A high-altitude polishing and painting robot with remote monitoring function
By using hydraulic cylinder height adjustment, flexible control of robot arm, slide rail and suction fan to reduce splash, and long-distance monitoring of cameras in high-altitude grinding and painting spray robot, the limitations of robots' high-altitude operation and painting polishing are solved, and safety is achieved , efficient aerial operation and remote monitoring.
Patent Information
- Application Number
- CN202111008877.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-31
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2041-08-31
AI Technical Summary
Existing robots are not convenient for high altitude operation, and cannot spray paint and polish items and remotely monitor them. There are limitations in use, which brings inconvenience to use.
A high-altitude polishing and painting robot with remote monitoring function was designed, using hydraulic cylinders for height adjustment, mechanical arms for flexible control, slide rails and suction fans to reduce spraying and splashing of polished items, and the camera realizes long-distance monitoring.
It realizes highly flexible adjustment and fixation of the robot during high altitude operations, reduces human safety hazards, can independently polish and paint treatment, and moves the grinding wheel without affecting the paint position, reduces splashing items, provides remote monitoring functions, and improves Flexibility and security for use.
Smart Images

Figure CN113910070B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of robots, and in particular to a high-altitude polishing and painting robot with a remote monitoring function. Background Art
[0002] A robot is an intelligent machine that can work semi-autonomously or fully autonomously, equipped with mechanisms and the ability to sit, stand, bow, and crouch. A robot has basic features such as perception, decision-making, and execution, and can assist or even replace humans in completing dangerous, heavy, and complex tasks.
[0003] Existing robots are inconvenient to operate at high altitudes, and are unable to paint, polish, and remotely monitor objects. They have limitations in use and bring inconvenience to their use. Summary of the invention
[0004] In view of the shortcomings of the prior art, the present invention provides a high-altitude polishing and painting robot with a remote monitoring function, which solves the problems raised in the above background technology that the existing robots are inconvenient to operate at high altitudes, and cannot paint and polish objects and perform remote camera monitoring, and have limitations in use, which brings inconvenience to use.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-altitude polishing and painting robot with a remote monitoring function, comprising a robot body and an adapter slot, a connecting plate is provided in the middle of the interior of the robot body, and a chassis is installed in the middle of one end outside the connecting plate, a high-pressure paint spraying port is provided at the upper end outside the chassis, and a paint spraying pipe is connected to one end outside the high-pressure paint spraying port, a paint storage cavity is provided outside the end of the paint spraying pipe, and a first electric slide rail is installed outside the front end of the paint storage cavity, a slider is slidably installed inside the first electric slide rail, and a second auxiliary plate is provided at one end outside the slider, a camera is installed outside the front end of the second auxiliary plate, and a suction port is provided at one end outside the camera, a second electric slide rail is installed at the lower end outside the first electric slide rail, and the first auxiliary plate is slidably installed inside the second electric slide rail, and the adapter slot is located outside the bottom of the robot body.
[0006] Optionally, an auxiliary component for connecting to the robot body is provided inside the adapter groove, and the auxiliary component includes a second hydraulic air rod, a mounting plate, a cross plate, positioning holes and a connecting top block, a mounting plate is provided outside the rear end of the second hydraulic air rod, a cross plate is installed outside the front end of the second hydraulic air rod, and positioning columns are provided at both ends of the cross plate, a connecting top block is installed outside the bottom of the second hydraulic air rod, and connecting top blocks are provided at both ends of the inside of the connecting top block.
[0007] Optionally, the connecting top block and the positioning columns are in snap fit connection, the positioning columns are parallel to each other, and the positioning columns are perpendicular to the cross plate.
[0008] Optionally, a hydraulic cylinder is fixedly installed at the lower end of the connecting top block, a guiding plate is arranged outside the bottom of the hydraulic cylinder, the guiding plate is in a "C"-shaped structure, and a red rod is installed outside the rear end of the guiding plate.
