, causing the barrel body 201 to rotate. The barrel body 201 swings about the connecting post 2012 as an axis. As shown in Figure 11, the load-bearing wheel 204 swings with the swing of the barrel body 201. The load-bearing wheel 204 moves within the arc groove 1042, which can increase the stability of the barrel body 201 and prevent the connecting column 2012 from breaking when the barrel body 201 is shaken. As the barrel body 201 swings, the boehm stone in the filter screen 302 also shakes. At the same time, the rotation of the filter screen 302 allows the boehm stone to fully contact the anhydrous ethanol, so that all surfaces of the boehm stone can contact the anhydrous ethanol and be fully cleaned.
[0056] Due to the influence of gravity, when the barrel 201 swings, it can also drive the transmission component 4 to work in the opposite direction, causing the filter screen 302 to rotate. At this time, the speed of the motor 51 can be reduced by the control center, which can also maintain the operation of the entire device, thereby reducing the workload of the motor 51 and saving electricity costs.
[0057] Step 3: Open the cover 301 and observe the cleaning effect of the boehm stone.
[0058] Stop the operation of motor 51 through the control center, make the barrel 201 perpendicular to the ground, open the cover 301, lift the filter screen 302, shake the filter screen 302 slightly to drain the anhydrous ethanol, and at the same time observe whether the boehm stone is clean. After the boehm stone is clean, take out the boehm stone and proceed to the next process.
[0059] Example 2: In step three above, the boehmite may not be cleaned thoroughly. This device can adjust its cleaning method according to the actual cleaning needs of the boehmite.
[0060] Specifically, a chain 6 of appropriate length is selected and nested on the gear teeth 303 and the second gear 52. The motor 51 is started through the control center. At this time, the second gear 52 rotates, driving the gear teeth 303 to rotate. The filter screen 302 and the rotating shaft 304 rotate, causing the anhydrous ethanol in the barrel 201 to flow and impact the boehmite, thus achieving a cleaning effect. After the anhydrous ethanol in the barrel 201 is emptied, the motor 51 is started in the same way as described in this embodiment. At this time, the filter screen 302 rotates, which can accelerate the evaporation of anhydrous ethanol on the surface of the boehmite and save processing time in this step.
[0061] Select a chain 6 of appropriate length and nest it on the first gear 4011 and the second gear 52. Start the motor 51 through the control center. At this time, the second gear 52 rotates, driving the gear teeth 303 to rotate. Through the transmission component 4, the barrel 201 swings around the connecting column 2012. At this time, the anhydrous ethanol in the barrel 201 and the boehm stones in the filter screen 302 begin to sway left and right. The accumulated boehm stones roll with the swing of the barrel 201, increasing the contact area between the boehm stones and the anhydrous ethanol.
[0062] It should be noted that, without the drive component 5, the device can select a suitable chain 6 and install it on the first gear 4011 and the gear teeth 303. By pushing the barrel 201, the barrel 201 can be made to swing. At the same time, the filter screen 302 can be rotated through the transmission component 4, so that the device can still clean boehmite even without power.
[0063] By incorporating a transmission component 4, this device can uniformly adjust the rotation speed of the filter screen 302 and the barrel 201. Simultaneously, rotating the filter screen 302 and swinging the barrel 201 can displace the boehm stones, making it easier to clean their surfaces. Furthermore, the device can independently control the rotation of the filter screen 302 and the barrel 201, increasing its practicality. This solves the technical problem that the irregular shape of boehm stones, which tend to stack together, prevents commonly used cleaning devices from completely cleaning their surfaces, thus increasing the defect rate.
