Zinc ingot quantitative casting device and use method thereof

Abstract

The invention relates to the technical field of casting devices, and discloses a zinc ingot quantitative casting device and a method for using the same. The zinc ingot quantitative casting device comprises a base and a mounting plate arranged on one side thereof, a storage barrel is arranged above the base, the storage barrel is connected to the top of the base through a mounting frame, a casting barrel rotatably connected to the base is arranged below the storage barrel, and the casting barrel is communicated with the storage barrel through a connecting hose, a flip component for driving the casting barrel to rotate is arranged at the top of the base, and a quantitative component is arranged inside the casting barrel; the quantitative component at the top of the casting barrel can adjust the space inside the casting barrel, so that the zinc liquid cast each time is the same and the casting amount can be adjusted according to actual conditions, thereby ensuring the casting quality of the zinc ingot, and the quantitative casting is controlled by the quantitative component, and compared with the traditional pressure sensor or liquid level sensor for detecting the injection amount of the zinc liquid, the structure is more stable, not easy to be damaged, and the problem of low detection accuracy can be solved.

Description

Technical Field

[0001] The invention relates to the technical field of casting devices, in particular to a zinc ingot quantitative casting device and a use method thereof. Background Art

[0002] At present, the wet oxygen pressure leaching process is widely used in zinc smelting. After the zinc ore is beneficiated, acid leached, oxygen pressure leached and electrolyzed, refined zinc flakes are produced. They are melted in an electric induction furnace, the surface oxide slag is removed, and the zinc temperature is kept at 450-480℃ for casting. The zinc ingot casting methods include manual casting, automatic casting, robot casting, etc.

[0003] After searching, the application number 202322523117.5 discloses an intelligent zinc ingot quantitative casting device, which includes a zinc melting furnace, a feeding port and a discharging port are arranged on the zinc melting furnace, a discharging pipe is arranged at the discharging port of the zinc melting furnace, and a control valve is arranged at the discharging end of the discharging pipe, a limit plate is arranged below the zinc melting furnace, a mounting plate is arranged on the limit plate, a pressure sensor is arranged on the mounting plate, a fixed plate is arranged on the pressure sensor, a turning mechanism is also arranged on the mounting plate, and the pressure sensor is electrically connected to the control valve and the turning mechanism, a casting barrel is coaxially arranged below the discharging pipe, and the bottom of the casting barrel is connected to the top of the fixed plate, and a conveying device is arranged on the ground away from the zinc melting furnace. The pressure sensor under the casting barrel cooperates with the control valve, which further improves the accuracy of the amount of zinc liquid in the casting barrel each time, thereby more accurately controlling the amount of zinc liquid cast each time to be quantitative;

[0004] However, the above method still has the following defects in actual use: the casting amount of zinc liquid is controlled by the cooperation of the set pressure sensor and the control valve, but since the temperature of the zinc ingot is relatively high during casting, the pressure sensor is easily damaged after long-term use in a high temperature environment, thereby affecting the accuracy of zinc liquid casting, and cooling and demolding work are required after casting, resulting in a period of time before the next casting, affecting the casting efficiency. Summary of the invention

[0005] The object of the present invention is to provide a zinc ingot quantitative casting device and a method for using the same, which has the effects of high casting accuracy and alternate casting.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions: a zinc ingot quantitative casting device, comprising a base and a mounting plate arranged on one side thereof, a storage barrel is arranged above the base, the storage barrel is connected to the top of the base through a mounting frame, a casting barrel rotatably connected to the base is arranged below the storage barrel, and the casting barrel is communicated with the storage barrel through a connecting hose, a turning component for driving the casting barrel to rotate is arranged at the top of the base, a quantitative component is arranged inside the casting barrel, a working disk is rotatably arranged in the middle of the mounting plate, a plurality of casting molds are clamped at the top of the working disk, a cooling water pipe is arranged at the bottom of the casting mold, and a water circulation component is arranged on the outside of the mounting plate; The quantitative component includes a quantitative disk, a mounting seat, an adjusting screw, a floating disk and a fixing frame. The quantitative disk is slidably arranged inside the casting cylinder. The mounting seat is arranged in the middle part above the quantitative disk, and the mounting seat is fixedly connected to the inner wall of the casting cylinder through a mounting column. The middle part of the mounting seat is fixedly provided with a threaded seat threadedly connected to the adjusting screw, and the bottom end of the adjusting screw is rotatably connected to the middle part of the top end of the quantitative disk. A quantitative rod is slidably arranged on the surface of the quantitative disk, the floating disk is fixedly arranged at the bottom end of the quantitative rod, and the fixing frame is fixedly arranged at the top end of the quantitative disk. A control switch 1 corresponding to the quantitative rod is arranged on the inner side of the top end of the fixing frame, and the control switch 1 is electrically connected to an electromagnetic valve 1.

[0007] The present invention is further configured as follows: a liquid outlet pipe communicating with the interior of the storage barrel is fixedly provided at the bottom end thereof, the liquid outlet pipe is connected to one end of a connecting hose, and a solenoid valve is provided in the middle of the liquid outlet pipe; a liquid inlet pipe is fixedly provided on the side of the casting barrel away from the casting mold, and the liquid inlet pipe is connected to the other end of the connecting hose.

