A sterilization system for a digital bottling production line for double grapefruit juice
By setting up main and backup sterilization components on the double grapefruit juice filling production line and using lifting mechanisms and limit structures to achieve automatic switching, the weakening of the sterilization effect and maintenance risks when the deep ultraviolet LED lamp beads are damaged are solved, ensuring the continuous operation and safe maintenance of the production line.
Patent Information
- Application Number
- CN202310395549.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-14
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2043-04-14
AI Technical Summary
In the existing technology, when the deep ultraviolet LED lamp beads of the double grapefruit juice filling production line are damaged, they cannot be replaced in time, resulting in a weakened sterilization effect and a risk of ultraviolet damage to the human body during the maintenance process.
A sterilization system for a double grapefruit juice digital filling production line is designed. The system uses main and backup sterilization components. Automatic switching of the sterilization components is achieved through a lifting mechanism to ensure continuous operation of the production line. A limit structure and electric push rod are also provided to facilitate maintenance.
When the main sterilization component is damaged, the spare component can be replaced immediately, maintaining the sterilization effect unchanged, simplifying the maintenance process, and avoiding ultraviolet damage to the human body.
Smart Images

Figure CN116161604B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sterilization of beverage bottle filling production lines, and in particular to a sterilization system of a double grapefruit juice digital filling production line. Background Art
[0002] As the saying goes, "Food is the most important thing for people, and food safety is the first priority." Food hygiene and safety issues involve everyone's physical health and life safety. Improving the hygiene and safety awareness and capabilities of food manufacturers is crucial to building a healthy and safe food hygiene and safety environment.
[0003] On the double grapefruit juice filling production line, the inner wall of the beverage bottle needs to be sterilized. There are many ways to sterilize. Among them, deep ultraviolet light sterilization technology, which has the advantages of environmental protection and safety, high efficiency sterilization, broad spectrum, and no secondary pollution, is particularly prominent. It plays a decisive role in the surface sterilization and antibacterial of the beverage bottle production line.
[0004] Chinese patent CN217908401U discloses a deep ultraviolet sterilization device for a beverage bottle production line, which arranges deep ultraviolet LED lamp beads in a track-type groove, which can completely block the ultraviolet rays of the deep ultraviolet sterilization device, so that the ultraviolet rays only irradiate downward and not to the sides, realizing an ecological environment where humans and machines can coexist completely, and its own production capacity is not affected during operation and maintenance in the beverage production process; although the above scheme can directly maintain the deep ultraviolet LED lamp beads with problems, which has a certain protective effect on maintenance personnel, in some cases some deep ultraviolet LED lamp beads cannot be used, which reduces the irradiation time of the deep ultraviolet LED lamp beads and weakens the sterilization effect. At the same time, directly repairing the deep ultraviolet LED lamp beads on the sterilization production line cannot completely avoid the harm of ultraviolet rays to the human body. Summary of the Invention
[0005] In response to the above problems, a sterilization system for a double grapefruit juice digital filling production line is provided. The present invention provides a main sterilization component and a backup sterilization component. When the main sterilization component is damaged and cannot work normally, the backup sterilization component moves to the straight line where the main sterilization component is located, thereby ensuring that the production line can continue to operate after the main sterilization component is damaged, and the sterilization effect of the sterilization device on the beverage bottles remains unchanged.
[0006] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0007] The sterilization system of the double grapefruit juice digital filling production line comprises a conveyor line for conveying beverage bottles and a sterilization device for sterilizing beverage bottles, the sterilization device being composed of a side-by-side array of several sterilization units, the sterilization unit comprising a mounting frame, the mounting frame comprising an upper support plate and a lower support plate parallel to each other, a support frame for placing the conveyor line is provided in the middle of the upper surface of the lower support plate, a lifting mechanism is provided on one side of the upper support plate facing the lower support plate, the lifting mechanism comprises a lifting plate, the upper surface of the lifting plate is provided with two limiting grooves along its length direction, the two limiting grooves are symmetrically arranged about the middle surface of the lifting plate, two U-shaped plates are provided above the lifting plate, under the opening of the U-shaped plate, and the two ends of the opening of the U-shaped plate are respectively slidably arranged in the two limiting grooves, a main sterilization component and a spare sterilization component are arranged side by side below the lifting plate, the structures of the main sterilization component and the spare sterilization component are consistent, and the main sterilization component and the spare sterilization component are respectively connected to the two U-shaped plates.
