A track plate casing automatic installation device
By designing a transfer and installation device including clamping cylinders, clamping pliers, impact cylinders and impact hammer heads, the problem of high failure rate of traditional casing installation equipment is solved, the precise installation of casing is achieved, and the quality and working efficiency of the track plate are improved.
Patent Information
- Application Number
- CN201911026145.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-10-25
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2039-10-25
AI Technical Summary
The failure rate of traditional casing installation equipment is high, resulting in the casing being unable to be accurately mounted on the positioning pin, affecting the quality of the track plate.
An automatic installation equipment for track plate casing is designed, including trusses, mold turnover trucks, lifting mechanisms and transfer installation devices. The transfer and installation device consists of a clamping cylinder, a clamping pliers, an impact cylinder and an impact hammer head. The bottom of the sleeve is clamped by clamping pliers and the impact hammer head hits the top of the sleeve to ensure that the sleeve remains vertical and is accurately sleeved on the positioning pin.
It improves the accuracy and success rate of casing installation, reduces the influence of human factors, and improves work efficiency and installation quality.
Smart Images

Figure CN110625744B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of track plate production, and in particular to an automatic installation device for track plate casings. Background Art
[0002] Ballastless track eliminates the sleepers and roadbed of traditional ballasted track, uses prefabricated reinforced concrete slabs to directly support the rails, and fills CA mortar or self-compacting concrete cushion between the top plate and the base. It is a new fully supported plate track structure. Among them, the reinforced concrete slab used to support the rails is called the track slab. The quality of the track slab directly affects the stability, smoothness, deformation speed and durability of the entire ballastless track.
[0003] During the production process of the track plate, it is necessary to install a sleeve in the track plate mold and install a spiral rib spring outside the sleeve so that the rail can be fixed by the sleeve in subsequent production to ensure the installation quality of the rail. In traditional processing and production, the combination of the sleeve spiral rib spring and the mold is installed manually using a wrench or a hammer. The work efficiency is low, the workload of the workers is large, the interference of human factors is large, the accuracy is low, the installation quality is difficult to guarantee, and it is easy to be installed in place, affecting the quality control of the track plate.
[0004] In order to improve work efficiency, the sleeve installation can also be achieved by automatic installation equipment instead of manual methods. Typical sleeve installation equipment generally includes a six-axis robot arm and a clamping component installed on the movable end of the six-axis robot arm. During the actual installation process, the six-axis robot arm drives the clamping component to clamp the sleeve and spring, and move to the top of the installation position. The robot arm controls the clamping component to move downward to fit the sleeve and spring on the positioning pin in the mold. Since the sleeve is covered with a spring, and the spring has a truncated cone structure, in actual applications, the clamping component is generally clamped on the top of the spring, and the spiral structure of the spring makes it easy for the clamping component to deflect the sleeve and spring during the clamping process, that is, the sleeve cannot be maintained in a vertical state, resulting in the inability to accurately fit the sleeve on the positioning pin, and the failure rate is high. Summary of the invention
[0005] The present application provides a track plate casing automatic installation device to solve the problem of high failure rate of traditional casing installation devices.
[0006] The present application provides a track plate sleeve automatic installation device, comprising a truss and a mold turnover vehicle arranged below the truss, wherein the mold turnover vehicle is provided with a mold, and is characterized in that it also comprises a lifting mechanism arranged on the truss and a transfer installation device arranged at the bottom of the lifting mechanism;
[0007] The transfer and installation device includes: a clamping cylinder, a clamping pliers, an impact cylinder and an impact hammer; the clamping cylinder is arranged at the bottom end of the lifting mechanism in the horizontal direction, and the clamping cylinder is connected to the clamping pliers to drive the clamping pliers to open and close and clamp the bottom of the sleeve; the impact cylinder is arranged on the lifting mechanism in the vertical direction, and the impact cylinder is connected to the impact hammer to drive the impact hammer to reciprocate and hammer the top of the sleeve.
