Ultrathin metal sheet machining production line and machining method
By designing ultra-thin metal sheet processing production lines, using molds, tools and directional mechanisms and other technologies, the problems of vibration and uneven thickness of ultra-thin metal sheet processing are solved, and high-precision and efficient processing effects are achieved.
Patent Information
- Application Number
- CN202410055448.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2023-06-10
- Filing Date
- 2024-01-12
- Publication Date
- 2024-12-17
AI Technical Summary
The prior art is difficult to process ultra-thin metal sheets, resulting in vibration, uneven thickness and difficult pipe control, and it is difficult to achieve high-precision and efficient production lines.
An ultra-thin metal sheet processing production line is designed, including a first material rack, a positioning mechanism, a processing mechanism, a first direction change mechanism, a second direction change mechanism, a leveling mechanism, a detection mechanism and a laser marking mechanism, through the mold , tool and direction change mechanism realize the precision positioning, cutting and stretching of metal sheets, combined with negative pressure device and laser marking technology to ensure processing accuracy and yield.
It improves the processing accuracy and yield of ultra-thin metal sheets, reduces processing vibration, facilitates the discharge of metal debris, and realizes accurate cutting and rolling storage of ultra-thin metal pipes.
Smart Images

Figure CN119141643A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of processing and production, in particular to an ultra-thin metal sheet processing production line and a processing method. Background Art
[0002] Traditional steel-related processes often use "thick, tough, and heavy industry" as quality standards, but in order to be suitable for high-tech industries, the field of ultra-thin metal sheet technology is a battleground for related companies.
[0003] The concept of ultra-thin metal sheet is rooted in ultra-thin precision strip steel. Different from the thickness of conventional stainless steel sheets, stainless steel strip steel with a thickness of ≤0.3mm and as thin as 0.01mm is generally called ultra-thin precision strip steel. It belongs to the field of stainless steel specialization, and the definition of "ultra-thin" thickness of ultra-thin metal sheet is similar to this.
[0004] Reprocessing the surface of ultra-thin metal sheets is a very difficult technology in itself. This is because there are the following technical obstacles when processing ultra-thin metal sheets:
[0005] Traditional methods, such as screw locking and pressure fixation with a pressure plate, cannot be used. When metal sheets are processed (milling or grinding), vibrations will definitely occur. Due to the ultra-thin characteristics of ultra-thin metal sheets, the vibrations will directly lead to processing failures.
[0006] Because the thickness of ultra-thin metal sheets is very thin, it is very difficult to process them into special-shaped sheets with uneven thickness and to make pipes with them. For example, the traditional metal pipe making process is to cut the stainless steel sheets into the required width, and then roll and weld them through the pipe making equipment. The metal pipes obtained by this traditional process are relatively thick, with the thinnest diameter being around 2.00mm-4.00mm. On this basis, if you want to get a metal pipe with a thinner diameter, you must stretch the metal pipe several times. During the stretching process, the diameter of the metal pipe will become thinner and the wall thickness of the metal pipe will become thinner. However, the difficulty of each stretching is related to the ratio of the wall thickness of the metal pipe after the stretching to the wall thickness of the metal pipe before the stretching. After several stretchings, the stretching difficulty of the metal pipe becomes greater, which is similar to exponential growth, and the metal pipe is easy to break during stretching, and it is impossible to make an ultra-thin and strong metal pipe.
[0007] The Chinese patent with publication number CN219052473U is a production line for ultra-fine seamless metal tubes applied by the inventor on October 13, 2022, including: a material rack, a feeding mechanism, a positioning mechanism, a pre-pressing mechanism, a second positioning mechanism, a forming mechanism, a third positioning mechanism, and a welding mechanism to obtain seamless metal tubes. The rolled metal sheets are used as production raw materials. The ultra-thin metal sheets are irregular in shape, and the thinnest end of the metal sheet is not less than 0.02mm and not more than 0.3mm. The thickest end of the metal sheet is not less than 0.05mm and not more than 0.5mm, preferably 0.02mm-0.2mm. The thickest end and the thinnest end have a uniform thickness transition range. The precision requirements of the processing equipment are high, and it has not yet been domestically produced. Although foreign countries have been able to produce irregularly shaped metal sheets, their production process is not public, and it is difficult to discharge processing debris during processing, which can easily cause damage to mechanical equipment.
