Surface grain pressing device for sintered brick processing

Abstract

The invention provides a surface grain pressing device for sintered brick processing, and relates to the technical field of sintered brick processing, the surface grain pressing device comprises a base, a pressing assembly for pressing and holding bricks and a feeding assembly for storing the bricks are mounted on the two sides of the base respectively, a transfer disc is rotatably arranged on the upper side of the base, and a plurality of placement grooves are formed in the surface of the transfer disc; a pressing mold used for storing bricks is arranged in the containing groove. According to the sintered brick pressing device, a hydraulic cylinder is driven to enable a placement plate to move up and down, a plurality of pressing plates are arranged on the lower surface of the placement plate, so that a plurality of sintered bricks can be pressed under single pressing, and a plurality of placement grooves are formed to cooperate with annular movement of materials in the sintered brick pressing device; the covering area of the pressing plate can be increased, compared with the pressing area of an existing device, more pressing can be conducted, then the operation frequency of the hydraulic cylinder can be reduced, and the pressing effect is guaranteed while the pressing efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of sintered brick processing, and in particular to a surface texture pressing device for sintered brick processing. Background Art

[0002] Sintered bricks are made of clay, shale, coal gangue or fly ash as the main raw materials. They are made by molding and high-temperature baking. They are used for building load-bearing and non-load-bearing walls. Before sintering, the surface of the sintered bricks will be processed according to product requirements. The patterns are pressed out by a pressing device.

[0003] However, existing pressing devices usually require frequent material replacement and use conveyor belt transfer, which not only affects the conveyor belt during pressing, but also limits the amount of material processed in a single pressing, resulting in a decrease in pressing efficiency. For this reason, the present application designs a surface texture pressing device for sintered brick processing. Summary of the invention

[0004] In view of the shortcomings of the prior art, the present invention provides a surface texture pressing device for sintered brick processing, which solves the problem that the existing pressing device is limited in the number of single pressings, resulting in the same number of sintered bricks requiring more times of up and down pressing, affecting the processing efficiency.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A surface texture pressing device for sintered brick processing comprises a base, with pressing components for pressing bricks and feeding components for storing bricks respectively installed on both sides of the base, a transfer plate rotatably arranged on the upper side of the base, a plurality of placement grooves are opened on the surface of the transfer plate, pressing molds for storing bricks are arranged inside the placement grooves, and a discharge component for discharging bricks is arranged on the lower side of the base.

[0007] Preferably, the pressing assembly includes a first boss, the first boss is arranged on one side of the base, a fixed column is fixedly installed on the upper end of the first boss, a rotating column is rotatably installed at the center of the transfer plate, a connecting frame is fixedly installed on the upper ends of the rotating column and the fixed column, a hydraulic cylinder is fixedly installed on the upper end of the connecting frame, a placement plate is fixedly installed on the output end of the hydraulic cylinder, and a pressing plate is arranged on the lower surface of the placement plate.

[0008] Preferably, a rotating shaft is fixedly mounted at the center of the lower surface of the transfer disk, the rotating shaft is rotatably mounted at the center of the base, and a driven gear ring is mounted on the outer side of the lower surface of the transfer disk.

[0009] Preferably, a driving motor is fixedly mounted on one side of the base, a transmission gear is fixedly mounted on an output end of the driving motor, and the transmission gear is meshed with a driven gear ring.

[0010] Preferably, the feed assembly includes a second boss, the second boss is fixedly mounted on one side of the base, and a feed channel is provided inside the second boss.

[0011] Preferably, a first electric push rod is fixedly mounted on the outer side of the second boss, a fixed clamping plate is fixedly mounted on the output end of the first electric push rod, and the fixed clamping plate is movably arranged inside the feeding channel.

[0012] Preferably, a limiting slide groove is opened on the lower side of the feeding channel, a slide seat is slidably installed inside the limiting slide groove, a cutting blade is fixedly installed between the slide seats on both sides, and a second electric push rod is arranged on both sides of the limiting slide groove, and the output end of the second electric push rod is fixedly connected to the slide seat on the adjacent side.