[0009] Optionally, positioning plates are arranged at both ends outside the red rod, a first hydraulic air rod is installed at one end outside the positioning plate, a transfer seat is arranged at one end outside the first hydraulic air rod, and a robotic arm is installed at one end outside the transfer seat.
[0010] Optionally, the positioning plates are parallel to each other, and the positioning plates are perpendicular to the first hydraulic air rod.
[0011] Optionally, an electric push rod is arranged inside the chassis, an inner frame is installed outside the top of the electric push rod, ventilation openings are arranged on the outer surface of the inner frame, a motor is installed inside the inner frame, and a grinding wheel is arranged outside the front end of the motor.
[0012] Optionally, the electric push rod coincides with the vertical center line of the inner frame, the inside of the inner frame is of a hollow structure, and the inner frame is in close fit with the motor.
[0013] Optionally, a suction fan is arranged inside the second auxiliary plate, and a top cover is snap-fitted and installed outside the top of the suction fan.
[0014] Optionally, the first auxiliary plate and the second auxiliary plate have the same shape and structure, and the first auxiliary plate and the second auxiliary plate are symmetrically arranged about the vertical center line of the robot main body.
[0015] The present invention provides a high-altitude grinding and painting robot with a remote monitoring function, having the following beneficial effects:
[0016] It can adjust the placement height of the robot main body according to the usage needs, facilitating the high-altitude operation of the robot main body, reducing the safety hazards brought by manual high-altitude operation, and can be conveniently fixed after moving to a certain height position. The height pushing component can be separated from the robot main body, facilitating the robot main body to work independently with the robotic arm, with flexible use. The robot main body can perform grinding and painting treatments simultaneously, and can appropriately block the splashing objects during the process of grinding and painting the objects, and can also shield and protect it when the robot main body is not needed.
[0017] 1. The high-altitude grinding and painting robot with remote monitoring function can adjust the height of the entire robot body according to the needs of high-altitude operations by using the design of hydraulic cylinders, without the user using a ladder to adjust the height of the robot body. It is flexible to use. When moving the robot body along the red rod that needs to be fixed, the design of the C-shaped structure guiding plate can be used to slide and limit on both sides outside the red rod, which can perform preliminary positioning processing on the robot body during high-altitude installation, facilitating subsequent fixing of the robot body;
[0018] 2. When using the high-altitude grinding and painting robot with remote monitoring function, the design of the connecting top block can be used to insert into the inside of the transfer slot, and then the design of the second hydraulic rod can be used to drive the positioning column connected to the cross plate to move back and forth. By moving the positioning column back and forth, the positioning hole in the connecting top block inserted into the transfer slot can be engaged and connected, so as to realize the connection and fixation between the robot body and the high-altitude lifting component. When the robot body needs to be used independently, it can be quickly and autonomously separated from the high-altitude lifting component, with flexible use;
[0019] 3. When the high-altitude grinding and painting robot with remote monitoring function is used independently in a high-altitude environment, the design of the robotic arm can be used to control it flexibly. Before using the robotic arm, through the interaction between the positioning plate and the first hydraulic rod, the robot body can be limited and fixed outside the red rod in the high-altitude working fixed area;
[0020] 4. When the high-altitude grinding and painting robot with remote monitoring function is operating at high altitude, it can grind the object and then perform painting treatment after the grinding treatment. The grinding and painting are not in the same plane. The grinding wheel can move horizontally in position by the interaction of the chassis and the electric push rod, which is convenient for independently moving the grinding position of the grinding wheel while keeping the painting position unchanged. It can operate the painting and grinding simultaneously during the operation, and the grinding wheel, combined with the design of the electric push rod and the robotic arm, can flexibly work on irregularly shaped areas;
[0021] 5. This high-altitude grinding and painting robot with a remote monitoring function can use the design of the first electric slide rail and the second electric slide rail to adjust the position between the first auxiliary plate and the second auxiliary plate when grinding and painting objects. By adjusting the positions of the two auxiliary plates, the robot can expose the area required for work as much as possible during work, reducing the splashing of paint and grinding objects in the robot's working environment. At the same time, the design of the suction fan and the suction port can be used to adsorb the grinding debris splashed during the work process, avoiding the presence of a lot of debris on the surface of the object after the grinding is completed, which is inconvenient for subsequent painting. The two auxiliary plates can be fitted together when the robot body is not needed, which can provide good shielding and protection for the entire robot body. When the entire robot body is working, the camera design can be used to monitor and process the work behavior, which is convenient for long-distance observation of high-altitude operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the connection structure between the connecting plate and the red rod of the present invention;
[0024] Figure 3 This is a schematic diagram of a three-dimensional local structure of a built-in frame connection of the present invention;
[0025] Figure 4 This is a schematic diagram of the internal structure of the second auxiliary board of the present invention;
[0026] Figure 5 It is a schematic diagram of the internal structure of the connection between the adapter groove and the hydraulic cylinder of the present invention.