[0008] Optionally, the clamping pliers include two arc-shaped pliers that can be opened and closed with each other, and the two arc-shaped pliers form an annular structure of the outer wall of the bottom of the clamping sleeve; the impact hammer head is a cylindrical block, and the central axis of the impact hammer head is colinear with the central axis of the annular structure formed by the two arc-shaped pliers.
[0009] Optionally, the truss comprises: a support frame, a movable beam and a slideway beam;
[0010] The movable crossbeam and the slideway beam are arranged on the top of the support frame to form a gantry structure spanning the mold; the two ends of the movable crossbeam are movably connected to the slideway beam respectively; and the lifting mechanism is movably connected to the movable crossbeam.
[0011] Optionally, the truss also includes a moving mechanism, which includes a moving motor and a transmission rack; the transmission rack is distributed along the length direction of the slide beam; the moving motor is connected to the slide beam through the transmission rack to drive the moving beam to move on the slide beam.
[0012] Optionally, the lifting mechanism includes a lifting track and a lifting motor;
[0013] The transfer installation device is arranged at the bottom of the lifting track; the lifting motor is connected to the lifting track to drive the lifting track to move in the vertical direction to change the height of the transfer installation device.
[0014] Optionally, the lifting mechanism also includes a transfer mechanism; the transfer mechanism includes a transfer motor and a transfer rack; the fixed part of the transfer motor is connected to the lifting track, and the movable part of the transfer motor is connected to the moving beam through the transfer rack to drive the lifting track to slide on the moving beam.
[0015] Optionally, the mold turnover vehicle includes a positioning baffle and a baffle motor;
[0016] The baffle motor is connected to the positioning baffle, and the positioning baffle can contact the side wall of the mold to limit the position of the mold.
[0017] Optionally, the track plate sleeve automatic installation equipment also includes sleeve conveyor belts arranged on both sides of the mold turnover vehicle, and a plurality of pairs of sleeve placement stations are evenly arranged on the sleeve conveyor belts.
[0018] Optionally, the track plate casing automatic installation device further comprises a controller; the controller is connected to the clamping cylinder and the impact cylinder to control the clamping action and hammering action of the transfer installation device;
[0019] The controller is also connected to the moving motor, the lifting motor and the transfer motor to drive the transfer action of the transfer installation device.
[0020] Optionally, the track plate sleeve automatic installation equipment also includes a visual system; the visual system is arranged at the four corners of the truss, and the video acquisition range of the visual system covers the mold turnover vehicle; the visual system is connected to the controller.
[0021] It can be seen from the above technical scheme that the present application provides an automatic installation device for rail plate sleeves, including: a truss, a mold turnover vehicle, a lifting mechanism and a transfer installation device. Among them, the clamping cylinder of the transfer installation device is arranged at the bottom end of the lifting mechanism in the horizontal direction, and the clamping cylinder is connected to the clamping pliers to drive the clamping pliers to open and close, and clamp the bottom of the sleeve to be installed. The impact cylinder is arranged on the lifting mechanism in the vertical direction, and the impact cylinder is connected to the impact hammer to drive the impact hammer to reciprocate and hammer the top of the sleeve. In practical applications, the tilt caused by clamping the sleeve to be installed can be reduced by clamping the bottom of the sleeve to be installed with the clamping pliers, so that the sleeve can be kept in a vertical state, and the sleeve is driven to move to the pre-installation position through the truss and the lifting mechanism, and the impact cylinder drives the impact hammer to hammer the top of the sleeve to set the sleeve in the positioning pin to complete the installation of the sleeve. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solution of the present application, the drawings required for use in the embodiments are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0023] Figure 1 A schematic diagram of the structure of an automatic installation device for track plate casings for this application;
[0024] Figure 2 This is a schematic diagram of the structure of the track plate mold for this application;
[0025] Figure 3 This is a schematic diagram of the structure of the casing to be installed in this application;
[0026] Figure 4 A schematic diagram of the structure of the transfer installation device for this application;
[0027] Figure 5 This is a schematic diagram of the structure of the truss of this application;
[0028] Figure 6 This is a side view structural diagram of the track plate casing automatic installation equipment of this application;
[0029] Figure 7 This is a partially enlarged schematic diagram of the transfer installation device for this application. DETAILED DESCRIPTION
[0030] The following embodiments are described in detail, and examples thereof are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The implementations described in the following embodiments do not represent all implementations consistent with the present application. They are only examples of systems and methods consistent with some aspects of the present application as detailed in the claims.
