Automatic filling device and filling method of water cannon mud containing chemical synergistic components

By designing automatic potting devices, high-automated filling and sealing of water cannon mud is achieved, solving the problems of low automation degree and liquid leakage in existing equipment, and improving filling quality and construction efficiency.

CN118907595BActive Publication Date: 2025-02-18UNIV OF SCI & TECH BEIJING
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Patent Information

Application Number
CN202411416924.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-02-18
Estimated Expiration
2044-10-11

AI Technical Summary

Technical Problem

The existing water cannon mud equipment has low automation, the filling quality depends on operating experience, and the self-sealing structure of water cannon mud containing chemical components is difficult to achieve complete sealing, resulting in liquid leakage and inconvenient use.

Method used

An automatic potting device is designed, including film forming parts, slurry conveying parts, grouting parts, vertical sealing parts, horizontal sealing parts and supporting parts, and automatic filling and sealing is achieved through film forming, vertical sealing and horizontal sealing.

Benefits of technology

Highly automated filling and packaging of chemical components containing water cannon mud is achieved, ensuring that the liquid filling volume is not less than 95% of the finished product volume of water cannon mud bags, avoiding liquid leakage and improving construction quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic filling device and a filling method for water cannon mud containing chemical synergistic components, comprising a film forming component, a slurry conveying component, a grouting component, a vertical sealing component, a horizontal sealing component and a supporting component; by specifically setting each component in the device in coordination with the specific settings and parameter settings of the specific components in the filling method, the automatic filling of the water cannon mud containing chemical synergistic components can be achieved, and the diameter, length and filling ratio of the finished water cannon mud can be adjusted, thereby improving the applicability of the product and effectively solving the technical problems of filling accuracy, filling and leak-proofing.
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Description

Technical Field

[0001] The invention relates to the technical field of water cannon mud production equipment containing chemical components, and in particular to an automatic filling device for water cannon mud containing chemical synergistic components. Background Art

[0002] Water cannon mud is a material made of plastic film bags filled with liquid to block the blastholes to reduce the harm of blasting smoke. According to the type of filling liquid, it can be divided into two types: ordinary water cannon mud and water cannon mud containing chemical components. Among them, ordinary water cannon mud is filled with clean water and is widely used; water cannon mud containing chemical components adds wetting agents and other chemical components to clean water to enhance the effect of reducing dust and inhibiting the production of toxic and harmful gases.

[0003] The water cannon mud currently used on site is mainly made from finished water cannon mud bags purchased from the market, which are filled with clean water through on-site water pipes before use. Commercially available water cannon mud bags use a high-frequency, high-pressure, and high-temperature one-time molding process, and the bag mouth seal mainly relies on the self-sealing structure (one-way check) on the bag body. However, the liquid in the water cannon mud with added chemical components has a certain lubricity, and the self-sealing structure is difficult to achieve complete sealing. After filling, the liquid in the bag will slowly leak, and the bag will collapse during use, making it difficult to smoothly load it into the blast hole. The lack of liquid will also affect the use effect. The existing KPS-60 and YH-8040 filling and sealing machines require manual bagging, with a low degree of automation, and the filling quality depends on operating experience.

[0004] Chinese utility model publication CN205919745U discloses a water cannon mud bag water injection device, which realizes the water injection operation of the water cannon mud bag by setting a water injection device with a specific structure. However, it still uses the existing bag for water injection operation, and cannot achieve the technical effect of integrated bag making and filling containing chemical synergistic components. Summary of the invention

[0005] The object of the present invention is to overcome the deficiencies of the prior art and to provide an automatic filling device and an automatic filling method for highly automated, effectively filling and sealing water cannon mud containing chemical components.

[0006] The main function of the device and method is to realize the automatic filling and packaging of water cannon mud containing chemical components, from PVC film raw materials to packaged water cannon mud products containing chemical components in one go, without the need to purchase additional water cannon mud bags. It is suitable for special environments such as tunnels, mines, bridges, etc. where it is necessary to suppress high dust, toxic and harmful gases caused by blasting smoke at construction sites.

[0007] The technical solution adopted by the present invention to solve the above problems is:

[0008] The invention discloses an automatic filling device for water cannon mud containing chemical synergistic components, comprising a film forming component, a slurry conveying component, a grouting component, a vertical sealing component, a horizontal sealing component and a supporting component.

[0009] The supporting component is used to fix and support the film forming component, the slurry conveying component, the grouting component, the vertical sealing component, and the horizontal sealing component.

[0010] The supporting component comprises a device body and a top frame arranged in the device body, and the top frame is arranged in the upper part of the device body.

[0011] The film forming component is used to unfold the film from the form of a film roll and annularly bond the two sides of the film.

[0012] The film forming component includes a film roll, a film supporting shaft, a bearing, a former and a film guide component; the film roll is a roll-shaped structure formed by winding a film, and the film roll is coaxially sleeved on the outside of the film supporting shaft, the film supporting shaft passes through the film roll, and bearings are arranged on the film supporting shaft at both ends of the film roll, and the bearings are used to rotatably connect the film supporting shaft to the top frame, and the film supporting shaft can drive the film roll to rotate by axial rotation, and the film unrolled from the film roll is evenly fed to the former.

[0013] The former as a whole presents an inverted cone structure with a larger upper part and a smaller lower part. A former inlet is arranged on the side of the former, a former outlet is arranged on the bottom of the former, and a connecting cavity is arranged inside the former between the former inlet and the former outlet. The former is fixedly connected to the top frame, and the film guide component includes one or more annular covering plates, which cover the outside of the former and allow the film unrolled and sent from the film roll to pass through the gap between the former and the annular covering plates.

[0014] The slurry conveying component is used to convey the slurry containing the chemical synergistic components and the gas in a timely manner.

[0015] The grouting component is used to fill the slurry and / or gas delivered from the slurry conveying component into the vertical seal and the bottom horizontal seal films.

[0016] The vertical sealing component is used for vertically heat-sealing the sides of the films that are annularly attached at both sides.

[0017] The transverse sealing component is used to perform transverse heat sealing on the bottom and top of each product.

[0018] Preferably, the slurry conveying component includes an air flow hose, a liquid flow hard pipe and a conveying main pipe, wherein two or more liquid flow hard pipes are provided, the inlet end of the liquid flow hard pipe is used to input liquid materials, and the air flow hose is used to input gaseous materials, and the outlet ends of all the liquid flow hard pipes and the air flow hose are connected to the inlet end of the conveying main pipe through a multi-way conversion pipe, and the conveying main pipe enters into the former through the former inlet, and extends from the former through the former outlet and extends downward.

[0019] The grouting component comprises a grouting pipe; the grouting pipe is vertically arranged below the former and is integrally sleeved on the outside of the main conveying pipe extending from the former and downward.

