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Machining method of high-precision valve assembly

A processing method and valve assembly technology, which are applied in the field of valve assembly processing, can solve the problems that the size cannot be guaranteed at the same time, the leakage of the D port cannot be guaranteed, etc., and achieve the effect of shortening the production cycle and meeting the high-precision design requirements.

Active Publication Date: 2019-04-02
GUIZHOU HONGLIN MACHINERY
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] 1) In the case of ensuring the opening size of 0.5±0.05mm and the overlapping size of 0.02~0.05mm, the size S1=22±0.05mm cannot be guaranteed at the same time
[0004] 2) When the valve part Ⅲ is in figure 1 In the position state, that is: A=0.02~0.05mm, B=0.5±0.05mm, the C port is fed with 12MPa aviatio

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  • Machining method of high-precision valve assembly
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Embodiment Construction

[0037] The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but not as a basis for limiting the present invention.

[0038] Example. A processing method for a high-precision valve assembly, comprising the following steps:

[0039] a. Match Part I1 and Part II2 through matching grinding, and then press Part I1 into Part II2 and fix it;

[0040] b. Measure the diameter D1 of the hole a6 in the part Ⅱ2, and then ensure the matching gap θ between the hole a6 and the valve part Ⅲ3 by grinding the outer circle of the valve part Ⅲ3, θ=0.005~0.009mm;

[0041] c. Construct the dimensional chain according to the following formula (see image 3 ), calculate the thickness L from the end face d7 of the valve part III3 to the end face e8 of the annular groove of the valve part III3,

[0042] L=D2+A-B;

[0043] Among them, D2 is the diameter of hole b9 in part II2;

[0044] A is the overlapping dimension between the thick...

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Abstract

The invention discloses a machining method of a high-precision valve assembly. The machining method comprises the following steps that a, a part I and a part II are selectively assembled through matchgrinding, and then the part I is pressed into the part II and fixed; b, the diameter D1 of a hole a in the part II is measured, and then the fit clearance theta between the hole a and a valve part III is ensured through match grounding of the outer circle of the valve part III, wherein theta = 0.005-0.009mm; c, the thickness L from the end surface d of the valve part III to the annular groove endsurface e of the valve part III is calculated, and the end surface d is ground according to the calculated thickness L; and d, on the premise of ensuring a dimension A and a dimension B in the step c, the distance S1 between the end face a and the end face c is ensured by grinding the end face a or the end face c of the valve part III, and S1 = 22+/-0.05 mm. The machining method meets the requirements of the fit dimensions of the high-precision valve assembly, and the air tightness of the high-precision valve assembly is effectively ensured.

Description

technical field [0001] The invention relates to the field of valve component processing, in particular to a high-precision valve component processing method. Background technique [0002] As a sealing element in hydraulic and pneumatic systems, valve components are widely used in aviation, aerospace, energy, automobile and other fields. The valve assembly requires high precision, and has multi-directional matching requirements for radial fit and axial fit: to ensure that the shaft and hole fit clearance θ=0.005~0.009mm, opening size 0.5±0.05mm, and overlapping size 0.02~0.05mm In this case, at the same time, it is necessary to ensure the distance S1=22±0.05mm between the end face a and the end face c; not only that, when the high pressure of aviation kerosene of 12MPa is introduced, it is also necessary to meet the sealing performance test requirements (see figure 1 ). Adopt traditional processing method, there are following problems: [0003] 1) In the case of ensuring t...

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Application Information

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IPC IPC(8): B24B1/00
CPCB24B1/00
Inventor 陈云维张建杰杨一峰王建朋
Owner GUIZHOU HONGLIN MACHINERY