[0031] See also Figure 1 , which is a schematic diagram of the structure of an automatic installation device for track plate casing in this application. Figure 1 It can be seen that the track plate sleeve automatic installation equipment provided in the present application includes: a truss 1, a mold turnover vehicle 2, a lifting mechanism 4 and a transfer and installation device 5.
[0032] The truss 1 has a supporting function and cooperates with the lifting mechanism 4 to complete the transfer of the sleeve and the spring. Further, the truss 1 includes: a supporting frame 11, a moving crossbeam 12 and a slideway beam 13. Figure 1 As shown, in the present application, the moving beam 12 and the slide beam 13 are arranged on the top of the support frame 11 to form a gantry structure across the mold 3. For example, both ends of the moving beam 12 are movably connected to the slide beam 13; the lifting mechanism 4 is movably connected to the moving beam 12.
[0033] For example, the support frame 11 may include 4 support columns and 2 fixed beams. The 4 support columns may be connected together in the mold width direction by two fixed beams to form two gantry structures. The two gantry structures are then connected by two slide beams 13 in the mold length direction to form a frame structure that is a rectangular parallelepiped structure as a whole. The mold width direction is perpendicular to the main transportation direction of the mold turnover vehicle 2; the mold width direction is parallel to the main transportation direction of the mold turnover vehicle 2.
[0034] The truss 1 also includes a moving mechanism 14, which includes a moving motor and a transmission rack; the transmission rack is distributed along the length direction of the slide beam 13; the moving motor is connected to the slide beam 13 through the transmission rack to drive the moving beam 12 to move on the slide beam 13.
[0035] The mold turnover vehicle 2 is used to carry the track plate mold. The mold turnover vehicle 2 can be a rail vehicle in the form of a preset track, or a transport vehicle that can be freely used in the workshop. The lifting mechanism 4 is used to lower the sleeve after the transfer installation device 5 grabs the sleeve and runs to the top of the preset installation position, so as to sleeve the sleeve and the spring on the positioning pin in the mold. The transfer installation device 5 is provided with a clamp that can grab the sleeve and the spring, and transfer the sleeve and the spring to the top of the preset installation position.
[0036] Furthermore, if Figure 5 As shown, the mold turnover vehicle 2 includes a positioning baffle 21 and a baffle motor 22. The baffle motor 22 is connected to the positioning baffle 21, and the positioning baffle 21 can contact the side wall of the mold 3 to limit the position of the mold 3. In actual applications, the mold to be installed with the sleeve is loaded onto the mold turnover vehicle 2, and the mold turnover vehicle 2 can be positioned and contacted with the corresponding limiting columns and support columns of the mold 3, so that the mold 3 can be maintained in a preset posture or a preset installation position. The mold turnover vehicle 2 enters the sleeve installation station along the ground rail and is located below the truss 1. At this time, the controller sends a driving signal to the baffle motor 22, so that the baffle motor 22 drives the positioning baffle 21 to move upward, and the mold turnover vehicle 2 stops moving, completing the input of the sleeve mold 3 to be installed.
[0037] In the technical solution provided in this application, the track plate mold 3 is as follows Figure 2 As shown, the track plate mold 3 is a rectangular trough structure, including a bottom surface and side walls. Among them, the bottom surface can be provided with multiple depressions and protrusions according to the actual requirements of the track plate, so that bosses and holes are formed after the concrete solidifies. The depressions on the bottom surface are round-bottomed rectangular structures, which are regularly arranged in pairs on the bottom surface of the mold 3. A plurality of positioning pins are provided at the bottom position of the depressions for installing and fixing the sleeves.