[0020] The vertical sealing component includes a vertical sealing block and a film-pulling wheel; there are two vertical sealing blocks arranged opposite to each other, and the vertical sealing blocks are arranged on the side of the grouting pipe, and the two vertical sealing blocks arranged opposite to each other realize vertical sealing of the film interface after annular bonding; the film-pulling wheel is also arranged on the side of the grouting pipe, and the film-pulling wheel is two power wheels arranged opposite to each other with wheel surfaces, and a longitudinal cutter is arranged on the power wheel, and the film-pulling wheel is used to drag the film wrapped on the outside of the grouting pipe downward by friction and to longitudinally cut the bonding part of the edge of the film.

[0021] The transverse sealing component includes a clamping sealing plate, an upper transverse sealing block, a lower transverse sealing block and a transverse sealing cutting edge; the clamping sealing plates are relatively arranged blocks, each of which is provided with a semicircular notch at the junction of the relatively arranged blocks. When the relatively arranged blocks are connected, the two semicircular notches form a circular channel, and the conveying main pipe continues to extend downward from the lower end of the grouting pipe to the circular channel formed between the two clamping sealing plates. The outlet end of the conveying main pipe is flush or basically flush with the lower surface of the clamping sealing plate (to avoid internal gas leakage of the product during the sealing process); the upper transverse sealing block is arranged below the clamping sealing plate, and the upper transverse sealing block, the transverse sealing cutting edge and the lower transverse sealing block are arranged in sequence from top to bottom, the upper transverse sealing block is provided with two and relatively arranged, for transversely sealing the bottom of the next product, the lower transverse sealing block is provided with two and relatively arranged, for transversely sealing the top of the previous product, and the transverse sealing cutting edge is used to transversely cut the position between the two products.

[0022] Preferably, the automatic filling device of water cannon mud containing chemical enhancing components also includes a control component, which includes a control module and a touch screen; the touch screen is fixed on the device body, and the control module is a PLC control module. The touch screen controls the settings of the bag diameter, length, liquid filling flow rate and liquid filling ratio through the PLC control module.

[0023] Preferably, the film guide component includes an upper annular covering plate and a lower annular covering plate, wherein one or more upper annular covering plates are provided, the upper annular covering plate covers the middle or upper part of the former, and the lower annular covering plate is provided at the bottom of the former.

[0024] Preferably, the vertical sealing component further comprises a spring vertical sealing connecting plate, a vertical sealing elliptical wheel and a vertical sealing motor; the outer sides of the two vertical sealing blocks arranged opposite to each other are respectively vertically connected to the two double-spring vertical sealing connecting plates arranged opposite to each other, and the sides of the two spring vertical sealing connecting plates are provided with the vertical sealing elliptical wheels, and the vertical sealing elliptical wheels are driven by the vertical sealing motor to rotate so as to realize displacement control of the two spring vertical sealing connecting plates, and then the two double-spring vertical sealing connecting plates drive the two vertical sealing blocks arranged opposite to each other to realize vertical sealing of the film interface after annular bonding.

[0025] Preferably, the vertical sealing block is made of a high-temperature oxidation-resistant alloy material with high thermal conductivity and corrosion resistance.

[0026] Preferably, the transverse sealing component also includes a connecting rod, a transverse sealing connecting plate and a transverse sealing motor, and the opposite surfaces of the two oppositely arranged upper transverse sealing blocks and the two oppositely arranged lower transverse sealing blocks are provided with transverse heat sealing patterns, and the transverse sealing cutting edge is provided between one of the upper transverse sealing blocks and the lower transverse sealing block, and a transverse sealing knife groove corresponding to the transverse sealing cutting edge and used to accommodate the transverse sealing cutting edge during the transverse cutting process is provided between the other upper transverse sealing block and the lower transverse sealing block.

[0027] There are two transverse seal connecting plates, the connecting rod is arranged between the transverse seal connecting plate and the upper transverse seal block and the lower transverse seal block, and a compression spring is sleeved on the outside of the connecting rod. The transverse seal connecting plate and the connecting rod are connected through a linear bearing, and the output shaft of the transverse seal motor is connected to the transverse seal connecting plate.

[0028] Preferably, the upper horizontal sealing block and the lower horizontal sealing block are also made of a high-temperature oxidation-resistant alloy material with high thermal conductivity and corrosion resistance.

[0029] Preferably, the transverse sealing component further comprises a sealing plate connecting rod, one end of which is connected to the clamping sealing plate, and the other end is connected to the transverse sealing connecting plate, and a compression spring is also sleeved on the outside of the sealing plate connecting rod.

[0030] Preferably, the material of the clamping sealing plate is high temperature resistant plastic.

[0031] Preferably, the supporting component further comprises a first-layer plate, a second-layer plate and a third-layer plate arranged in the device body, wherein the first-layer plate, the second-layer plate and the third-layer plate are arranged in sequence from bottom to top.

[0032] Preferably: the film forming component also includes a guide support wheel, a guide support shaft, a roller and a film supporting shaft motor, the guide support wheel is arranged between the film roll and the film supporting shaft, the guide support wheel is used to fix the direction of the film roll during rotation; the guide support shaft and the roller are used to connect and transmit the film between the film roll and the former; the output shaft of the film supporting shaft motor is connected to the film supporting shaft and provides rotational power to the film supporting shaft.

[0033] In order to prevent the film from wrinkling and deflecting during movement, the film is guided from the film support shaft to the former through the guide support shaft and the roller;

[0034] Preferably, the inlet end of the air flow hose is connected to the electric air pump, and the inlet ends of the two liquid flow hard tubes are respectively connected to peristaltic pump No. 1 and peristaltic pump No. 2 to achieve the preparation of chemical synergistic components.

[0035] Preferably: the front end of the film-drawing wheel and the front end of the vertical sealing block are arranged in the same plane, the surfaces in contact with the two film-drawing wheels are provided with fine patterns to enhance friction, a vertical sealing cutter is provided on the surface of one of the film-drawing wheels, and a vertical sealing knife groove is provided on the surface of the other film-drawing wheel, the vertical sealing knife groove is arranged opposite to the vertical sealing cutter, and the vertical sealing knife groove is used to accommodate the vertical sealing cutter during longitudinal cutting.

[0036] As a preference, the film-drawing wheel is made of high-hardness aluminum alloy, which can ensure film-drawing efficiency and transverse sealing quality.

[0037] As a preferred embodiment, the vertical sealing motor and the film pulling wheel are integrally fixed on the three-layer plate.

[0038] Preferably, a product accommodating hole is provided at the lower part of the device body, the center of which is perpendicular to the center of the conveying main pipe, and the product accommodating hole is used to collect products that are separated from the film after being transversely sealed and cross-cut.

[0039] As a preference, the opposite surfaces of the two upper horizontal sealing blocks arranged opposite to each other are heat-sealed into an upper arc-shaped structure; and the opposite surfaces of the two lower horizontal sealing blocks arranged opposite to each other are heat-sealed into a lower arc-shaped structure.

[0040] An automatic potting method for water cannon mud containing chemical synergistic components, the automatic potting method is carried out using the above-mentioned automatic potting device, and comprises the following steps:

[0041] (1) The film on the film roll is pulled onto the outer surface of the former, and then continued to be pulled downward through the gap between the former and the film guide component. As the outer surface area of ​​the former decreases, the two ends of the film side are closed inward along the arc of the former, and finally the two ends of the film side overlap below the inlet of the former, forming a longitudinal cylindrical structure that covers the outside of the grouting pipe.

