A tempering furnace for producing and processing architectural glass

By introducing occlusal crushing, residual treatment and shading mechanisms into the tempering furnace, the problem of low shutdown treatment efficiency after glass bursting during tempering glass is solved, and the effect of rapid treatment of exploded glass and improving the efficiency of glass tempering is achieved.

CN119019084BActive Publication Date: 2025-02-21NANTONG INST OF TECH

Patent Information

Application Number
CN202411374737.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-02-21
Estimated Expiration
2044-09-29

AI Technical Summary

Technical Problem

During the tempered glass process, the glass needs to be manually shut down after bursting, resulting in low working efficiency and the exploded glass fragments are prone to stick to the heating roller, affecting subsequent glass tempering.

Method used

A tempering furnace for building glass production and processing is designed, including a bite crushing mechanism, a residual treatment mechanism and a shading mechanism. The occlusion and crushing mechanism blocks and crushes the glass through a motor-driven gear system, the residual treatment mechanism cleans the glass fragments on the heating roller through the reciprocating screw and bevel gear system, and the occlusion mechanism prevents the glass ballast from splashing.

Benefits of technology

It realizes rapid treatment of cracked glass without shutting down, avoiding the impact of glass residue on the heating roller, improving the efficiency of glass tempering, and reducing the time of manual processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a tempering furnace for producing and processing architectural glass, relates to the technical field of glass tempering, and comprises a tempering mechanism, wherein the tempering mechanism comprises a movable heating roller, a lifting frame is installed at the bottom of the movable heating roller, a heating box is fixed on the top of a plurality of hydraulic cylinders of the lifting frame, and a plurality of detectors are installed on one side of the heating box; the tempering mechanism heats the glass uniformly by heating up and down, thereby achieving tempering of the glass and enhancing the strength of the glass; the invention also comprises a lifting and extending mechanism, wherein the lifting and extending mechanism is installed on the tempering mechanism and is used to hide a structure for processing broken glass; the invention activates a plurality of mechanisms according to the position of the broken glass to process the broken glass from one end without stopping the machine, so that the broken glass is separated from the heating roller nearby after being broken, thereby avoiding the influence of the heating roller caused by the continued movement, and the number of manual interventions is reduced by the non-stop processing, thereby improving the working efficiency of the glass tempering.
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Description

Technical Field

[0001] The invention relates to the technical field of glass fiber reinforced plastic tempering, and in particular to a tempering furnace for producing and processing architectural glass. Background Art

[0002] Tempered glass is glass with compressive stress on the surface. Also known as strengthened glass. The glass is strengthened by tempering;

[0003] The tempering step of tempered glass is to move the glass between the heating roller and the heating wire through the moving roller, the heating roller and the heating wire temper the glass, and then cool it to complete the whole tempering process;

[0004] However, during the tempering process, the glass is often prone to cracking due to various reasons. After the glass cracks, continuing to move the sharp part will damage the heating roller. The damaged heating roller will have a certain impact on the subsequent glass tempering. Moreover, the glass shards after the cracks are easy to be small in size and stick to the heating roller due to heat. Therefore, when the glass cracks during the heating process, it is necessary to manually stop the machine for processing, remove the broken glass, and then clean the heating roller. However, the shutdown process will affect work efficiency and is time-consuming and labor-intensive. Summary of the invention

[0005] The present invention provides a tempering furnace for producing and processing architectural glass to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A tempering furnace for producing and processing architectural glass, comprising a tempering mechanism,

[0008] The tempering mechanism comprises a movable heating roller, a lifting frame is installed at the bottom of the movable heating roller, a heating box is fixed on the top of multiple hydraulic cylinders of the lifting frame, and multiple detectors are installed on one side of the heating box;

[0009] The tempering mechanism heats the glass evenly by heating it from top to bottom, thereby tempering the glass and enhancing its strength.

[0010] Also includes;

[0011] Furthermore, a lifting and extending mechanism is installed on the tempering mechanism to hide the structure for processing broken glass;

[0012] The lifting and extending mechanism comprises a plurality of reciprocating screws 1 which are rotatably connected to the inside of the lifting frame, a one-way gear 1 is installed at the bottom end of the reciprocating screw 1, a moving plate 1 is sleeved on the external thread of the reciprocating screw 1, a guide rod 1 is sleeved inside the moving plate 1, and the guide rod 1 is fixed on the lifting frame;

[0013] The lifting and extending mechanism is controlled by a controller to drive the biting and crushing mechanism, the residual processing mechanism and the shielding mechanism to move up and down to intercept the broken glass.