[0008] Therefore, the ultra-thin metal sheet processing production line in the prior art needs to be improved. Summary of the invention
[0009] In order to solve the above technical problems, the purpose of the present invention is to provide an ultra-thin sheet processing production line that can be used to process the metal sheets described in the background technology with high precision.
[0010] The technical solution adopted by the present invention to solve the problem is: an ultra-thin metal sheet processing production line, characterized in that: the production line includes a first material rack, a positioning mechanism, a processing mechanism and a second material rack; the first material rack is used to output flat metal sheets; the positioning mechanism is used to receive metal sheets and position the metal sheets; the processing mechanism includes a vertically arranged mold, a channel extending in the left and right directions is arranged in the mold, the channel is used to receive the metal sheets output from the positioning mechanism and position the metal sheets, a groove is arranged on the mold, a processing window is arranged near the groove, and the processing window is connected to the channel; the processing mechanism also includes a tool driving mechanism and a tool, the tool is located in the groove, the tool part is arranged in the processing window, and the tool is used to process the metal sheet in the processing window; the second material rack is used to store metal sheets.
[0011] As a further improvement of the above technical solution, the production line also includes a first changing mechanism, a first pulling mechanism, a second changing mechanism and a second pulling mechanism; the first changing mechanism is used to receive the metal sheet output from the first material rack and twist the metal sheet to a vertical direction; the positioning mechanism is used to receive the metal sheet output from the first changing mechanism and position the metal sheet; the channel is a through groove extending in the left and right directions, and the groove is a U-shaped groove; the first pulling mechanism is used to receive the metal sheet output from the processing mechanism and pull the metal sheet to the right; the second changing mechanism is used to receive the metal sheet output from the first pulling mechanism and twist the metal sheet to a horizontal direction; the second pulling mechanism is used to receive the metal sheet output from the second changing mechanism and pull the metal sheet to the right; the second material rack is used to store the metal sheet output from the second pulling mechanism.
[0012] As a further improvement of the above technical solution, the first direction changing mechanism and the second direction changing mechanism both include a main direction changing mechanism and an auxiliary direction changing mechanism, the main direction changing mechanism includes a pair of horizontal roller groups arranged up and down, and the auxiliary direction changing mechanism includes a pair of inclined roller groups arranged obliquely; the first direction changing mechanism also includes a pair of vertical roller groups arranged front to back and arranged vertically, and the vertical roller groups are used to vertically convey metal sheets.
[0013] As a further improvement of the above technical solution, it also includes a leveling mechanism and a detection mechanism. The leveling mechanism is arranged between the positioning mechanism and the mold, and is used to receive the metal sheet output from the positioning mechanism and level the metal sheet; the detection mechanism is arranged between the mold and the first pulling mechanism, and is used to receive the metal sheet output from the mold and detect the thickness of the metal sheet.
[0014] As a further improvement of the above technical solution, it also includes a laser texturing mechanism, which is arranged between the second direction-changing mechanism and the second material rack, and is used to receive the metal sheet output from the second direction-changing mechanism and perform laser texturing on the metal sheet.
[0015] As a further improvement of the above technical solution, it also includes a control center, and the processing mechanism, the first material pulling mechanism, the second material pulling mechanism and the laser texturing mechanism are all electrically connected to the control center.
[0016] As a further improvement of the above technical solution, the mold includes a pressing plate, a bottom plate and a mold base arranged in sequence from front to back, the pressing plate is provided with an adjustment mechanism for driving the pressing plate to approach the bottom plate, the through groove is provided on the front side wall of the bottom plate, and the U-shaped groove and the processing window are provided on the pressing plate; the tool is vertically arranged in the shape of a spindle or a gourd.