[0008] The present invention is further configured as follows: the flip component includes a mounting shaft, a mounting plate, a connecting shaft, a driven gear 1, a motor frame 1 and a servo motor, the mounting shaft is fixedly arranged at the bottom of the casting cylinder, the mounting plate is fixedly arranged at the top of the base, and the top of the mounting plate is rotatably connected to the mounting shaft, the connecting shaft is fixedly arranged at one end of the mounting shaft, the driven gear 1 is fixedly arranged at the end of the connecting shaft, the motor frame 1 is fixedly arranged on one side of the mounting plate, the servo motor is fixedly arranged on one side of the motor frame 1, and the transmission shaft of the servo motor is fixedly provided with a driving gear 1 meshing with the driven gear 1.

[0009] The present invention is further configured as follows: a slide rail is provided on the inner side of the casting cylinder, a slide groove slidably matched with the slide rail is provided on the side of the quantitative disk, a liquid outlet is provided on the surface of the quantitative disk, a sealing cover is provided above the liquid outlet, a guide rod slidably connected with the quantitative disk is fixedly provided at the bottom end of the sealing cover, and a casting port is provided on the top of the casting cylinder on one side close to the casting mold.

[0010] The present invention is further configured as follows: a support frame is fixedly provided at the bottom end of the mounting disk, and the support frame is fixedly connected to the side of the base through a connecting column, a rotating groove is provided at the bottom of the mounting disk, a rotating plate that rotatably cooperates with the rotating groove is fixedly provided on the outer side of the working disk, a driven gear 2 is fixedly provided on the surface of the rotating plate, a transmission groove that communicates with the rotating groove is provided on the side of the mounting disk, a motor frame 2 is fixedly provided at the bottom end of the mounting disk, a driving motor is fixedly provided at the bottom end of the motor frame 2, a driving motor is fixedly provided, a driving shaft of the driving motor is fixedly provided with a driving gear 2, and one side of the driving gear 2 is placed in the transmission groove and meshed with the driven gear 2.

[0011] The present invention is further configured as follows: four positioning plates 1 are slidably provided at the top of the mounting plate, an annular guide groove is provided on the surface of the mounting plate, a guide column slidably matched with the guide groove is fixedly provided at the bottom end of the positioning plate 1, four positioning plates 2 are fixedly provided at the top of the working plate, movable rails are fixedly provided on the inner sides of the positioning plates 1 and 2, and movable grooves corresponding to the movable rails are provided on both sides of the casting mold.

[0012] The present invention is further configured as follows: the water circulation component includes an annular water-passing plate 1 and a water-passing plate 2, and the water-passing plate 1 is located above the water-passing plate 2, and water channels are arranged inside the water-passing plate 1 and the water-passing plate 2, and the water-passing plate 1 and the water-passing plate 2 are fixedly connected to the side of the support frame through a connecting frame, a water inlet pipe communicating with the water channel inside the water-passing plate 1 is fixedly arranged on one side, a drain pipe communicating with the water channel inside the water-passing plate 2 is fixedly arranged on one side, and a solenoid valve 2 is arranged in the middle of the water inlet pipe and the drain pipe, so that The bottom end of the water-passing plate 1 is provided with two water outlet holes, and the bottom end of the water-passing plate 2 is provided with two water inlet holes. When one of the casting molds is rotated to correspond to the casting position of the casting tube, the water outlet holes and the water inlet holes just correspond to the positions of the cooling water pipes of the other two casting molds. A connecting pipe 1 and a connecting pipe 2 are fixedly provided on the outer side of the positioning plate 1, and sealing disks are fixedly provided at the ends of the connecting pipe 1 and the connecting pipe 2. A limiting column is fixedly provided at the top end of the sealing disk. The bottom ends of the water-passing plates 1 and 2 are provided with limiting grooves that slide with the limiting columns.

[0013] The present invention is further configured as follows: a mechanical control component is provided on one side of the top of the working disk, and the mechanical control component includes a telescopic groove, a pressing seat, a pressing plate, a bracket and a support, the telescopic groove is arranged on the surface of the mounting disk near the casting cylinder, the pressing seat is arranged inside the telescopic groove, and one side of the pressing seat is arranged as an inclined surface, the bottom end of the pressing seat is fixedly provided with a mounting rod, the pressing plate is fixedly provided at the bottom end of the mounting rod, the top end of the bracket is fixedly provided with a fixing plate, the fixing plate is fixedly connected to the bottom end of the mounting disk by a fixing screw, the side of the bracket is provided with a rectangular groove, the support is fixedly provided at the bottom end of the bracket, the bottom of the mounting rod is fixedly provided with a support plate, one side of the support plate is fixedly provided with a guide plate slidably matched with the rectangular groove, the top end of the support plate is fixedly provided with a reset spring connected to the bottom end of the mounting disk, and the surface of the support is provided with a control switch 2, and the control switch 2 is electrically connected to the servo motor, the drive motor and the solenoid valve 2.