[0008] Preferably, the surface of the lifting plate is provided with a strip through groove along its length direction, the main sterilization component includes an ultraviolet emitter, and a connecting frame is provided on the upper surface of the ultraviolet emitter, the connecting frame has two, and the two connecting frames are symmetrically arranged about the middle surface of the ultraviolet emitter, the lower part of the connecting frame is connected to the ultraviolet emitter, and a first connecting column is provided in the middle part of the upper surface of the connecting frame, and the lower end of the first connecting column is connected to the middle part of the connecting frame, and a connecting rod is provided between the two first connecting columns, and the axis of the connecting rod is collinear with the axis of the lifting plate, and the two ends of the connecting rod are respectively connected to the upper ends of the two first connecting columns, and a double-headed connecting column is provided in the middle part of the connecting rod, and the lower end of the double-headed connecting column is connected to the middle part of the connecting rod, and the upper end of the double-headed connecting column is connected to the middle part of the upper surface of the U-shaped plate. The main sterilization component also includes an electric push rod, which is connected to one end of the lifting plate, and the output shaft of the electric push rod extends into the strip through groove and is connected to one end of the connecting rod.
[0009] Preferably, the lower end of the lifting plate is also provided with a limiting structure for limiting the moving direction of the ultraviolet emitter, the limiting structure includes a limiting slide rod, and the limiting slide rods are provided with two limiting slide rods. The two limiting slide rods are parallel to each other and the ends are flush, the plane where the two limiting slide rods are located is parallel to the plane where the lifting plate is located, the limiting slide rod is slidably connected to the connecting frame, and a first mounting seat is provided at both ends of the limiting slide rod, and the two ends of the first mounting seat are respectively connected to the same end of the two limiting slide rods, and the upper surface of the first mounting seat is connected to the lower surface of the lifting plate.
[0010] Preferably, limiting grooves are provided at both ends of the upper surface of the connecting frame, and the two limiting grooves are symmetrically arranged about the middle surface of the connecting frame. An adjustment groove is provided on the upper half of the first connecting column, and both ends of the connecting rod pass through the adjustment grooves on the upper parts of the two first connecting columns. A threaded hole is provided on the upper surface of the first connecting column along its axial direction, and an adjusting bolt is provided in the threaded hole, and the lower end of the adjusting bolt is tightly pressed against the connecting rod.
[0011] Preferably, a first T-slot is provided on the surface of one end of the connecting rod facing the electric push rod, and a third T-slot is provided on the surface of the output shaft of the electric push rod. The first T-slot is connected to the third T-slot, and a first double-headed T-shaped connecting block is provided in the first T-slot and the third T-slot. The two ends of the first double-headed T-shaped connecting block are respectively clamped in the first T-slot and the third T-slot, and a first handle is provided in the middle of the first double-headed T-shaped connecting block.
[0012] Preferably, a second T-slot is provided on the surface of the other end of the connecting rod, and a second double-headed T-slot connecting block is provided between the second T-slot of the connecting rod in the main sterilization component and the second T-slot of the connecting rod in the backup sterilization component. The two ends of the second double-headed T-slot connecting block are respectively engaged with the second T-slot at the opposite end of the two connecting rods, and a second handle is provided in the middle of the second double-headed T-slot connecting block.
[0013] Preferably, several groups of auxiliary rolling structures are arranged in an array at both ends of the opening of the U-shaped plate. The auxiliary rolling structure includes a fixed shaft, the middle part of the fixed shaft is connected to one end of the opening of the U-shaped plate, and rollers are provided at both ends of the fixed shaft, and the rollers are tangent to the bottom surface of the limiting groove.
[0014] Preferably, a guide column is provided between the upper support plate and the lower support plate. There are four guide columns, which are respectively arranged at the four corners of the upper support plate. The upper end of the guide column is connected to the upper support plate, and the lower end of the guide column is connected to the lower support plate. Each guide column is provided with a sliding sleeve, which is connected to the lifting plate.
[0015] Preferably, a push rod is provided at one end of the lower support plate, the push rod is tilted, the lower end of the push rod is connected to one end of the lower support plate, and a universal wheel walking device is provided at the lower end of the lower support plate.