[0017] As a further improvement of the above technical solution, a blind hole is arranged on the bottom plate, the blind hole is located on the side of the through slot away from the tool, a vent is arranged on the blind hole, and the vent is communicated with the through slot; a negative pressure device is also included, and an air suction port of the negative pressure device is arranged at the opening of the blind hole.
[0018] A method for processing an ultra-thin metal sheet, based on any one of the ultra-thin sheet processing production lines described above, comprises the following steps:
[0019] S1, the first material rack unwinds the metal sheet; S3, the positioning mechanism limits the upper edge and the lower edge of the metal sheet; S5, the mold limits and extrude the metal sheet; S6, the tool cuts the metal sheet to form a groove area on the metal sheet; S12, the second material rack winds the metal sheet into a roll shape.
[0020] As a further improvement of the above technical solution, between S1 and S3 it also includes: S2, the first changing mechanism turns the metal sheet from a horizontal setting to a vertical setting; between S3 and S5 it also includes: S4, the correction mechanism corrects the front side wall and the rear side wall of the metal sheet; between S6 and S12 it also includes: S8, the first pulling mechanism pulls the metal sheet to the right; S9, the second changing mechanism twists the metal sheet from a vertical setting to a horizontal setting; S11, the second pulling mechanism pulls the metal sheet to the right.
[0021] As a further improvement of the above technical solution, between S6 and S8, the following is also included: S7, performing depth detection on the groove area.
[0022] As a further improvement of the above technical solution, the step between S9 and S11 also includes: S10, laser texturing the metal sheet.
[0023] The beneficial effects of the present invention are as follows: the sheet passes through the through slot, a processing window is provided at the through slot, and the tool part is provided at the processing window. Due to the limitation of the processing window, when installing the tool, it is easy to detect the installation accuracy of the tool and control the distance between the tool and the processed sheet.
[0024] At the same time, due to the limitation of the window and the pressing of the metal sheet by the mold, the sheet deviation caused by the inability to fix the ultra-thin metal sheet and the processing vibration is effectively controlled, and the processing accuracy and yield rate are improved to achieve accurate cutting of the metal sheet. And for the vertically arranged metal sheet, the processed metal debris will fall downward, which is convenient for discharging the metal debris.
[0025] The metal sheet of the present invention may be in the form of a sheet but may be stored in a roll. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further explained below in conjunction with the accompanying drawings and specific implementation methods.
[0027] Figure 1 This is a front view of an ultra-thin sheet processing production line of the present invention;
[0028] Figure 2 It is a front view of the processing mechanism of the present invention;
[0029] Figure 3 A bottom view of the mold of the present invention;
[0030] Figure 4 for Figure 3 A partial enlarged view of part A;
[0031] Figure 5 It is a right side view of the mold of the present invention;
[0032] Figure 6 It is a front view of the first direction-changing mechanism of the present invention;
[0033] Figure 7 It is a front view of the second direction-changing mechanism of the present invention;
[0034] Figure 8 It is a right side view of the main direction-changing mechanism of the present invention;
[0035] Fig. 9 It is a right side view of the auxiliary direction-changing mechanism of the present invention;
[0036] Fig.10 It is a front view of the positioning mechanism of the present invention;
[0037] Fig.11 A bottom view of the leveling mechanism of the present invention;
[0038] Fig.12 It is a right side view of the detection mechanism of the present invention;
[0039] Fig.13 It is a right side view of the first material pulling mechanism and the second material pulling mechanism of the present invention;
[0040] Fig.14 It is a front view of the laser graining mechanism of the present invention;
[0041] Fig.15 It is a right side view of the laser texturing mechanism of the present invention;
[0042] Fig.16 A schematic diagram of an embodiment of a tool of the present invention;
[0043] Fig.17 is a schematic diagram of another embodiment of the tool of the present invention;
[0044] Fig.18 Schematic diagram of the metal sheet of the present invention after processing.