[0042] (2) Start the film-pulling wheel and the vertical sealing block. The film that covers the outside of the grouting pipe to form a longitudinal cylindrical structure is continuously pulled downward by the rotation of the film-pulling wheel. At the same time, the vertical sealing block is used to continuously heat-seal the overlapping parts of the two ends of the film, and the vertical sealing cutter provided on the film-pulling wheel is used to longitudinally cut off the excess edge of the vertical seal.

[0043] (3) After the vertical seal is completed, the film roll is further pulled downward to the upper horizontal seal block by the film pulling wheel, and the bottom end of the film roll is horizontally sealed by the upper horizontal seal block.

[0044] (4) Continue to pull the film roll downward through the film pulling wheel until the distance between the bottom end of the film roll and the upper sealing block is equal to the length of the final product. Stop pulling the film roll downward and start the sealing plate to close to seal the inside and outside of the film roll.

[0045] (5) Start peristaltic pump No. 1 and peristaltic pump No. 2, and input liquid into the main delivery pipe through two liquid flow rigid tubes respectively. When the amount of liquid filled reaches 90-95% of the final product capacity, stop peristaltic pump No. 1 and peristaltic pump No. 2, and then start the electric air pump to fill gas into the main delivery pipe through the air flow hose. After filling for 1-2 seconds, stop the electric air pump.

[0046] (6) Start the upper and lower transverse sealing blocks to heat seal the top of the previous product on the film roll and the bottom of the next product on the film roll. At the same time, the film roll between the upper and lower transverse sealing blocks is cut transversely by the transverse sealing cutting edge.

[0047] (7) The lower product obtained after cross-cutting falls into the product receiving hole provided at the lower part of the device body due to gravity.

[0048] (8) Repeat steps (4) to (7) to obtain a potting product containing a chemical enhancement component, water cannon mud.

[0049] Preferably, in step (3) and step (6), after the transverse sealing motor is started, the transverse sealing connecting plate is pushed to slide on the connecting rod through the bearing, and the compression spring clamps the upper transverse sealing block and / or the lower transverse sealing block to perform the transverse sealing action.

[0050] Preferably, in step (5), start peristaltic pump No. 1 and / or peristaltic pump No. 2, and respectively input liquid into the main delivery pipe through two liquid flow rigid tubes. After the amount of liquid filled reaches 90-95% of the final product capacity, stop peristaltic pump No. 1 and / or peristaltic pump No. 2. Specifically, start peristaltic pump No. 1 first, and input water cannon mud additive into the main delivery pipe through one of the liquid flow rigid tubes. After the volume of the injected water cannon mud additive accounts for 15-35% of the final product capacity, stop peristaltic pump No. 1 and start peristaltic pump No. 2 at the same time, and inject clean water into the main delivery pipe through the other liquid flow rigid tube for mixing. After the amount of liquid filled reaches 90-95% of the final product capacity, stop peristaltic pump No. 2.

[0051] The positional limitations such as "vertical", "horizontal plane", "up", "down", "bottom", "top", "side", "front", and "back" described in the present invention are all relative positions when the device is working normally. When the entire device turns, each relative position changes according to the turning form. The positional limitations do not have a limiting effect on the absolute position. The "outer diameter", "inner diameter", etc. recorded in the present invention are all diameters.

[0052] The beneficial effects of the present invention are:

[0053] 1. The present invention specifically sets a former and film guide components, film drawing wheels, air flow hoses, liquid flow hard pipes, conveying main pipes, grouting pipes and other components that match the former for a specific product such as water cannon mud, so that a single-layer film is continuously formed into a cylindrical structure, and the top of the grouting pipe can be extended into the conveying main pipe, and the outer surface is covered with a cylindrical film, and then the formation of products of different lengths and diameters is achieved through vertical and horizontal sealing, and the liquid and / or gas in the air flow hose and liquid flow hard pipe are filled into the product in stages and time, and the hot pressing-filling-packaging action can be completed at one time, and the length and diameter of the finished water cannon mud bag can be controlled. It can ensure that the liquid filling volume is not less than 95% of the volume of the finished water cannon mud bag. At the same time, the filling quality is guaranteed, and the leakage of liquid in the water cannon mud bag to affect the construction quality is avoided.

[0054] 2. The present invention first seals the bottom of each product horizontally, then fills the liquid into the product through the conveying main pipe, then fills the gas into the product through the conveying main pipe, then seals the top of the product horizontally, and seals the bottom of the next product horizontally, and cross-cuts at the same time. The present invention achieves the effect of filling the liquid and gas of a specific product in the same product in stages, and by specifically setting the timing of filling the liquid and the gas, the gas pressure of the finished water cannon mud bag meets the requirements of the blasting operation while the liquid volume is not less than 95% of the volume, thereby ensuring the quality of the final product through the setting of the device and method parameters. At the same time, the opposite surfaces of the two relatively arranged upper horizontal sealing blocks are heat-sealed into an upper arc structure (that is, the arc opening faces upward); the opposite surfaces of the two relatively arranged lower horizontal sealing blocks are heat-sealed into a lower arc structure (that is, the arc opening faces downward), so that both ends of the final product are arc structures, thereby ensuring the non-right-angle structure of the specific water cannon mud product of the present invention, which not only ensures that the horizontal sealing part of the water cannon mud product is relatively strong (the area of ​​the horizontal seal is the outer part of the arc, which is relatively large), but also makes it easier to place the water cannon mud into a small space during use, thereby ensuring the stability of the water cannon mud during use (not easy to fall), and enhancing the quality of product use. The device of the present invention has good reliability, easy operation, small size and weight, and simple maintenance.

[0055] 3. The present invention sets two peristaltic pumps to add different liquids into the conveying main pipe in stages through the two peristaltic pumps respectively, and then fills in gas after adding to a specific proportion, so as to achieve effective dust and toxic control that is targeted and adapted to the specific on-site drilling and blasting method and comprehensive excavation method by adjusting the specific ratio of the two different liquids and the specific ratio of the gas. Compared with ordinary clean water filling, the dust suppression and toxicity reduction efficiency are significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0056] Figure 1 The figure is a schematic three-dimensional appearance diagram of an automatic filling device according to an embodiment of the present invention.

[0057] Figure 2 It is a schematic structural diagram of the front view of an automatic filling device according to an embodiment of the present invention.

[0058] Figure 3 It is a schematic structural diagram of the right view of an automatic filling device according to an embodiment of the present invention.

[0059] Figure 4 It is a schematic structural diagram of the left view of an automatic filling device according to an embodiment of the present invention.

[0060] Figure 5 It is a schematic structural diagram of a film drawing wheel in a side view and a top view according to an embodiment of the present invention.

[0061] Figure 6 The figure is a schematic structural diagram of a side view of a transverse sealing component according to an embodiment of the present invention.

