A sewing machine needle intelligent housekeeper waste needle traceability recycling mechanism

By using rolled soft tape and transparent tape in the sewing machine needle intelligent housekeeper for numbering and coating fixing, combined with encoding scanning and the use of micro engraving machines, the problem that the sewing machine needle intelligent housekeeper cannot trace the waste needle is solved, and the problem of the sewing machine needle intelligent housekeeper is realized Effective traceability and management of waste needles avoids safety hazards caused by the residual needles of sewing machines.

CN112614268BActive Publication Date: 2024-12-06浙江川田智能科技有限公司
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Patent Information

Application Number
CN202011408316.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-03
Publication Date
2024-12-06
Estimated Expiration
2040-12-03

AI Technical Summary

Technical Problem

The existing sewing machine needle smart housekeeper cannot effectively trace whether the waste needles that are recycled are original organic needles, and there are management security loopholes.

Method used

Using rolled soft tape and transparent tape, the recycled waste needles are numbered and coated and fixed. The recycling of waste needles is recorded and traced through the main control board, and the coded scanning probe and micro engraving machine are used to code and open the soft tape. The slot ensures the unique encoding of each waste needle and realizes the traceability of the waste needle.

Benefits of technology

The traceability of waste needle recycling is realized, and the injury incidents caused by sewing needle residues are avoided to the greatest extent, and the orderly and safety of sewing needle management is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a sewing machine needle intelligent housekeeper waste needle traceable recovery mechanism, comprising a bracket and a winding device, wherein the bracket is provided with an upper pressure roller and a lower roller matched with each other in line, the lower roller and the upper pressure roller are driven by a driving mechanism to rotate synchronously, a soft adhesive tape and a transparent tape film pass through between the upper pressure roller and the lower roller and are connected to the winding device, after the soft adhesive tape and the transparent tape film pass through the upper pressure roller and the lower roller, the transparent tape film covers the surface of the soft adhesive tape, and a main control board controls the driving mechanism and the winding device to work; the present invention cooperates with the implementation of the sewing machine needle intelligent housekeeper to improve and upgrade the waste needle recovery mechanism of the existing sewing machine needle intelligent housekeeper, arranges the waste needles on a rolled soft adhesive tape, and records the number of each recovered waste needle, and fixes the waste needle coating, and quickly traces back to the recovery of the waste needles through the number recorded by the sewing machine needle intelligent housekeeper, thereby solving the security loopholes of the existing sewing machine needle intelligent housekeeper in the recovery of waste needles.
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Description

Technical Field

[0001] The invention relates to the technical field of sewing equipment accessories, in particular to a sewing machine needle intelligent housekeeper waste needle traceability recovery mechanism. Background Art

[0002] Sewing equipment is a machine that uses one or more sewing threads to form one or more stitches on the sewing material to interweave or sew one or more layers of sewing material together; machine needles are consumable parts, and damaged machine needles need to be recycled in time, otherwise there will be great safety hazards. Most of the existing technologies rely on manual recycling, distribution, registration, and printing of reports. This process is labor-intensive, cumbersome, and has shortcomings such as low efficiency and waste of human resources.

[0003] For this purpose, someone has designed an intelligent butler for sewing machine needles. For example, publication number CN 109754529 A discloses an intelligent butler for sewing machine needles, which includes a cabinet. The front of the cabinet is provided with a switching power supply, a face camera, an operation display screen and a needle ejection mechanism, wherein a needle receiving platform is provided directly in front of the needle ejection mechanism, a main control board and a waste needle recovery mechanism are provided inside the cabinet, the face camera, the operation display screen, the needle ejection mechanism and the waste needle recovery mechanism are all electrically connected to the main control board, and the switching power supply supplies power to other devices; the main purpose of the present invention is to realize intelligent and efficient forced recovery of waste needles and distribution of new needles, thereby solving the safety hazards and environmental pollution problems caused by the arbitrary discarding of waste needles, and at the same time, different types of needles can be distributed according to the needs of the operator, saving human resources.