[0027] In the figure: 1. Robot body; 2. Paint spraying tube; 3. Paint storage chamber; 4. High-pressure paint spraying port; 5. Built-in frame; 6. Chassis; 7. Connecting plate; 8. First auxiliary plate; 9. Adapter slot; 10. Motor; 11. Grinding wheel; 12. First electric slide rail; 13. Camera; 14. Second auxiliary plate; 15. Adsorption port; 16. Second electric slide rail; 17. Hydraulic cylinder; 18. Red rod; 19. Positioning plate; 20. First hydraulic gas rod; 21. Adapter seat; 22. Robot arm; 23. Ventilation port; 24. Electric push rod; 25. Suction fan; 26. Top cover; 27. Slider; 28. Auxiliary components; 2801. Second hydraulic gas rod; 2802. Mounting plate; 2803. Cross plate; 2804. Positioning hole; 2805. Connecting top block; 29. Positioning column; 30. Guide plate. DETAILED DESCRIPTION
[0028] See also Figures 1 to 5The present invention provides a technical solution: a high-altitude grinding and painting robot with a remote monitoring function, including a robot body 1, a paint spraying tube 2, a paint storage chamber 3, a high-pressure paint spraying port 4, a built-in frame 5, a chassis 6, a connecting plate 7, a first auxiliary plate 8, a transfer groove 9, a motor 10, a grinding wheel 11, a first electric slide rail 12, a camera 13, a second auxiliary plate 14, an adsorption port 15, a second electric slide rail 16, a hydraulic cylinder 17, a red rod 18, a positioning plate 19, a first hydraulic gas rod 20, an adapter 21, a mechanical arm 22, a vent 23, an electric push rod 24, a suction fan 25, a top cover 26, a slider 27, an auxiliary component 28, a second hydraulic gas rod 2801, a mounting plate 2802, a cross plate 2803, a positioning hole 2804, a connecting top block 2805, a positioning column 29, a guide The robot body 1 is provided with a connecting plate 7 in the middle, and a chassis 6 is installed in the middle of one end outside the connecting plate 7, a high-pressure paint spraying port 4 is provided at the upper end outside the chassis 6, and a paint spraying pipe 2 is connected to one end outside the high-pressure paint spraying port 4, a paint storage chamber 3 is provided outside the end of the paint spraying pipe 2, and a first electric slide rail 12 is installed outside the front end of the paint storage chamber 3, a slider 27 is installed inside the first electric slide rail 12, and a second auxiliary plate 14 is provided at one end outside the slider 27, and a camera is installed outside the front end of the second auxiliary plate 14. The robot body 1 is provided with a camera 13, and an adsorption port 15 is provided at one end of the camera 13. A second electric slide rail 16 is installed at the lower end of the first electric slide rail 12, and a first auxiliary plate 8 is provided inside the second electric slide rail 16 for sliding. The adapter groove 9 is located outside the bottom of the robot body 1, and an auxiliary component 28 for connecting the robot body 1 is provided inside the adapter groove 9. The auxiliary component 28 includes a second hydraulic gas rod 2801, a mounting plate 2802, a cross plate 2803, a positioning hole 2804 and a connecting top block 2805. The second hydraulic A mounting plate 2802 is provided on the outside of the rear end of the compression rod 2801, a transverse plate 2803 is provided on the outside of the front end of the second hydraulic rod 2801, and positioning columns 29 are provided at both ends of the interior of the transverse plate 2803, a connecting top block 2805 is provided on the outside of the bottom of the second hydraulic rod 2801, and positioning holes 2804 are provided at both ends of the interior of the connecting top block 2805, the connecting top block 2805 and the positioning columns 29 are snap-fitted, and the positioning columns 29 are parallel to each other, and the positioning columns 29 and the transverse plate 2803 are perpendicular to each other;
[0029] The specific operation is as follows. When using the robot main body 1, it can be inserted into the inside of the adapter slot 9 by using the design of the connecting top block 2805. Then, synchronously using the design of the second hydraulic cylinder 2801, it can drive the positioning column 29 connected to the cross plate 2803 to move back and forth. By moving the positioning column 29 back and forth, it can be engaged with the positioning hole 2804 in the connecting top block 2805 inserted into the adapter slot 9, so as to realize the connection and fixation between the robot main body 1 and the high-altitude lifting component. And when the robot main body 1 needs to be used independently, it can be quickly and autonomously separated from the high-altitude lifting component.