[0062] In the figure: 1-film roll; 2-film support shaft; 3-vertical sealing elliptical wheel; 4-vertical sealing motor; 5-electric slide; 6-three-layer plate; 7-spare horizontal sealing motor; 8-two-layer plate; 9-one-layer plate; 10-horizontal sealing motor; 11-universal wheel; 12-connecting rod; 121-horizontal sealing connecting plate; 13-horizontal sealing component; 131-horizontal sealing blade; 132-horizontal sealing blade groove; 133-upper horizontal sealing block; 134-lower horizontal sealing block; 14-holding sealing plate; 141-sealing plate connecting rod; 15-spare horizontal sealing block; 16-transmission main pipe; 17- Grouting pipe; 18-vertical sealing block; 19-lower annular covering plate; 20-former; 201-upper annular covering plate; 202-former inlet; 21-touch screen; 22-bearing; 23-top frame; 24-roller; 25-liquid flow hard pipe; 26-film pulling wheel; 261-vertical sealing cutter; 262-vertical sealing knife groove; 27-air flow hose; 28-film support shaft motor; 29-electric air pump; 30-No. 2 peristaltic pump; 31-No. 1 peristaltic pump; 32-guide support shaft; 33-device body; 34-guide support wheel. DETAILED DESCRIPTION

[0063] The process technology scheme of the present invention is further illustrated below by combining embodiments and drawings. The orientations involved in this specification are based on the orientations of the present invention during normal operation, do not limit the orientations during storage and transportation, and only represent relative positional relationships, not absolute positional relationships. Specific implementation methods Unless otherwise described, each feature is only an example of a series of equivalent or similar features. Just to help understand the present invention, those skilled in the art should understand that the embodiments are only to help understand the present invention and should not be regarded as specific limitations of the present invention. In the absence of conflict, the following embodiments and the features in the embodiments may be combined with each other.

[0064] Example 1

[0065] In this embodiment, Figures 1 to 6 The automatic filling device of water cannon mud containing chemical enhancement components shown includes a film forming component, a slurry conveying component, a grouting component, a vertical sealing component, a horizontal sealing component and a supporting component.

[0066] The film forming component is used to unroll the film from the film roll and annularly bond the two sides of the film;

[0067] The slurry conveying component is used to timely convey the slurry and gas containing chemical synergistic components;

[0068] The grouting component is used to fill the slurry and / or gas delivered from the slurry conveying component into the vertical seal and bottom horizontal seal films;

[0069] The vertical sealing component is used to perform vertical heat sealing on the sides of the films that are annularly attached on both sides;

[0070] The transverse sealing component is used to heat-seal the bottom and top of each product transversely;

[0071] The supporting component is used to fix and support the film forming component, the slurry conveying component, the grouting component, the vertical sealing component, and the horizontal sealing component.

[0072] The supporting member includes a device body 33 and a top frame 23 disposed in the device body 33, wherein the top frame 23 is disposed at the upper part of the device body 33;

[0073] The film forming component includes a film roll 1, a film supporting shaft 2, a bearing 22, a former 20 and a film guide component; the film roll 1 is a roll structure formed by winding a film, and the film roll 1 is coaxially sleeved on the outside of the film supporting shaft 2, the film supporting shaft 2 passes through the film roll 1, and bearings 22 are provided on the film supporting shaft 2 at both ends of the film roll 1, and the bearings are used to rotatably connect the film supporting shaft 2 to the top frame 23, and the film supporting shaft 2 can drive the film roll 1 to rotate by axial rotation, and the film unrolled from the film roll 1 is evenly fed to the former 20.

[0074] The former 20 as a whole presents an inverted cone structure with a larger upper part and a smaller lower part. A former inlet 202 is provided on the side of the former, a former outlet is provided at the bottom of the former, and a connecting cavity is provided inside the former between the former inlet 202 and the former outlet. The former is fixedly connected to the top frame 23, and the film guide component includes one or more annular covering plates, which cover the outside of the former 20 and allow the film unrolled and sent from the film roll 1 to pass through the gap between the former 20 and the annular covering plate.

[0075] The slurry conveying component includes an air flow hose 27, a liquid flow hard pipe 25 and a conveying main pipe 16. The liquid flow hard pipe 25 is provided with two or more than three. The inlet end of the liquid flow hard pipe 25 is used to input liquid materials, and the air flow hose 27 is used to input gaseous materials. The outlet ends of all the liquid flow hard pipes 25 and the air flow hose 27 are connected to the inlet end of the conveying main pipe 16 through a multi-way conversion pipe. The conveying main pipe 16 enters the former through the former inlet, and extends from the former through the former outlet and extends downward.

[0076] The grouting component includes a grouting pipe 17; the grouting pipe 17 is vertically arranged below the former and is integrally sleeved on the outside of the main conveying pipe 16 extending from the former and downward.

[0077] like Figure 2 , Figure 3 and Figure 5 As shown, the vertical sealing component includes a vertical sealing block 18 and a film-pulling wheel 26; there are two vertical sealing blocks 18 arranged opposite to each other, and the vertical sealing blocks 18 are arranged on the side of the grouting pipe 17, and the two vertical sealing blocks 18 arranged opposite to each other realize vertical sealing of the film interface after the annular bonding; the film-pulling wheel 26 is also arranged on the side of the grouting pipe 17, and the film-pulling wheel 26 is two power wheels arranged opposite to each other with wheel surfaces, and a longitudinal cutter is arranged on the power wheel, and the film-pulling wheel 26 is used to drag the film coated on the outside of the grouting pipe 17 downward by friction and to longitudinally cut the bonding part of the edge of the film.

[0078] like Figure 2As shown, the transverse sealing component includes a clamping sealing plate 14, an upper transverse sealing block 133, a lower transverse sealing block 134 and a transverse sealing cutting edge 131; the clamping sealing plates 14 are blocks arranged opposite to each other, and a semicircular notch is respectively arranged at the junction of the blocks arranged opposite to each other. When the blocks arranged opposite to each other are connected, the two semicircular notches form a circular channel. The conveying main pipe 16 continues to extend downward from the lower end of the grouting pipe 17 to the circular channel formed between the two clamping sealing plates 14, and the outlet end of the conveying main pipe 16 is connected to the clamping sealing The lower surface of the plate 14 is flush or substantially flush; the upper transverse sealing block 133 is arranged below the sealing plate 14, and the upper transverse sealing block 133, the transverse sealing cutting edge 131 and the lower transverse sealing block 134 are arranged sequentially from top to bottom, the upper transverse sealing block 133 is provided with two and is arranged opposite to each other, and is used to perform transverse sealing on the bottom of the next product, the lower transverse sealing block 134 is provided with two and is arranged opposite to each other, and is used to perform transverse sealing on the top of the previous product, and the transverse sealing cutting edge 131 is used to perform transverse cutting on the position between the two products.

[0079] In this embodiment, the automatic filling device of the water cannon mud containing chemical synergistic components also includes a control component, and the control component includes a control module and a touch screen 21; Figure 1 As shown, the touch screen 21 is fixed on the device body 33, and the control module is a PLC control module. The touch screen 21 controls the settings of the bag diameter, length, liquid filling flow rate and liquid filling ratio through the PLC control module.