[0045] In the figure: 1-first material rack, 2-first direction-changing mechanism, 2A-second direction-changing mechanism, 21-main direction-changing mechanism, 211-main direction-changing platform, 212-main mounting bracket, 22-secondary direction-changing mechanism, 221-secondary direction-changing platform, 222-mounting part, 223-secondary mounting bracket, 23A-horizontal roller group, 23B-inclined roller group, 23C-vertical roller group, 3-positioning mechanism, 31-positioning platform, 32-positioning roller, 4-processing mechanism, 41-mold, 411-bottom plate, 412-pressing plate, 413-mold base, 414-blind hole, 415-vent, 416-adjustment mechanism, 417-fixed plate, 418-movable plate, 418A-spring, 419-handwheel, 419A-thread adjustment Section column, 42-through slot, 43-U-shaped slot, 44-processing window, 45-tool, 5-first material pulling mechanism, 51-material pulling platform, 52-material pulling roller, 53-material pulling drive mechanism, 7-second material pulling mechanism, 8-second material rack, 9-leveling mechanism, 91-leveling bracket, 92-leveling roller, 10-detection mechanism, 101-detection platform, 102-detection bracket, 103-micrometer, 104-groove, 11-metal sheet, 111-groove area, 12-negative pressure device, 13-laser graining mechanism, 131-laser graining device, 132-laser base, 133-laser pressure plate, 134-laser bracket, 135-positioning slot, 136-laser processing window, 14-control center. DETAILED DESCRIPTION
[0046] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0047] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0048] In the description of the present invention, the meaning of "several" is one or more, the meaning of "more" is more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of the first and the second, it is only for the purpose of distinguishing the technical features, and it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features. In the description of the present invention, unless otherwise clearly defined, the terms such as "set", "install", and "connect" should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meaning of the above terms in the present invention in combination with the specific content of the technical solution.
[0049] Reference Figure 1-18 , is an embodiment of an ultra-thin sheet material processing production line and processing method of the present invention;
[0050] Reference Figure 1 The production line is provided with a first material rack 1, a first direction-changing mechanism 2, a positioning mechanism 3, a processing mechanism 4, a first material pulling mechanism 5, a second direction-changing mechanism 2A, a second material pulling mechanism 7, a second material rack 8, a leveling mechanism 9, a detection mechanism 10, a negative pressure device 12, a laser graining mechanism 13 and a control center 14;
[0051] Reference Figure 2 and Figure 4 The mold 41 is provided with a through slot 42 extending in the left-right direction, and the through slot 42 is used to receive Figure 1 The metal sheet 11 output by the positioning mechanism 3 shown is positioned on the metal sheet 11;
[0052] Reference Figure 3 and 5 The mold 41 includes a pressing plate 412, a bottom plate 411 and a mold base 413 which are arranged in sequence from front to back. The pressing plate 412 is provided with an adjustment mechanism 416, which includes a fixed plate 417, a movable plate 418 and a hand wheel 419. The movable plate 418 is arranged at the front side of the pressing plate 412 and has a certain distance from the pressing plate 412. The fixed plate 417 is arranged at the front side of the movable plate 418. A threaded adjustment column 419A is fixedly connected to the hand wheel 419. A nut is provided in the fixed plate 417. The threaded adjustment column 419A is drivingly connected to the nut. The threaded adjustment column 419A is rotationally connected to the movable plate 418. A spring 418A is provided between the movable plate 418 and the pressing plate 412.
[0053] Reference Figure 4A U-shaped groove 43 is provided on the pressing plate 412, a processing window 44 is provided on the U-shaped groove 43 near the through groove 42, the processing window 44 is communicated with the through groove 42, a tool 45 is located at the U-shaped groove 43, and the tool 45 is partially provided at the processing window 44. The tool 45 is used to process the metal sheet 11 in the processing window 44, a blind hole 414 is provided in the middle of the bottom plate 411, the blind hole 414 is located on the side of the through groove 42 away from the tool 45, a vent hole 415 is provided on the blind hole 414, the vent hole 415 is communicated with the through groove 42, and the air inlet of the negative pressure device 12 is provided at the blind hole 414;
[0054] Reference Figure 6 The first direction-changing mechanism 2 is provided with a main direction-changing mechanism 21, an auxiliary direction-changing mechanism 22 and a vertical roller group 23C from left to right;
[0055] Reference Figure 7 The second direction-changing mechanism 2A includes a secondary direction-changing mechanism 22 and a main direction-changing mechanism 21 arranged in sequence from left to right;
[0056] Reference Figure 8 The main direction-changing mechanism 21 includes a main direction-changing platform 211 and a main mounting bracket 212 disposed on the main direction-changing platform 211. The main mounting bracket 212 is provided with horizontal roller groups 23A arranged up and down, and there is a certain gap between the two rows of horizontal roller groups 23A.