[0014] The method for using the above-mentioned zinc ingot quantitative casting device comprises the following steps:

[0015] S1. The quantitative component is used to quantitatively transport the zinc liquid inside the storage cylinder to the inside of the casting cylinder;

[0016] S2. Using the flipping member to control the casting tube to flip 90 °, so that all the zinc liquid inside the casting tube is cast into the casting mold;

[0017] S3. Control the rotation of the work disk so that the water circulation components correspond to the cooling water pipes of the casting mold, and perform water circulation cooling to allow the zinc liquid cast in the casting mold to form rapidly;

[0018] S4. After the formed zinc ingot is quickly demoulded, the casting mold is reset to continue the next casting work.

[0019] In summary, the present invention has the following beneficial effects: the present invention is provided with a material storage barrel and a casting barrel, the casting barrel is located below the material storage barrel, an electromagnetic valve 1 is provided at the outlet of the material storage barrel, and the material storage barrel and the casting barrel are connected by a connecting hose, and a quantitative component is provided at the top of the casting barrel, which can adjust the space inside the casting barrel, so that the zinc liquid cast each time is the same and the casting amount can be adjusted according to actual conditions, thereby ensuring the casting quality of the zinc ingot, and when the amount of zinc liquid injected into the casting barrel reaches a set value, the electromagnetic valve 1 of the material storage barrel is automatically controlled to be closed, and the injection of zinc liquid is stopped, and the quantitative casting is controlled by the quantitative component, and compared with the traditional pressure sensor or liquid level sensor for detecting the injection amount of zinc liquid, the structure is more stable, not easy to be damaged, and the problem of low detection accuracy can be solved. The casting cylinder is arranged as a flip structure, which can be flipped after quantitative injection so that the zinc liquid inside it can be cast into the casting mold. At the same time, the casting mold is mounted on a rotatable working disk. The working disk is provided with multiple stations for installing multiple casting molds to realize alternating casting of the casting mold. A mechanical control component is arranged on the working disk. When the casting mold moves to the casting station and corresponds to the position of the flipped casting cylinder, the casting cylinder is controlled to flip automatically and the working disk is controlled to stop rotating at the same time, so that the casting of the zinc liquid is more stable. A water circulation component is arranged on the outer side of the mounting disk. When the casting mold rotates to the casting station, the water circulation component can correspond to the cooling water pipe of the casting mold to perform water circulation cooling on the casting mold. The casting mold can be cooled multiple times to ensure the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is one of the schematic diagrams of the three-dimensional structure of the present invention;

[0021] Figure 2 This is the second schematic diagram of the three-dimensional structure of the present invention;

[0022] Figure 3 This is the third schematic diagram of the three-dimensional structure of the present invention;

[0023] Figure 4 It is a schematic diagram of the partial explosion structure of the present invention;

[0024] Figure 5 A schematic diagram of a partial cross-sectional structure of the present invention;

[0025] Figure 6 It is a structural schematic diagram of a positioning plate 1 of the present invention;

[0026] Figure 7 It is a structural schematic diagram of the casting tube of the present invention;

[0027] Figure 8 For the present invention Figure 7 A schematic cross-sectional structure diagram of ;

[0028] Fig. 9 For the present invention Figure 1 A schematic diagram of the enlarged structure;

[0029] Fig.10 For the present invention Figure 4 A schematic diagram of the enlarged structure at B;

[0030] Fig.11 For the present invention Fig.10 A schematic diagram of the enlarged structure at C;

[0031] Fig.12 For the present invention Figure 8 Enlarged structural diagram at D.

[0032] In the figure: 1, base; 2, storage barrel; 201, mounting frame; 202, liquid outlet pipe; 203, solenoid valve 1; 3, casting barrel; 301, liquid inlet pipe; 302, connecting hose; 303, mounting shaft; 304, mounting plate; 305, connecting shaft; 306, driven gear 1; 307, motor frame 1; 308, servo motor; 309, driving gear 1; 3010, casting port; 4, quantitative plate; 401, slide rail; 402, outlet Liquid hole; 403, sealing cover; 404, guide rod; 405, mounting seat; 406, mounting column; 407, threaded seat; 408, adjusting screw; 409, floating plate; 4010, quantitative rod; 4011, fixing frame; 4012, control switch 1; 5, mounting plate; 501, supporting frame; 502, connecting column; 503, rotating groove; 504, guide groove; 505, transmission groove; 506, motor frame 2; 507, driving motor ; 508, driving gear 2; 509, working disk; 5010, rotating plate; 5011, driven gear 2; 6, casting mold; 601, moving groove; 602, cooling water pipe; 603, positioning plate 1; 604, positioning plate 2; 605, moving rail; 606, connecting pipe 1; 607, connecting pipe 2; 608, sealing disk; 609, limiting column; 6010, water-passing plate 1; 6011, water-passing plate 2; 6012, connecting frame; 6013, water outlet hole; 6014, water inlet hole; 6015, limit groove; 6016, water inlet pipe; 6017, drain pipe; 6018, solenoid valve 2; 6019, telescopic groove; 6020, pressing seat; 6021, mounting rod; 6022, pressing plate; 6023, support; 6024, bracket; 6025, fixing plate; 6026, rectangular groove; 6027, support plate; 6028, guide plate; 6029, reset spring. DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.