[0004] The above-mentioned sewing machine needle smart butler can record the extraction and recycling of sewing machine needles, but the recycled waste needles are put into the recycling bin. It can only record the process of taking and throwing needles, but cannot verify whether the thrown-in waste needles are the original extracted needles. Moreover, the waste needle may be a broken needle. At this time, the machine needle smart butler cannot verify whether the recycled waste needles are complete, which leads to a security loophole in management. Summary of the invention

[0005] The purpose of the present invention is to provide a sewing machine needle smart housekeeper waste needle traceable recovery mechanism, to improve and upgrade the existing sewing machine needle smart housekeeper waste needle recovery mechanism, to arrange the waste needles on a rolled soft tape, and to record and number each recovered waste needle, and to fix the waste needles with a film, and to quickly trace the recovery of the waste needles through the numbers recorded by the sewing machine needle smart housekeeper, thereby achieving the traceability of waste needle recovery and solving the security loopholes of the existing sewing machine needle smart housekeeper in waste needle recovery.

[0006] To achieve the above purpose, the following technical solutions are adopted:

[0007] A sewing machine needle intelligent housekeeper waste needle traceability recovery mechanism, which is implemented in conjunction with the sewing machine needle intelligent housekeeper. The sewing machine needle intelligent housekeeper includes a cabinet, a face camera and an operation display screen are provided on the cabinet panel, a main control board and a waste needle traceability recovery mechanism are provided inside the cabinet, the face camera, the operation display screen and the waste needle traceability recovery mechanism are all electrically connected to the main control board, and is characterized in that: the waste needle traceability recovery mechanism includes a bracket and a winding device, the bracket is provided with an upper pressing rod and a lower roller that are matched with each other in phase line, the lower roller and the upper pressing rod are driven by a driving mechanism to rotate synchronously, a soft tape and a transparent tape film pass through between the upper pressing rod and the lower roller and are connected to the winding device, after the soft tape and the transparent tape film pass through the upper pressing rod and the lower roller, the transparent tape film covers the surface of the soft tape, and the main control board controls the driving mechanism and the winding device to work.

[0008] The cabinet body is provided with a waste needle recovery placement opening at a position before the soft adhesive tape enters the upper pressing roller and the lower roller.

[0009] The soft adhesive tape and the transparent tape film are both in a roll-like structure. The roll-like soft adhesive tape and the transparent tape film are arranged on a tape reel seat. A through hole is arranged at a position of the soft adhesive tape close to the edge in the width direction. A line spacing probe is arranged at a position in the cabinet corresponding to the through hole, and the line spacing probe is electrically connected to the main control board.

[0010] The soft adhesive tape and the transparent tape film are both in a roll-shaped structure, and a plurality of waste needle placement grooves are provided on the soft adhesive tape.

[0011] The waste needle placement groove is arranged along the width direction of the soft adhesive tape.

[0012] There is a corresponding code beside each waste needle placement slot of the soft tape, and a coding scanning probe is arranged in the cabinet at the position where the soft tape passes, and the coding scanning probe is electrically connected to the main control board.

[0013] A micro-engraving machine is also arranged in the cabinet, which is electrically connected to the main control board. Before the soft tape enters the upper pressing roller and the lower roller, it passes through the micro-engraving machine, and the engraving machine engraves a code on the surface of the soft tape.

[0014] The present invention is implemented in conjunction with a smart housekeeper for sewing machine needles, and the recovered waste needles are installed one by one on a soft tape. After the waste needles are placed, they are fixed by coating. Each waste needle on the soft tape has a unique corresponding code, and the smart housekeeper for sewing machine needles can be used to easily find the waste needle information and place it on that circle of soft tape. This not only ensures that the sewing machine needles are in and out consistently, but also blocks the leakage in the waste needle recovery of the existing smart housekeeper for sewing machine needles, and achieves traceability of both needle removal and waste needle recovery, thereby minimizing the occurrence of injuries caused by residual sewing machine needles. At the same time, the soft tape is a ring-shaped structure, which is collected in a ring by a winding device for easy management, making the management of sewing machine needles more orderly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the waste needle traceability recovery mechanism of the present invention;