[0014] Further, a bite and crushing mechanism, which is installed on the lifting and extending mechanism and is used to block the glass and crush it from one side;

[0015] The bite crushing mechanism comprises two side frames fixed on the top of the moving plate 1, a plurality of bite bottom frames are installed between the two side frames, the bite bottom frames close to the side frames are fixedly connected to the side frames, a support rod is fixed between the plurality of bite bottom frames, the interior of the plurality of bite bottom frames is rotatably connected with a rotating shaft 1, a bite knife is sleeved inside the bite bottom frames, and the bite knife is fixed outside the rotating shaft 1;

[0016] The bite crushing mechanism also includes a vertical plate fixed on the top of one of the side frames, a friction cylinder is fixed inside the vertical plate, the rotating shaft is set inside the friction cylinder, and the outer wall is in contact with the friction cylinder, and a bevel gear 1 and a bevel gear 2 are fixed to the outside of one end of the rotating shaft 1;

[0017] The engaging crushing mechanism also includes a rotating shaft 2 which is rotatably connected to the inside of the other side frame, two side plates are fixed to the outside of the rotating shaft 2, the two side plates and the rotating shaft 2 are sleeved through the inside of the moving plate 1 and the lifting frame, an incomplete bevel gear is fixed to the top of the rotating shaft 2, the incomplete bevel gear meshes with the bevel gear 1 and the bevel gear 2 during rotation, a mounting cylinder is rotatably connected to the bottom of the lifting frame, a one-way gear 2 is installed on the outside of the mounting cylinder, a sleeve block is fixed to the inside of the mounting cylinder, a sleeve opening matching the rotating shaft 2 and the two side plates is opened on the sleeve block, and the two side plates and the rotating shaft 2 are sleeved inside the sleeve opening;

[0018] The bite breaking mechanism blocks the moving glass and breaks the blocked glass from one side, so that the broken glass can be separated from the heating roller in a short time without stopping the machine, avoiding collision with the subsequent heating roller caused by continued movement, and avoiding continued movement so that the glass remains on the heating roller and affects the glass moving behind. In addition, the non-stop processing greatly reduces the waste of time, improves the efficiency of glass tempering, and ensures the normal tempering process of other glasses.

[0019] Further, a driving mechanism is installed at the bottom of the tempering mechanism and is used to drive the lifting and extending mechanism and the bite crushing mechanism to operate;

[0020] The driving mechanism comprises a motor frame fixed at the bottom of the lifting frame, a motor is fixed on the motor frame, a gear 1 is fixed at one end of the output shaft of the motor, one side of the gear 1 is meshed with one-way gear 1, and the other side is meshed with one-way gear 2.

[0021] Further, a residue treatment mechanism is installed on one side of the lifting and extending mechanism, and is used to perform residue treatment on the tempering mechanism;

[0022] The residue processing mechanism includes two mounting blocks fixed on one side of the side frame, a reciprocating screw rod 2 is rotatably connected between the two mounting blocks, a bevel gear 3 is fixed to the outside of the reciprocating screw rod 2, a guide rod 2 is fixed between the two mounting blocks, a movable plate 2 is provided on the outer thread sleeve of the reciprocating screw rod 2, and a heat-resistant material is fixed to the top of the movable plate 2;

[0023] A mounting plate 1 is fixed to one side of one of the side frames, a rotating shaft 3 is rotatably connected inside the mounting plate 1, a bevel gear 4 is fixed to one end of the rotating shaft 3, the bevel gear 4 is meshed with the bevel gear 3, a bevel gear 5 is fixed to the other end of the rotating shaft 3, a bevel gear 6 is fixed to the outside of the rotating shaft 2, the bevel gear 6 is meshed with the bevel gear 5;

[0024] The residual processing mechanism performs reciprocating scraping processing on the rotating heating roller to scrape off the residual glass slag on the surface of the heating roller to avoid it being adsorbed on the surface of the heating roller for a long time without cleaning, thereby reducing the impact of rotten glass on subsequent glass tempering.