[0057] Reference Fig. 9 The auxiliary turning platform 221 is provided with a mounting portion 222 inclined forward (or backward) at an angle of 45 degrees, and the mounting portion 222 is provided with an auxiliary mounting bracket 223 perpendicular to the mounting portion 222, and the auxiliary mounting bracket 223 is provided with
[0058] Two upper and lower rows of inclined roller groups 23B are arranged, the inclined roller groups 23B are parallel to the mounting portion 222, and there is a certain gap between the two rows of inclined roller groups 23B;
[0059] Reference Fig.10 The positioning mechanism 3 includes a positioning platform 31 and a plurality of positioning rollers 32 arranged along the front-rear direction, and the upper and lower parts of the positioning platform 31 are both provided with positioning rollers 32;
[0060] Reference Fig.11 The leveling mechanism 9 includes a leveling bracket 91 and two rows of leveling rollers 92 vertically arranged on the leveling bracket, and there is a certain gap between the two rows of leveling rollers 92;
[0061] Reference Fig.12 The detection mechanism 10 includes a detection platform 101, a detection bracket 102 and a micrometer 103. The detection bracket 102 is arranged on the detection platform 101. The detection platform 101 is provided with a groove 104 for the metal sheet 11 to pass through. The micrometer 103 is arranged on the detection bracket 102, and the measuring end of the micrometer 103 faces the groove 104.
[0062] Reference Fig.13 The first material pulling mechanism 5 and the second material pulling mechanism 7 both include a material pulling platform 51 and two vertically arranged material pulling rollers 52 arranged in front and back rows on the material pulling platform 51. A material pulling driving mechanism 53 is arranged on the material pulling platform 51. There is a certain gap between the two rows of material pulling rollers 52. The material pulling rollers 52 are connected to the material pulling driving mechanism 53 in a transmission manner.
[0063] Reference Fig.14 and 15 The laser texturing mechanism 13 includes a laser texturing device 131, a laser base 132, a laser pressing plate 133 and a laser bracket 134. A positioning groove 135 is provided on the upper part of the laser base 132. The positioning groove 135 is used to limit the metal sheet 11. The laser pressing plate 133 is arranged above the laser base 132. A laser processing window 136 is arranged on the laser pressing plate 133. The laser processing window 136 is located above the positioning groove 135. The laser bracket 134 is arranged beside the laser base 132. The laser texturing device 131 is arranged on the laser bracket 134. The laser head of the laser texturing device 131 faces the laser processing window 136.
[0064] Reference Fig.16 , the tool 31 is gourd-shaped; refer to Fig.17 , the cutter 31 is spindle-shaped;
[0065] Reference Fig.18 The metal sheet 11 is processed by the tool 45 to form a groove area 111. Use effect:
[0066] The metal sheet 11 is output from the first material rack 1 to the main direction-changing mechanism 21, and the metal sheet 11 passes horizontally through the main direction-changing mechanism 21 and is output to the right. When the metal sheet 11 passes through the auxiliary direction-changing mechanism 22, it is twisted to tilt forward (or backward) at an angle of 45 degrees, and when the metal sheet 11 passes through the vertical roller group 32C, it is twisted to a vertical direction;
[0067] The upper and lower edges of the metal sheet 11 are respectively slidably connected with the positioning rollers 32 to prevent the metal sheet 11 from deviating. Then, the metal sheet 11 passes through the leveling mechanism 9, and the front and back sides of the metal sheet 11 are slidably connected with the leveling rollers 92 to prevent the metal sheet 11 from being uneven.