[0030] As Figure 1 and Figure 5 shown, a hydraulic cylinder 17 is fixedly installed at the lower end of the connecting top block 2805, and a guiding plate 30 is arranged outside the bottom of the hydraulic cylinder 17. And the shape of the guiding plate 30 is a "C"-shaped structure, and a red rod 18 is installed outside the rear end of the guiding plate 30;
[0031] According to the needs of high-altitude operations, the design of the hydraulic cylinder 17 can be used to adjust the height of the entire robot main body 1, without the user using a ladder to adjust the height of the robot main body 1. It is flexible to use. And when moving the robot main body 1 along the red rod 18 to be fixed, the design of the "C"-shaped guiding plate 30 can be used to slide and limit on both sides of the outside of the red rod 18, and a preliminary positioning process can be carried out when the robot main body 1 is installed at high altitude, which is convenient for the subsequent fixation of the robot main body 1.
[0032] As Figure 2 shown, positioning plates 19 are arranged at both ends outside the red rod 18, and a first hydraulic cylinder 20 is installed at one end outside the positioning plate 19. A transfer seat 21 is arranged at one end outside the first hydraulic cylinder 20, and a robotic arm 22 is installed at one end outside the transfer seat 21. The positioning plates 19 are parallel to each other, and the positioning plate 19 is perpendicular to the first hydraulic cylinder 20;
[0033] When the robot main body 1 is used independently in a high-altitude environment, the design of the robotic arm 22 can be used to control it flexibly. And before using the robotic arm 22, through the interaction between the positioning plate 19 and the first hydraulic cylinder 20, the robot main body 1 can be limited and fixed outside the red rod 18 in the high-altitude working fixed area.
[0034] As Figure 1 and Figure 3As shown, an electric push rod 24 is arranged inside the chassis 6, and an internal frame 5 is installed outside the top of the electric push rod 24, a vent 23 is arranged on the external surface of the internal frame 5, a motor 10 is installed inside the internal frame 5, and a grinding wheel 11 is arranged outside the front end of the motor 10, the electric push rod 24 coincides with the vertical center line of the internal frame 5, and the internal structure of the internal frame 5 is a hollow structure, and the internal frame 5 is tightly fitted with the motor 10;
[0035] The robot body 1 can grind objects when working at high altitudes, and can perform painting after the grinding process is completed. The grinding and painting are not in the same plane. The grinding wheel 11 can use the interaction between the chassis 6 and the electric push rod 24 to move the position horizontally, so that the grinding position of the grinding wheel 11 can be moved independently when it is inconvenient to maintain the painting position. Painting and grinding can be performed simultaneously during the operation, and the grinding wheel 11 cooperates with the design of the electric push rod 24 and the mechanical arm 22 to flexibly work on special-shaped areas.