[0038] The sleeve comprises a round tube made of plastic and a conical spring arranged outside the round tube. An annular protrusion may also be provided on the end of the round tube to facilitate placement of the round tube. Figure 3 As shown, the mold is provided with a plurality of reserved recessed areas, each of which is provided with two sleeve installation positions, i.e., two reserved positioning columns. In practical applications, the end of the sleeve with the raised side is installed to the bottom of the recessed area in contact with the mold. Then, concrete material is poured into the mold, and after cooling and forming, the sleeve is embedded in the concrete block. After demoulding, the raised side of the sleeve is fixed to the surface of the track plate, so that other components can be installed later.
[0039] In actual application, in order to automatically sleeve the sleeve on the positioning pin, the mold turnover vehicle 2 is arranged below the truss 1, and the mold turnover vehicle 2 is provided with the mold 3. The mold turnover vehicle 2 can be a flatbed vehicle, and can shuttle between various workstations along a specified path to transport the mold 3 to various locations to complete the processes of cleaning, spraying release agent, installing the sleeve, and pouring concrete. In order to obtain more accurate positioning, the mold turnover vehicle 2 can also preset a guide rail of a specified path, and the mold turnover vehicle 2 moves along the guide rail, so that the mold 3 can always be arranged below the truss 1 in a straight posture.
[0040] The lifting mechanism 4 is arranged on the truss 1 and can be lifted relative to the truss 1 so as to sleeve the sleeve on the positioning pin. In practical applications, the positioning pin is generally in a vertical state, and the lifting mechanism 4 can also be kept in a vertical state. The lifting mechanism 4 can adopt a transmission form of a hydraulic piston cylinder and a gear rack to achieve freedom of movement in the vertical direction. When the lifting mechanism 4 moves to the top of the positioning pin, the lifting mechanism 4 starts to operate and moves the transfer installation device 5 downward to sleeve the sleeve on the positioning pin.
[0041] Furthermore, if Figure 6 As shown, the lifting mechanism 4 includes a lifting rail 41 and a lifting motor 42. The transfer installation device 5 is provided at the bottom of the lifting rail 41; the lifting motor 42 is connected to the lifting rail 41 to drive the lifting rail 41 to move in the vertical direction to change the height of the transfer installation device 5. In practical applications, the lifting motor 42 includes a fixed part and an output part (rotating part), and the lifting rail 41 can be two structural parts that can slide against each other, namely a fixed part and a moving part, wherein the fixed part is fixed on the truss 1 and is provided with a rack mechanism, and the fixed part of the lifting motor 42 and the transfer installation device 5 are fixedly connected to the moving part. In practical applications, the lifting motor 42 can rotate under the control signal of the controller. During the rotation process, the output part engages the rack through the gear, thereby forming a driving force so that the fixed part slides on the fixed part together with the moving part.
[0042] Furthermore, the lifting mechanism 4 also includes a transfer mechanism 43; the transfer mechanism 43 includes a transfer motor and a transfer rack; the fixed part of the transfer motor is connected to the lifting rail 41, and the movable part of the transfer motor is connected to the moving beam 12 through the transfer rack to drive the lifting rail 41 to slide on the moving beam 12.
[0043] In the technical solution provided by the present application, the lifting mechanism 4 is arranged on the moving beam 12, and the moving beam 12 can be a beam structure arranged in parallel with the fixed beam. The two ends of the moving beam 12 are connected to the slide beam 13, and can move along the slide beam 13. It can be seen that in the present application, the position adjustment of the transfer installation device 5 in the horizontal direction (mold length) is realized by the movement of the moving beam 12 along the slide beam 13; the position adjustment of the transfer installation device 5 in the vertical direction (mold width) can be realized by the movement of the lifting mechanism 4 on the moving beam 12; and the position adjustment of the transfer installation device 5 in the vertical direction is realized by the telescopic movement of the lifting mechanism 4 itself. Thereby, the transfer installation device 5 can be moved to any position within the preset installation range.