[0013] Preferably, the discharge assembly includes a sliding groove, which is opened on the upper surface of the base, an expansion groove is opened on one side of the sliding groove, a limiting support is installed on one side of the expansion groove, a fixed frame is fixedly installed inside the expansion groove, a conveyor belt is arranged inside the fixed frame, and a conveying motor for driving the conveyor belt is installed on one side of the fixed frame.

[0014] Preferably, a docking seat is provided at the upper end of the pressing mold, and the pressing mold is installed in the corresponding mounting groove through the docking seat. Movable grooves are provided on both sides of the pressing mold, and the inside of the movable groove is movably connected with a bottom plate through a rotating connecting plate.

[0015] Preferably, a return spring is installed between the movable groove and the rotating connecting plate, an auxiliary pulley is installed at the bottom of the bottom cover plate, and the bottom cover plate is limitedly matched with a limit support.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The placement plate can be moved up and down by driving the hydraulic cylinder, wherein a plurality of pressing plates are arranged on the lower surface of the placement plate, so that a plurality of sintered bricks can be pressed in a single pressing operation. The present application provides a plurality of placement grooves, and the material in the present application moves in a circular manner, so that the coverage area of ​​the pressing plate can be increased. Compared with the pressing area of ​​the existing device, the present application can perform a larger number of pressing operations, thereby reducing the number of times the hydraulic cylinder is operated, thereby improving the pressing efficiency and ensuring the pressing effect.

[0018] 2. In order to facilitate feeding, the present application can directly load the long strip material into the feeding channel, and by starting the first electric push rod, control the fixed splint to clamp the raw material, so as to control the falling of the material. Then, by starting the second electric push rod, the slide seat is pushed to slide inside the limiting slide groove, so that the cutting blade will cut the material, and the material will fall into the pressing mold, realizing semi-automatic feeding. Compared with the existing feeding frequency, the frequency of the present application is greatly reduced, thereby reducing the work intensity.

[0019] 3. By starting the conveying motor, the conveyor belt can be driven to operate, so that the pressed sintered bricks will fall onto the conveyor belt to realize automatic discharging operation. In order to take the pressed sintered bricks out of the pressing mold, the bottom plate will be pushed open by the limit support, so that the bottom plate moves to the side of the pressing mold, so that the bottom of the pressing mold is opened, and the sintered bricks inside the pressing mold fall onto the conveyor belt. After discharge, the extra space of the expansion groove is utilized, and the bottom plate passes through the limit support, so that the bottom plate will be reset to the bottom of the pressing mold under the action of the reset spring to facilitate the next pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0022] Figure 3 yes Figure 2 Schematic diagram of the cross-section structure at AA in the middle;

[0023] Figure 4 It is a front view structural schematic diagram of the present invention;

[0024] Figure 5 yes Figure 4 Schematic diagram of the cross-section structure at BB in the middle;

[0025] Figure 6 yes Figure 4 Schematic diagram of the cross-section structure at CC;

[0026] Figure 7 yes Figure 4 Schematic diagram of the cross-section structure at DD in the middle;

[0027] Figure 8 It is a schematic diagram of the three-dimensional structure of the pressing die;

[0028] Fig. 9 1 is a schematic diagram of the structure of a pressing die from a top view;

[0029] Fig.10 yes Fig. 9 Schematic diagram of the cross-sectional structure at EE.

[0030] In the figure: 1, base; 2, transfer plate; 201, placement groove; 202, rotating shaft; 203, driven gear ring; 204, driving motor; 205, transmission gear; 3, pressing assembly; 301, first boss; 302, fixed column; 303, rotating column; 304, connecting frame; 305, hydraulic cylinder; 306, placement plate; 307, pressing plate; 4, feeding assembly; 401, second boss; 402, feeding channel; 403, first electric push rod; 4 04. Fixed splint; 405. Second electric push rod; 406. Slide seat; 407. Cutting disc; 408. Limit slide groove; 5. Discharge assembly; 501. Slide groove; 502. Extension groove; 503. Limit support; 504. Fixed frame; 505. Conveyor belt; 506. Conveying motor; 6. Pressing mold; 601. Docking seat; 602. Moving groove; 603. Rotating connecting plate; 604. Bottom plate; 605. Reset spring; 606. Auxiliary pulley. DETAILED DESCRIPTION

