Mechanical Pu'er tea fermentation and pile turning integrated equipment
By designing the mechanized Pu'er tea fermentation and stacking integrated equipment, the automatic dispersion and stacking of tea is achieved by using servo motors and conveyor belts, the problem of insufficient mechanization and cleaning in the fermentation process of Pu'er ripe tea is solved, and the efficiency and quality of tea treatment are improved , meets the needs of modern processing.
Patent Information
- Application Number
- CN202411855873.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2044-12-17
AI Technical Summary
The fermentation process of Pu'er ripe tea has failed to achieve mechanization and cleanliness, resulting in failure to meet modern food hygiene requirements and backward traditional processes.
A mechanized Pu'er tea fermentation and stacking integrated equipment is designed, including ground rails, second horizontal pavers, gantry, deblocking machine bracket, belt conveyor and other components. The automatic tea dissipation is achieved through servo motors and conveyor belts. Conveying and turning the stack improves the automation and flexibility of the equipment.
It significantly improves the efficiency and quality of tea treatment, achieves uniformity of tea, reduces manual intervention, ensures operation safety and easy maintenance of equipment, and extends the service life of equipment.
Smart Images

Figure CN119318357A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of Pu'er tea, in particular to mechanized Pu'er tea fermentation and compost turning integrated equipment. Background Art
[0002] Pu'er tea is made from the Yunnan large-leaf sun-dried green tea from the recognized Pu'er tea area, which is processed into loose tea and compressed tea through post-fermentation.
[0003] Pu'er ripe tea fermentation is still carried out on the ground, which does not meet the modern food hygiene requirements and urgently needs to innovate the fermentation process. This invention can significantly improve the mechanization and cleanliness of Pu'er ripe tea fermentation, and can be used to establish a digital Pu'er ripe tea fermentation production line, realize the modern processing of Pu'er ripe tea, and change the backward status quo of Pu'er ripe tea fermentation. Summary of the invention
[0004] The proposed mechanized Pu'er tea fermentation and pile turning equipment aims to significantly improve the mechanization and cleanliness of Pu'er ripe tea fermentation, establish a digital Pu'er ripe tea fermentation production line, realize the modern processing of Pu'er ripe tea, and change the traditional backward status quo of Pu'er ripe tea fermentation.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: Mechanized Pu'er tea fermentation and compost turning integrated equipment, including a ground rail and a second transverse spreader, the ground rail and the second transverse spreader are arranged in parallel, the ground rail and the second transverse spreader are both provided with a storage box inside, the four bottom corners of the storage box are all provided with a first moving wheel, a gantry and a deblocking machine bracket are arranged above the ground rail, the deblocking machine bracket is located on one side of the gantry, and a feeding component for moving tea leaves upward is arranged on one side of the deblocking machine bracket; A mounting frame is provided on one side of the gantry, and a pre-blocking assembly for pre-blocking tea leaves is provided at the bottom of the mounting frame; A first deblocking component for deblocking tea leaves is arranged inside the gantry; A belt conveyor is arranged on the top of the deblocking machine support, and a conveying assembly for conveying tea leaves is arranged inside the belt conveyor; Two symmetrically arranged deblocking machine tracks are arranged on the top of the deblocking machine bracket, and the two deblocking machine tracks are both located above the belt conveyor. The same group of second deblocking components for deblocking tea leaves are arranged on the top of the two deblocking machine tracks; A feeding assembly for helping the tea leaves to be fed is arranged on the top of the second transverse spreading machine.
[0006] In a possible design, the loading assembly includes a chain conveyor, and two symmetrically arranged third rotating rollers are rotatably connected between the inner walls on both sides of the chain conveyor, and the outer wall transmission sleeves of the two third rotating rollers are provided with the same third conveyor belt. A fifth servo motor is arranged on one side of the chain conveyor, and the output shaft of the fifth servo motor is fixedly connected to one end of one of the third rotating rollers.