[0064] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A boehmite washing device comprising a support assembly (1) and a chain (6), characterized in that: The top of the support component (1) is provided with a cleaning tank component (2), and a filter component (3) is rotatably connected inside the cleaning tank component (2). A transmission component (4) and a drive component (5) are respectively installed on the outside of the cleaning tank component (2). The chain (6) is nested on the filter component (3), the transmission component (4), and the drive component (5). The support assembly (1) includes a base (101), brackets (102) are fixedly connected to the four corners of the base (101), a crossbeam (103) is fixedly connected between every two brackets (102), and a slide (104) is fixedly connected in the middle of the base (101). The slide (104) is parallel to the crossbeam (103). The slide (104) includes an arc-shaped part (1041) and an arc-shaped groove (1042). The arc-shaped part (1041) is located at the top of the slide (104), and the arc-shaped groove (1042) is opened in the arc-shaped part (1041). The cleaning tub assembly (2) includes a tub body (201) and a tub top (202). Two connecting columns (2012) are fixedly connected to the tub body (201). The connecting columns (2012) are symmetrically arranged about the center of the tub body (201). The connecting columns (2012) are rotatably connected to the crossbeam (103). The filter assembly (3) includes a cover (301) and a filter (302). The cover (301) and the filter (302) are detachably connected. The filter (302) is installed inside the barrel (201) and is rotatably connected to the barrel (201). The top of the filter (302) is provided with a number of gear teeth (303) arranged in a ring array. The gear teeth (303) are located at the top of the barrel (202). The transmission assembly (4) includes a rotating device (401) and a transmission device (402). The rotating device (401) includes a first gear (4011), a connecting shaft (4012), a first positioning sleeve (4013), a second positioning sleeve (4014), and a rotating block (4015). The connecting shaft (4012) is engaged with the center of the first gear (4011). The first positioning sleeve (4013) and the second positioning sleeve (4014) are rotatably connected to the connecting shaft (4012). The rotating block (4015) is eccentrically disposed with respect to the connecting shaft (4012) and is located between the first positioning sleeve (4013) and the second positioning sleeve (4014). The transmission device (402) includes a connector (4021), a swing block (4022), and a guide post (4023). The connector (4021) has a placement hole (40211) with the size of which matches the rotating block (4015). The connector (4021) is made entirely of steel. One end of the guide post (4023) is fixedly connected to the swing block (4022), and the connector (4021) and the guide post (4023) are slidably connected. One end of the swing block (4022) has a connection hole (40221) which is fixedly connected to one of the connecting posts (2012).
2. A boehmite washing apparatus according to claim 1, characterized in that: The top of the barrel (202) is on top of the barrel body (201), and the diameter of the top of the barrel (202) is larger than that of the barrel body (201). A support column (203) is fixedly connected to the bottom of the barrel body (201), and a load-bearing wheel (204) is rotatably connected to one end of the support column (203).
3. The boehmite washing apparatus according to claim 1, wherein: A first limiting member (2011) is fixedly connected to one side of the barrel body (201), and a second limiting member (2021) is fixedly connected to one side of the barrel top (202). The first limiting member (2011) and the second limiting member (2021) have the same shape and structure and are perpendicular to each other. A hole is opened at one end of the first limiting member (2011) and the second limiting member (2021). The transmission component (4) is disposed in the first limiting member (2011) and the second limiting member (2021). A third limiting member (2022) is fixedly connected to one side of the barrel top (202), and the drive component (5) is installed in the third limiting member (2022).
4. The boehmite washing apparatus according to claim 1, wherein: The bottom of the filter screen (302) is fixedly connected to a rotating shaft (304). One end of the rotating shaft (304) is rotatably connected to the inner wall of the bottom of the barrel body (201). A first stirring rod (305) and a second stirring rod (306) are fixedly connected to the rotating shaft (304). The first stirring rod (305) and the second stirring rod (306) are staggered. The length of the first stirring rod (305) is longer than the length of the second stirring rod (306). The materials of the first stirring rod (305) and the second stirring rod (306) are elastic materials.
5. The boehmite washing apparatus according to claim 1, wherein: The drive assembly (5) includes a motor (51), which is electrically connected to the control center. The motor (51) is fixedly connected to the third limiting member (2022), and the output end of the motor (51) is fixedly connected to a second gear (52).
6. A method of using a boehmite washing device according to any one of claims 1 to 5, characterized in that Includes the following steps: Step 1: Pour in anhydrous ethanol and install the chain (6); Step 2: Start the motor (51), and the device will start running to clean the boehmite; Step 3: Open the cover (301) and observe the cleaning effect of the boehm stone.