[0031] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] like Figures 1 to 10 As shown, a surface texture pressing device for sintered brick processing comprises a base 1, on both sides of which are respectively provided with a pressing component 3 for pressing brick materials and a feeding component 4 for storing brick materials, a transfer plate 2 is rotatably provided on the upper side of the base 1, a plurality of placement grooves 201 are provided on the surface of the transfer plate 2, a pressing mold 6 for storing brick materials is provided inside the placement grooves 201, and a discharge component 5 for discharging brick materials is provided on the lower side of the base 1.

[0033] In this embodiment, the pressing assembly 3 includes a first boss 301, which is arranged on one side of the base 1. A fixed column 302 is fixedly installed on the upper end of the first boss 301. A rotating column 303 is rotatably installed at the center of the transfer disk 2. A connecting frame 304 is fixedly installed on the upper ends of the rotating column 303 and the fixed column 302. A hydraulic cylinder 305 is fixedly installed on the upper end of the connecting frame 304. A placement plate 306 is fixedly installed on the output end of the hydraulic cylinder 305, and a pressing plate 307 is arranged on the lower surface of the placement plate 306.

[0034] The placement plate 306 can be moved up and down by driving the hydraulic cylinder 305, wherein a plurality of pressing plates 307 are arranged on the lower surface of the placement plate 306, so that a plurality of sintered bricks can be pressed in a single pressing operation. The present application provides a plurality of placement grooves 201, and the material in the present application moves in a circular manner, so that the coverage area of ​​the pressing plate 307 can be increased. Compared with the pressing area of ​​the existing device, the present application can perform a larger number of pressing operations, thereby enabling the present application to reduce the number of operations of the hydraulic cylinder 305, thereby improving the pressing efficiency and ensuring the pressing effect.

[0035] In this embodiment, a rotating shaft 202 is fixedly installed at the center of the lower surface of the transfer disk 2, and the rotating shaft 202 is rotatably installed at the center of the base 1. A driven gear ring 203 is installed on the outer side of the lower surface of the transfer disk 2;

[0036] A driving motor 204 is fixedly mounted on one side of the base 1 , and a transmission gear 205 is fixedly mounted on the output end of the driving motor 204 . The transmission gear 205 is meshed with the driven gear ring 203 .

[0037] By starting the driving motor 204, the transmission gear 205 can be driven to rotate, and the rotating shaft 202 at the lower end of the transfer disk 2 is rotatably installed in the center of the base 1, so that the transmission gear 205 and the driven gear ring 203 are meshed and transmitted, and the upper transfer disk 2 is rotated to realize the transfer of materials.

[0038] In this embodiment, the feed assembly 4 includes a second boss 401 . The second boss 401 is fixedly mounted on one side of the base 1 . A feed channel 402 is provided inside the second boss 401 .

[0039] The first electric push rod 403 is fixedly installed on the outer side of the second boss 401 , and a fixed clamping plate 404 is fixedly installed on the output end of the first electric push rod 403 . The fixed clamping plate 404 is movably arranged inside the feeding channel 402 .

[0040] In the specific setting, a limiting slide groove 408 is opened on the lower side of the feeding channel 402, a slide seat 406 is slidably installed inside the limiting slide groove 408, a cutting blade 407 is fixedly installed between the slide seats 406 on both sides, and a second electric push rod 405 is arranged on both sides of the limiting slide groove 408, and the output end of the second electric push rod 405 is fixedly connected to the slide seat 406 on the adjacent side.

[0041] When feeding, the raw materials of sintered bricks will be processed into long strips. In order to facilitate feeding, the present application can directly load the long strip materials into the feeding channel 402, and control the clamping of the raw materials by the fixed clamping plate 404 by starting the first electric push rod 403 to achieve the control of the falling of the materials. Then, the second electric push rod 405 is started to push the slide 406 to slide inside the limiting slide groove 408, so that the cutting blade 407 will cut the material and make the material fall into the pressing mold 6, realizing semi-automatic feeding. Compared with the existing feeding frequency, the frequency of the present application is greatly reduced, thereby reducing the work intensity.

