Crystallizer for continuous casting
By introducing a sliding mechanism and a shaping mechanism into the continuous casting crystallizer, flexible adjustment and uniform cooling of the steel bar size are achieved, which solves the problem that traditional crystallizers are difficult to adjust the steel bar size and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202411462194.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-01-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional continuous casting crystallizers are difficult to flexibly adjust the size of the steel bars when producing steel bars, and replacing the mold takes time and cannot be adjusted according to specific needs.
A continuous casting crystallizer including a frame, a sliding mechanism, a shaping mechanism and a water supply mechanism is designed. The sliding and shaping of the cooling plate is achieved through the slide rail, a drive cylinder and a limiting support arm to ensure uniform cooling and size adjustment of the steel.
It realizes flexible adjustment of steel bar size, avoids wasting time in mold replacement, and ensures uniform cooling and shape stability of the steel liquid.
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Figure CN119282047A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of crystallizers for continuous casting equipment, and in particular to a crystallizer for continuous casting. Background Art
[0002] The continuous casting crystallizer is a very critical component of the continuous casting machine. Its main function is to gradually solidify the high-temperature molten steel in the crystallizer into a shell of the required specifications and shape. The crystallizer controls the solidification process of the molten steel by forced water cooling to ensure the quality of the ingot and the smooth progress of the continuous casting process. The crystallizer includes a vibration device and a crystallization device. The vibration device drives the crystallization device to vibrate so that the shell is separated from the crystallizer wall to prevent breaking and steel leakage. A copper plate is provided in the crystallization device. The molten steel contacts the copper plate and cools rapidly to form a shell. The molten steel will form the shape of the copper plate inside the crystallizer. Then, the required steel can be obtained by cutting the shaped steel.
[0003] The molten steel passes through the channel composed of steel plates inside the crystallizer to form a shape composed of spliced steel plates. When it is necessary to manufacture steel billets of different shapes and sizes, the traditional crystallizer can only adjust the width of the steel plate billet. It is difficult to adjust the size of the steel bar when making steel bars. It can only be adjusted by replacing the mold in the crystallizer. On the one hand, replacing the mold is time-consuming. On the other hand, the steel bar can only obtain the size of the mold and cannot be flexibly adjusted according to specific needs. Summary of the invention
[0004] The present invention provides a continuous casting crystallizer, which solves the problem in the related art that it is difficult to flexibly adjust the size of the steel bar when the traditional crystallizer is forming the steel bar.
[0005] The technical solution of the present invention is as follows: A crystallizer for continuous casting comprises a frame, a through port, a sliding mechanism, a shaping mechanism and a water supply mechanism, wherein a plurality of driving shafts are arranged on both sides of the frame, two through ports are arranged, and the two through ports are respectively opened on the upper and lower sides of the frame, a plurality of sliding mechanisms are arranged, and the plurality of sliding mechanisms are arranged in a circle inside the frame, a shaping mechanism is arranged on the sliding mechanism, and the sliding mechanism is used to drive the shaping mechanism to slide on the frame, wherein a plurality of shaping mechanisms are arranged, and the shaping mechanisms correspond to the sliding mechanisms one by one, and the plurality of shaping mechanisms are slidably connected, and the shaping mechanism is used to cool and shape the molten steel, and the water supply mechanism is arranged on the frame, and the water supply mechanism is connected to the plurality of shaping mechanisms, and the water supply mechanism is used to supply water to the shaping mechanism for cooling.
[0006] The sliding mechanism includes a slide rail 1, a driving cylinder 1 and a sliding seat. The slide rail 1 is fixedly arranged on the frame. There are multiple driving cylinders 1, and the multiple driving cylinders 1 are fixedly arranged on the frame. The driving cylinder 1 is arranged on the side of the slide rail 1. The sliding seat is slidably arranged on the slide rail 1, and the output end of the driving cylinder 1 is connected to the sliding seat.