[0080] like Figure 2 As shown, the film guide component in this embodiment includes an upper annular covering plate 201 and a lower annular covering plate 19, and one or more upper annular covering plates 201 are provided. The upper annular covering plate 201 covers the middle or upper part of the former 20, and the lower annular covering plate 19 is provided at the bottom of the former 20.

[0081] like Figure 2 and Figure 4 As shown, the vertical sealing component also includes a spring vertical sealing connecting plate, a vertical sealing elliptical wheel 3 and a vertical sealing motor 4; the outer sides of the two vertical sealing blocks 18 arranged opposite to each other are respectively vertically connected to the two double-spring vertical sealing connecting plates arranged opposite to each other, and the sides of the two spring vertical sealing connecting plates are provided with the vertical sealing elliptical wheels 3, and the vertical sealing motor 4 drives the vertical sealing elliptical wheels 3 to rotate to realize displacement control of the two spring vertical sealing connecting plates, and then the two double-spring vertical sealing connecting plates drive the two vertical sealing blocks 18 arranged opposite to each other to realize vertical sealing of the film interface after annular bonding.

[0082] In this embodiment, further, to ensure the effectiveness of vertical sealing, the vertical sealing block 18 is made of a nickel-chromium alloy material with high thermal conductivity, corrosion resistance, and high temperature oxidation resistance, and has a length of 90 mm to achieve high temperature heat sealing.

[0083] like Figure 2 and Figure 6 As shown, the transverse sealing component also includes a connecting rod 12, a transverse sealing connecting plate 121 and a transverse sealing motor 10, and the opposite surfaces of the two upper transverse sealing blocks 133 and the two lower transverse sealing blocks 134 are arranged opposite to each other, and transverse heat sealing patterns are arranged. The transverse sealing cutting edge 131 is arranged between one of the upper transverse sealing blocks 133 and the lower transverse sealing block 134, and a transverse sealing knife groove 132 corresponding to the transverse sealing cutting edge 131 and used to accommodate the transverse sealing cutting edge 131 during the transverse cutting process is arranged between the other upper transverse sealing block 133 and the lower transverse sealing block 134.

[0084] The transverse sealing connecting plates 121 are provided with two, the connecting rod 12 is provided between the transverse sealing connecting plate 121 and the upper transverse sealing block 133 and the lower transverse sealing block 134, and a compression spring is sleeved on the outside of the connecting rod 12, the transverse sealing connecting plate 121 and the connecting rod 12 are connected by a linear bearing, and the output shaft of the transverse sealing motor 10 is connected to the transverse sealing connecting plate 121.

[0085] In this embodiment, the upper horizontal sealing block 133 and the lower horizontal sealing block 134 are also made of a high-temperature oxidation-resistant alloy material with high thermal conductivity and corrosion resistance.

[0086] like Figure 6 As shown, the transverse sealing component of this embodiment also includes a sealing plate connecting rod 141, one end of the sealing plate connecting rod 141 is connected to the clamping sealing plate 14, and the other end is connected to the transverse sealing connecting plate 121. A compression spring is also sleeved on the outside of the sealing plate connecting rod 141.

[0087] In this embodiment, the heat sealing surfaces of the opposite surfaces of the two upper horizontal sealing blocks 133 arranged opposite to each other are upper arc-shaped structures (i.e., the arc-shaped openings face upward); the heat sealing surfaces of the opposite surfaces of the two lower horizontal sealing blocks 134 arranged opposite to each other are lower arc-shaped structures (i.e., the arc-shaped openings face downward).

[0088] In this embodiment, the material of the holding sealing plate 14 is high temperature resistant plastic.

[0089] like Figure 1 , Figure 2 As shown, the support component also includes a first-layer plate 9, a second-layer plate 8 and a third-layer plate 6 arranged in the device body 33, wherein the first-layer plate 9, the second-layer plate 8 and the third-layer plate 6 are arranged in sequence from bottom to top.

[0090] like Figure 2 and Figure 4As shown, the film forming component also includes a guide support wheel 34, a guide support shaft 32, a roller 24 and a film supporting shaft motor 28, the guide support wheel 34 is arranged between the film roll 1 and the film supporting shaft 2, and the guide support wheel 34 is used to fix the direction of the film roll 1 during rotation; the guide support shaft 32 and the roller 24 are used to connect and convey the film between the film roll 1 and the former 20; the output shaft of the film supporting shaft motor 28 is connected to the film supporting shaft 2 and provides rotational power to the film supporting shaft 2.

[0091] The inlet end of the air flow hose 27 is connected to the electric air pump 29, and the inlet ends of the two liquid flow hard tubes 25 are respectively connected to the No. 1 peristaltic pump 31 and the No. 2 peristaltic pump 30 to achieve the preparation of chemical synergistic components.

[0092] like Figure 5 As shown, the front end of the film-drawing wheel 26 and the front end of the vertical sealing block 18 are arranged in the same plane, and the surfaces in contact with the two film-drawing wheels 26 are provided with fine patterns to enhance friction. A vertical sealing cutter 261 is provided on the surface of one of the film-drawing wheels 26, and a vertical sealing knife groove 262 is provided on the surface of the other film-drawing wheel 26. The vertical sealing knife groove 262 is arranged opposite to the vertical sealing cutter 261, and the vertical sealing knife groove 262 is used to accommodate the vertical sealing cutter 261 during longitudinal cutting.

[0093] The film drawing wheel 26 in this embodiment is made of high-hardness aluminum alloy.

[0094] In this embodiment, the vertical sealing motor 4 and the film pulling wheel 26 are integrally fixed on the three-layer plate 6 .

[0095] A product receiving hole (not shown) is provided at the lower part of the device body 33, the center of which is perpendicular to the center of the conveying main pipe 16, and is used to collect products that are separated from the film after being transversely sealed and cross-cut.

[0096] The device body 33 in this embodiment is covered with an iron shell, and a universal wheel 11 is installed at the bottom to realize the effective movement of the device.

[0097] The third-layer plate 6 and the second-layer plate 8 are used to install various motors and other components. For example, the vertical sealing block and the film-pulling wheel in this embodiment are fixed to the third-layer plate in an integrated manner, and the radial forward and backward movement is achieved through the third-layer plate electric slide to adjust the product potting diameter.

[0098] Example 2

[0099] This embodiment is an example of using the device shown in Example 1 to perform a filling operation. Before operation, a single layer of film from a manually pulled film roll is sequentially passed through the guide support shaft, roller, former, upper annular covering plate, lower annular covering plate, vertical sealing block and film-drawing wheel to ensure that the front section of the film exceeds the lower surface of the film-drawing wheel. The final product parameters are set to a diameter of 40 mm and a length of 90 mm.

[0100] like Figure 1 and Figure 2 As shown, in this embodiment, the film supporting shaft motor 28 of the present invention drives the film supporting shaft 2 to realize axial rotation, the rotation step length of the film pulling wheel 26 is consistent with it, and the guide support wheel 32 and the roller 24 rotate synchronously therewith to realize the movement of the film in the equipment; at the same time, the vertical sealing block 18 and the horizontal sealing component 13 are preheated.