[0036] like Figure 1 and Figure 4 As shown, a suction fan 25 is provided inside the second auxiliary plate 14, and a top cover 26 is mounted on the outside of the top of the suction fan 25, and the first auxiliary plate 8 and the second auxiliary plate 14 have the same shape and structure, and the first auxiliary plate 8 and the second auxiliary plate 14 are symmetrically arranged about the vertical center line of the robot body 1;
[0037] When polishing and painting objects, the design of the first electric slide rail 12 and the second electric slide rail 16 can be used to adjust the position between the first auxiliary plate 8 and the second auxiliary plate 14. By adjusting the positions of the two auxiliary plates, the robot can expose the area required for work as much as possible during work, reducing the splashing of paint and polished objects in the robot's working environment. At the same time, the design of the suction fan 25 and the suction port 15 can be used to adsorb the polishing debris splashed during the work process, avoiding the presence of a lot of debris on the surface of the object after the polishing is completed, which is inconvenient for subsequent painting. When the robot body 1 is not needed, the two auxiliary plates can be attached together, which can provide good shielding and protection for the entire robot body 1. When the entire robot body 1 is working, the design of the camera 13 can be used to monitor and process the work behavior, which is convenient for long-distance observation of high-altitude operations.
[0038] In summary, when using this high-altitude polishing and painting robot with remote monitoring function, first, when moving the robot body 1 along the red rod 18 that needs to be fixed, the design of the U-shaped structure guide plate 30 can be used to slide and limit on both sides on the outside of the red rod 18, so that the robot body 1 can be initially positioned when being installed at high altitude, and then the design of the connecting top block 2805 can be used to insert it into the inside of the adapter groove 9, and then the second hydraulic air rod 2801 design can be used to drive the positioning column 29 connected to the cross plate 2803 to move forward and backward. By moving the positioning column 29 forward and backward, the robot body 1 inserted into the inside of the adapter groove 9 can be positioned. The positioning holes 2804 in the connecting top block 2805 are snap-connected, so that the connection and fixation between the robot body 1 and the high-altitude lifting component can be realized, and when the robot body 1 needs to be used independently, it can be separated from the high-altitude lifting component autonomously and quickly, and then when the robot body 1 is used independently in a high-altitude environment, it can be flexibly controlled by utilizing the design of the mechanical arm 22, and before the mechanical arm 22 is used, the interaction between the positioning plate 19 and the first hydraulic gas rod 20 can make the robot body 1 limit and fix to the outside of the red rod 18 in the high-altitude working fixed area, and then the robot body 1 can grind objects during high-altitude operations. The grinding wheel 11 can be horizontally moved by the interaction between the chassis 6 and the electric push rod 24, so that the grinding position of the grinding wheel 11 can be independently moved when it is inconvenient to keep the painting position. The painting and grinding can be performed at the same time during the operation. The grinding wheel 11 cooperates with the electric push rod 24 and the mechanical arm 22 to flexibly work on the special-shaped area. Finally, when the object is polished and painted, the position between the first auxiliary plate 8 and the second auxiliary plate 14 can be adjusted by using the design of the first electric slide rail 12 and the second electric slide rail 16. Adjustment, by adjusting the positions of the two auxiliary plates, can make the robot expose the area where it needs to work as much as possible when working, reduce the splashing of paint and polished objects in the robot's working environment, and at the same time, the design of the suction fan 25 and the suction port 15 can be used to adsorb the grinding debris splashed during the work process, to avoid the presence of a lot of debris on the surface of the object after the grinding is completed, which is inconvenient for subsequent painting, and the two auxiliary plates can be attached together when the robot body 1 is not needed, which can provide good shielding and protection for the entire robot body 1, and the design of the camera 13 can be used to monitor and process the work behavior when the entire robot body 1 is working.