[0016] Preferably, an insertion structure is provided in the middle of one side of the lower support plate, the insertion structure includes a second mounting seat, the bottom of the second mounting seat is connected to the upper surface of the lower support plate, the middle of the second mounting seat is provided with a pin facing the outside of the lower support plate, one end of the pin is connected to the second mounting seat, the other end of the pin is provided with an inclined surface, and a locking hole is provided on the surface, and a quick locking structure is provided in the middle of the other side of the lower support plate, the quick locking structure includes a third mounting seat, the bottom of the third mounting seat is connected to the upper surface of the lower support plate, the upper part of the third mounting seat is provided with a through hole, a locking screw is provided in the through hole, the lower end of the locking screw extends into the third mounting seat, and a locking spring is also provided on the locking screw, the upper end of the locking spring is connected to the upper end of the locking screw, and the lower end of the locking spring is connected to the upper end of the third mounting seat.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention is provided with a lifting mechanism, a main sterilization component and a backup sterilization component. The lifting mechanism lifts the main sterilization component and the backup sterilization component to a height slightly higher than the bottle mouth, so that the beverage bottles can obtain a better sterilization effect. When the main sterilization component is damaged and cannot work normally, the backup sterilization component moves to the straight line where the main sterilization component is located, so that the missing sterilization units on the sterilization production line can be immediately replenished, thereby realizing that the production line can continue to operate after the main sterilization component is damaged, and the sterilization effect of the sterilization device on the beverage bottles remains unchanged.
[0019] 2. The present invention is provided with an ultraviolet emitter, a connecting frame, a first connecting column, a connecting rod, a double-headed connecting column and an electric push rod. The electric push rod applies a pulling force toward itself to the connecting rod. After the main sterilization component that cannot work normally is moved away from its position, the staff loosens the nut at the connection between the double-headed connecting column and the U-shaped plate, so that the main sterilization component is quickly separated from the U-shaped plate, thereby allowing the staff to remove the main sterilization structure that cannot work normally for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a main view of the sterilization system of a double grapefruit juice digital filling production line;
[0021] Figure 2 This is a left view of the sterilization system of a double grapefruit juice digital filling production line;
[0022] Figure 3 It is a three-dimensional diagram of the sterilization system of a double grapefruit juice digital filling production line;
[0023] Figure 4 This is a three-dimensional diagram of the sterilization unit in the sterilization system of a double grapefruit juice digital filling production line;
[0024] Figure 5 This is a three-dimensional diagram of the main sterilization components and U-shaped plates in the sterilization system of a double grapefruit juice digital filling production line;
[0025] Figure 6 This is an exploded view of the sterilization system limiting structure, main sterilization components, and backup sterilization components of a double grapefruit juice digital filling production line;
[0026] Figure 7 yes Figure 6 A partial enlarged view of point A in the middle;
[0027] Figure 8 This is an exploded view of the electric push rod, connecting rod and the first double-ended T-shaped connecting block in the sterilization system of a double grapefruit juice digital filling production line;
[0028] Figure 9This is an exploded view of the connecting rod in the main sterilization component, the connecting rod in the backup sterilization component, and the second double-ended T-shaped connecting block in the sterilization system of a double grapefruit juice digital filling production line;
[0029] Figure 10 This is a three-dimensional diagram of the lifting plate, U-shaped plate and auxiliary rolling structure in the sterilization system of a double grapefruit juice digital filling production line;
[0030] Figure 11 This is a three-dimensional diagram of the installation frame, lifting plate, sliding sleeve, insertion structure and quick locking structure of the sterilization system of the double grapefruit juice digital filling production line;
[0031] Figure 12 It is a cross-sectional view of the insertion structure and quick locking structure in the sterilization system of a double grapefruit juice digital filling production line.
[0032] The numbers in the figure are:
[0033] 1- Beverage bottle;
[0034] 2-Conveyor line;
[0035] 3- Sterilization unit;
[0036] 31-Installation frame;
[0037] 311-upper support plate;
[0038] 312-lower support plate; 3121-support frame;
[0039] 313-guide column;
[0040] 314-hand push rod;
[0041] 315-Universal wheel traveling device;
[0042] 32-lifting mechanism;
[0043] 321-lifting plate; 3211-limiting groove; 3212-strip through groove; 322-U-shaped plate;
[0044] 323-first linear drive;
[0045] 324-limiting structure; 3241-limiting slide bar; 3242-first mounting seat; 325-auxiliary rolling structure; 3251-roller; 3252-fixed shaft; 326-sliding sleeve;
[0046] 33- Main sterilization component;
[0047] 331-UV emitter;
[0048] 332-connecting frame; 3321-limiting groove;
[0049] 333-first connecting column; 3331-adjustment slot;