[0007] In a possible design, the first deblocking assembly includes a gearbox fixedly connected to the inside of the gantry, a plurality of rotating rods are rotated inside the gearbox, a first rotating shaft is fixedly connected to the bottom of the rotating rod, a plurality of flipping knives are fixedly sleeved on the outer wall of the first rotating shaft, a first gear is fixedly sleeved on the outer wall of the rotating rod, and the plurality of first gears are meshed with each other, a first servo motor is fixedly connected to the top of the gantry, an output shaft of the first servo motor rotates and passes through the inside of the gearbox, a synchronous wheel is fixedly sleeved on the output shaft of the first servo motor and the outer wall of one of the rotating rods, and the outer wall transmission sleeves of the two synchronous wheels are provided with the same synchronous belt.
[0008] In a possible design, the conveying assembly includes two first rotating rollers fixedly connected to the inside of the belt conveyor and symmetrically arranged, the outer wall transmission sleeves of the two first rotating rollers are provided with the same first conveyor belt, a second servo motor is fixedly connected to one side of the belt conveyor, and the output shaft of the second servo motor is fixedly connected to one end of one of the first rotating rollers.
[0009] In one possible design, the second deblocking assembly includes a deblocking machine body, both sides of the bottom of the deblocking machine body are fixedly connected with linear bearings, the linear bearings are slidably connected to the deblocking machine track, two second rotating shafts symmetrically arranged rotate and penetrate between the inner walls on both sides of the deblocking machine body, the outer wall of the second rotating shaft is fixedly sleeved with a plurality of second deblocking knives, one end of the second rotating shaft is fixedly connected with a second gear, the two second gears are meshed, and one side of the deblocking machine body is fixedly connected with a third servo motor, and the output shaft of the third servo motor is fixedly connected to one end of one of the second rotating shafts.
[0010] In one possible design, the unloading assembly includes a first transverse paver, the four bottom corners of the first transverse paver are fixedly connected to second guide wheels, the top two sides of the second transverse paver are fixedly connected to spreader tracks, the second guide wheels are slidably connected to the spreader tracks, two symmetrically arranged second rotating rollers are rotatably connected between the inner walls on both sides of the first transverse paver, the outer wall transmission sleeves of the two second rotating rollers are provided with the same second conveyor belt, a fourth servo motor is fixedly connected to one side of the first transverse paver, the output shaft of the fourth servo motor is fixedly connected to one end of one of the second rotating rollers, and a second baffle is fixedly connected to one side of the top of the first transverse paver.
[0011] In a possible design, a same first baffle is fixedly connected between the inner walls on both sides of the gantry, a scraper is fixedly connected to one end of the bottom of the first baffle, and the first baffle is in contact with one side of the third conveyor belt.
[0012] In a possible design, a plurality of first guide wheels are embedded in the top of the floor rail, and both sides of the bottom of the storage box are fixedly connected with strip rails, and the strip rails are used in conjunction with the first guide wheels.
[0013] In a possible design, the pre-decomposition block assembly includes a rectangular box fixedly connected to the bottom of the mounting frame, a strip-shaped vertical hole is provided on one side of the rectangular box, a strip-shaped slider is slidably connected between the inner walls on both sides of the rectangular box, a rotating rod is inserted through the inner rotation of the strip-shaped slider, a plurality of flip blades are fixedly sleeved on the outer wall of the rotating rod, a block is fixedly connected to the top and bottom of the strip-shaped slider, the block is used to block the strip-shaped vertical hole, a clearance hole is provided on the top and bottom of the rectangular box, the clearance hole is used in conjunction with the block, a cross bar is inserted through the inner sliding of the block, a plurality of extension rods are fixedly connected to one side of the cross bar, and the plurality of extension rods are The rod corresponds to the flip blade, one end of the cross bar is fixedly connected to the limit block, one side of the limit block and one side of the stop block are fixedly connected with the same tension spring, the tension spring is sleeved on the cross bar, the two limit blocks are fixedly connected on one side close to each other with a convex rod, the outer wall fixed sleeve of the rotating rod is provided with a triangular plate, the triangular plate is used in conjunction with the convex rod, the outer wall fixed sleeve of the rotating rod is provided with a spur gear, the inner wall of one side of the rectangular box is fixedly connected with a rack, the spur gear is meshed with the rack, the top inner wall of the rectangular box is fixedly connected with a driving motor, the output shaft of the driving motor is fixedly connected with a reciprocating screw, and the reciprocating screw thread passes through the strip slider.