[0007] The shaping mechanism is fixedly arranged on the sliding seat, and a limiting support arm is arranged on the side of the sliding seat. The shaping mechanism includes a driving cylinder 2, a cooling plate and a cooling component. The driving cylinder 2 is provided in plurality, and a plurality of the driving cylinders 2 are fixedly arranged on the sliding seat. The cooling plate is arranged on the output end of the driving cylinder 2. The water supply mechanism is connected to the cooling plate, and an inclination angle is arranged on one side of the cooling plate. The cooling component is arranged on the cooling plate. The cooling component is used for quickly and evenly cooling the molten steel. A slide rail 2 is arranged on the cooling plate, and the slide rail 2 is slidably connected to the limiting support arm on the sliding seat located on the side.
[0008] The cooling component includes a return water channel, a copper plate, a water inlet pipe and a water outlet pipe. The return water channel is opened on the cooling plate. The copper plate is fixedly arranged on the side of the cooling plate away from the driving cylinder 2. The copper plate is in contact with the return water channel. The water inlet pipe is arranged on the cooling plate. The water inlet pipe is connected to the return water channel. The water outlet pipe is arranged on the cooling plate. The water outlet pipe is connected to the return water channel. The water inlet pipe is connected to the side of the return water channel close to the through-port, and the water outlet pipe is connected to the side of the return water channel away from the through-port.
[0009] One end of the cooling plate with an inclined angle is fitted with the copper plate provided on another adjacent cooling plate, and a clamping plate is provided on one side of the cooling plate close to the inclined angle, and the clamping plate is slidably connected to the adjacent cooling plate.
[0010] The water supply mechanism includes a water supply pipe and a return pipe. The water supply pipe is arranged on the frame, and the water supply pipe is connected to the water inlet pipes on the multiple cooling plates. The return pipe is arranged on the frame, and the return pipe is connected to the water outlet pipes on the multiple cooling plates. A water groove is opened on the frame, and the water supply pipe and the return pipe extend out of the frame through the water groove.
[0011] The cooling plate is perpendicular to other cooling plates in contact with each other, and the centers of the plurality of cooling plates are aligned with the through opening.
[0012] The working principle and beneficial effects of the present invention are: 1. In the present invention, by setting the return channel and the copper plate, the layout of the return channel is as followsFigure 7 As shown, the water inlet pipe and the water outlet pipe are both connected to the return water channel at the center of the cooling plate, and the water flowing into the water inlet pipe in the return water channel needs to pass through the entire return water channel before flowing out through the water outlet pipe. The water first cools down the side of the cooling plate close to the inclination angle to ensure that the copper plate can fully cool down the molten steel and shape it. 2. In the present invention, by setting the second slide rail and the limit support arm, the two driving cylinders push the cooling plate to slide. The cooling plate can move in the direction close to and away from the through-port under the push of the second driving cylinder. At the same time, the cooling plate is driven to slide on the sliding seat by the output end of the first driving cylinder. The cooling plate slides with the limit support arm on the adjacent sliding seat through the second slide rail. At the same time, the limit support arm plays a role of fixing and stabilizing the cooling plate. The sliding direction of the adjacent sliding seat is the same as the sliding direction of the cooling plate pushed by the second driving cylinder, and the sliding distance is also the same. The corresponding positions and sliding distances of the four cooling plates can be made the same through the limit support arm, which can avoid the gaps between the cooling plates caused by the different sliding distances of the four cooling plates, causing the molten steel to flow out. 3. In the present invention, the sliding mechanism can be set to drive the shaping mechanism to slide horizontally and vertically, ensuring that the shape and distance between the four cooling plates are the same. By setting the shaping mechanism, the molten steel can be fully cooled, and the cooling effect can be maintained while changing the distance between the multiple cooling plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0014] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Another perspective structural schematic diagram of the present invention as a whole; Figure 3 It is a schematic diagram of the internal structure of the frame in the present invention; Figure 4 It is a schematic diagram of the matching structure of the sliding mechanism and the shaping mechanism in the present invention; Figure 5 It is a structural schematic diagram of the matching of the shaping mechanism and the water supply mechanism of the present invention; Figure 6 It is a schematic diagram of the coordination structure of multiple cooling plates in the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the cooling plate in the present invention.