[0050] 334 - connecting rod; 3341 - first T-slot; 3342 - second T-slot; 335 - double-ended connecting column;
[0051] 336-adjusting bolt;
[0052] 337-electric push rod; 3371-third T-slot;
[0053] 338-first double-ended T-shaped connecting block; 3381-first handle;
[0054] 34-spare sterilization component;
[0055] 35-second double-ended T-shaped connecting block; 351-second handle;
[0056] 36-insertion structure;
[0057] 361-second mounting seat;
[0058] 362-latch; 3621-locking hole;
[0059] 37-quick locking structure; 371-third mounting seat; 372-locking screw; 373-locking spring. DETAILED DESCRIPTION
[0060] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0061] Reference Figures 1 to 12As shown: A sterilization system of a double grapefruit juice digital filling production line, comprising a conveyor line 2 for conveying beverage bottles 1 and a sterilization device for sterilizing the beverage bottles 1, the sterilization device is composed of a plurality of sterilization units 3 arranged side by side, the sterilization unit 3 includes a mounting frame 31, the mounting frame 31 includes an upper support plate 311 and a lower support plate 312 parallel to each other, a support frame 3121 for placing the conveyor line 2 is provided in the middle of the upper surface of the lower support plate 312, a lifting mechanism 32 is provided on the side of the upper support plate 311 facing the lower support plate 312, the lifting mechanism 32 includes a lifting plate 321, a lifting plate 322, and a lifting plate 323. Two limiting grooves 3211 are provided on the upper surface of 21 along its length direction, and the two limiting grooves 3211 are symmetrically arranged about the middle surface of the lifting plate 321. Two U-shaped plates 322 are provided above the lifting plate 321. Under the opening of the U-shaped plate 322, and the two ends of the opening of the U-shaped plate 322 are respectively slidably set in the two limiting grooves 3211, and the main sterilization component 33 and the backup sterilization component 34 are arranged side by side below the lifting plate 321. The structures of the main sterilization component 33 and the backup sterilization component 34 are consistent, and the main sterilization component 33 and the backup sterilization component 34 are respectively connected to the two U-shaped plates 322.
[0062] The upper end of the lifting plate 321 is the first linear drive 323. During factory production, according to the sterilization requirements of the production line, several sterilization units 3 are arranged in an array side by side to form a sterilization device, so that a longer sterilization channel is formed. The main sterilization components 33 in several sterilization units 3 are on the same straight line, and the spare sterilization components 34 in several sterilization units 3 are on the same straight line. Then the conveyor line 2 of the beverage bottle 1 is placed in the sterilization channel and is below the straight line where the main sterilization components 33 are located. The conveyor line 2 conveys the beverage bottle 1 to the sterilization device, and the lifting mechanism 32 moves the main sterilization component 33 and The spare sterilization component 34 is raised and lowered to a height slightly higher than the bottle mouth, so that the beverage bottle 1 can obtain a better sterilization effect. When the main sterilization component 33 in the sterilization unit 3 is damaged and cannot work normally, the damaged main sterilization component 33 leaves the straight line where several main sterilization components 33 were originally located along the U-shaped plate 322. At the same time, the spare sterilization component 34 in the sterilization unit 3 moves to the straight line where several main sterilization components 33 were originally located, so that the sterilization units 3 missing on the sterilization production line can be replenished immediately, thereby ensuring that the production line can continue to operate after the main sterilization component 33 is damaged, and the sterilization effect of the sterilization device on the beverage bottle 1 remains unchanged.
[0063] Reference Figure 4 and Figure 5As shown: the surface of the lifting plate 321 is provided with a strip-shaped through groove 3212 along its length direction, the main sterilization component 33 includes an ultraviolet emitter 331, and the upper surface of the ultraviolet emitter 331 is provided with a connecting frame 332, the connecting frame 332 has two, and the two connecting frames 332 are symmetrically arranged about the middle surface of the ultraviolet emitter 331, the lower part of the connecting frame 332 is connected to the ultraviolet emitter 331, and the middle part of the upper surface of the connecting frame 332 is provided with a first connecting column 333, the lower end of the first connecting column 333 is connected to the middle part of the connecting frame 332, and a connecting column 333 is provided between the two first connecting columns 333. Rod 334, the axis of the connecting rod 334 is collinear with the axis of the lifting plate 321, the two ends of the connecting rod 334 are respectively connected to the upper ends of the two first connecting columns 333, and a double-headed connecting column 335 is provided in the middle of the connecting rod 334. The lower end of the double-headed connecting column 335 is connected to the middle of the connecting rod 334, and the upper end of the double-headed connecting column 335 is connected to the middle of the upper surface of the U-shaped plate 322. The main sterilization component 33 also includes an electric push rod 337, which is connected to one end of the lifting plate 321. The output shaft of the electric push rod 337 extends into the strip-shaped through groove 3212 and is connected to one end of the connecting rod 334.