[0044] The transfer and installation device 5 is arranged at the bottom of the lifting mechanism 4. Figure 4 , Figure 7 As shown, the transfer installation device 5 includes: a clamping cylinder 51, a clamping clamp 52, an impact cylinder 53 and an impact hammer 54. In actual application, the clamping cylinder 51 is used to drive the clamping clamp 52 to realize the opening and closing movement of the clamping clamp 52, and further, to drive the clamping clamp 52 to realize the telescopic movement so as to grab the casing. Therefore, the clamping cylinder 51 is arranged at the bottom end of the lifting mechanism 4 in the horizontal direction, and the clamping cylinder 51 is connected to the clamping clamp 52 to drive the clamping clamp 52 to open and close and clamp the bottom of the casing.
[0045] In the technical solution provided by the present application, the clamp 52 can clamp the bottom of the casing, such as Figure 3 As described above, since the bottom of the sleeve is a regular cylindrical shape and is not completely covered by the spring, the clamp 52 can stably clamp the sleeve, which is more conducive to maintaining the vertical state of the sleeve relative to clamping the top of the sleeve, so as to facilitate the sleeve to be placed on the positioning pin.
[0046] The impact cylinder 53 is used to drive the impact hammer 54 to achieve the reciprocating motion of the impact hammer 54, so as to hammer the sleeve sleeved on the positioning pin to a predetermined installation depth. Therefore, the impact cylinder 53 is arranged on the lifting mechanism 4 in the vertical direction, and the impact cylinder 53 is connected to the impact hammer 54 to drive the impact hammer 54 to reciprocate and hammer the top of the sleeve. In practical applications, the self-gravity of the impact hammer 54 or the driving force of the impact cylinder 53 can be used to achieve repeated hammering of the top of the sleeve. Through the hammering action, on the one hand, the sleeve can be hammered to the preset installation depth position, and on the other hand, when the sleeve is slightly offset, it can be corrected by the impact action, thereby improving the success rate of the sleeve installation.
[0047] In some embodiments of the present application, the clamping pliers 52 include two arc-shaped pliers that can be opened and closed with each other, and the two arc-shaped pliers form an annular structure that clamps the outer wall of the bottom of the sleeve. In practical applications, the annular structure formed by the clamping pliers 52 after closing can adapt to the bottom shape of the sleeve, confine the sleeve in the annular structure, and can make the clamping pliers 52 have a certain thickness, so that the clamped sleeve can be more easily maintained in a vertical state. The impact hammer head 54 is a cylindrical block, and the central axis of the impact hammer head 54 is colinear with the central axis of the annular structure composed of the two arc-shaped pliers. The impact hammer head 54 and the annular structure are maintained in the same vertical direction line, so that the force applied by the impact hammer head 54 to the sleeve can be evenly distributed on the pipe wall, thereby reducing the offset caused by the hammering effect and improving the installation accuracy.
[0048] In some embodiments of the present application, the track plate sleeve automatic installation equipment also includes a sleeve conveyor belt 6 arranged on both sides of the mold turnover vehicle 2, and a plurality of pairs of sleeve placement stations are evenly arranged on the sleeve conveyor belt 6. A plurality of pairs of sleeves and springs can be evenly arranged in sequence on the sleeve placement stations of the sleeve conveyor belt 6. For ease of installation, the position of the actual sleeve placement station can be adapted to the position of the locating pins on the mold 3, that is, it can be kept in the same straight line in the direction of the mold width, and the spacing between the two sleeves on each pair of sleeve placement stations can be the same as the spacing between the two locating pins. Such an arrangement can achieve that in one transfer process, the lifting mechanism 4 only needs to move along the moving beam 12, thereby reducing the complexity of movement and improving installation accuracy.
[0049] In actual application, after the positioning baffle 21 is positioned, the transfer and installation device 5 first drives the clamping pliers 52 to clamp the spiral rib spring and the sleeve on the sleeve conveyor belt 6 through the clamping cylinder 51, and completes the positioning under the drive of the lifting mechanism 4, the moving beam 12 and the slide beam 13. Then, the sleeve is placed on the positioning pin in the mold 3 through the lifting track 41 and the lifting motor 42 in the lifting mechanism 4, and then the clamping cylinder 51 is released and the impact cylinder 53 is started. The impact cylinder 53 drives the impact hammer 54 to impact the top of the sleeve to the installation position. After the hammering operation is completed, each device returns to its position and is ready for the next operation.