[0025] Furthermore, a shielding mechanism is connected to the biting and crushing mechanism and the tempering mechanism, and is used to shield the flying glass slag during the biting process;

[0026] The shielding mechanism includes a shielding frame fixed on the top of the two side frames, a mounting groove is provided on the top side of the shielding frame, a sliding groove is provided on one side of the mounting groove, a shield plate is sleeved inside the mounting groove, a moving frame is fixed on one side of the shield plate, the moving frame is sleeved inside the sliding groove, a mounting plate 2 is fixed on one side of the shielding frame, a screw is rotatably connected inside the mounting plate 2, the moving frame is threadedly sleeved on the outside of the screw, a gear 2 is fixed on one end of the screw, a rack is installed on one side of the gear 2, the gear 2 is meshed with the rack during the upward movement, and the rack is fixed on the top of the lifting frame;

[0027] The shielding mechanism shields the glass shards during the process of the broken glass being shattered, preventing them from splashing over a long distance and affecting the tempering of the glass behind.

[0028] Furthermore, a controller is fixed on one side of the heating box, and the controller is electrically connected to the motor, the detector, the heating box, the movable heating roller and the lifting frame.

[0029] Compared with the prior art, the present invention has the following beneficial effects:

[0030] 1. The present invention blocks the moving glass by installing a bite breaking mechanism, and breaks the blocked glass from one side, so that the broken glass can be separated from the heating roller in a short time without stopping the machine, thereby preventing the continued movement from causing collision with the subsequent heating roller, and preventing the continued movement from causing the glass to remain on the heating roller and affect the subsequent moving glass. Moreover, the non-stop processing greatly reduces the waste of time, improves the efficiency of glass tempering, and ensures the normal tempering process of other glasses;

[0031] 2. The present invention installs a residual processing mechanism to perform reciprocating scraping processing on the rotating heating roller, so as to scrape off the glass slag remaining on the surface of the heating roller, thereby preventing the glass slag from being adsorbed on the surface of the heating roller for a long time without being cleaned, and reducing the influence of the rotten glass on the subsequent glass tempering;

[0032] 3. The present invention shields the glass slag by installing a shielding mechanism during the process of the broken glass being bitten, thereby preventing the glass slag from being splashed at a long distance and affecting the tempering of the rear glass;

[0033] The equipment activates multiple mechanisms according to the position of the broken glass to process the broken glass from one end without stopping, so that the broken glass can be separated from the heating roller nearby after it explodes, avoiding the impact of continued movement on the heating roller. The non-stop processing reduces the number of manual interventions and improves the efficiency of glass tempering. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 The present invention is a schematic diagram of the overall structure of a tempering furnace for producing and processing architectural glass.

[0035] Figure 2 The present invention is a schematic diagram of the driving mechanism structure of a tempering furnace for producing and processing architectural glass.

[0036] Figure 3 The present invention is a schematic diagram of the structure of a movable heating roller of a tempering furnace for producing and processing architectural glass.

[0037] Figure 4 The present invention is a schematic diagram of the shielding mechanism structure of a tempering furnace for producing and processing architectural glass.

[0038] Figure 5 The present invention provides a schematic structural diagram of a residue treatment mechanism for a tempering furnace for producing and processing architectural glass.

[0039] Figure 6 The present invention is a schematic diagram of the structure of the interlocking crushing mechanism of a tempering furnace for producing and processing architectural glass.

[0040] Figure 7 The present invention provides a schematic diagram of the incomplete bevel gear structure of a tempering furnace for producing and processing architectural glass.

[0041] Figure 8 The present invention is a schematic diagram of the structure of a bevel gear of a tempering furnace for producing and processing architectural glass.

[0042] Fig. 9 for Figure 5 Enlarged structural diagram at point A.