[0034] Example 1

[0035] See also Figures 1 to 12In an embodiment of the present invention, a zinc ingot quantitative casting device includes a base 1 and a mounting plate 5 arranged on one side thereof, a storage barrel 2 is arranged above the base 1, a heating element is arranged inside the storage barrel 2 to heat the internal zinc liquid to prevent the zinc liquid from solidifying, the storage barrel 2 is connected to the top of the base 1 through a mounting frame 201, a casting barrel 3 rotatably connected to the base 1 is arranged below the storage barrel 2, and the casting barrel 3 is communicated with the storage barrel 2 through a connecting hose 302, and the connecting hose 302 adopts a high-temperature resistant stainless steel metal hose so that the zinc liquid inside the storage barrel 2 can pass into the inside of the casting barrel 3, a turning component for driving the casting barrel 3 to rotate is arranged on the top of the base 1, and the casting barrel 3 is controlled to turn over after the zinc liquid inside the casting barrel 3 is filled, and a quantitative component is arranged inside the casting barrel 3 to control the storage barrel 2 to quantitatively cast the zinc liquid into the casting barrel 3. Compared with the traditional pressure The force sensor or liquid level sensor is used to detect the injection amount of zinc liquid, and the structure is more stable, not easy to be damaged, and can solve the problem of low detection accuracy. A working disk 509 is rotatably provided in the middle of the mounting disk 5, and a plurality of casting molds 6, preferably four, are clamped at the top of the working disk 509. A snake-shaped cooling water pipe 602 is provided at the bottom of the casting mold 6, and a cooling cavity is provided at the bottom of the casting mold 6. The cooling water pipe 602 is arranged inside the cooling cavity. A water circulation component is provided on the outside of the mounting disk 5, and cooling water is introduced into the cooling water pipe 602 to circulate and cool the casting mold 6. A mechanical control component is provided on one side of the top of the working disk 509. After the casting mold 6 moves to the set position, the casting cylinder 3 is automatically controlled to flip so that the zinc liquid inside the casting cylinder 3 is cast into the casting mold 6, and the cooling water is synchronously controlled to circulate into the cooling water pipe 602 to quickly cool the cast zinc liquid.

[0036] In this embodiment, preferably, a liquid outlet pipe 202 communicating with the interior thereof is fixedly provided at the bottom end of the storage barrel 2, the liquid outlet pipe 202 is connected to one end of a connecting hose 302, and a solenoid valve 203 is provided in the middle of the liquid outlet pipe 202, which can automatically control the opening and closing of the liquid outlet pipe 202, a liquid inlet pipe 301 is fixedly provided on the side of the casting barrel 3 away from the casting mold 6, a one-way valve is provided in the middle of the liquid inlet pipe 301, and the flow direction of the one-way valve is from outside to inside to prevent the zinc liquid from flowing back, and the liquid inlet pipe 301 is connected to the other end of the connecting hose 302.

[0037] Example 2

[0038] The flipping component includes a mounting shaft 303, a mounting plate 304, a connecting shaft 305, a driven gear 306, a motor frame 307 and a servo motor 308. The mounting shaft 303 is fixedly arranged at the bottom of the casting cylinder 3, the mounting plate 304 is fixedly arranged at the top of the base 1, and the top of the mounting plate 304 is rotatably connected to the mounting shaft 303, the connecting shaft 305 is fixedly arranged at one end of the mounting shaft 303, the driven gear 306 is fixedly arranged at the end of the connecting shaft 305, and the motor frame 307 is fixedly arranged on the mounting plate On one side of the motor frame 304, the servo motor 308 is fixedly arranged on one side of the motor frame 307, and the transmission shaft of the servo motor 308 is fixedly provided with a driving gear 309 meshing with the driven gear 306. When the servo motor 308 is working, the driving gear 309 is driven to rotate, and the connecting shaft 305 is driven to rotate under the meshing cooperation of the driving gear 309 and the driven gear 306, thereby driving the installation shaft 303 to rotate, and then driving the casting cylinder 3 to flip, so that the zinc liquid in the casting cylinder 3 is cast into the casting mold 6.

[0039] Example 3

[0040] The quantitative component includes a quantitative disk 4, a mounting seat 405, an adjusting screw 408, a floating disk 409 and a fixing frame 4011. The quantitative disk 4 is slidably arranged inside the casting cylinder 3. The mounting seat 405 is arranged in the middle above the quantitative disk 4, and the mounting seat 405 is fixedly connected to the inner wall of the casting cylinder 3 through a mounting column 406. A threaded seat 407 threadedly connected to the adjusting screw 408 is fixedly arranged in the middle of the mounting seat 405, and the bottom end of the adjusting screw 408 is rotatably connected to the middle of the top of the quantitative disk 4. Rotating the adjusting screw 408 can drive the quantitative disk 4 to move, thereby adjusting the position of the quantitative disk 4 and adjusting the casting amount of the zinc liquid. A liquid level scale line corresponding to the quantitative disk 4 is arranged on the inner wall of the casting cylinder 3, so that the staff can observe the position of the quantitative disk 4 and determine the casting amount of the zinc liquid. The surface of the quantitative disk 4 is slidably provided with The quantitative rod 4010, the floating plate 409 is fixedly arranged at the bottom end of the quantitative rod 4010, and the fixed frame 4011 is fixedly arranged at the top end of the quantitative plate 4, and the inner side of the top end of the fixed frame 4011 is provided with a control switch 4012 corresponding to the quantitative rod 4010, and the control switch 4012 is electrically connected to the electromagnetic valve 203. When the zinc liquid is injected into the inside of the casting cylinder 3, the floating plate 409 is driven to float upward under the action of buoyancy, thereby driving the quantitative rod 4010 to move downward. When the floating plate 409 floats to the bottom of the quantitative plate 4, the quantitative rod 4010 squeezes the control switch 4012, thereby controlling the electromagnetic valve 203 to automatically close, so that the storage barrel 2 stops injecting zinc liquid into the casting cylinder 3, and the quantitative casting of zinc liquid is realized, and the control switch 4012 is an elastic self-resetting switch, which can automatically reset when not pressed.