[0101] like Figure 2 As shown, in this embodiment, the film of the present invention is tightly attached to the outside of the former 20 during the process and is located in the gap formed between the former 20 and the upper annular covering plate and the lower annular covering plate. As the lateral dimension of the former gradually decreases downward, the distance between the two sides gradually decreases. At the lower part of the former entrance, the two sides of the film contact and overlap, so that the film forms a film cylindrical structure, and at the inverted cone outlet, it is changed to surround the outside of the grouting pipe 17 and continue to move downward through the lower annular covering plate 19. The vertical sealing block 18 is positioned to the specified position by the electric slide 5, and the lower annular covering plate 19 effectively ensures the surrounding attachment effect of the film on the outside of the grouting pipe 17 from the outlet of the former 20 to the top of the vertical sealing block 18. Until the vertical sealing motor 4 is started, the vertical sealing block 18 maintains the tightening action for 3 seconds and then performs the separation action to achieve the vertical sealing of the product.

[0102] Combination Figure 3 , Figure 4 and Figure 5 As shown, in this embodiment, after the film of the present invention is vertically sealed, it further contacts the film-drawing wheel 26, and the vertical-sealing cutter 261 closes and cuts off the excess vertical-sealing length outside the overlapping part of the cylindrical film. The film-drawing wheel position 26 continues to change, and the film roll after vertical sealing is further pulled downward to the upper horizontal sealing block by the film-drawing wheel, and the lowest end of the film roll is horizontally sealed by the upper horizontal sealing block.

[0103] Continue to pull the film roll downward by the film pulling wheel until the distance between the bottom end of the film roll and the upper sealing block is equal to the length of the final product (for example, 90 mm in this embodiment), then stop pulling the film roll downward and start the sealing plate to close to seal the inside and outside of the film roll.

[0104] Start peristaltic pump No. 1 and peristaltic pump No. 2, and input liquid into the conveying main pipe through two liquid flow hard pipes respectively. Peristaltic pump No. 1 injects 19% volume of water cannon mud additive preparation solution, the solution contains surfactant, calcium ions, magnesium ions and other ingredients (the raw materials of the water cannon mud additive preparation solution in this embodiment are: CaCl2 is 50-60wt.%, MgCl2 is 25-30wt.%, non-ionic surfactant is 0.1-1wt.%, water is 10-25wt.%, and the preparation solution is formed by heating and mixing at a temperature of 130-150°C). After completion, start peristaltic pump No. 2 to inject clean water for mixing. After the amount of liquid filled reaches 95% of the final product capacity, stop peristaltic pump No. 1 and peristaltic pump No. 2, and then start the electric air pump to fill gas into the conveying main pipe through the air flow hose. Stop the electric air pump after filling for 1.5s.

[0105] By adjusting the solution ratio and the solution-water ratio to target and adapt to effective dust and toxic control of different on-site drilling and blasting methods and comprehensive excavation methods, the dust suppression and toxicity reduction efficiencies have been significantly improved compared to ordinary clean water filling.

[0106] The upper and lower transverse sealing blocks are started to transversely heat-seal the top of the previous product on the film roll and transversely heat-seal the bottom of the next product. At the same time, the film roll between the upper and lower transverse sealing blocks is transversely cut through the transverse sealing cutting edge.

[0107] The lower product obtained after cross-cutting falls into the product receiving hole arranged at the lower part of the device body due to gravity.

[0108] As an alternative, in other embodiments, a spare transverse sealing motor 7 and a spare transverse sealing block 15 are provided, the transverse sealing motor 7 starts the spare transverse sealing block 15 once to complete a transverse sealing of the product, the peristaltic pump motors No. 1 31 and No. 2 30 are started to perform water injection, and the motors are reset after the action is completed.

[0109] In other embodiments, after the product of the present invention is injected with water, the electric air pump 29 is started to perform the air injection action, and at the same time the transverse sealing motor 10 is started once to clamp the sealing plate 14 and the transverse sealing component 13 to close, thereby achieving the airtightness of the product during the air injection process and performing a secondary transverse sealing action, which is maintained for 1 s for heat sealing. At this time, the transverse sealing connecting plate 121 compresses the spring, and the transverse sealing blade 131 is inserted into the transverse sealing blade groove 132 under the action of the motor to complete the product segmentation. After the action is completed, the motor is reset.

[0110] Example 3

[0111] This embodiment is the numerical control logic of embodiment 2.

[0112] Reset begins, peristaltic pump No. 1 31 and peristaltic pump No. 2 30 begin to be relatively positively positioned, and the vertical sealing block 18 is fed back to zero, which takes 2 seconds; input #1000.

[0113] #1000 The vertical seal is positioned absolutely to the specified position, and the vertical seal block 18 feed axis speed and axis position settings are given according to the model selected on the touch screen 21. Input #1001.

[0114] #1001 The horizontal sealing motor 10 starts, and the film supporting shaft motor 28 starts; input #1002.

[0115] #1002 Set the target heating temperature of each module according to the temperature selected on the touch screen 21, heat the vertical sealing block 18, and heat the upper horizontal sealing block and the lower horizontal sealing block; input #1003.

[0116] #1003 Reset complete; enter #5000.

[0117] #5000 After heating reaches the set temperature, the position of the film-pulling wheel 26 is reset to zero and lasts for 1.5 seconds; after the film-pulling wheel 26 is reset to zero, input #5001.

[0118] #5001 The film pulling wheel 26 is positioned, and the film pulling wheel 26 pulls the film to the vertical sealing block 18 and then inputs it into #5002.

[0119] #5002 Vertical sealing block 18 starts; input 5003.

[0120] #5003 After the vertical sealing block 18 clamps the film, it maintains the clamping action for 3 seconds; after maintaining the clamping action for 3 seconds, input #5004.

[0121] #5004 The vertical sealing block 18 starts the separation action, which lasts for 1.5s. After the vertical sealing separation action is completed, input #5005.

[0122] #5005 horizontal sealing motor 10 starts once and maintains for 1s; input #1.

[0123] #1 The film pulling wheel 26 position is reset to zero, and after 1.5s, enter #2.

[0124] #2 The film pulling wheel 26 position positioning lasts for 0.7s, and after completion, enter #3.

[0125] #3 The vertical sealing block 18 performs the clamping action for 3 seconds. After the clamping action is completed, input #4.

[0126] #4 According to the model selected on the touch screen 21, the current position of the film-drawing wheel 26 is determined. If the 90 model is selected, when the current position of the film-drawing wheel 26 is less than 90.0, enter #5, and if it is equal to 90.0, enter #7; if the 180 model is selected, when the current position of the film-drawing wheel 26 is less than or equal to 90.0, enter #5, and when it is equal to 180.0, enter #7; when the 270 model is selected, when the current position of the film-drawing wheel 26 is less than or equal to 180, enter #5, and when the current position of the film-drawing wheel 26 is equal to 270.0, enter #7.

[0127] After the #5 film pulling wheel 26 completes the action of pulling down the plastic film 90.0, input #6.