[0042] In the present application, the discharge assembly 5 includes a slide groove 501, which is opened on the upper surface of the base 1, an expansion groove 502 is opened on one side of the slide groove 501, a limited support 503 is installed on one side of the expansion groove 502, a fixed frame 504 is fixedly installed inside the expansion groove 502, a conveyor belt 505 is arranged inside the fixed frame 504, and a conveying motor 506 for driving the conveyor belt 505 is installed on one side of the fixed frame 504.

[0043] By starting the conveying motor 506, the conveyor belt 505 can be driven to operate, so that the pressed sintered bricks will fall onto the conveyor belt 505, realizing automatic discharging operation. In order to take the pressed sintered bricks out of the pressing mold 6, the bottom plate 604 will be pushed open by the limiting support 503, so that the bottom plate 604 moves to the side of the pressing mold 6, so that the bottom of the pressing mold 6 is opened, and the sintered bricks inside the pressing mold 6 fall onto the conveyor belt 505. After discharge, the extra space of the expansion groove 502 is utilized, and the bottom plate 604 passes through the limiting support 503, so that the bottom plate 604 will be reset to the bottom of the pressing mold 6 under the action of the reset spring 605, so as to facilitate the next pressing.

[0044] In the present application, a docking seat 601 is provided at the upper end of the pressing mold 6, and the pressing mold 6 is installed inside the corresponding mounting groove 201 through the docking seat 601. Movable grooves 602 are provided on both sides of the pressing mold 6, and the movable groove 602 is movably connected to the bottom plate 604 through a rotating connecting plate 603.

[0045] It should be noted that a return spring 605 is installed between the moving groove 602 and the rotating connecting plate 603 , an auxiliary pulley 606 is installed at the bottom of the bottom cover plate 604 , and the bottom cover plate 604 is limitedly matched with the limiting support 503 .

[0046] By providing a docking seat 601 in the present application, pressing molds 6 of different specifications can be installed in the mounting groove 201 to achieve pressing of corresponding specifications, wherein the bottom plate 604 can be moved, and in conjunction with the rotating connecting plate 603, the bottom plate 604 can be moved to one side of the pressing mold 6 to achieve the discharge operation, and the return spring 605 can be used to automatically close the bottom plate 604 after discharge.

[0047] The working principle of the surface texture pressing device for sintered brick processing:

[0048] When in use, firstly, the long strip material is loaded into the feeding channel 402, and the first electric push rod 403 is activated to control the clamping of the fixed clamping plate 404 on the raw material to control the falling of the material, and then the second electric push rod 405 is activated to push the slide 406 to slide inside the limiting slide groove 408, so that the cutting blade 407 cuts the material and the material falls into the pressing mold 6;

[0049] Then, the driving motor 204 is started to drive the transmission gear 205 to rotate, and the rotating shaft 202 at the lower end of the transfer plate 2 is rotated and installed at the center of the base 1, so that the transmission gear 205 and the driven gear ring 203 are meshed and transmitted, and the upper transfer plate 2 is rotated;

[0050] The above steps are performed sequentially until the amount of material loaded matches the number of pressing plates 307, and then the placement plate 306 can be moved up and down by driving the hydraulic cylinder 305, wherein a plurality of pressing plates 307 are arranged on the lower surface of the placement plate 306, so that multiple sintered bricks can be pressed in a single pressing operation;

[0051] After the pressing is completed, the driving motor 204 is started to move the material. During the movement, the bottom plate 604 is pushed open by the limit support 503, so that the bottom plate 604 moves to the side of the pressing mold 6, so that the bottom of the pressing mold 6 is opened, and the sintered bricks inside the pressing mold 6 fall onto the conveyor belt 505, and finally the material is discharged from the conveyor belt 505, realizing automatic material discharge;

[0052] After the material is discharged, the above steps are repeated, followed by the next round of pressing operation.

[0053] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the protection scope of the present invention.