[0041] In this embodiment, preferably, a slide rail 401 is provided on the inner side of the casting cylinder 3, and a slide groove slidably matched with the slide rail 401 is provided on the side of the quantitative disk 4 to guide the movement of the quantitative disk 4. A liquid outlet 402 is provided on the surface of the quantitative disk 4, and a sealing cover 403 is provided above the liquid outlet 402. A guide rod 404 slidably connected to the quantitative disk 4 is fixedly provided at the bottom end of the sealing cover 403, and the sliding cooperation between the guide rod 404 and the quantitative disk 4 guides the movement of the sealing cover 403. A limit block is provided at the bottom end of the guide rod 404 to prevent the sealing cover 403 from falling off. A casting port 3010 is provided on the top of the side of the casting cylinder 3 close to the casting mold 6, so that the zinc liquid inside the casting cylinder 3 can flow into the interior of the casting mold 6 through the casting port 3010 after the casting cylinder 3 is flipped.

[0042] In this embodiment, preferably, a support frame 501 is fixedly provided at the bottom end of the mounting disk 5, and the support frame 501 is fixedly connected to the side of the base 1 through a connecting column 502 to limit the position of the mounting disk 5, and a rotating groove 503 is provided at the bottom of the mounting disk 5, and a rotating plate 5010 that rotates with the rotating groove 503 is fixedly provided on the outer side of the working disk 509, and a driven gear 2 5011 is fixedly provided on the surface of the rotating plate 5010, and a transmission groove 505 that communicates with the rotating groove 503 is provided on the side of the mounting disk 5. A motor frame 506 is fixedly provided at the bottom end of the mounting plate 5, and a driving motor 507 is fixedly provided at the bottom end of the motor frame 506. A driving gear 508 is fixedly provided on the transmission shaft of the driving motor 507, and one side of the driving gear 508 is placed in the transmission groove 505 and meshed with the driven gear 5011. When the driving motor 507 is working, the driving gear 508 is driven to rotate, and the working plate 509 is driven to rotate in the middle of the mounting plate 5 under the meshing cooperation of the driving gear 508 and the driven gear 5011.

[0043] In this embodiment, preferably, four positioning plates 603 are slidably provided at the top of the mounting plate 5, and an annular guide groove 504 is provided on the surface of the mounting plate 5. A guide column slidably matched with the guide groove 504 is fixedly provided at the bottom end of the positioning plate 603, and the sliding match between the guide column and the guide groove 504 guides the movement of the positioning plate 603. Four positioning plates 604 are fixedly provided at the top of the working plate 509, and movable rails 605 are fixedly provided on the inner sides of the positioning plates 1 603 and 604. Moving grooves 601 corresponding to the movable rails 605 are provided on both sides of the casting mold 6, so that the casting mold 6 can be engaged between the positioning plates 1 603 and 604, so as to facilitate the disassembly and assembly of the casting mold 6.

[0044] Example 4

[0045] The water circulation component includes an annular water-passing plate 1 6010 and a water-passing plate 2 6011, and the water-passing plate 1 6010 is located above the water-passing plate 2 6011, and water channels are arranged inside the water-passing plate 1 6010 and the water-passing plate 2 6011. The water-passing plate 1 6010 and the water-passing plate 2 6011 are fixedly connected to the side of the support frame 501 through a connecting frame 6012 to limit the positions of the water-passing plate 1 6010 and the water-passing plate 2 6011. A water inlet pipe 6016 communicating with the water channel inside the water-passing plate 1 6010 is fixedly arranged on one side of the water-passing plate 1 6010. A drainage pipe 6017 connected to the internal water channel of the second water-passing plate 6011 is fixedly provided on one side thereof, and a solenoid valve 6018 is provided in the middle of the water inlet pipe 6016 and the drainage pipe 6017. Two water outlet holes 6013 are provided at the bottom end of the first water-passing plate 6010, and two water inlet holes 6014 are provided at the bottom end of the second water-passing plate 6011. When one of the casting molds 6 rotates to correspond to the casting position of the casting tube 3, the water outlet holes 6013 and the water inlet holes 6014 correspond exactly to the positions of the cooling water pipes 602 of the other two casting molds 6, and the water outlet holes 6013 and the water inlet holes 6014 are connected to the cooling water pipes 602 of the other two casting molds 6. A sealing gasket is embedded on the outside of the water inlet hole 6014, a connecting pipe 1 606 and a connecting pipe 2 607 are fixed on the outside of the positioning plate 1 603, and a sealing gasket is embedded on the inner side of the positioning plate 1 603 at positions corresponding to the connecting pipe 1 606 and the connecting pipe 2 607. A sealing gasket is embedded at a position corresponding to the water inlet end and the water outlet end of the cooling water pipe 602 on one side of the casting mold 6. When the cooling water pipe 602 is connected with the connecting pipe 1 606 and the connecting pipe 2 607, the sealing of the connection is ensured to prevent water leakage. The connecting pipe 1 606 and the connecting pipe 2 A sealing disk 608 is fixedly provided at the end of 607, and the sealing disk 608 fits tightly with the bottom of water-passing plate 1 6010 and water-passing plate 2 6011, and a sealing gasket is embedded on the surface of the sealing disk 608 to ensure the sealing when the sealing disk 608 rotates to the position corresponding to the water outlet hole 6013 and the water inlet hole 6014, and a limiting column 609 is fixedly provided on the top of the sealing disk 608, and a limiting groove 6015 that slidably cooperates with the limiting column 609 is provided at the bottom of the water-passing plate 1 6010 and water-passing plate 2 6011, which plays a guiding role in the rotation of the sealing disk 608.