[0015] In the figure: 1. frame; 2. driving shaft; 3. through port; 4. slide rail 1; 5. driving cylinder 1; 6. sliding seat; 7. limit arm; 8. driving cylinder 2; 9. cooling plate; 10. slide rail 2; 11. return water channel; 12. copper plate; 13. water inlet pipe; 14. water outlet pipe; 15. clamping plate; 16. water supply pipe; 17. return water pipe; 18. water trough. DETAILED DESCRIPTION
[0016] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] like Figure 1 to Figure 7 As shown, this embodiment proposes a crystallizer for continuous casting, including a frame 1, a through port 3, a sliding mechanism, a shaping mechanism and a water supply mechanism. A plurality of driving shafts 2 are arranged on both sides of the frame 1. Two through ports 3 are arranged, and the two through ports 3 are respectively opened on the upper and lower sides of the frame 1. A plurality of sliding mechanisms are arranged, and the plurality of sliding mechanisms are arranged in a circle inside the frame 1. A shaping mechanism is arranged on the sliding mechanism, and the sliding mechanism is used to drive the shaping mechanism to slide on the frame 1. There are a plurality of shaping mechanisms, and the shaping mechanisms correspond to the sliding mechanisms one by one. The plurality of shaping mechanisms are slidably connected, and the shaping mechanism is used to cool and shape the molten steel. The water supply mechanism is arranged on the frame 1, and the water supply mechanism is connected to the plurality of shaping mechanisms. The water supply mechanism is used to supply water to the shaping mechanism for cooling. The vibration device drives the frame 1 to vibrate through the driving shaft 2, thereby driving the shaping mechanism to vibrate. During use, the water supply mechanism injects water into the shaping mechanism to forcefully cool it, and cools the molten steel. The sliding mechanism is used to drive the cooling plate 9 to slide in both the horizontal and longitudinal directions, thereby changing the size of the steel while ensuring that the shape of the steel remains unchanged.
[0018] like Figure 1~Figure 4 As shown, the sliding mechanism includes a slide rail 4, a driving cylinder 5 and a slide seat 6. The slide rail 4 is fixedly arranged on the frame 1. A plurality of driving cylinders 5 are provided. The plurality of driving cylinders 5 are fixedly arranged on the frame 1. The driving cylinder 5 is arranged on the side of the slide rail 4. The slide seat 6 is slidably arranged on the slide rail 4. The output end of the driving cylinder 5 is connected to the slide seat 6. In this embodiment, four sliding mechanisms are provided. The four sliding mechanisms are arranged in four directions of up, down, left and right in the frame 1. The slide seat 6 slides on the slide rail 4 through the driving cylinder 5. The slide seat 6 drives the shaping mechanism to slide while sliding. The four shaping mechanisms adjust the size of the steel and slide under the drive of the slide seat 6, thereby keeping the position of the four cooling plates 9 at the center of the through-port 3.