[0128] #61 No. 31 and No. 2 No. 30 peristaltic pumps are positioned, and the axis position and axis speed are set. Then the water injection action is performed, and after the water injection action is completed, input #2.

[0129] #7 Electric air pump 29 starts to inflate for 3 seconds, and at the same time, the horizontal sealing motor 10 starts once and maintains for 1 second. After the action is completed, input #1.

[0130] Then repeat the process after #1.

[0131] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An automatic potting device for water cannon mud containing chemical synergistic components, characterized in that: It includes film forming components, slurry conveying components, grouting components, vertical sealing components, horizontal sealing components and supporting components; The supporting component is used to fix and support the film forming component, the slurry conveying component, the grouting component, the vertical sealing component, and the horizontal sealing component; The supporting component comprises a device body (33) and a top frame (23) arranged in the device body (33), wherein the top frame (23) is arranged in an upper portion of the device body (33); The film forming component is used to unroll the film from the film roll and annularly bond the two sides of the film; The film forming component comprises a film roll (1), a film support shaft (2), a bearing (22), a former (20) and a film guide component; the film roll (1) is a roll-shaped structure formed by winding a film, the film roll (1) is coaxially sleeved on the outside of the film support shaft (2), the film support shaft (2) passes through the film roll (1), and bearings (22) are provided on the film support shaft (2) at both ends of the film roll (1), the bearings are used to rotatably connect the film support shaft (2) to the top frame (23), the film support shaft (2) can drive the film roll (1) to rotate by axial rotation, and the film unrolled and sent from the film roll (1) is evenly fed to the former (20); The former (20) as a whole presents an inverted cone structure that is larger at the top and smaller at the bottom. A former inlet (202) is provided at the side of the former, a former outlet is provided at the bottom of the former, and a communicating cavity is provided inside the former between the former inlet (202) and the former outlet. The former is fixedly connected to the top frame (23). The film guide component comprises one or more annular covering plates, which cover the outside of the former (20) and allow the film unrolled and sent out from the film roll (1) to pass through the gap between the former (20) and the annular covering plates. The slurry conveying component is used to timely convey the slurry and gas containing chemical synergistic components; The grouting component is used to fill the slurry and gas delivered from the slurry conveying component into the vertical seal and bottom horizontal seal films; The vertical sealing component is used to perform vertical heat sealing on the sides of the films that are annularly attached on both sides; The transverse sealing component is used to heat-seal the bottom and top of each product transversely; The slurry conveying component comprises an air flow hose (27), a liquid flow hard pipe (25) and a conveying main pipe (16), wherein two or more liquid flow hard pipes (25) are provided, the inlet end of the liquid flow hard pipe (25) is used to input liquid materials, and the air flow hose (27) is used to input gaseous materials, and the outlet ends of all the liquid flow hard pipes (25) and the air flow hose (27) are connected to the inlet end of the conveying main pipe (16) through a multi-way conversion pipe, and the conveying main pipe (16) enters the former through the former inlet, and extends out of the former through the former outlet and extends downward; The grouting component comprises a grouting pipe (17); the grouting pipe (17) is vertically arranged below the former and is integrally sleeved on the outside of the main conveying pipe (16) extending from the former and downward; The vertical sealing component comprises a vertical sealing block (18) and a film-drawing wheel (26); two vertical sealing blocks (18) are arranged opposite to each other, and the vertical sealing blocks (18) are arranged on the side of the grouting pipe (17), and the two vertical sealing blocks (18) arranged opposite to each other realize vertical sealing of the film interface after the annular bonding; the film-drawing wheel (26) is also arranged on the side of the grouting pipe (17), and the film-drawing wheel (26) is two power wheels arranged opposite to each other, and a longitudinal cutter is arranged on the power wheel, and the film-drawing wheel (26) is used to drag the film wrapped on the outside of the grouting pipe (17) downward by friction and to longitudinally cut the film edge bonding part; The transverse sealing component comprises a clamping sealing plate (14), an upper transverse sealing block (133), a lower transverse sealing block (134) and a transverse sealing cutting edge (131); the clamping sealing plates (14) are blocks arranged opposite to each other, each of which is provided with a semicircular notch at the junction of the blocks arranged opposite to each other, and when the blocks arranged opposite to each other are connected, the two semicircular notches form a circular channel, and the conveying main pipe (16) continues to extend downward from the lowermost end of the grouting pipe (17) to the circular channel formed between the two clamping sealing plates (14), and the outlet end of the conveying main pipe (16) is connected to the clamping sealing plate (14). The lower surface of the sealing plate (14) is flush; the upper transverse sealing block (133) is arranged below the tightly holding sealing plate (14), and the upper transverse sealing block (133), the transverse sealing cutting edge (131) and the lower transverse sealing block (134) are arranged in sequence from top to bottom, two upper transverse sealing blocks (133) are arranged opposite to each other and are used to perform transverse sealing on the bottom of the next product, two lower transverse sealing blocks (134) are arranged opposite to each other and are used to perform transverse sealing on the top of the previous product, and the transverse sealing cutting edge (131) is used to perform transverse cutting on the position between the two products; The opposing surfaces of the two upper transverse sealing blocks (133) arranged opposite to each other are heat-sealed to form an upper arc-shaped structure; the opposing surfaces of the two lower transverse sealing blocks (134) arranged opposite to each other are heat-sealed to form a lower arc-shaped structure; The transverse sealing component further comprises a connecting rod (12), a transverse sealing connecting plate (121) and a transverse sealing motor (10); the opposing surfaces of two upper transverse sealing blocks (133) and two lower transverse sealing blocks (134) arranged opposite to each other are both provided with transverse heat sealing patterns; the transverse sealing cutting edge (131) is provided between one of the upper transverse sealing blocks (133) and the lower transverse sealing block (134); and a transverse sealing knife groove (132) corresponding to the transverse sealing cutting edge (131) and used for accommodating the transverse sealing cutting edge (131) during the transverse cutting process is provided between the other upper transverse sealing block (133) and the lower transverse sealing block (134); Two transverse seal connection plates (121) are provided, the connecting rod (12) is provided between the transverse seal connection plate (121) and the upper transverse seal block (133) and the lower transverse seal block (134), and a compression spring is sleeved on the outside of the connecting rod (12), the transverse seal connection plate (121) and the connecting rod (12) are connected via a linear bearing, and the output shaft of the transverse seal motor (10) is connected to the transverse seal connection plate (121); The upper horizontal sealing block (133) and the lower horizontal sealing block (134) are also made of a high-temperature oxidation-resistant alloy material with high thermal conductivity and corrosion resistance; The transverse sealing component further comprises a sealing plate connecting rod (141), one end of the sealing plate connecting rod (141) being connected to the clamping sealing plate (14), and the other end being connected to the transverse sealing connecting plate (121), and a compression spring is also sleeved on the outside of the sealing plate connecting rod (141); The material of the clamping sealing plate (14) is high temperature resistant plastic; The supporting component further comprises a first layer plate (9), a second layer plate (8) and a third layer plate (6) arranged in the device body (33), wherein the first layer plate (9), the second layer plate (8) and the third layer plate (6) are arranged in sequence from bottom to top; The film forming component further comprises a guide support wheel (34), a guide support shaft (32), a roller (24) and a film support shaft motor (28); the guide support wheel (34) is arranged between the film roll (1) and the film support shaft (2); the guide support wheel (34) is used to fix the direction of the film roll (1) during rotation; the guide support shaft (32) and the roller (24) are used to connect and convey the film between the film roll (1) and the former (20); the output shaft of the film support shaft motor (28) is connected to the film support shaft (2) and provides rotational power to the film support shaft (2); The inlet end of the air flow hose (27) is connected to the electric air pump (29), and the inlet ends of the two liquid flow hard tubes (25) are respectively connected to the No. 1 peristaltic pump (31) and the No. 2 peristaltic pump (30) to achieve the preparation of chemical synergistic components; The front end of the film-drawing wheel (26) and the front end of the vertical sealing block (18) are arranged in the same plane, and the surfaces of the two film-drawing wheels (26) in contact are provided with fine lines to enhance friction. A vertical sealing cutter (261) is provided on the surface of one of the film-drawing wheels (26), and a vertical sealing knife groove (262) is provided on the surface of the other film-drawing wheel (26). The vertical sealing knife groove (262) is arranged opposite to the vertical sealing cutter (261), and the vertical sealing knife groove (262) is used to accommodate the vertical sealing cutter (261) during longitudinal cutting.