[0014] Beneficial effects: Efficient breaking up and mixing: Through the rotation of the turning knife and the second deblocking knife, the tea leaves can be effectively broken up and mixed, which improves the efficiency and quality of tea processing and ensures the uniformity of the tea leaves.
[0015] High degree of automation: The entire operation process is highly automated. Through the control of the first servo motor, the second servo motor, the third servo motor, the fourth servo motor and the fifth servo motor, the automated process of breaking, conveying, breaking again, collecting and turning the tea leaves is realized, which reduces manual intervention and improves work efficiency.
[0016] Flexible adjustment: The deblocking machine body can be moved horizontally to facilitate the cleaning of residues inside the deblocking machine. At the same time, the position of the second conveyor belt can be changed by adjusting the position of the first horizontal spreader, making the falling position of the tea more flexible and meeting different operating requirements.
[0017] Stable structure: By setting the first guide wheel and the track, the stability of the storage box during movement is guaranteed, the problem of the storage box leaving the track is avoided, and the safety and stability of the operation are ensured.
[0018] Easy to maintain: Each component of the equipment is reasonably designed and easy to disassemble and clean, which reduces maintenance costs and extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the mechanized Pu'er tea fermentation and compost turning equipment proposed by the present invention; Figure 2 A schematic diagram of the three-dimensional structure of the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention from a second perspective; Figure 3 This is a schematic diagram of the three-dimensional structure of the storage box and the ground rail in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Figure 4 This is a schematic diagram of the three-dimensional structure of the ground rail and the first guide wheel in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Figure 5 This is a schematic diagram of the three-dimensional structure of the gantry and the first rotating shaft in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Figure 6 This is a three-dimensional structural schematic diagram of the first baffle and the first servo motor in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Figure 7 This is a schematic diagram of the three-dimensional structure of the deblocking machine support in the mechanized Pu'er tea fermentation and compost turning equipment proposed by the present invention; Figure 8 It is a three-dimensional structural schematic diagram of the deblocking machine body and the second deblocking knife in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Fig. 9 It is a three-dimensional structural schematic diagram of the second transverse spreader and the second conveyor belt in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Fig.10 It is a three-dimensional structural schematic diagram of the chain conveyor and the third conveyor belt in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Fig.11 is a process flow chart of the present invention; Fig.12 This is a schematic diagram of the three-dimensional structure of the rectangular box and turning blades in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Fig.13 This is a schematic diagram of the three-dimensional cross-sectional structure of a rectangular box in the mechanized Pu'er tea fermentation and compost turning integrated equipment proposed by the present invention; Fig.14 This is a schematic diagram of the three-dimensional structure of the crossbar and the strip slider in the mechanized Pu'er tea fermentation and compost turning equipment proposed by the present invention.
[0020] In the figure: 1, ground rail; 2, storage box; 3, gantry; 4, chain conveyor; 5, belt conveyor; 6, first horizontal paver; 7, second horizontal paver; 8, first moving wheel; 9, deblocking machine bracket; 11, deblocking machine body; 12, first baffle; 13, first servo motor; 14, strip track; 15, first guide wheel; 16, gearbox; 17, first rotating shaft; 18, flip knife; 19, scraper; 20, rotating rod; 21, first gear; 22, synchronous belt; 23, synchronous wheel; 24, first rotating roller; 25, second servo motor; 26, first conveyor belt; 27, deblocking machine track; 28, second rotating shaft; 29, third servo motor; 30, The second block-breaking knife; 31. The second gear; 32. The paver track; 33. The second guide wheel; 34. The second baffle; 35. The fourth servo motor; 36. The second conveyor belt; 37. The second rotating roller; 38. The fifth servo motor; 39. The third rotating roller; 40. The third conveyor belt; 41. The linear bearing; 42. The rectangular box; 43. The strip vertical hole; 44. The cross bar; 45. The extension rod; 46. The rotating rod; 47. The flip blade; 48. The strip slider; 49. The block; 50. The reciprocating screw; 51. The driving motor; 52. The tension spring; 53. The limit block; 54. The convex rod; 55. The spur gear; 56. The triangular plate; 57. The rack; 58. The mounting bracket; 59. The clearance hole. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] Example 1 Reference Figure 1-14, a mechanized Pu'er tea fermentation and compost turning integrated equipment, which is used in the field of Pu'er tea, comprises: a ground rail 1 and a second horizontal spreader 7, the ground rail 1 and the second horizontal spreader 7 are arranged in parallel, a storage box 2 is arranged inside the ground rail 1 and the second horizontal spreader 7, and the four bottom corners of the storage box 2 are arranged with a first moving wheel 8, a gantry 3 and a deblocking machine bracket 9 are arranged above the ground rail 1, the deblocking machine bracket 9 is located on one side of the gantry 3, and a feeding component for moving tea leaves up is arranged on one side of the deblocking machine bracket 9, and the feeding component comprises a chain conveyor 4, and two symmetrically arranged third rotating rollers 39 are rotatably connected between the inner walls on both sides of the chain conveyor 4, and the outer wall transmission sleeves of the two third rotating rollers 39 are provided with the same third conveyor belt 40, and a fifth servo motor 38 is arranged on one side of the chain conveyor 4, and the output shaft of the fifth servo motor 38 is fixedly connected to one end of one of the third rotating rollers 39.