[0019] like Figure 1 to Figure 7 As shown, the shaping mechanism is fixedly arranged on the slide seat 6, and a limited support arm 7 is arranged on the side of the slide seat 6. The shaping mechanism includes a driving cylinder 2 8, a cooling plate 9 and a cooling component. A plurality of driving cylinders 2 8 are arranged, and a plurality of driving cylinders 2 8 are fixedly arranged on the slide seat 6. The cooling plate 9 is arranged on the output end of the driving cylinder 2 8. The water supply mechanism is connected to the cooling plate 9, and an inclination angle is arranged on one side of the cooling plate 9. The cooling component is arranged on the cooling plate 9. The cooling component is used to quickly and evenly cool the molten steel. A slide rail 2 10 is arranged on the cooling plate 9, and the slide rail 2 10 is slidably connected with the limited support arm 7 located on the side of the slide seat 6. In this embodiment, two driving cylinders are arranged, and the two driving cylinders 2 8 push the cooling plate 9 to slide. The cooling plate 9 can move in the direction close to and away from the through port 3 under the push of the driving cylinder 2 8. At the same time, the cooling plate 9 is driven by the output end of the driving cylinder 1 5 to slide on the sliding seat 6. The cooling plate 9 slides with the limiting arm 7 on the adjacent sliding seat 6 through the sliding rail 2 10. At the same time, the limiting arm 7 fixes and stabilizes the cooling plate 9. The sliding direction of the adjacent sliding seat 6 is the same as the sliding direction of the cooling plate 9 pushed by the driving cylinder 2 8, and the sliding distance is also the same. The limiting arm 7 can make the corresponding positions and sliding distances of the four cooling plates 9 the same, which can avoid the four cooling plates 9 having different sliding distances, resulting in gaps between the cooling plates 9 and causing the molten steel to flow out.
[0020] like Figure 4~Figure 7 As shown, the cooling component includes a return water channel 11, a copper plate 12, a water inlet pipe 13 and a water outlet pipe 14. The return water channel 11 is opened on the cooling plate 9. The copper plate 12 is fixedly arranged on the cooling plate 9 on a side away from the driving cylinder 2 8. The copper plate 12 is in contact with the return water channel 11. The water inlet pipe 13 is arranged on the cooling plate 9. The water inlet pipe 13 is connected to the return water channel 11. The water outlet pipe 14 is arranged on the cooling plate 9. The water outlet pipe 14 is connected to the return water channel 11. The water inlet pipe 13 is connected to a side of the return water channel 11 close to the through port 3, and the water outlet pipe 14 is connected to a side of the return water channel 11 away from the through port 3. The layout of the return water channel 11 is as shown in FIG. Figure 7 As shown, the water inlet pipe 13 and the water outlet pipe 14 are both connected to the return water channel 11 at the center of the cooling plate 9, and the water flowing into the water inlet pipe 13 in the return water channel 11 needs to pass through the entire return water channel 11 and then flow through the water outlet pipe 14 to leave. The water preferentially cools the side of the cooling plate 9 close to the inclination angle to ensure that the copper plate 12 can fully cool down the molten steel and shape it.
[0021] like Figure 6~Figure 7As shown, one end of the cooling plate 9 with an inclined angle is fitted with a copper plate 12 provided on another adjacent cooling plate 9, and a clamping plate 15 is provided on the side of the cooling plate 9 close to the inclined angle. The clamping plate 15 is slidably connected to the adjacent cooling plate 9. The clamping plate 15 fixes the adjacent cooling plate 9 thereto, so that when the two cooling plates 9 slide, a small gap is left between them to ensure the shape of the steel.
[0022] like Figure 3~Figure 5 As shown, the water supply mechanism includes a water supply pipe 16 and a return pipe 17. The water supply pipe 16 is arranged on the frame 1, and the water supply pipe 16 is connected to the water inlet pipes 13 on multiple cooling plates 9. The return pipe 17 is arranged on the frame 1, and the return pipe 17 is connected to the water outlet pipes 14 on multiple cooling plates 9. A water trough 18 is opened on the frame 1, and the water supply pipe 16 and the return pipe 17 extend out of the frame 1 through the water trough 18. The water supply pipe 16 and the return pipe 17 are both arranged in a ring shape, and the water supply pipe 16 and the return pipe 17 are respectively arranged on both sides of the cooling plate 9. The water supply pipe 16 is connected to four water inlet pipes 13, and the return pipe 17 is connected to four water outlet pipes 14. One end of the water supply pipe 16 and one end of the return pipe 17 leave the frame 1 through the water trough 18 and are connected to the external waterway, and the copper plate 12 is forced to cool down by continuously introducing circulating water.