[0064] The two connecting frames 332 symmetrically arranged on the upper end of the ultraviolet emitter 331 facilitate the ultraviolet emitter 331 to dissipate the high temperature generated during operation. The upper end of the double-headed connecting column 335 passes through the U-shaped plate 322, and the double-headed connecting column 335 and the U-shaped plate 322 are connected by nuts. The U-shaped plate 322 applies an upward pulling force to the double-headed connecting column 335, so that the connecting rod 334 is in the strip-shaped through groove 3212. When the ultraviolet emitter 331 in the main sterilization component 33 is damaged, the electric push rod 337 applies a pulling force toward itself to the connecting rod 334, so that The connecting rod 334 moves along the strip groove 3212, and at the same time, the electric push rod 337 in the spare sterilization component 34 applies a thrust to the connecting rod 334, pushing the ultraviolet emitter 331 in the spare sterilization component 34 to move to the top of the conveyor line 2. After the main sterilization component 33 that cannot work normally leaves its position, the staff loosens the nut at the connection between the double-headed connecting column 335 and the U-shaped plate 322, so that the main sterilization component 33 and the U-shaped plate 322 are quickly separated, so that the staff can remove the main sterilization component 33 that cannot work normally for maintenance.
[0065] Reference Figure 4 and Figure 6As shown: the lower end of the lifting plate 321 is also provided with a limiting structure 324 for limiting the moving direction of the ultraviolet emitter 331, the limiting structure 324 includes a limiting slide 3241, and the limiting slide 3241 has two, the two limiting slides 3241 are parallel to each other and the ends are flush, the plane where the two limiting slides 3241 are located is parallel to the plane where the lifting plate 321 is located, the limiting slide 3241 is slidably connected to the connecting frame 332, and a first mounting seat 3242 is provided at both ends of the limiting slide 3241, and the two ends of the first mounting seat 3242 are respectively connected to the same end of the two limiting slides 3241, and the upper surface of the first mounting seat 3242 is connected to the lower surface of the lifting plate 321.
[0066] When the push rod 337 pushes the connecting rod 334 to move along the bar groove 3212, the resistance at the lower end of the U-shaped plate 322 is small, causing the U-shaped plate 322 to deflect, and then the ultraviolet emitter 331 to deflect through the double-headed connecting column 335. Therefore, a limiting structure 324 is provided, and the two limiting slide bars 3241 are pressed against the upper surface of the connecting frame 332, so that the connecting frame 332 always remains parallel to the U-shaped plate 322. When the electric push rod 337 applies a thrust to the connecting rod 334, the connecting rod 334 moves close to the limiting slide bar 3241, and the U-shaped plate 322 only moves linearly along the limiting groove 3211, so that the emitting end of the ultraviolet emitter 331 is always vertically downward.
[0067] Reference Figure 6 and Figure 7 As shown: both ends of the upper surface of the connecting frame 332 are provided with limiting grooves 3321, and the two limiting grooves 3321 are symmetrically arranged about the middle surface of the connecting frame 332, and the upper half of the first connecting column 333 is provided with an adjustment groove 3331, and both ends of the connecting rod 334 pass through the adjustment grooves 3331 on the upper parts of the two first connecting columns 333, and the upper surface of the first connecting column 333 is provided with a threaded hole along its axial direction, and an adjusting bolt 336 is provided in the threaded hole, and the lower end of the adjusting bolt 336 is tightly pressed against the connecting rod 334.
[0068] When the locking cam 335 is in the unlocked position, the locking cam 336 will be in the unlocked position, and the winch 330 will be in the unlocked position, so that the winch 330 will not be locked.
[0069] Reference Figure 8 As shown: a first T-slot 3341 is provided on the surface of one end of the connecting rod 334 facing the electric push rod 337, and a third T-slot 3371 is provided on the surface of the output shaft of the electric push rod 337. The first T-slot 3341 is connected to the third T-slot 3371, and a first double-headed T-shaped connecting block 338 is provided in the first T-slot 3341 and the third T-slot 3371. The two ends of the first double-headed T-shaped connecting block 338 are respectively clamped with the first T-slot 3341 and the third T-slot 3371, and a first handle 3381 is provided in the middle of the first double-headed T-shaped connecting block 338.
[0070] The two ends of the first double-headed T-shaped connecting block 338 connect the output shaft of the electric push rod 337 and one end of the connecting rod 334. Even if the axis of the output shaft of the electric push rod 337 is offset from the axis of the connecting rod 334, the first double-headed T-shaped connecting block 338 can still connect the electric push rod 337 to the connecting rod 334. When the electric push rod 337 applies thrust to the connecting rod 334, the thrust is transmitted to the connecting rod 334 through the first double-headed T-shaped connecting block 338. After the electric push rod 337 moves the main sterilization component 33 out of its position, the maintenance personnel lifts the first handle 3381 and removes the first double-headed T-shaped connecting block 338 from between the electric push rod 337 and the connecting rod 334, thereby quickly separating the electric push rod 337 and the connecting rod 334.