[0046] Example 5

[0047] The mechanical control component includes a telescopic slot 6019, a pressing seat 6020, a pressing plate 6022, a bracket 6024 and a support 6023. The telescopic slot 6019 is arranged on the surface of the mounting plate 5 near the casting tube 3. The pressing seat 6020 is arranged inside the telescopic slot 6019, and one side of the pressing seat 6020 is arranged as an inclined surface. A mounting rod 6021 is fixedly provided at the bottom end of the pressing seat 6020. The pressing plate 6022 is fixedly provided at the bottom end of the mounting rod 6021. A fixing plate 6025 is fixedly provided at the top end of the bracket 6024. The fixing plate 6025 is fixedly connected to the bottom end of the mounting plate 5 by fixing screws. A rectangular slot 6026 is provided on the side of the bracket 6024. The support 6023 is fixedly provided at the bottom end of the bracket 6024. A supporting plate 6027 is fixedly provided at the bottom of the mounting rod 6021. A guide plate 6028 that slides with the rectangular groove 6026 is fixedly provided on one side of 027, and a reset spring 6029 that is connected to the bottom end of the mounting plate 5 is fixedly provided on the top of the support plate 6027. A control switch 2 is provided on the surface of the support 6023. The control switch 2 is an elastic self-resetting switch that can automatically reset when not pressed. The control switch 2 is electrically connected to the servo motor 308, the drive motor 507 and the solenoid valve 2 6018. When the pressing seat 6020 is squeezed, it moves to the inside of the telescopic groove 6019, thereby driving the mounting rod 6021 to move downward, so that the pressing plate 6022 presses the control switch 2 on the support 6023, controls the servo motor 308, the drive motor 507 and the solenoid valve 2 6018 to work, and when the pressing seat 6020 is not squeezed, the pressing seat 6020 is reset upward under the elastic action of the reset spring 6029.

[0048] A method for using a zinc ingot quantitative casting device, characterized in that it comprises the following steps:

[0049] S1. The quantitative component is used to quantitatively transport the zinc liquid inside the storage cylinder 2 to the inside of the casting cylinder 3;

[0050] S2. The casting tube 3 is flipped 90° by controlling the flipping member so that all the zinc liquid inside the casting tube 3 is cast into the casting mold 6;

[0051] S3. Control the rotation of the work disk 509 so that the water circulation component corresponds to the cooling water pipe 602 of the casting mold 6, and the water circulation cooling is performed so that the zinc liquid cast in the casting mold 6 is quickly formed;

[0052] S4. After the formed zinc ingot is quickly demoulded, the casting mold 6 is reset to continue the next casting work.

[0053] When in use, first add the zinc liquid to be cast into the storage barrel 2, then start the solenoid valve 203 to transport the zinc liquid in the storage barrel 2 to the casting barrel 3. When the zinc liquid enters the casting barrel 3, the floating plate 409 is driven to float upward under the action of buoyancy, thereby driving the quantitative rod 4010 to move upward. When the floating plate 409 floats close to the quantitative plate 4, the quantitative rod 4010 squeezes the control switch 4012, thereby controlling the solenoid valve 203 to automatically close, so that the storage barrel 2 stops injecting zinc liquid into the casting barrel 3, and then the drive motor 507 is started. When the drive motor 507 is driven When working, the driving gear 2 508 is driven to rotate, and the working disk 509 is driven to rotate in the middle of the mounting disk 5 under the meshing cooperation of the driving gear 2 508 and the driven gear 2 5011. When the casting mold 6 on the working disk 509 moves to one side of the mechanical control component, the casting mold 6 continues to squeeze the pressing seat 6020, so that the pressing seat 6020 moves to the inside of the telescopic groove 6019, thereby driving the mounting rod 6021 to move downward, so that the pressing plate 6022 presses the control switch 2 on the support 6023, controls the servo motor 308, the drive motor 507 and the solenoid valve 2 6018, and the drive motor 507 stops. The working disk 509 stops rotating, and the servo motor 308 drives the driving gear 309 to rotate. The driving gear 309 and the driven gear 306 are meshed and matched to drive the connecting shaft 305 to rotate, thereby driving the mounting shaft 303 to rotate, and then driving the casting cylinder 3 to flip 90 degrees, so that the zinc liquid in the casting cylinder 3 is cast into the casting mold 6. When the casting mold 6 moves to the casting position, the mechanical water circulation component corresponds to the cooling water pipes 602 of the other two casting molds 6, and the water inlet pipe 6016 is connected to the tap water pipe, and the tap water is introduced into the casting mold 6 through the water inlet pipe 6016. The cooling water pipe 602 of the casting mold 6 is used to cool the cast zinc liquid so that it can be quickly formed, and then the driving motor 507 is started. The driving motor 507 continues to drive the working disk 509 to rotate. When the pressing seat 6020 is not squeezed by the casting mold 6, the pressing seat 6020 is reset upward under the elastic action of the reset spring 6029, and the servo motor 308 is controlled to rotate in the opposite direction to reset the casting cylinder 3. After the casting mold 6 is cooled by two water cycles after casting, the zinc ingot inside it is demolded. The demolded casting mold 6 is installed back to the original position to continue the next casting work.