[0043] In the figure: 1. tempering mechanism; 11. mobile heating roller; 12. lifting frame; 13. heating box; 2. driving mechanism; 21. motor frame; 22. motor; 23. gear 1; 3. lifting and extending mechanism; 31. reciprocating screw 1; 32. one-way gear 1; 33. moving plate 1; 34. guide rod 1; 4. bite crushing mechanism; 41. support rod; 43. rotating shaft 1; 44. bevel gear 1; 45. bevel gear 2; 46. bite knife; 47. vertical plate; 48. friction cylinder; 49. bite bottom frame; 410. rotating shaft 2; 411. side plate; 412. Mounting cylinder; 413. One-way gear two; 414. Incomplete bevel gear; 415. Side frame; 5. Residue handling mechanism; 51. Mounting block; 52. Reciprocating screw two; 53. Guide rod two; 54. Bevel gear three; 55. Mounting plate one; 56. Rotating shaft three; 57. Bevel gear four; 58. Bevel gear five; 59. Bevel gear six; 510. Moving plate two; 511. Heat-resistant material; 6. Shielding mechanism; 61. Shielding frame; 62. Shielding plate; 63. Slide groove; 64. Moving frame; 65. Screw; 66. Gear two; 67. Rack. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0045] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0046] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0047] Example: Refer to Figure 1-Figure 9 :A tempering furnace for producing and processing architectural glass, comprising a tempering mechanism 1,

[0048] The tempering mechanism 1 comprises a movable heating roller 11, a lifting frame 12 is installed at the bottom of the movable heating roller 11, a heating box 13 is fixed on the top of multiple hydraulic cylinders of the lifting frame 12, and multiple detectors are installed on one side of the heating box 13;

[0049] The controller starts moving the heating roller 11 and the heating box 13, and the moving heating roller 11 moves the glass to be tempered to the bottom of the heating box 13, and then starts the moving heating roller 11 and the heating box 13 to heat and temper the glass, and at the same time controls multiple detectors to detect in real time from the side by image acquisition whether the moving glass is cracked during the tempering process, and when cracking occurs, the detector transmits the position data to the controller, and then the controller controls the motor 22 closest to the position to start according to the position data;

[0050] The tempering mechanism heats the glass evenly by heating it from top to bottom, thereby tempering the glass and enhancing its strength.

[0051] Also includes;

[0052] A lifting and extending mechanism 3, which is installed on the tempering mechanism 1 and is used to hide the structure for processing broken glass;

[0053] The lifting and extending mechanism 3 includes a plurality of reciprocating screws 31 that are rotatably connected to the inside of the lifting frame 12, a one-way gear 32 is installed at the bottom end of the reciprocating screw 31, a moving plate 33 is sleeved on the external thread of the reciprocating screw 31, a guide rod 34 is sleeved inside the moving plate 33, and the guide rod 34 is fixed on the lifting frame 12;

[0054] The lifting and extending mechanism is controlled by a controller to drive the biting and crushing mechanism, the residual processing mechanism and the shielding mechanism to move up and down to intercept the broken glass.

[0055] The biting and breaking mechanism 4 is installed on the lifting and extending mechanism 3 and is used to block the glass and break it from one side;

[0056] The bite crushing mechanism 4 includes two side frames 415 fixed on the top of the moving plate 33, a plurality of bite bottom frames 49 are installed between the two side frames 415, the bite bottom frames 49 close to the side frames 415 are fixedly connected to the side frames 415, a support rod 41 is fixed between the plurality of bite bottom frames 49, the interior of the plurality of bite bottom frames 49 is rotatably connected to a rotating shaft 43, a bite knife 46 is sleeved inside the bite bottom frames 49, and the bite knife 46 is fixed to the outside of the rotating shaft 43;

[0057] The bite crushing mechanism 4 also includes a vertical plate 47 fixed to the top of one of the side frames 415, a friction cylinder 48 is fixed inside the vertical plate 47, a rotating shaft 1 43 is sleeved inside the friction cylinder 48, and the outer wall is in contact with the friction cylinder 48, and a bevel gear 1 44 and a bevel gear 2 45 are fixed to the outside of one end of the rotating shaft 1 43;

[0058] The bite crushing mechanism 4 also includes a second rotating shaft 410 rotatably connected to the inside of another side frame 415, two side plates 411 are fixed to the outside of the second rotating shaft 410, the two side plates 411 and the second rotating shaft 410 are sleeved through the inside of the moving plate 1 33 and the lifting frame 12, a broken bevel gear 414 is fixed to the top of the second rotating shaft 410, and the broken bevel gear 414 meshes with the bevel gear 1 44 and the bevel gear 2 45 during the rotation process, and the bottom of the lifting frame 12 is rotatably connected to the mounting cylinder 412, and a one-way gear 2 413 is installed on the outside of the mounting cylinder 412, and a sleeve block is fixed inside the mounting cylinder 412, and a sleeve opening matching the second rotating shaft 410 and the two side plates 411 is opened on the sleeve block, and the two side plates 411 and the second rotating shaft 410 are sleeved inside the sleeve opening;