[0071] Reference Figure 9 As shown: a second T-slot 3342 is provided on the surface of the other end of the connecting rod 334, and a second double-headed T-slot 3342 is provided between the second T-slot 3342 of the connecting rod 334 in the main sterilization component 33 and the second T-slot 3342 of the connecting rod 334 in the backup sterilization component 34, and both ends of the second double-headed T-slot 3342 are respectively engaged with the second T-slot 3342 at the opposite end of the two connecting rods 334, and a second handle 351 is provided in the middle of the second double-headed T-slot 35.
[0072] When the main sterilization component 33 cannot work normally, and the electric push rod 337 in the main sterilization component 33 cannot work normally, the electric push rod 337 in the backup sterilization component 34 works to push the backup sterilization component 34 to move, and transmits the thrust to the main sterilization component 33 through the second double-headed T-shaped connecting block 35, so that when only one electric push rod 337 can work normally, the main sterilization component 33 and the backup sterilization component 34 can still be switched.
[0073] Reference Figure 10 As shown: Several groups of auxiliary rolling structures 325 are arranged in an array at both ends of the opening of the U-shaped plate 322. The auxiliary rolling structure 325 includes a fixed shaft 3252. The middle part of the fixed shaft 3252 is connected to one end of the opening of the U-shaped plate 322. Rollers 3251 are provided at both ends of the fixed shaft 3252. The rollers 3251 are tangent to the bottom surface of the limiting groove 3211.
[0074] Since the U-shaped plate 322 is subjected to a large downward force, the friction between the U-shaped plate 322 and the lifting plate 321 is large. After long-term use, the U-shaped plate 322 will be worn, causing the height of the U-shaped plate 322 to change, and thus the lifting mechanism 32 cannot accurately control the height of the ultraviolet emitter 331. Therefore, auxiliary rolling structures 325 are provided at both ends of the opening of the U-shaped plate 322. Multiple groups of auxiliary rolling structures 325 can maintain the balance of the U-shaped plate 322. The auxiliary rolling structures 325 convert the sliding friction between the U-shaped plate 322 and the lifting plate 321 into rolling friction between the roller 3251 and the lifting plate 321, thereby avoiding the wear of the U-shaped plate 322, which causes the height of the ultraviolet emitter 331 to be unable to be accurately controlled.
[0075] Reference Figure 11 As shown: a guide column 313 is also provided between the upper support plate 311 and the lower support plate 312. There are four guide columns 313, which are respectively arranged at the four corners of the upper support plate 311. The upper end of the guide column 313 is connected to the upper support plate 311, and the lower end of the guide column 313 is connected to the lower support plate 312. Each guide column 313 is provided with a sliding sleeve 326, and the sliding sleeve 326 is connected to the lifting plate 321.
[0076] The main sterilization component 33 is located in the middle of the lifting plate 321, and the backup sterilization component 34 is located on one side of the lifting plate 321. When the main sterilization component 33 cannot work normally, the main sterilization component 33 moves to the other side of the lifting plate 321, and the backup sterilization component 34 moves to the middle of the lifting plate 321. At this time, the center of gravity of the lifting plate 321 changes, and the lifting plate 321 is very likely to be tilted. Therefore, a sliding sleeve 326 is provided, and the sliding sleeve 326 connects the lifting plate 321 with the guide column 313, so that the two ends of the lifting plate 321 remain horizontal, thereby avoiding the deflection of the lifting plate 321 caused by the movement of the main sterilization component 33 and the backup sterilization component 34.
[0077] Reference Figure 11 As shown: a hand push rod 314 is provided at one end of the lower support plate 312, the hand push rod 314 is set at an angle, the lower end of the hand push rod 314 is connected to one end of the lower support plate 312, and a universal wheel walking device 315 is provided at the lower end of the lower support plate 312.
[0078] When assembling several sterilization units 3 into a sterilization device, the staff can manually apply thrust to the sterilization unit 3 using the hand-held push rod 314 and simultaneously move the sterilization unit 3 using the universal wheel walking device 315, thereby facilitating the staff to transfer the sterilization unit 3 to the production line for assembly.