[0023] A mounting frame 58 is provided on one side of the gantry 3, and a pre-block assembly for pre-blocking tea leaves is provided at the bottom of the mounting frame 58. The pre-block assembly includes a rectangular box 42 fixedly connected to the bottom of the mounting frame 58, and a strip vertical hole 43 is provided on one side of the rectangular box 42. The same strip slider 48 is slidably connected between the inner walls of both sides of the rectangular box 42, and a rotating rod 46 is passed through the inner rotation of the strip slider 48. A plurality of flip blades 47 are fixedly sleeved on the outer wall of the rotating rod 46. Blocks 49 are fixedly connected to the top and bottom of the strip slider 48. The block 49 is used to block the strip vertical hole 43. The top and bottom of the rectangular box 42 are provided with a clearance hole 59, and the clearance hole 59 and the block 49 In cooperation with each other, a cross bar 44 is slidably penetrated inside the stopper 49, and a plurality of extension rods 45 are fixedly connected to one side of the cross bar 44, and the plurality of extension rods 45 correspond to the flip blades 47. One end of the cross bar 44 is fixedly connected to a limit block 53, and a tension spring 52 is fixedly connected between one side of the limit block 53 and one side of the stopper 49, and the tension spring 52 is sleeved on the cross bar 44, and the sides of the two limit blocks 53 close to each other are fixedly connected with a convex rod 54, and the outer wall of the rotating rod 46 is fixedly sleeved with a triangular plate 56, and the triangular plate 56 is used in cooperation with the convex rod 54, and the outer wall of the rotating rod 46 is fixedly sleeved with a spur gear 55, and the inner wall of one side of the rectangular box 42 is fixedly connected with a rack 57, and the spur gear 55 and the gear The top inner wall of the rectangular box 42 is fixedly connected with a driving motor 51, and the output shaft of the driving motor 51 is fixedly connected with a reciprocating screw rod 50, and the reciprocating screw rod 50 threadably penetrates the strip slider 48. The driving motor 51 is started, and the output shaft of the driving motor 51 drives the reciprocating screw rod 50 to rotate, and the reciprocating screw rod 50 drives the strip slider 48 to move up and down, and the strip slider 48 drives the two stoppers 49 to move up and down. At this time, the strip slider 48 drives the rotating rod 46 to move up and down, and the rotating rod 46 drives the spur gear 55 to move up and down. Since the rack 57 is fixed, the spur gear 55 starts to rotate at this time, and the spur gear 55 drives the flipping blades 47 to rotate, and the flipping blades 47 pre-pile the piles of tea leaves. The tea leaves are then loosened and the ...
[0024] A first deblocking assembly for deblocking tea leaves is provided inside the gantry 3, and the first deblocking assembly includes a gearbox 16 fixedly connected to the inside of the gantry 3, and a plurality of rotating rods 20 are rotatably penetrated inside the gearbox 16, and a first rotating shaft 17 is fixedly connected to the bottom of the rotating rod 20, and a plurality of flipping knives 18 are fixedly sleeved on the outer wall of the first rotating shaft 17, and a first gear 21 is fixedly sleeved on the outer wall of the rotating rod 20, and the plurality of first gears 21 are meshed with each other, and a first servo motor 13 is fixedly connected to the top of the gantry 3, and the output shaft of the first servo motor 13 rotates and penetrates the inside of the gearbox 16, and a synchronous wheel 23 is fixedly sleeved on the outer wall of the output shaft of the first servo motor 13 and one of the rotating rods 20, and the outer wall transmission sleeves of the two synchronous wheels 23 are provided with the same synchronous belt 22.