[0059] The starting motor 22 drives the gear 1 23 to reverse, and the reverse rotation of the gear 1 23 satisfies the direction of the one-way gear 2 413 driving the installation cylinder 412 to rotate. The rotation of the installation cylinder 412 drives the internal sleeve block to rotate, thereby driving the side plate 411, the second shaft 410 and the incomplete bevel gear 414 to rotate through the sleeve. The incomplete bevel gear 414 rotates and meshes with the bevel gear 1 44, so that it drives the shaft 1 43 to rotate a certain angle and then stops meshing. The shaft 1 43 drives the bite knife 46 to rotate and tilt up, and the friction cylinder 48 limits the shaft 1 43. The teeth of the incomplete bevel gear 414 continue to rotate and will mesh with the bevel gear 2 45 and drive it to rotate in the opposite direction. The bevel gear 2 45 rotates in the opposite direction to drive the shaft 1 43 and the bite knife 46 to reset. When resetting, the glass moved to the middle is bitten off, and the glass is broken from one end to avoid the broken glass from scratching the subsequent heating roller during the movement and the influence of residual heating;

[0060] The bite breaking mechanism blocks the moving glass and breaks the blocked glass from one side, so that the broken glass can be separated from the heating roller in a short time without stopping the machine, avoiding collision with the subsequent heating roller caused by continued movement, and avoiding continued movement so that the glass remains on the heating roller and affects the glass moving behind. In addition, the non-stop processing greatly reduces the waste of time, improves the efficiency of glass tempering, and ensures the normal tempering process of other glasses.

[0061] The driving mechanism 2 is installed at the bottom of the tempering mechanism 1 and is used to drive the lifting and extending mechanism 3 and the biting and crushing mechanism 4 to operate;

[0062] The driving mechanism 2 includes a motor frame 21 fixed to the bottom of the lifting frame 12, a motor 22 is fixed to the motor frame 21, a gear 1 23 is fixed to one end of the output shaft of the motor 22, one side of the gear 1 23 is meshed with the one-way gear 1 32, and the other side is meshed with the one-way gear 2 413;

[0063] A residue treatment mechanism 5, which is installed on one side of the lifting and extending mechanism 3 and is used to perform residue treatment on the tempering mechanism 1;

[0064] The residue processing mechanism 5 includes two mounting blocks 51 fixed to one side of the side frame 415, a reciprocating screw rod 2 52 is rotatably connected between the two mounting blocks 51, a bevel gear 3 54 is fixed to the outside of the reciprocating screw rod 2 52, a guide rod 2 53 is fixed between the two mounting blocks 51, a movable plate 2 510 is provided on the outer thread sleeve of the reciprocating screw rod 2 52, and a heat-resistant material 511 is fixed to the top of the movable plate 2 510;

[0065] A mounting plate 1 55 is fixed to one side of one of the side frames 415, and a rotating shaft 3 56 is rotatably connected inside the mounting plate 1 55. A bevel gear 4 57 is fixed to one end of the rotating shaft 3 56, and the bevel gear 4 57 meshes with the bevel gear 3 54. A bevel gear 58 is fixed to the other end of the rotating shaft 3 56. A bevel gear 6 59 is fixed to the outside of the rotating shaft 2 410, and the bevel gear 6 59 meshes with the bevel gear 5 58.

[0066] After the residual treatment mechanism 5 stops moving upward, the heat-resistant material 511 contacts the bottom of the heating roller. When the second rotating shaft 410 rotates, the six bevel gears 59 follow the movement and drive the five bevel gears 58, the three rotating shafts 56 and the four bevel gears 57 to rotate. The rotation of the four bevel gears 57 drives the three bevel gears 54 and the two reciprocating screws 52 to rotate, so that the two moving plates 510 reciprocate on the two reciprocating screws 52. When moving, the glass slag on the surface of the rotating heating roller is completely cleaned to prevent the glass slag from affecting the subsequent glass and prevent the glass slag from being heated and adsorbed on the heating roller for a long time.