[0079] Reference Figure 11 and Figure 12 As shown: an insertion structure 36 is provided in the middle of one side of the lower support plate 312, and the insertion structure 36 includes a second mounting seat 361. The bottom of the second mounting seat 361 is connected to the upper surface of the lower support plate 312. A latch 362 facing the outside of the lower support plate 312 is provided in the middle of the second mounting seat 361. One end of the latch 362 is connected to the second mounting seat 361. The other end of the latch 362 is provided with an inclined surface, and a locking hole 3621 is opened on the surface. A quick locking structure is provided in the middle of the other side of the lower support plate 312 37. The quick locking structure 37 includes a third mounting seat 371. The bottom of the third mounting seat 371 is connected to the upper surface of the lower support plate 312. A through hole is opened on the upper part of the third mounting seat 371. A locking screw 372 is provided in the through hole. The lower end of the locking screw 372 extends into the third mounting seat 371. A locking spring 373 is also provided on the locking screw 372. The upper end of the locking spring 373 is connected to the upper end of the locking screw 372, and the lower end of the locking spring 373 is connected to the upper end of the third mounting seat 371.
[0080] The staff moves the sterilization unit 3 to the production line, aligns the newly moved sterilization unit 3 with the already placed sterilization unit 3, then aligns the pin 362 in the newly moved sterilization unit 3 with the third mounting seat 371 in the already placed sterilization unit 3, and inserts the pin 362 into the third mounting seat 371. During the insertion process, the pin 362 pushes the locking screw 372 upward, and then the locking screw 372 is inserted into the locking hole 3621 under the pull of the locking spring 373, fixing the two sterilization units 3 in connection, so that the middle surfaces of several sterilization units 3 are in the same plane after connection.
[0081] The above embodiments merely represent one or several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. A sterilization system for a double grapefruit juice digital filling production line, comprising a conveyor line (2) for conveying beverage bottles (1) and a sterilization device for sterilizing the beverage bottles (1), characterized in that: The sterilization device is composed of a plurality of sterilization units (3) arranged in a side-by-side array. The sterilization unit (3) includes a mounting frame (31). The mounting frame (31) includes an upper support plate (311) and a lower support plate (312) parallel to each other. A support frame (3121) for placing a conveyor line (2) is provided in the middle of the upper surface of the lower support plate (312). A lifting mechanism (32) is provided on the side of the upper support plate (311) facing the lower support plate (312). The lifting mechanism (32) includes a lifting plate (321). Two limiting grooves (3211) are provided on the upper surface of the lifting plate (321) along its length direction. The limiting grooves (3211) are symmetrically arranged with respect to the middle surface of the lifting plate (321), and two U-shaped plates (322) are arranged above the lifting plate (321). Under the opening of the U-shaped plate (322), both ends of the opening of the U-shaped plate (322) are slidably arranged in the two limiting grooves (3211), and under the lifting plate (321), a main sterilization component (33) and a backup sterilization component (34) are arranged in parallel. The main sterilization component (33) and the backup sterilization component (34) have the same structure, and the main sterilization component (33) and the backup sterilization component (34) are respectively connected to the two U-shaped plates (322); The main sterilization components (33) in the plurality of sterilization units (3) are located on the same straight line, and the backup sterilization components (34) in the plurality of sterilization units (3) are located on the same straight line; The surface of the lifting plate (321) is provided with a strip-shaped through groove (3212) along its length direction. The main sterilization component (33) includes an ultraviolet emitter (331). The upper surface of the ultraviolet emitter (331) is provided with a connecting frame (332). There are two connecting frames (332), and the two connecting frames (332) are symmetrically arranged with respect to the middle surface of the ultraviolet emitter (331). The lower part of the connecting frame (332) is connected to the ultraviolet emitter (331). A first connecting column (333) is provided in the middle part of the upper surface of the connecting frame (332). The lower end of the first connecting column (333) is connected to the middle part of the connecting frame (332). A connecting rod (333) is provided between the two first connecting columns (333). 4), the axis of the connecting rod (334) is collinear with the axis of the lifting plate (321), the two ends of the connecting rod (334) are respectively connected to the upper ends of the two first connecting columns (333), a double-headed connecting column (335) is provided in the middle of the connecting rod (334), the lower end of the double-headed connecting column (335) is connected to the middle of the connecting rod (334), and the upper end of the double-headed connecting column (335) is connected to the middle of the upper surface of the U-shaped plate (322), the main sterilization component (33) also includes an electric push rod (337), the electric push rod (337) is connected to one end of the lifting plate (321), the output shaft of the electric push rod (337) extends into the strip-shaped through groove (3212), and is connected to one end of the connecting rod (334); The lower end of the lifting plate (321) is further provided with a limiting structure (324) for limiting the moving direction of the