[0054] The above description is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, characteristics and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.

Claims

1. A zinc ingot quantitative casting device, comprising a base (1) and a mounting plate (5) arranged on one side thereof, characterized in that: A material storage barrel (2) is provided above the base (1), and the material storage barrel (2) is connected to the top of the base (1) via a mounting frame (201). A casting barrel (3) rotatably connected to the base (1) is provided below the material storage barrel (2), and the casting barrel (3) is communicated with the material storage barrel (2) via a connecting hose (302). A turning component for driving the casting barrel (3) to rotate is provided at the top of the base (1), and a quantitative component is provided inside the casting barrel (3). A working disc (509) is rotatably provided in the middle of the mounting disc (5), and a plurality of casting molds (6) are engaged at the top of the working disc (509). A cooling water pipe (602) is provided at the bottom of the casting mold (6), and a water circulation system is provided on the outside of the mounting disc (5); The quantitative component comprises a quantitative disk (4), a mounting seat (405), an adjusting screw (408), a floating disk (409) and a fixing frame (4011); the quantitative disk (4) is slidably arranged inside the casting cylinder (3); the mounting seat (405) is arranged in the middle above the quantitative disk (4); the mounting seat (405) is fixedly connected to the inner wall of the casting cylinder (3) via a mounting column (406); a threaded seat (407) threadedly connected to the adjusting screw (408) is fixedly arranged in the middle of the mounting seat (405); and the adjusting screw (408) is fixedly connected to the inner wall of the casting cylinder (3) via a mounting column (406). The bottom end of the segmented screw rod (408) is rotatably connected to the middle of the top end of the quantitative disk (4); a quantitative rod (4010) is slidably provided on the surface of the quantitative disk (4); the floating disk (409) is fixedly provided at the bottom end of the quantitative rod (4010); and the fixing frame (4011) is fixedly provided at the top end of the quantitative disk (4); a control switch 1 (4012) corresponding to the quantitative rod (4010) is provided on the inner side of the top end of the fixing frame (4011); and the control switch 1 (4012) is electrically connected to a solenoid valve 1 (203); A mechanical control component is provided on one side of the top of the working disk (509), and the mechanical control component comprises a telescopic slot (6019), a pressing seat (6020), a pressing plate (6022), a bracket (6024) and a support (6023). The telescopic slot (6019) is provided on the surface of the mounting disk (5) at a position close to the casting cylinder (3). The pressing seat (6020) is provided inside the telescopic slot (6019), and one side of the pressing seat (6020) is provided as an inclined surface. A mounting rod (6021) is fixedly provided at the bottom end of the pressing seat (6020). The pressing plate (6022) is fixedly provided at the bottom end of the mounting rod (6021). A fixing plate (6025) is fixedly provided at the top end of the bracket (6024). The fixing plate (6025) is fixedly connected to the bottom end of the mounting plate (5); a rectangular groove (6026) is provided on the side of the bracket (6024); the support (6023) is fixedly arranged at the bottom end of the bracket (6024); a support plate (6027) is fixedly arranged at the bottom of the mounting rod (6021); a guide plate (6028) slidably matched with the rectangular groove (6026) is fixedly arranged on one side of the support plate (6027); a return spring (6029) connected to the bottom end of the mounting plate (5) is fixedly arranged at the top end of the support plate (6027); and a control switch 2 is provided on the surface of the support (6023); the control switch 2 is electrically connected to the servo motor (308), the drive motor (507) and the second solenoid valve (6018).

2. The zinc ingot quantitative casting device according to claim 1, characterized in that: A liquid outlet pipe (202) communicating with the interior of the storage barrel (2) is fixedly provided at the bottom end thereof, the liquid outlet pipe (202) being connected to one end of a connecting hose (302), and a solenoid valve (203) is provided in the middle of the liquid outlet pipe (202). A liquid inlet pipe (301) is fixedly provided on a side of the casting barrel (3) away from the casting mold (6), and the liquid inlet pipe (301) is connected to the other end of the connecting hose (302).

