Transmission mechanism of ground film recycling machine and ground film recycling machine
By designing the transmission mechanism of bevel gear box and universal coupling in the plastic film recycling machine, the problem of improper transmission method of the existing plastic film recycling machine is solved, the improvement of plastic film recycling efficiency and the extension of the machine life are achieved, and agricultural production costs are reduced.
Patent Information
- Application Number
- CN202011345610.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-26
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2040-11-26
AI Technical Summary
Due to the improper transmission method between the film collection roller and the film separation roller, the existing plastic film recycling machine has low plastic film recycling efficiency and short machine life, which increases agricultural production costs.
A transmission mechanism of a plastic film recycling machine is designed, using bevel gear box and universal coupling, and the power is transmitted to the membrane split roller and the membrane collecting roller respectively through the first transmission assembly and the second transmission assembly, so as to achieve uniform power distribution and efficient transmission.
It improves the recycling speed and efficiency of the plastic film recycling machine, extends the machine life, reduces agricultural production costs, and simplifies the structure, avoiding the problem of insufficient transmission space.
Smart Images

Figure CN112514636B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural machinery, and in particular to a transmission mechanism of a ground film recycling machine and the ground film recycling machine. Background Art
[0002] In the field of straw return to field and plastic film recycling machines, the transmission mode of the film collecting roller and the film separating roller mechanism affects the machine's plastic film recycling rate and machine life, and the transmission ratio between the two also affects the plastic film recycling efficiency. The existing plastic film recycling machines have an insufficient recycling efficiency for plastic film due to the poor coordination between the two, which reduces agricultural production efficiency and machine life and increases agricultural production costs. Summary of the invention
[0003] The purpose to be achieved by the present invention is to provide a transmission mechanism of a ground film recovery machine, which can greatly improve the recovery speed and efficiency of the residual film machine and reduce the manpower and material costs.
[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions: a transmission mechanism of a ground film recovery machine, the transmission mechanism is applied to the film collecting roller and the film separating roller, and includes a bevel gear box and a universal coupling. The bevel gear box includes a power input end and a power output end. The power output end is respectively connected with a first transmission assembly for driving the film separating roller to rotate, and a second transmission assembly for driving the film collecting roller to rotate. The power input end is connected to one end of the universal coupling, and the other end of the universal coupling is transmission-connected to the power source of the ground film recovery machine.
[0005] Preferably, the other end of the universal coupling is connected to the power source of the ground film recovery machine through a third transmission assembly, and the third transmission assembly includes a driving pulley, a driven pulley and a transmission belt arranged on the driving pulley and the driven pulley, the driven pulley is arranged at the other end of the universal coupling, and the driving pulley is arranged on the power source of the ground film recovery machine.
[0006] Preferably, the first transmission assembly includes a first sprocket, a second sprocket and a first transmission chain, the first sprocket is arranged on the power output end, the second sprocket is installed on the film separating roller, the first transmission chain is arranged on the first sprocket and the second sprocket, the second transmission assembly includes a third sprocket, a fourth sprocket and a second transmission chain, the third sprocket is arranged on the power output end, the fourth sprocket is arranged on the film collecting roller, and the second transmission chain is arranged on the third sprocket and the fourth sprocket.
[0007] Preferably, the power output end comprises an output shaft, the first sprocket and the third sprocket are both arranged on the output shaft, and a spacer is provided on the output shaft, and the spacer is arranged between the first sprocket and the third sprocket.
[0008] Preferably, a fixing spring is also provided on the output shaft.
[0009] Preferably, the diameter of the first sprocket is greater than the diameter of the third sprocket.
[0010] The present invention further provides a ground film recovery machine, comprising a film collecting drum, a film separating drum and a transmission mechanism arranged between the film collecting drum and the film separating drum, wherein the transmission mechanism is the transmission mechanism described above.
[0011] To sum up, the advantages of the present invention are as follows: power is transmitted to the film separating roller and the film collecting roller respectively through the first transmission assembly and the second transmission assembly on the power output end of the bevel gear box; since the first transmission assembly and the second transmission assembly are simultaneously installed on the power output end of the bevel gear box, the entire transmission mechanism for driving the film separating roller and the film collecting roller is located on the same side, thereby reducing the installation space of the entire transmission mechanism on the ground film recovery machine, avoiding the problem of overcrowding caused by insufficient transmission space, and ensuring the uniform distribution of power of the first transmission assembly and the second transmission assembly, thereby improving transmission efficiency, improving agricultural production efficiency and machine life, and reducing agricultural production costs; meanwhile, it can also prevent the film collecting roller from slipping under more extreme conditions, thereby preventing it from being damaged by the transmission mechanism when it is subjected to excessive impact; secondly, the transmission connection between the power source of the ground film recovery machine and the power input end of the bevel gear box is realized through a universal coupling; the power source of the ground film recovery machine can be used without installing other power sources, thereby simplifying the overall structure; in addition, the universal coupling can realize long-distance transmission and change of direction of power, thereby improving the quality of power transmission.