[0067] The residual processing mechanism performs reciprocating scraping processing on the rotating heating roller to scrape off the residual glass slag on the surface of the heating roller to avoid it being adsorbed on the surface of the heating roller for a long time without cleaning, thereby reducing the impact of rotten glass on subsequent glass tempering.

[0068] A shielding mechanism 6, which is connected to the biting and crushing mechanism 4 and the tempering mechanism 1, and is used to shield the flying glass slag during the biting process;

[0069] The shielding mechanism 6 includes a shielding frame 61 fixed on the top of the two side frames 415, a mounting groove is provided on the top side of the shielding frame 61, a slide groove 63 is provided on one side of the mounting groove, a shield plate 62 is sleeved inside the mounting groove, a moving frame 64 is fixed on one side of the shield plate 62, the moving frame 64 is sleeved inside the slide groove 63, a mounting plate 2 is fixed on one side of the shielding frame 61, a screw 65 is rotatably connected inside the mounting plate 2, the moving frame 64 is threadedly sleeved on the outside of the screw 65, a gear 2 66 is fixed on one end of the screw 65, a rack 67 is installed on one side of the gear 2 66, the gear 2 66 is meshed with the rack 67 during the upward movement, and the rack 67 is fixed to the top of the lifting frame 12;

[0070] The gear 2 66 starts to mesh with the rack 67 and drives the screw 65 to rotate, so that the moving frame 64 drives the shielding plate 62 to extend, increasing the shielding area of ​​the shielding frame 61 to prevent the glass slag from splashing and falling on the front and rear moving tempered glass during the biting process. During the extension process, the biting and breaking mechanism 4 passes through between the heating rollers and emerges. When the moving plate 1 33 moves to the top thread tail of the reciprocating screw 1 31, the control motor 22 stops running. At this time, the shielding plate 62 is fully extended to achieve glass slag shielding;

[0071] The shielding mechanism shields the glass shards during the process of the broken glass being shattered, preventing them from splashing over a long distance and affecting the tempering of the glass behind.

[0072] A controller is fixed on one side of the heating box 13 , and the controller is electrically connected to the motor 22 , the detector, the heating box 13 , the movable heating roller 11 and the lifting frame 12 .

[0073] Working principle:

[0074] During the glass tempering process, the controller starts moving the heating roller 11 and the heating box 13, and the moving heating roller 11 moves the glass to be tempered to the bottom of the heating box 13, and then starts the moving heating roller 11 and the heating box 13 to heat and temper the glass, and at the same time controls multiple detectors to detect in real time from the side by image acquisition whether the moving glass is cracked during the tempering process. When cracking occurs, the detector transmits the position data to the controller, and then the controller controls the motor 22 closest to the position to start according to the position data, and the motor 22 drives the gear 23 to rotate forward, and the forward rotation of the gear 23 satisfies the direction of rotation of the one-way gear 32. The rotation of the one-way gear 32 causes the moving plate 33 to drive the bite crushing mechanism 4, the residual processing mechanism 5 and the shielding mechanism 6 to move upward, and the shielding mechanism 6 is blocked. When the blocking mechanism 6 moves upward, the top passes through between the two heating rollers. When the engaging and breaking mechanism 4 moves upward, it drives the side plate 411 and the second rotating shaft 410 to move in the sleeve and the lifting frame 12, and after passing through the second gear 66, it starts to mesh with the rack 67 and drives the screw 65 to rotate, so that the moving frame 64 drives the shielding plate 62 to extend, increasing the shielding area of ​​the shielding frame 61 to prevent glass shards from splashing and falling on the front and rear moving tempered glass during the engaging process. In the process of extending, the engaging and breaking mechanism 4 passes through between the heating rollers and emerges. When the moving plate 1 33 moves to the top thread tail of the reciprocating screw 1 31, the control motor 22 stops running. At this time, the shielding plate 62 is fully extended, and the top of the engaging base frame 49 is flush with the top of the heating roller. At this time, the broken glass moves toward the middle of the engaging knife 46 and the engaging base frame 49.