3. The zinc ingot quantitative casting device according to claim 1, characterized in that: The flipping component comprises a mounting shaft (303), a mounting plate (304), a connecting shaft (305), a driven gear one (306), a motor frame one (307) and a servo motor (308); the mounting shaft (303) is fixedly arranged at the bottom of the casting cylinder (3); the mounting plate (304) is fixedly arranged at the top of the base (1); and the top of the mounting plate (304) is rotatably connected to the mounting shaft (303); the connecting shaft (305) is fixedly arranged at one end of the mounting shaft (303); the driven gear one (306) is fixedly arranged at the end of the connecting shaft (305); the motor frame one (307) is fixedly arranged at one side of the mounting plate (304); the servo motor (308) is fixedly arranged at one side of the motor frame one (307); and the transmission shaft of the servo motor (308) is fixedly provided with a driving gear one (309) meshing with the driven gear one (306).

4. The zinc ingot quantitative casting device according to claim 1, characterized in that: A slide rail (401) is provided on the inner side of the casting cylinder (3); a slide groove slidably matched with the slide rail (401) is provided on the side of the quantitative disk (4); a liquid outlet hole (402) is provided on the surface of the quantitative disk (4); a sealing cover (403) is provided above the liquid outlet hole (402); a guide rod (404) slidably connected to the quantitative disk (4) is fixedly provided at the bottom end of the sealing cover (403); and a casting port (3010) is provided on the top of one side of the casting cylinder (3) close to the casting mold (6).

5. The zinc ingot quantitative casting device according to claim 3, characterized in that: A support frame (501) is fixedly provided at the bottom end of the mounting plate (5), and the support frame (501) is fixedly connected to the side of the base (1) via a connecting column (502). A rotating groove (503) is provided at the bottom of the mounting plate (5). A rotating plate (5010) that is rotatably matched with the rotating groove (503) is fixedly provided on the outer side of the working plate (509). A second driven gear (5011) is fixedly provided on the surface of the rotating plate (5010). A transmission groove (505) that communicates with the rotating groove (503) is provided on the side of the mounting plate (5). A second motor frame (506) is fixedly provided at the bottom end of the mounting plate (5), and a driving motor (507) is fixedly provided at the bottom end of the motor frame (506). A driving gear (508) is fixedly provided on the transmission shaft of the driving motor (507), and one side of the driving gear (508) is placed in the transmission groove (505) and meshedly connected with the second driven gear (5011).

6. The zinc ingot quantitative casting device according to claim 5, characterized in that: Four positioning plates (603) are slidably provided at the top of the mounting plate (5), an annular guide groove (504) is provided on the surface of the mounting plate (5), a guide column slidably matched with the guide groove (504) is fixedly provided at the bottom of the positioning plate (603), four positioning plates (604) are fixedly provided at the top of the working plate (509), movable rails (605) are fixedly provided on the inner sides of the positioning plates (603) and the positioning plates (604), and movable grooves (601) corresponding to the movable rails (605) are provided on both sides of the casting mold (6).

7. The zinc ingot quantitative casting device according to claim 6, characterized in that: The water circulation system comprises an annular water-passing plate 1 (6010) and a water-passing plate 2 (6011), and the water-passing plate 1 (6010) is located above the water-passing plate 2 (6011). The water-passing plate 1 (6010) and the water-passing plate 2 (6011) are provided with water channels inside. The water-passing plate 1 (6010) and the water-passing plate 2 (6011) are fixedly connected to the side of the support frame (501) via a connecting frame (6012). A water inlet pipe (6016) communicating with the water channel inside the water-passing plate 1 (6010) is fixedly provided on one side. A drainage pipe (6017) communicating with the water channel inside the water-passing plate 2 (6011) is fixedly provided on one side. A solenoid valve 2 (6018) is provided in the middle of the water inlet pipe (6016) and the drainage pipe (6017). The water-passing plate 1 (6010) is provided with a water-passing pipe (6016) and a water-passing pipe (6017) communicating with the water channel inside the water-passing plate 1 (6010). Two water outlet holes (6013) are provided at the bottom end, and two water inlet holes (6014) are provided at the bottom end of the water passing plate 2 (6011). When one of the casting molds (6) is rotated to correspond to the casting position of the casting cylinder (3), the water outlet holes (6013) and the water inlet holes (6014) exactly correspond to the positions of the cooling water pipes (602) of the other two casting molds (6). A connecting pipe 1 (606) and a connecting pipe 2 (607) are fixedly provided on the outer side of the positioning plate 1 (603), and sealing disks (608) are fixedly provided at the ends of the connecting pipe 1 (606) and the connecting pipe 2 (607). A limiting column (609) is fixedly provided at the top end of the sealing disk (608). A limiting groove (6015) slidably matched with the limiting column (609) is provided at the bottom ends of the water passing plate 1 (6010) and the water passing plate 2 (6011).

8. A method for using the zinc ingot quantitative casting device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. The quantitative component is used to quantitatively transport the zinc liquid in the storage cylinder (2) to the inside of the casting cylinder (3); S2. Using the flipping member to control the casting cylinder (3) to flip 90°, so that all the zinc liquid inside the casting cylinder (3) is cast into the casting mold (6); S3. Control the working disk (509) to rotate so that the water circulation system corresponds to the cooling water pipe (602) of the casting mold (6), and perform water circulation cooling to allow the zinc liquid cast in the casting mold (6) to be quickly formed; S4. After the formed zinc ingot is quickly demoulded, the casting mold (6) is reset to continue the next casting work.

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