2. The automatic potting device for water cannon mud containing chemical synergistic components according to claim 1 is characterized in that: The automatic filling device for water cannon mud containing chemical synergistic components also includes a control component, which includes a control module and a touch screen (21); the touch screen (21) is fixed on the device body (33), and the control module is a PLC control module. The touch screen (21) controls the settings of the bag diameter, length, liquid filling flow rate and liquid filling ratio through the PLC control module.

3. The automatic potting device for water cannon mud containing chemical synergistic components according to claim 1 is characterized in that: The film guide component comprises an upper annular covering plate (201) and a lower annular covering plate (19), one or more upper annular covering plates (201) are provided, the upper annular covering plate (201) covers the middle or upper part of the former (20), and the lower annular covering plate (19) is provided at the bottom end of the former (20).

4. The automatic potting device for water cannon mud containing chemical synergistic components according to claim 1 is characterized in that: The vertical sealing component further comprises a spring vertical sealing connecting plate, a vertical sealing elliptical wheel (3) and a vertical sealing motor (4); the outer sides of the two vertical sealing blocks (18) arranged opposite to each other are respectively vertically connected to the two spring vertical sealing connecting plates arranged opposite to each other; the vertical sealing elliptical wheels (3) are arranged on the sides of the two spring vertical sealing connecting plates; the vertical sealing elliptical wheels (3) are driven by the vertical sealing motor (4) to rotate so as to achieve displacement control of the two spring vertical sealing connecting plates; and then the two vertical sealing blocks (18) arranged opposite to each other are driven by the two double-spring vertical sealing connecting plates to achieve vertical sealing of the film interface after the annular bonding; The vertical sealing block (18) is made of a high-heat-conductivity, corrosion-resistant, high-temperature, and oxidation-resistant alloy material.

5. The automatic potting device for water cannon mud containing chemical synergistic components according to claim 1 is characterized in that: The film drawing wheel (26) is made of high-hardness aluminum alloy; The vertical sealing motor (4) and the film pulling wheel (26) are integrally fixed on the three-layer plate (6); A product receiving hole is provided at the bottom of the device body (33), the center of the product receiving hole being perpendicular to the center of the conveying main pipe (16), and the product receiving hole is used to collect products that are separated from the film after being transversely sealed and cross-cut.

6. An automatic potting method for water cannon mud containing chemical synergistic components, characterized in that: The automatic filling method is performed using the automatic filling device according to any one of claims 1 to 5, comprising the following steps: (1) The film on the film roll is pulled onto the outer surface of the former, and then continued to be pulled downward through the gap between the former and the film guide component. As the outer surface area of ​​the former decreases, the two ends of the film side are closed inward along the arc of the former, and finally the two ends of the film side overlap at a position below the inlet of the former, and the film forms a longitudinal cylindrical structure covering the outside of the grouting pipe; (2) Start the film-pulling wheel and the vertical sealing block, and continue to pull downward the film that covers the outside of the grouting pipe to form a longitudinal cylindrical structure through the rotation of the film-pulling wheel. At the same time, the vertical sealing block continuously realizes vertical heat sealing at the overlapping parts of the two ends of the film, and the vertical sealing cutter provided on the film-pulling wheel longitudinally cuts off the excess edge of the vertical seal; (3) After the vertical seal, the film roll is further pulled downward to the upper horizontal seal block by the film pulling wheel, and the bottom end of the film roll is horizontally sealed by the upper horizontal seal block; (4) Continue to pull the film roll downwards through the film pulling wheel until the distance between the bottom end of the film roll and the upper sealing block is equal to the length of the final product, then stop pulling the film roll downwards and start the sealing plate to close to seal the inside and outside of the film roll; (5) Start peristaltic pump No. 1 and peristaltic pump No. 2, and input liquid into the main delivery pipe through two liquid flow hard pipes respectively. After the liquid volume reaches 90-95% of the final product volume, stop peristaltic pump No. 1 and peristaltic pump No. 2, and then start the electric air pump to fill gas into the main delivery pipe through the air flow hose. After 1-2 seconds of filling, stop the electric air pump; (6) Start the upper and lower transverse sealing blocks to heat seal the top of the previous product and the bottom of the next product, and at the same time, use the transverse sealing cutting edge to cross-cut the film roll between the upper and lower transverse sealing blocks; (7) The lower product obtained after cross-cutting falls into the product receiving hole provided at the lower part of the device body due to gravity; (8) Repeat steps (4) to (7) to obtain a potting product containing a chemical enhancement component, water cannon mud.

7. The automatic potting method of water cannon mud containing chemical synergistic components according to claim 6 is characterized in that: In step (3) and step (6), after the transverse sealing motor is started, the transverse sealing connecting plate is pushed to slide on the connecting rod through the bearing, and the compression spring clamps the upper transverse sealing block and the lower transverse sealing block to perform the transverse sealing action; In step (5), peristaltic pump No. 1 and peristaltic pump No. 2 are started, and liquid is respectively input into the delivery main pipe through two liquid flow hard tubes. After the amount of liquid filled reaches 90-95% of the final product capacity, peristaltic pump No. 1 and peristaltic pump No. 2 are stopped. Specifically, peristaltic pump No. 1 is started first, and water cannon mud additive is input into the delivery main pipe through one of the liquid flow hard tubes. After the volume of the injected water cannon mud additive accounts for 15-35% of the final product capacity, peristaltic pump No. 1 is stopped and peristaltic pump No. 2 is started at the same time, and clean water is injected into the delivery main pipe through the other liquid flow hard tube for mixing. After the amount of liquid filled reaches 90-95% of the final product capacity, peristaltic pump No. 2 is stopped.

Citation Information

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