[0050] In order to realize automatic control, in some embodiments of the present application, the track plate casing automatic installation device further includes a controller. The controller is connected to the clamping cylinder 51 and the impact cylinder 53 to control the clamping action and hammering action of the transfer installation device 5. The controller is also connected to the moving motor, the lifting motor and the transfer motor to drive the transfer action of the transfer installation device 5.
[0051] In this embodiment, the controller may be a control device with data processing and command input and output, such as a single chip microcomputer, a microprocessor, a programmable logic controller, a microcomputer, etc. The connection relationship between the controller and the clamping cylinder 51, the impact cylinder 53, the moving motor, the lifting motor and the transfer motor may be through a data signal line or a wireless connection. In practical applications, the data collection and processing and the transmission of control signals may also be applied to corresponding data collectors, data converters and other auxiliary equipment.
[0052] Furthermore, the track plate sleeve automatic installation equipment also includes a visual system 7; the visual system 7 is arranged at the four corners of the truss 1, and the video acquisition range of the visual system 7 covers the mold turnover vehicle 2; the visual system 7 is connected to the controller. The visual system 7 may include cameras arranged at different positions, and the cameras can collect images of the installation station in real time, and transmit the collected images to the controller for image analysis to determine the positions of the mold 3 and other components. The visual system 7 is also used to collect images after installation, so that the controller can determine the return of each device according to the collected images, so as to send a signal to implement the output process of the mold.
[0053] Specifically, after the operation is completed, the visual system 7 collects the image and sends it to the controller. After the controller determines that each detection device is in place, it sends a signal, and the positioning baffle 21 moves downward under the drive of the baffle motor 22. The mold turnover vehicle 2 starts to move, outputs the mold installed on the sleeve after the inspection is completed, and outputs it to the designated location according to the inspection results.
[0054] In addition, in conjunction with the control action of the controller, the track plate casing automatic installation device provided in the present application may also include a data storage device, and the storage device is used to cache images captured by the visual system 7 and automatically record the installation status.
[0055] It can be seen from the above technical scheme that the present application provides an automatic installation device for rail plate sleeves, including: a truss 1, a mold turnover vehicle 2, a lifting mechanism 4 and a transfer installation device 5. Among them, the clamping cylinder 51 of the transfer installation device 5 is arranged at the bottom end of the lifting mechanism 4 in the horizontal direction, and the clamping cylinder 51 is connected to the clamping clamp 52 to drive the clamping clamp 52 to open and close, and clamp the bottom of the sleeve to be installed. The impact cylinder 53 is arranged on the lifting mechanism 4 in the vertical direction, and the impact cylinder 53 is connected to the impact hammer 54 to drive the impact hammer 54 to reciprocate and hammer the top of the sleeve. In practical applications, the bottom of the sleeve to be installed can be clamped by the clamp 52 to reduce the tilt caused by clamping the sleeve, so that the sleeve can be kept in a vertical state, and the sleeve is driven to move to the pre-installed position through the truss 1 and the lifting mechanism 4, and the impact cylinder 53 drives the impact hammer 54 to hammer the top of the sleeve, so that the sleeve is sleeved in the positioning pin to complete the installation of the sleeve.
[0056] Similar parts between the embodiments provided in this application can be referenced to each other. The specific implementation methods provided above are only a few examples under the general concept of this application and do not constitute a limitation on the protection scope of this application. For those skilled in the art, any other implementation methods expanded based on the scheme of this application without creative work belong to the protection scope of this application.