[0068] When the metal sheet 11 slides to the right to the through slot 42, it is limited and squeezed by the pressing plate 412. The pressing plate 412 can prevent the metal sheet 11 from escaping from the through slot 42 and prevent the metal sheet 11 from vibrating.
[0069] After the negative pressure device 12 is started, the air in the blind hole 414 is evacuated to form a negative pressure in the blind hole 414, and the metal sheet 11 is adsorbed on the vent hole 415, and the tool 45 extends into the U-shaped groove 43, and the tool 45 partially passes through the processing window 44 and processes the metal sheet 11;
[0070] The metal sheet 11 is then pulled rightward by the first pulling mechanism 5 to the groove 104, and the detection head of the micrometer 103 performs a depth detection on the groove area 111;
[0071] When the metal sheet 11 is output to the right to the auxiliary direction-changing mechanism 22 on the second direction-changing mechanism 2A, it is twisted from the vertical direction to a 45-degree forward (or backward) inclination, and then the metal sheet 11 is output to the main direction-changing mechanism 21 and twisted to the horizontal direction;
[0072] The metal sheet 11 is then pulled rightward by the second pulling mechanism 7 to the positioning groove 135 , and the laser head of the laser graining device 131 performs laser graining on the metal sheet 11 ; finally, the metal sheet 11 is output to the second material rack 6 and rolled up on the second material rack 6 .
[0073] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or directly or indirectly applied in other related technical fields, are included in the patent protection scope of the present invention.
Claims
1. An ultra-thin metal sheet processing production line, characterized by: The production line comprises a first material rack (1), a positioning mechanism (3), a processing mechanism (4) and a second material rack (8); The first material rack (1) is used to output the flat metal sheets (11); The positioning mechanism (3) is used to receive the metal sheet (11) and position the metal sheet (11); The processing mechanism (4) comprises a mold (41) arranged vertically, wherein a channel extending in the left-right direction is arranged in the mold (41), wherein the channel is used to receive the metal sheet (11) output from the positioning mechanism (3) and to position the metal sheet (11), wherein a groove is arranged on the mold (41), wherein a processing window (44) is arranged near the through groove (42), and wherein the processing window (44) is in communication with the channel; The processing mechanism (4) further comprises a tool driving mechanism and a tool (45), wherein the tool (45) is located at the groove, and a portion of the tool (45) is disposed at the processing window (44), and the tool (45) is used to process the metal sheet (11) in the processing window (44); The second material rack (8) is used to store the metal sheet (11).
2. The ultra-thin metal sheet processing production line according to claim 1, characterized in that: The production line further comprises a first direction-changing mechanism (2), a first material-pulling mechanism (5), a second direction-changing mechanism (2A) and a second material-pulling mechanism (7); The first direction-changing mechanism (2) is used to receive the metal sheet (11) output from the first material rack (1) and twist the metal sheet (11) to a vertical direction; The positioning mechanism (3) is used to receive the metal sheet (11) output from the first direction-changing mechanism (2) and to position the metal sheet (11); The channel is a through groove (42) extending in the left-right direction, and the groove is a U-shaped groove (43); The first material pulling mechanism (5) is used for receiving the metal sheet (11) outputted from the processing mechanism (4) and pulling the metal sheet (11) to the right; The second direction-changing mechanism (2A) is used to receive the metal sheet (11) output from the first material pulling mechanism (5) and twist the metal sheet (11) to a horizontal direction; The second material pulling mechanism (7) is used for receiving the metal sheet (11) outputted from the second direction-changing mechanism (2A) and pulling the metal sheet (11) to the right; The second material rack (8) is used to store the metal sheets (11) output from the second material pulling mechanism (7).
3. The ultra-thin metal sheet processing production line according to claim 2, characterized in that: The first direction-changing mechanism (2) and the second direction-changing mechanism (2A) both comprise a main direction-changing mechanism (21) and a secondary direction-changing mechanism (22), wherein the main direction-changing mechanism (21) comprises a pair of horizontal roller groups (23A) arranged vertically, and the secondary direction-changing mechanism (22) comprises a pair of inclined roller groups (23B) arranged obliquely; The first direction-changing mechanism (2) further comprises a pair of vertical roller groups (23C) arranged in a front-to-rear manner and arranged vertically, wherein the vertical roller group (23C) is used to vertically convey the metal sheet (11).