[0012] Other features and advantages of the present invention will be disclosed in detail in the following specific embodiments and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below in conjunction with the accompanying drawings:
[0014] Figure 1 It is a structural schematic diagram of a transmission mechanism of a ground film recycling machine of the present invention applied to the ground film recycling machine;
[0015] Figure 2 It is a structural schematic diagram of a transmission mechanism of a ground film recycling machine of the present invention;
[0016] Figure 3 It is a structural schematic diagram of the power output end in the present invention.
[0017] Reference numerals:
[0018] 1 bevel gear box, 11 power input end, 12 power output end, 13 output shaft, 14 spacer, 15 fixed retaining spring, 2 universal joint, 3 first transmission assembly, 31 first sprocket, 32 second sprocket, 33 first transmission chain, 4 second transmission assembly, 41 third sprocket, 42 fourth sprocket, 43 second transmission chain, 5 power source, 6 third transmission assembly, 61 driving pulley, 62 driven pulley, 63 transmission belt, 7 film collecting roller, 8 film separating roller, 9 ground film recycling machine. DETAILED DESCRIPTION
[0019] Embodiment 1
[0020] like Figure 1 , Figure 2 , Figure 3 As shown, a transmission mechanism of a ground film recovery machine is applied to a film collecting roller 7 and a film separating roller 8, and includes a bevel gear box 1 and a universal coupling 2. The bevel gear box 1 includes a power input end 11 and a power output end 12. The power output end 12 is respectively connected with a first transmission component 3 for driving the film separating roller 8 to rotate, and a second transmission component 4 for driving the film collecting roller 7 to rotate. The power input end 11 is connected to one end of the universal coupling 2, and the other end of the universal coupling 2 is connected to the power source 5 of the ground film recovery machine 9.
[0021] The power is transmitted to the film separating roller 8 and the film collecting roller 7 respectively through the first transmission assembly 3 and the second transmission assembly 4 on the power output end 12 of the bevel gear box 1. Since the first transmission assembly 3 and the second transmission assembly 4 are installed at the power output end 12 of the bevel gear box 1 at the same time, the entire transmission mechanism driving the film separating roller 8 and the film collecting roller 7 is located on the same side, which reduces the installation space of the entire transmission mechanism on the ground film recovery machine, avoids the problem of overcrowding caused by insufficient transmission space, and ensures the uniform distribution of power of the first transmission assembly 3 and the second transmission assembly 4, improves the transmission efficiency, improves the agricultural production efficiency and machine life, and reduces the agricultural production cost. At the same time, it can also prevent the mold collecting roller from slipping in more extreme cases, and avoid damage to the transmission mechanism when it is subjected to excessive impact. Secondly, the transmission connection between the power source 5 of the ground film recovery machine and the power input end 11 of the bevel gear box 1 is realized through the universal coupling 2. With the help of the power source 5 of the ground film recovery machine, there is no need to install other power sources 5, which simplifies the overall structure. In addition, the universal coupling 2 can realize long-distance transmission and change of direction of power, which improves the quality of power transmission.
[0022] The other end of the universal coupling 2 is connected to the power source 5 of the ground film recovery machine through a third transmission assembly 6. The third transmission assembly 6 includes a driving pulley 61, a driven pulley and a transmission belt 63 arranged on the driving pulley 61 and the driven pulley. The driven pulley is arranged on the other end of the universal coupling 2, and the driving pulley 61 is arranged on the power source 5 of the ground film recovery machine. The third transmission assembly 6 is used to achieve smooth transmission of power between the power source 5 and the universal coupling 2. The third transmission assembly 6 is arranged to include a driving pulley 61, a driven pulley and a transmission belt 63, which is easy to install and disassemble and has a good transmission effect.
[0023] The first transmission component 3 includes a first sprocket 31, a second sprocket 32 and a first transmission chain 33. The first sprocket 31 is arranged on the power output end 12, and the second sprocket 32 is installed on the film separating roller 8. The first transmission chain 33 is arranged on the first sprocket 31 and the second sprocket. The second transmission component 4 includes a third sprocket 41, a fourth sprocket 42 and a second transmission chain 43. The third sprocket 41 is arranged on the power output end 12, and the fourth sprocket 42 is arranged on the film collecting roller 7. The second transmission chain 43 is arranged on the third sprocket 41 and the fourth sprocket 42. The first transmission component 3 and the second transmission component 4 are both arranged into a sprocket transmission structure to ensure the stability of the transmission. In addition, the rotation speed of the mold collecting roller and the film separating roller can be controlled by setting the transmission ratio between the first transmission component and the second transmission component to achieve the optimal efficiency of ground film recovery. When the traveling speed of the ground film recovery machine is 7-12km, the rotation speed of the mold collecting roller is 40r / min, and the transmission ratio i is 14, the ground film recovery efficiency is optimal.