Claims
1. A high-altitude polishing and painting robot with remote monitoring function, characterized in that: It includes a robot main body (1) and a transfer slot (9). In the middle of the robot main body (1), there is an adapter plate (7). In the middle of one end outside the adapter plate (7), there is a chassis (6). At the upper end outside the chassis (6), there is a high-pressure paint spraying port (4). At one end outside the high-pressure paint spraying port (4), there is a paint spraying pipe (2). At the outside of the end of the paint spraying pipe (2), there is a paint storage cavity (3). At the outside of the front end of the paint storage cavity (3), there is a first electric slide rail (12). Inside the first electric slide rail (12), there is a sliding block (27) installed. At one end outside the sliding block (27), there is a second auxiliary plate (14). At the outside of the front end of the second auxiliary plate (14), there is a camera (13). At one end outside the camera (13), there is a suction port (15). At the lower end outside the first electric slide rail (12), there is a second electric slide rail (16). Inside the second electric slide rail (16), there is a first auxiliary plate (8) slidingly arranged. The transfer slot (9) is located outside the bottom of the robot main body (1); Inside the transfer slot (9), there is an auxiliary component (28) for connecting the robot main body (1). The auxiliary component (28) includes a second hydraulic gas rod (2801), a mounting plate (2802), a cross plate (2803), positioning holes (2804), and a connecting top block (2805). At the outside of the rear end of the second hydraulic gas rod (2801), there is a mounting plate (2802). At the outside of the front end of the second hydraulic gas rod (2801), there is a cross plate (2803). At both ends inside the cross plate (2803), there are positioning columns (29). At the outside of the bottom of the second hydraulic gas rod (2801), there is a connecting top block (2805). At both ends inside the connecting top block (2805), there are positioning holes (2804); At the lower end of the connecting top block (2805), there is a hydraulic cylinder (17) fixedly installed. At the outside of the bottom of the hydraulic cylinder (17), there is a guiding plate (30). The shape of the guiding plate (30) is a "C"-shaped structure. At the outside of the rear end of the guiding plate (30), there is a red rod (18); Inside the chassis (6), there is an electric push rod (24). At the outside of the top of the electric push rod (24), there is an inner frame (5). On the outer surface of the inner frame (5), there are ventilation openings (23). Inside the inner frame (5), there is a motor (10). At the outside of the front end of the motor (10), there is a grinding wheel (11).
2. The high-altitude polishing and painting robot with remote monitoring function according to claim 1 is characterized in that: The connecting top block (2805) is in snap connection with the positioning columns (29). The positioning columns (29) are parallel to each other, and the positioning columns (29) are perpendicular to the cross plate (2803).
3. The high-altitude polishing and painting robot with remote monitoring function according to claim 2 is characterized in that: At both ends outside the red rod (18), there are positioning plates (19). At one end outside the positioning plates (19), there is a first hydraulic gas rod (20). At one end outside the first hydraulic gas rod (20), there is a transfer seat (21). At one end outside the transfer seat (21), there is a robotic arm (22).
4. The high-altitude polishing and painting robot with remote monitoring function according to claim 3 is characterized in that: The positioning plates (19) are parallel to each other, and the positioning plates (19) and the first hydraulic gas rod (20) are perpendicular to each other.
5. The high-altitude polishing and painting robot with remote monitoring function according to claim 4 is characterized in that: The electric push rod (24) coincides with the vertical center line of the built-in frame (5), the interior of the built-in frame (5) is a hollow structure, and the built-in frame (5) is tightly fitted with the motor (10).
6. The high-altitude polishing and painting robot with remote monitoring function according to claim 1 is characterized in that: A suction fan (25) is arranged inside the second auxiliary plate (14), and a top cover (26) is mounted on the outside of the top of the suction fan (25).
7. The high-altitude polishing and painting robot with remote monitoring function according to claim 1 is characterized in that: The first auxiliary plate (8) and the second auxiliary plate (14) have the same shape and structure, and the first auxiliary plate (8) and the second auxiliary plate (14) are symmetrically arranged with respect to the vertical center line of the robot body (1).
Citation Information
Patent Citations
Robot special for resistor sticking for high wall heat transfer experiment and resistor-sticking method thereof
CN107478676A
Cleaning device for treating building curtain wall steel frame through unmanned aerial vehicle
CN112355859A
Automatic mechanism that changes of machine staff claw
CN207747067U