Claims

1. A surface texture pressing device for processing sintered bricks, comprising a base (1), characterized in that: A pressing assembly (3) for pressing bricks and a feeding assembly (4) for storing bricks are respectively installed on both sides of the base (1); a transfer plate (2) is rotatably arranged on the upper side of the base (1); a plurality of placement grooves (201) are provided on the surface of the transfer plate (2); a pressing mold (6) for storing bricks is arranged inside the placement grooves (201); and a discharge assembly (5) for discharging bricks is arranged on the lower side of the base (1).

2. The surface texture pressing device for sintered brick processing according to claim 1 is characterized in that: The pressing assembly (3) comprises a first boss (301), the first boss (301) being arranged on one side of the base (1), a fixed column (302) being fixedly mounted on the upper end of the first boss (301), a rotating column (303) being rotatably mounted at the center of the transfer plate (2), a connecting frame (304) being fixedly mounted on the upper ends of the rotating column (303) and the fixed column (302), a hydraulic cylinder (305) being fixedly mounted on the upper end of the connecting frame (304), a placement plate (306) being fixedly mounted on the output end of the hydraulic cylinder (305), and a pressing plate (307) being arranged on the lower surface of the placement plate (306).

3. The surface texture pressing device for sintered brick processing according to claim 1 is characterized in that: A rotating shaft (202) is fixedly mounted at the center of the lower surface of the transfer disk (2), and the rotating shaft (202) is rotatably mounted at the center of the base (1). A driven gear ring (203) is mounted on the outer side of the lower surface of the transfer disk (2).

4. The surface texture pressing device for sintered brick processing according to claim 3 is characterized in that: A driving motor (204) is fixedly mounted on one side of the base (1), a transmission gear (205) is fixedly mounted on the output end of the driving motor (204), and the transmission gear (205) is meshed with the driven gear ring (203).

5. The surface texture pressing device for sintered brick processing according to claim 1 is characterized in that: The feed assembly (4) comprises a second boss (401), the second boss (401) is fixedly mounted on one side of the base (1), and a feed channel (402) is provided inside the second boss (401).

6. The surface texture pressing device for sintered brick processing according to claim 5 is characterized in that: A first electric push rod (403) is fixedly mounted on the outer side of the second boss (401), a fixed clamping plate (404) is fixedly mounted on the output end of the first electric push rod (403), and the fixed clamping plate (404) is movably arranged inside the feeding channel (402).

7. The surface texture pressing device for sintered brick processing according to claim 5 is characterized in that: A limiting slide groove (408) is provided at the lower side of the feeding channel (402), a slide seat (406) is slidably installed inside the limiting slide groove (408), a cutting blade (407) is fixedly installed between the slide seats (406) on both sides, and a second electric push rod (405) is provided on both sides of the limiting slide groove (408), and an output end of the second electric push rod (405) is fixedly connected to the slide seat (406) on the adjacent side.

8. The surface texture pressing device for sintered brick processing according to claim 1 is characterized in that: The discharge assembly (5) comprises a slide groove (501), the slide groove (501) is provided on the upper surface of the base (1), an expansion groove (502) is provided on one side of the slide groove (501), a limit support (503) is installed on one side of the expansion groove (502), a fixing frame (504) is fixedly installed inside the expansion groove (502), a conveyor belt (505) is arranged inside the fixing frame (504), and a conveying motor (506) for driving the conveyor belt (505) is installed on one side of the fixing frame (504).

9. The surface texture pressing device for sintered brick processing according to claim 8, characterized in that: A docking seat (601) is provided at the upper end of the pressing mold (6), and the pressing mold (6) is installed inside the corresponding placement groove (201) through the docking seat (601). Moving grooves (602) are provided on both sides of the pressing mold (6), and the inside of the moving groove (602) is movably connected to a bottom cover plate (604) via a rotating connecting plate (603).

10. The surface texture pressing device for sintered brick processing according to claim 9, characterized in that: A return spring (605) is installed between the movable groove (602) and the rotating connecting plate (603), an auxiliary pulley (606) is installed at the bottom of the bottom cover plate (604), and the bottom cover plate (604) is limitedly matched with the limit support (503).

Images