Claims
1. An automatic installation device for track plate casings, comprising a truss (1) and a mold turnover vehicle (2) arranged below the truss (1), wherein a mold (3) is arranged on the mold turnover vehicle (2), characterized in that: It also includes a lifting mechanism (4) arranged on the truss (1), a transfer installation device (5) arranged at the bottom of the lifting mechanism (4), and a sleeve conveyor belt (6) arranged on both sides of the mold turnover vehicle (2), and a plurality of pairs of sleeve placement stations are evenly arranged on the sleeve conveyor belt (6); The transfer and installation device (5) comprises: a clamping cylinder (51), a clamping clamp (52), an impact cylinder (53) and an impact hammer (54); the clamping cylinder (51) is arranged at the bottom end of the lifting mechanism (4) in the horizontal direction, and the clamping cylinder (51) is connected to the clamping clamp (52) to drive the clamping clamp (52) to open and close, thereby clamping the bottom of the casing; the impact cylinder (53) is arranged on the lifting mechanism (4) in the vertical direction, and the impact cylinder (53) is connected to the impact hammer (54) to drive the impact hammer (54) to reciprocate, thereby hammering the top of the casing; the clamping clamp (52) comprises two arc-shaped clamp blades that can open and close each other, and the central axis of the impact hammer (54) and the central axis of the annular structure formed by the arc-shaped clamp blades.
2. The track plate casing automatic installation equipment according to claim 1 is characterized in that: The two arc-shaped clamp blades form an annular structure for clamping the outer wall of the bottom of the sleeve; and the impact hammer head (54) is a cylindrical block.
3. The track plate casing automatic installation equipment according to claim 1 is characterized in that: The truss (1) comprises: a support frame (11), a movable crossbeam (12) and a slideway beam (13); The movable crossbeam (12) and the slideway beam (13) are arranged on the top of the support frame (11) to form a gantry structure spanning the mold (3); both ends of the movable crossbeam (12) are movably connected to the slideway beam (13); and the lifting mechanism (4) is movably connected to the movable crossbeam (12).
4. The track plate casing automatic installation equipment according to claim 3 is characterized in that: The truss (1) further comprises a moving mechanism (14), wherein the moving mechanism (14) comprises a moving motor and a transmission rack; the transmission rack is distributed along the length direction of the slideway beam (13); the moving motor is connected to the slideway beam (13) via the transmission rack to drive the moving crossbeam (12) to move on the slideway beam (13).
5. The track plate casing automatic installation equipment according to claim 1 is characterized in that: The lifting mechanism (4) comprises a lifting rail (41) and a lifting motor (42); The transfer installation device (5) is arranged at the bottom of the lifting track (41); the lifting motor (42) is connected to the lifting track (41) to drive the lifting track (41) to move in the vertical direction, thereby changing the height of the transfer installation device (5).
6. The track plate casing automatic installation equipment according to claim 5 is characterized in that: The lifting mechanism (4) further comprises a transfer mechanism (43); the transfer mechanism (43) comprises a transfer motor and a transfer rack; the fixed part of the transfer motor is connected to the lifting track (41), and the movable part of the transfer motor is connected to the moving beam (12) via the transfer rack, so as to drive the lifting track (41) to slide on the moving beam (12).
7. The track plate casing automatic installation equipment according to claim 1 is characterized in that: The mold turnover vehicle (2) comprises a positioning baffle (21) and a baffle motor (22); The baffle motor (22) is connected to the positioning baffle (21), and the positioning baffle (21) can contact the side wall of the mold (3) to limit the position of the mold (3).
8. The track plate casing automatic installation equipment according to claim 1 is characterized in that: The track plate casing automatic installation device further comprises a controller; the controller is connected to the clamping cylinder (51) and the impact cylinder (53) to control the clamping action and hammering action of the transfer installation device (5); The controller is also connected to a moving motor, a lifting motor and a transfer motor to drive the transfer action of the transfer installation device (5).
9. The track plate casing automatic installation equipment according to claim 8, characterized in that: The track plate sleeve automatic installation device further comprises a visual system (7); the visual system (7) is arranged at the four corners of the truss (1), and the video acquisition range of the visual system (7) covers the mold turnover vehicle (2); the visual system (7) is connected to the controller.
Citation Information
Patent Citations
Automatic installation equipment for track plate sleeve
CN211164501U