[0024] The power output end 12 includes an output shaft 13, and the first sprocket 31 and the third sprocket 41 are both arranged on the output shaft 13, and a spacer sleeve 14 is provided on the output shaft 13, and the spacer sleeve 14 is arranged between the first sprocket 31 and the third sprocket 41. The output cycle can realize the quick installation of the first sprocket 31 and the third sprocket 41, and the first sprocket 31 and the third sprocket 41 are separated by the spacer sleeve 14, thereby reducing the relative independence of the first sprocket 31 and the third sprocket 41 during rotation, thereby improving the transmission efficiency. A fixed retaining spring 15 is also provided on the output shaft 13, which can prevent the axial movement of the first sprocket 31 and the third sprocket 41, thereby improving the rotation efficiency of the first sprocket 31 and the third sprocket 41. The diameter of the first sprocket 31 is larger than the diameter of the third sprocket 41, which can not only control the film separating roller 8 and the film collecting roller 7 to be under different rotation speeds, but also can be distinguished by the diameter of the sprocket during installation, thereby improving the installation efficiency. When in use, sprockets of different diameters can be set according to actual working needs to meet different needs.
[0025] Embodiment 2
[0026] like Figure 1 As shown, the present embodiment further discloses a ground film recovery machine, comprising a film collecting roller 7, a film separating roller 8 and a transmission mechanism arranged between the film collecting roller 7 and the film separating roller 8, wherein the transmission mechanism is the transmission mechanism described in the first embodiment. Since the entire transmission mechanism can be located on the same side of the ground film recovery machine, the transmission mechanism for driving the blade roller mechanism and the auger roller on the ground film recovery machine can be installed on the other side, thereby evenly distributing the transmission power on each side and improving the overall transmission efficiency.
[0027] In addition to the above preferred embodiments, the present invention has other implementation modes. Those skilled in the art may make various changes and modifications based on the present invention. As long as they do not depart from the spirit of the present invention, they should all fall within the scope defined by the claims attached to the present invention.
Claims
1. A transmission mechanism of a ground film recycling machine, the transmission mechanism is applied to a film collecting roller and a film separating roller, and is characterized by: It includes a bevel gear box and a universal coupling, the bevel gear box includes a power input end and a power output end, the power output end is respectively connected with a first transmission assembly for driving the film separating roller to rotate, and a second transmission assembly for driving the film collecting roller to rotate, the power input end is connected to one end of the universal coupling, the other end of the universal coupling is transmission-connected to the power source of the ground film recycling machine, the other end of the universal coupling is transmission-connected to the power source of the ground film recycling machine through a third transmission assembly, the third transmission assembly includes a driving pulley, a driven pulley and a transmission belt arranged on the driving pulley and the driven pulley, the driven pulley is arranged on the other end of the universal coupling, and the driving pulley is arranged on the power source of the ground film recycling machine.
2. The transmission mechanism of the ground film recycling machine according to claim 1, characterized in that: The first transmission assembly includes a first sprocket, a second sprocket and a first transmission chain, the first sprocket is arranged on the power output end, the second sprocket is installed on the film separating roller, the first transmission chain is arranged on the first sprocket and the second sprocket, the second transmission assembly includes a third sprocket, a fourth sprocket and a second transmission chain, the third sprocket is arranged on the power output end, the fourth sprocket is arranged on the film collecting roller, and the second transmission chain is arranged on the third sprocket and the fourth sprocket.
3. The transmission mechanism of the ground film recycling machine according to claim 2, characterized in that: The power output end comprises an output shaft, the first sprocket and the third sprocket are both arranged on the output shaft, and a spacer is arranged on the output shaft, and the spacer is arranged between the first sprocket and the third sprocket.
4. The transmission mechanism of the mulch film recycling machine according to claim 3 is characterized in that: The output shaft is also provided with a fixing spring.
5. The transmission mechanism of the mulch film recycling machine according to claim 3, characterized in that: The diameter of the first sprocket is greater than the diameter of the third sprocket.
6. A ground film recycling machine, comprising a film collecting drum, a film separating drum and a transmission mechanism arranged between the film collecting drum and the film separating drum, characterized in that: The transmission mechanism is the transmission mechanism described in any one of claims 1-5.
Citation Information
Patent Citations
Chain-type potato harvesting and residual-film recycling all-in-one machine
CN108353612A
Transmission mechanism of mulching film recycling machine and mulching film recycling machine
CN215011667U