[0075] The controller starts the motor 22 to drive the gear 1 23 to reverse, and the reverse rotation of the gear 1 23 satisfies the direction of the one-way gear 2 413 driving the installation cylinder 412 to rotate. The rotation of the installation cylinder 412 drives the internal sleeve block to rotate, thereby driving the side plate 411, the second shaft 410 and the incomplete bevel gear 414 to rotate through the sleeve. The incomplete bevel gear 414 rotates and meshes with the bevel gear 1 44, so that it drives the shaft 1 43 to rotate a certain angle and then stops meshing. The shaft 1 43 drives the bite knife 46 to rotate and tilt up, and the friction cylinder 48 is against the shaft 1 4 3 limit, the teeth of the incomplete bevel gear 414 continue to rotate and mesh with the bevel gear 2 45 and drive it to rotate in the opposite direction, and the bevel gear 2 45 rotates in the opposite direction to drive the rotating shaft 1 43 and the bite knife 46 to reset, and when resetting, the glass moved to the middle is bitten off, and the glass is bitten from one end to prevent the broken glass from scratching the subsequent heating roller during the movement and the influence of residual heating, the shielding plate 62 and the shielding frame 61 shield the glass shards, and after being bitten, the glass shards fall on the lifting frame 12 by their own gravity;

[0076] After the residual processing mechanism 5 stops moving upward, the heat-resistant material 511 contacts the bottom of the heating roller. When the rotating shaft 2 410 rotates, the bevel gear 6 59 follows and drives the bevel gear 5 58, the rotating shaft 3 56 and the bevel gear 4 57 to rotate. The rotation of the bevel gear 4 57 drives the bevel gear 3 54 and the reciprocating screw 2 52 to rotate, so that the movable plate 2 510 reciprocates on the reciprocating screw 2 52. When moving, the glass shards on the surface of the rotating heating roller are completely cleaned to prevent the glass shards from affecting the subsequent glass and preventing the glass shards from being heated and adsorbed on the heating roller for a long time. When the detector detects that the rotten glass has been processed, the motor 22 is started to drive the gear 1 23 to rotate forward, so that the reciprocating screw 1 31 drives each structure to move downward and reset.

[0077] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A tempering furnace for producing and processing architectural glass, comprising a tempering mechanism (1), characterized in that Also includes; A lifting and extending mechanism (3), wherein the lifting and extending mechanism (3) is installed on the tempering mechanism (1) and is used to conceal a structure for processing broken glass; A biting and crushing mechanism (4), wherein the biting and crushing mechanism (4) is installed on the lifting and extending mechanism (3) and is used to block the glass and crush it from one side; A driving mechanism (2), the driving mechanism (2) being installed at the bottom of the tempering mechanism (1) and used for driving the lifting and extending mechanism (3) and the bite and crushing mechanism (4) to operate; A residue processing mechanism (5), the residue processing mechanism (5) being installed on one side of the lifting and extending mechanism (3) and being used for performing residue processing on the tempering mechanism (1); A shielding mechanism (6), the shielding mechanism (6) being connected to the biting and crushing mechanism (4) and the tempering mechanism (1), and being used to shield flying glass slag during the biting process; The tempering mechanism (1) comprises a movable heating roller (11), a lifting frame (12) is installed at the bottom of the movable heating roller (11), a heating box (13) is fixed on the top of multiple hydraulic cylinders of the lifting frame (12), and multiple detectors are installed on one side of the heating box (13); The lifting and extending mechanism (3) comprises a plurality of reciprocating screws (31) which are rotatably connected to the inside of the lifting frame (12); a one-way gear (32) is installed at the bottom end of the reciprocating screw (31); a moving plate (33) is sleeved on the external thread of the reciprocating screw (31); a guide rod (34) is sleeved on the inside of the moving plate (33); and the guide rod (34) is fixed on the lifting frame (12); The interlocking crushing mechanism (4) comprises two side frames (415) fixed on the top of the movable plate (33); a plurality of interlocking base frames (49) are installed between the two side frames (415); the interlocking base frames (49) close to the side frames (415) are fixedly connected to the side frames (415); a support rod (41) is fixed between the plurality of interlocking base frames (49); the plurality of interlocking base frames (49) are internally rotatably connected to a rotating shaft (43); an interlocking knife (46) is sleeved inside the interlocking base frames (49); and the interlocking knife (46) is fixed to the outside of the rotating shaft (43).