[0016] Figure 2 It is a structural schematic diagram of another direction of the waste needle traceability recovery mechanism of the present invention;

[0017] Figure 3 It is a schematic diagram of the bottom structure of the waste needle traceable recovery mechanism of the present invention;

[0018] Figure 4 For the present invention Figure 1 The enlarged schematic diagram at A in the middle;

[0019] Figure 5 It is a structural schematic diagram of the sewing machine needle intelligent butler of the present invention. DETAILED DESCRIPTION

[0020] like Figure 1-5 As shown, a sewing machine needle smart housekeeper waste needle traceability recovery mechanism is implemented in conjunction with the sewing machine needle smart housekeeper. The sewing machine needle smart housekeeper includes a cabinet 1, and a face camera 2 and an operation display screen 3 are provided on the cabinet panel. A main control board and a waste needle traceability recovery mechanism 5 are provided inside the cabinet 1. The face camera 2, the operation display screen 3 and the waste needle traceability recovery mechanism 5 are all electrically connected to the main control board. The waste needle traceability recovery mechanism 5 includes a bracket 51 and a winding device 52. The bracket 51 is provided with an upper pressure rod matched with the phase line. 53 and the lower roller 54, the lower roller 54 and the upper pressing roller 53 are driven by the driving mechanism 55 to rotate synchronously, a soft adhesive tape 6 and a transparent tape film 7 pass through between the upper pressing roller 53 and the lower roller 54 and are connected to the winding device 52, the soft adhesive tape 6 and the transparent tape film 7 pass through the upper pressing roller 53 and the lower roller 54, and the transparent tape film 7 covers the surface of the soft adhesive tape 6, and the main control board controls the driving mechanism 55 and the winding device 52 to work; the cabinet 1 has a waste needle recovery placement port 11 at the position before the soft adhesive tape 6 enters the upper pressing roller 53 and the lower roller 54.

[0021] The soft tape 6 and the transparent tape film 7 are both in a roll-like structure, and a plurality of waste needle placement grooves 62 are provided on the soft tape 6; the waste needle placement grooves 62 are arranged along the width direction of the soft tape 6; there is a corresponding code 63 next to each waste needle placement groove of the soft tape 6, and a coding scanning probe is arranged in the cabinet 1 at the position where the soft tape 6 passes, and the coding scanning probe is electrically connected to the main control board.

[0022] The soft adhesive tape 6 and the transparent tape film 7 are both in a roll-like structure. The roll-like soft adhesive tape 6 and the transparent tape film 7 are arranged on a tape reel seat 56. A through hole 61 is arranged at a position of the soft adhesive tape 6 close to the edge in the width direction. A line spacing probe is arranged at a position in the cabinet 1 corresponding to the position where the through hole 61 passes, and the line spacing probe is electrically connected to the main control board.

[0023] The present invention is implemented in conjunction with the sewing machine needle intelligent housekeeper. When in use, the identity information of the needle operator is first verified through the face camera 2 and the operation display screen 3, and then the waste needle recovery option is selected from the operation display screen 3. Then the waste needle recovery placement port 11 will open, and the operator will place the waste needle in the waste needle placement slot 62. Then, the operation is completed at 3 points on the operation display screen. The main control board records and saves the number of the soft tape 6 and the operator information, and controls the driving mechanism 55 and the winding device 52 to work, and the soft tape 6 with the waste needles placed on it passes through the upper pressing roller 53 and the lower roller. 54 is used for covering and fixing. Each waste needle on the soft tape has a unique corresponding code. Afterwards, the waste needle information can be easily found and placed on the circle of soft tape through the sewing machine needle smart housekeeper. This not only ensures the consistency of sewing machine needle entry and exit, but also blocks the leakage of waste needle recovery in the existing sewing machine needle smart housekeeper, and realizes the traceability of needle removal and waste needle recovery, thus minimizing the occurrence of injuries caused by residual sewing machine needles. At the same time, the soft tape has a ring structure, which is collected in a ring through a winding device for easy management, making the management of sewing machine needles more orderly.