ultraviolet emitter (331), the limiting structure (324) includes a limiting slide bar (3241), and the limiting slide bar (3241) has two limiting slide bars (3241), the two limiting slide bars (3241) are parallel to each other and the ends are flush, the plane where the two limiting slide bars (3241) are located is parallel to the plane where the lifting plate (321) is located, the limiting slide bar (3241) is slidably connected to the connecting frame (332), and the two ends of the limiting slide bar (3241) are provided with a first mounting seat (3242), the two ends of the first mounting seat (3242) are respectively connected to the same end of the two limiting slide bars (3241), and the upper surface of the first mounting seat (3242) is connected to the lower surface of the lifting plate (321); Both ends of the upper surface of the connecting frame (332) are provided with limiting grooves (3321), and the two limiting grooves (3321) are symmetrically arranged with respect to the middle surface of the connecting frame (332). The upper half of the first connecting column (333) is provided with an adjustment groove (3331), and both ends of the connecting rod (334) pass through the adjustment grooves (3331) on the upper parts of the two first connecting columns (333). The upper surface of the first connecting column (333) is provided with a threaded hole along its axial direction, and an adjustment bolt (336) is provided in the threaded hole, and the lower end of the adjustment bolt (336) is tightly pressed against the connecting rod (334); A plurality of auxiliary rolling structures (325) are arranged in an array at both ends of the opening of the U-shaped plate (322). The auxiliary rolling structures (325) include a fixed shaft (3252). The middle portion of the fixed shaft (3252) is connected to one end of the opening of the U-shaped plate (322). Rollers (3251) are arranged at both ends of the fixed shaft (3252). The rollers (3251) are tangent to the bottom surface of the limiting groove (3211). A first T-slot (3341) is provided on one end surface of the connecting rod (334) facing the electric push rod (337), a third T-slot (3371) is provided on the surface of the output shaft of the electric push rod (337), the first T-slot (3341) is connected to the third T-slot (3371), a first double-headed T-shaped connecting block (338) is provided in the first T-slot (3341) and the third T-slot (3371), two ends of the first double-headed T-shaped connecting block (338) are respectively engaged with the first T-slot (3341) and the third T-slot (3371), and a first handle (3381) is provided in the middle of the first double-headed T-shaped connecting block (338); A second T-slot (3342) is provided on the surface of the other end of the connecting rod (334), and a second double-headed T-slot (3342) is provided between the second T-slot (3342) of the connecting rod (334) in the main sterilization component (33) and the second T-slot (3342) of the connecting rod (334) in the standby sterilization component (34). Both ends of the second double-headed T-slot (35) are respectively engaged with the second T-slot (3342) at the opposite ends of the two connecting rods (334), and a second handle (351) is provided in the middle of the second double-headed T-slot (355).
2. The sterilization system of the double grapefruit juice digital filling production line according to claim 1 is characterized in that: A guide column (313) is further provided between the upper support plate (311) and the lower support plate (312). There are four guide columns (313), which are respectively provided at the four corners of the upper support plate (311). The upper end of the guide column (313) is connected to the upper support plate (311), and the lower end of the guide column (313) is connected to the lower support plate (312). Each guide column (313) is provided with a sliding sleeve (326), and the sliding sleeve (326) is connected to the lifting plate (321).
3. The sterilization system of the double grapefruit juice digital filling production line according to claim 1 is characterized in that: One end of the lower support plate (312) is provided with a push rod (314), the push rod (314) is tilted, the lower end of the push rod (314) is connected to one end of the lower support plate (312), and the lower end of the lower support plate (312) is provided with a universal wheel walking device (315).
4. The sterilization system of the double grapefruit juice digital filling production line according to claim 1 is characterized in that: An insertion structure (36) is provided in the middle of one side of the lower support plate (312), and the insertion structure (36) includes a second mounting seat (361), the bottom of the second mounting seat (361) is connected to the upper surface of the lower support plate (312), and a latch (362) facing the outside of the lower support plate (312) is provided in the middle of the second mounting seat (361), one end of the latch (362) is connected to the second mounting seat (361), and the other end of the latch (362) is provided with an inclined surface, and a locking hole (3621) is opened on the surface. A quick locking structure (362) is provided in the middle of the other side of the lower support plate (312). 7), the quick locking structure (37) includes a third mounting seat (371), the bottom of the third mounting seat (371) is connected to the upper surface of the lower support plate (312), the upper part of the third mounting seat (371) is provided with a through hole, a locking screw (372) is provided in the through hole, the lower end of the locking screw (372) extends into the third mounting seat (371), and a locking spring (373) is also sleeved on the locking screw (372), the upper end of the locking spring (373) is connected to the upper end of the locking screw (372), and the lower end of the locking spring (373) is connected to the upper end of the third mounting seat (371).
Citation Information
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