[0023] like Figure 4~Figure 7 As shown, the cooling plate 9 is perpendicular to other cooling plates 9 in contact with each other, the centers of the plurality of cooling plates 9 are aligned with the through port 3, the four cooling plates 9 form a rectangle, and the side of each cooling plate 9 is in contact with the copper plate 12 on the adjacent cooling plate 9, so that when the size of the steel is enlarged, the portion of the cooling plate 9 that is not in contact with the molten steel can come into contact with the molten steel by sliding, and the four cooling plates 9 slide at the same time, so that when the shape of the steel remains determined, the four cooling plates 9 are always kept in the center of the through port 3, and will not affect the position where the molten steel flows down.
[0024] In summary, the working principle of the continuous casting crystallizer is: The vibration device in the crystallizer drives the frame 1 to vibrate by connecting with the driving shaft 2. During the production process, the molten steel flows to the copper plate 12, and the water supply pipe 16 is connected with the external waterway. The water flows into the four water inlet pipes 13 through the water supply pipe 16. After entering the water inlet pipe 13, the water enters the return water channel 11. The water flows evenly in the return water channel 11. After passing the side of the cooling plate 9 close to the through port 3, the water flows through the other side of the cooling plate 9, and then flows into the outlet pipe 14. The water is discharged from the frame 1 through the return water pipe 17. The water preferentially cools the side of the cooling plate 9 close to the through port 3. When it is necessary to adjust the size of the steel forming to be larger, the output ends of the driving cylinder 1 5 and the driving cylinder 2 8 are shortened at the same time, and the output end of the driving cylinder 2 8 pulls the cooling plate 9 to move away from the through port 3. The output end of the driving cylinder 1 5 pulls the cooling plate 9 to slide in the direction of the cooling plate 9 abutting against it. All the cooling plates 9 slide against each other, and the side of the cooling plate 9 with an inclination angle is arranged on the copper abutting against it. The plate 12 slides, and more area on each copper plate 12 is in contact with the molten steel. Similarly, when the size of the steel needs to be reduced, the output ends of the drive cylinder 1 5 and the drive cylinder 2 8 are extended at the same time, pushing the four cooling plates 9 closer to each other, thereby reducing the rectangle formed by the four cooling plates 9. At the same time, the limit arm 7 on the sliding seat 6 at the installation position of one of the cooling plates 9 is slidably connected to the slide rail 2 10 on the cooling plate 9 abutted thereon. The limit arm 7 can fix the position of the cooling plate 9 to prevent the cooling plate 9 from shaking during use, and can also ensure that the horizontal sliding distance of the two cooling plates 9 is equal to the longitudinal sliding distance. Since the output ends of each drive cylinder 2 8 and the drive cylinder 1 5 are shortened at the same time, the rectangle formed by the four cooling plates 9 is always in the center of the through port 3. When the molten steel flows down, there is no need to adjust the position of the molten steel flow. The vibration device drives the frame 1 to vibrate. When the molten steel contacts the copper plate 12, the surface is cooled and the steel moves downward through the through port 3 under the action of vibration.
[0025] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A continuous casting crystallizer, characterized in that: include: A frame (1), wherein a plurality of driving shafts (2) are arranged on both sides of the frame (1); A through opening (3), wherein two through openings (3) are provided, and the two through openings (3) are respectively opened on the upper and lower sides of the frame (1); A sliding mechanism, wherein a plurality of the sliding mechanisms are provided, and the plurality of sliding mechanisms are arranged in a circle inside the frame (1); a shaping mechanism is provided on the sliding mechanism, and the sliding mechanism is used to drive the shaping mechanism to slide on the frame (1); There are multiple shaping mechanisms, each of which corresponds to the sliding mechanism one by one, and the multiple shaping mechanisms are slidably connected, and the shaping mechanisms are used to cool and shape the molten steel; A water supply mechanism, wherein the water supply mechanism is arranged on the frame (1), the water supply mechanism is connected to a plurality of the shaping mechanisms, and the water supply mechanism is used to supply water to the shaping mechanisms for cooling.