[0024] In the above structure, the soft tape needs to be customized, and grooves and codes are pre-cut on the soft tape. In addition, the present invention can also adopt real-time coding and grooves. A micro-engraving machine is also arranged in the cabinet 1, and the micro-engraving machine is electrically connected to the main control board. Before the soft tape 6 enters the upper pressure roller 53 and the lower roller 54, it passes through the micro-engraving machine. The engraving machine engraves codes and grooves on the surface of the soft tape 6, and when the driving mechanism is driven by a servo motor, the position of the soft tape 6 near the edge in the width direction does not need to open the through hole 61, and the servo motor can realize precise control of the distance under the control of the main control board; the soft tape does not need to be customized when using the micro-engraving machine, and an ordinary soft tape device can be operated. The main control board controls the micro-engraving machine to cut grooves and codes on the soft tape in real time.

Claims

1. A sewing machine needle smart housekeeper waste needle traceability recovery mechanism, implemented in conjunction with the sewing machine needle smart housekeeper, the sewing machine needle smart housekeeper comprising a cabinet (1), a face camera (2) and an operation display screen (3) being provided on the cabinet panel, a main control board and a waste needle traceability recovery mechanism (5) being provided inside the cabinet (1), the face camera (2), the operation display screen (3) and the waste needle traceability recovery mechanism (5) being all electrically connected to the main control board, characterized in that: The waste needle traceability recovery mechanism (5) comprises a bracket (51) and a winding device (52). The bracket (51) is provided with an upper pressing roller (53) and a lower roller (54) which are matched with each other in line. The lower roller (54) and the upper pressing roller (53) are driven by a driving mechanism (55) to rotate synchronously. A soft adhesive tape (6) and a transparent tape film (7) pass through between the upper pressing roller (53) and the lower roller (54) and are connected to the winding device (52). After the soft adhesive tape (6) and the transparent tape film (7) pass through the upper pressing roller (53) and the lower roller (54), the transparent tape film (7) covers the surface of the soft adhesive tape (6). The main control board controls the driving mechanism (55) and the winding device (52) to work. The cabinet (1) has a waste needle recovery placement opening (11) at a position before the soft adhesive tape (6) enters the upper pressing roller (53) and the lower roller (54); The soft adhesive tape (6) and the transparent tape film (7) are both in a roll-shaped structure. The roll-shaped soft adhesive tape (6) and the transparent tape film (7) are arranged on a tape reel seat (56). A through hole (61) is arranged at a position of the soft adhesive tape (6) close to an edge in a width direction. A line spacing probe is arranged at a position in the cabinet (1) corresponding to the position where the through hole (61) passes, and the line spacing probe is electrically connected to the main control board. The soft adhesive tape (6) and the transparent tape film (7) are both in a roll-shaped structure, and a plurality of waste needle placement grooves (62) are provided on the soft adhesive tape (6).

2. The sewing machine needle intelligent housekeeper waste needle traceable recycling mechanism as claimed in claim 1, characterized in that: The waste needle placement groove (62) is arranged along the width direction of the soft adhesive tape (6).

3. The sewing machine needle intelligent housekeeper waste needle traceable recycling mechanism as claimed in claim 1, characterized in that: There is a corresponding code (63) on the side of each waste needle placement slot of the soft tape (6), and a code scanning probe is arranged inside the cabinet (1) at the position where the soft tape (6) passes, and the code scanning probe is electrically connected to the main control board.

4. The sewing machine needle intelligent housekeeper waste needle traceable recycling mechanism as claimed in claim 1, characterized in that: A micro-engraving machine is also provided in the cabinet (1). The micro-engraving machine is electrically connected to the main control board. Before the soft adhesive tape (6) enters the upper pressing roller (53) and the lower roller (54), the soft adhesive tape (6) passes through the micro-engraving machine. The engraving machine engraves a code on the surface of the soft adhesive tape (6).

Citation Information

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