4. The ultra-thin metal sheet processing production line according to claim 3, characterized in that: It also comprises a leveling mechanism (9) and a detection mechanism (10), wherein the leveling mechanism (9) is arranged between the positioning mechanism (3) and the mold (8), and the leveling mechanism (9) is used to receive the metal sheet (11) output from the positioning mechanism (2) and level the metal sheet (11); The detection mechanism (10) is arranged between the mold (41) and the first material pulling mechanism (5), and the detection mechanism (10) is used to receive the metal sheet (11) output from the mold (41) and detect the thickness of the metal sheet (11).
5. The ultra-thin metal sheet processing production line according to claim 4, characterized in that: The invention also comprises a laser texturing mechanism (12), wherein the laser texturing mechanism (12) is arranged between the second direction-changing mechanism (2A) and the second material rack (8), and the laser texturing mechanism (12) is used to receive the metal sheet (11) output from the second direction-changing mechanism (2A) and perform laser texturing on the metal sheet (11).
6. The ultra-thin metal sheet processing production line according to claim 5, characterized in that: It also includes a control center (13), and the processing mechanism (4), the first material pulling mechanism (5), the second material pulling mechanism (7) and the laser texturing mechanism (12) are all electrically connected to the control center (13).
7. The ultra-thin metal sheet processing production line according to claim 2, characterized in that: The mold (41) comprises a pressing plate (412), a bottom plate (411) and a mold base (413) which are arranged in sequence from front to back; the pressing plate (412) is provided with an adjusting mechanism (416) for driving the pressing plate (412) to approach the bottom plate (411); the through groove (42) is arranged on the front side wall of the bottom plate (411); and the U-shaped groove (43) and the processing window (44) are arranged on the pressing plate (412); The cutter (45) is in the shape of a spindle or a gourd and is vertically arranged.
8. The ultra-thin metal sheet processing production line according to claim 7, characterized in that: The bottom plate (411) is provided with a blind hole (414), the blind hole (414) is located on a side of the through slot (42) away from the tool (45), the blind hole (414) is provided with a vent hole (415), and the vent hole (415) is in communication with the through slot (42); It also includes a negative pressure device (12), wherein the air intake port of the negative pressure device (12) is arranged at the opening of the blind hole (414).
9. A method for processing ultra-thin metal sheets, based on the ultra-thin sheet processing production line according to any one of claims 1 to 8, characterized in that , including the following steps: S1, the first material rack (1) unwinds a metal sheet (11); S3, the positioning mechanism (3) limits the upper edge and the lower edge of the metal sheet (11); S5, the mold (41) limits and extrude the metal sheet (11); S6, the tool (45) cuts the metal sheet (11) to form a groove area (111) on the metal sheet (11); S12, the second material rack (8) winds the metal sheet (11) into a roll shape.
10. A method for processing an ultra-thin metal sheet as claimed in claim 9, characterized in that : Also included between S1 and S3: S2, a first direction-changing mechanism (2) changes the metal sheet (11) from a horizontal orientation to a vertical orientation; Also included between S3 and S5: S4, a correction mechanism (9) corrects the front side wall and the rear side wall of the metal sheet (11); The steps between S6 and S12 also include: S8, the first pulling mechanism (5) pulls the metal sheet (11) to the right; S9, the second direction-changing mechanism (2A) twists the metal sheet (11) from a vertical setting to a horizontal setting; S11, the second pulling mechanism (7) pulls the metal sheet (11) to the right.
11. The method for processing an ultra-thin metal sheet according to claim 10, characterized in that: The process between S6 and S8 also includes: S7, performing depth detection on the groove area (111).
12. The method for processing an ultra-thin metal sheet according to claim 11, characterized in that: The method between S9 and S11 also includes: S10, laser texturing the metal sheet (11).
Citation Information
Cited By
Ultrathin metal sheet machining production line and machining method
CN117124143A
A production line and processing method for ultra-thin metal sheets
CN117124143B