2. A continuous casting crystallizer according to claim 1, characterized in that: The sliding mechanism comprises: A slide rail (4), wherein the slide rail (4) is fixedly arranged on the frame (1); A driving cylinder (5), wherein a plurality of the driving cylinders (5) are provided, and the plurality of driving cylinders (5) are fixedly provided on the frame (1), and the driving cylinder (5) is provided on the side of the slide rail (4); A sliding seat (6), wherein the sliding seat (6) is slidably arranged on the sliding rail 1 (4), and the output end of the driving cylinder 1 (5) is connected to the sliding seat (6).
3. A continuous casting crystallizer according to claim 2, characterized in that: The shaping mechanism is fixedly arranged on the sliding seat (6), and a limiting support arm (7) is arranged on the side of the sliding seat (6).
4. A continuous casting crystallizer according to claim 3, characterized in that: The shaping mechanism comprises: A second driving cylinder (8), wherein a plurality of the second driving cylinders (8) are provided, and the plurality of second driving cylinders (8) are fixedly arranged on the sliding seat (6); A cooling plate (9), the cooling plate (9) being arranged on the output end of the second driving cylinder (8), the water supply mechanism being connected to the cooling plate (9), and one side of the cooling plate (9) being provided with an inclination angle; A cooling component is arranged on the cooling plate (9), and is used to quickly and evenly cool the molten steel.
5. A continuous casting crystallizer according to claim 4, characterized in that: The cooling plate (9) is provided with a second slide rail (10), and the second slide rail (10) is slidably connected to the limiting support arm (7) on the sliding seat (6) located at the side.
6. A continuous casting crystallizer according to claim 5, characterized in that: The cooling component comprises: A water return channel (11), wherein the water return channel (11) is provided on the cooling plate (9); A copper plate (12), the copper plate (12) being fixedly arranged on a side of the cooling plate (9) away from the second driving cylinder (8), the copper plate (12) being in contact with the return water channel (11); A water inlet pipe (13), the water inlet pipe (13) being arranged on the cooling plate (9), the water inlet pipe (13) being in communication with the water return channel (11); a water outlet pipe (14), the water outlet pipe (14) being arranged on the cooling plate (9), the water outlet pipe (14) being in communication with the water return channel (11); The water inlet pipe (13) is connected to a side of the water return channel (11) close to the through port (3), and the water outlet pipe (14) is connected to a side of the water return channel (11) away from the through port (3).
7. A continuous casting crystallizer according to claim 6, characterized in that: One end of the cooling plate (9) provided with an inclined angle is fitted with the copper plate (12) provided on another adjacent cooling plate (9), and a clamping plate (15) is provided on one side of the cooling plate (9) close to the inclined angle, and the clamping plate (15) is slidably connected to the adjacent cooling plate (9).
8. A continuous casting crystallizer according to claim 7, characterized in that: The water supply mechanism comprises: A water supply pipe (16), the water supply pipe (16) being arranged on the frame (1), the water supply pipe (16) being connected to the water inlet pipes (13) on the plurality of cooling plates (9); A water return pipe (17), wherein the water return pipe (17) is arranged on the frame (1), and the water return pipe (17) is connected to the water outlet pipes (14) on the plurality of cooling plates (9).
9. A continuous casting crystallizer according to claim 8, characterized in that: The frame (1) is provided with a water channel (18), and the water supply pipe (16) and the water return pipe (17) extend out of the frame (1) through the water channel (18).
10. A continuous casting crystallizer according to claim 9, characterized in that: The cooling plate (9) and other cooling plates (9) in contact with each other are perpendicular to each other, and the centers of the plurality of cooling plates (9) are aligned with the through opening (3).
Citation Information
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