2. A tempering furnace for producing and processing architectural glass according to claim 1, characterized in that: The interlocking crushing mechanism (4) further comprises a vertical plate (47) fixed to the top of one of the side frames (415), a friction cylinder (48) being fixed inside the vertical plate (47), the first rotating shaft (43) being sleeved inside the friction cylinder (48) and having an outer wall in contact with the friction cylinder (48), and a first bevel gear (44) and a second bevel gear (45) being fixed to the outside of one end of the first rotating shaft (43).

3. A tempering furnace for producing and processing architectural glass according to claim 2, characterized in that: The interlocking crushing mechanism (4) further comprises a second rotating shaft (410) rotatably connected to the inside of the other side frame (415); two side plates (411) are fixed to the outside of the second rotating shaft (410); the two side plates (411) and the second rotating shaft (410) are inserted through and sleeved inside the first moving plate (33) and the lifting frame (12); a broken bevel gear (414) is fixed to the top of the second rotating shaft (410); the broken bevel gear (414) is rotated during rotation. The bottom of the lifting frame (12) is rotatably connected to a mounting cylinder (412) which meshes with bevel gear 1 (44) and bevel gear 2 (45). A one-way gear 2 (413) is mounted on the outside of the mounting cylinder (412). A sleeve block is fixed inside the mounting cylinder (412). A sleeve opening matching with rotating shaft 2 (410) and two side plates (411) is formed on the sleeve block. The two side plates (411) and rotating shaft 2 (410) are sleeved inside the sleeve opening.

4. A tempering furnace for producing and processing architectural glass according to claim 3, characterized in that: The driving mechanism (2) comprises a motor frame (21) fixed to the bottom of the lifting frame (12), a motor (22) being fixed to the motor frame (21), a gear 1 (23) being fixed to one end of an output shaft of the motor (22), one side of the gear 1 (23) being meshed with a one-way gear 1 (32), and the other side of the gear 1 (23) being meshed with a one-way gear 2 (413).

5. A tempering furnace for producing and processing architectural glass according to claim 4, characterized in that: The residue processing mechanism (5) comprises two mounting blocks (51) fixed on one side of the side frame (415); a reciprocating screw rod 2 (52) is rotatably connected between the two mounting blocks (51); a bevel gear 3 (54) is fixed to the outside of the reciprocating screw rod 2 (52); a guide rod 2 (53) is fixed between the two mounting blocks (51); a movable plate 2 (510) is provided on the outer thread sleeve of the reciprocating screw rod 2 (52); a heat-resistant material (511) is fixed to the top of the movable plate 2 (510); A mounting plate 1 (55) is fixed to one side of one of the side frames (415), and a rotating shaft 3 (56) is rotatably connected inside the mounting plate 1 (55). A bevel gear 4 (57) is fixed to one end of the rotating shaft 3 (56), and the bevel gear 4 (57) meshes with the bevel gear 3 (54). A bevel gear 5 (58) is fixed to the other end of the rotating shaft 3 (56), and a bevel gear 6 (59) is fixed to the outside of the rotating shaft 2 (410), and the bevel gear 6 (59) meshes with the bevel gear 5 (58).

6. A tempering furnace for producing and processing architectural glass according to claim 5, characterized in that: The shielding mechanism (6) comprises a shielding frame (61) fixed on the top of the two side frames (415); a mounting groove is provided on the top side of the shielding frame (61); a sliding groove (63) is provided on one side of the mounting groove; a shielding plate (62) is sleeved inside the mounting groove; a moving frame (64) is fixed on one side of the shielding plate (62); the moving frame (64) is sleeved inside the sliding groove (63); a second mounting plate is fixed on one side of the shielding frame (61); a screw rod (65) is rotatably connected inside the second mounting plate; the moving frame (64) is threadedly sleeved on the outside of the screw rod (65); a second gear (66) is fixed on one end of the screw rod (65); a rack (67) is installed on one side of the second gear (66); the second gear (66) meshes with the rack rod (67) during the upward movement; the rack rod (67) is fixed to the top of the lifting frame (12).

7. A tempering furnace for producing and processing architectural glass according to claim 6, characterized in that: A controller is fixed on one side of the heating box (13), and the controller is electrically connected to the motor (22), the detector, the heating box (13), the movable heating roller (11) and the lifting frame (12).

Citation Information

Patent Citations

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