[0025] A belt conveyor 5 is arranged on the top of the deblocking machine bracket 9, and a conveying assembly for conveying tea leaves is arranged inside the belt conveyor 5. The conveying assembly includes two first rotating rollers 24 symmetrically arranged and fixedly connected to the belt conveyor 5. The outer wall transmission sleeves of the two first rotating rollers 24 are provided with the same first conveyor belt 26. A second servo motor 25 is fixedly connected to one side of the belt conveyor 5, and the output shaft of the second servo motor 25 is fixedly connected to one end of one of the first rotating rollers 24.
[0026] The top of the deblocking machine bracket 9 is provided with two symmetrically arranged deblocking machine tracks 27, and the two deblocking machine tracks 27 are both located above the belt conveyor 5. The top of the two deblocking machine tracks 27 is provided with the same group of second deblocking components for deblocking tea leaves, and the second deblocking component includes a deblocking machine body 11, and linear bearings 41 are fixedly connected to both sides of the bottom of the deblocking machine body 11, and the linear bearings 41 are slidably connected to the deblocking machine tracks 27. Two symmetrically arranged second rotating shafts 28 are rotated and penetrated between the inner walls on both sides of the deblocking machine body 11, and the outer wall of the second rotating shaft 28 is fixedly sleeved with a plurality of second deblocking knives 30, and one end of the second rotating shaft 28 is fixedly connected to a second gear 31, and the two second gears 31 are meshed. A third servo motor 29 is fixedly connected to one side of the deblocking machine body 11, and the output shaft of the third servo motor 29 is fixedly connected to one end of one of the second rotating shafts 28.
[0027] A feeding assembly for assisting the feeding of tea leaves is arranged on the top of the second transverse spreader 7, and the feeding assembly comprises a first transverse spreader 6, and second guide wheels 33 are fixedly connected to the four corners of the bottom of the first transverse spreader 6, and spreader tracks 32 are fixedly connected to both sides of the top of the second transverse spreader 7, and the second guide wheels 33 are slidably connected to the spreader tracks 32, and two symmetrically arranged second rotating rollers 37 are rotatably connected between the inner walls of both sides of the first transverse spreader 6, and the outer wall transmission sleeves of the two second rotating rollers 37 are provided with the same second conveyor belt 36, and a fourth servo motor 35 is fixedly connected to one side of the first transverse spreader 6, and the output shaft of the fourth servo motor 35 is fixedly connected to one end of one of the second rotating rollers 37, and a second baffle 34 is fixedly connected to one side of the top of the first transverse spreader 6.
[0028] Example 2 refer to Figure 1-11 , improved on the basis of Example 1: a same first baffle 12 is fixedly connected between the inner walls on both sides of the gantry 3, a scraper 19 is fixedly connected to one end of the bottom of the first baffle 12, the first baffle 12 is in contact with one side of the third conveyor belt 40, a plurality of first guide wheels 15 are embedded on the top of the ground rail 1, and strip rails 14 are fixedly connected to both sides of the bottom of the storage box 2, and the strip rails 14 are used in conjunction with the first guide wheels 15.
[0029] When the present application is in use, a storage box 2 filled with Pu'er tea and an empty storage box 2 are placed under the ground rail 1 and the second transverse spreader 7 respectively. At this time, the first baffle 12 and the scraper 19 are located inside one of the storage boxes 2 filled with Pu'er tea. At this time, the storage box 2 is slowly pushed forward. The setting of the first moving wheel 8 can ensure the rapid movement of the storage box 2. The setting of the first guide wheel 15 and the strip track 14 can prevent the storage box 2 from detaching.
[0030] The drive motor 51 is started, and the output shaft of the drive motor 51 drives the reciprocating screw rod 50 to rotate, and the reciprocating screw rod 50 drives the strip slider 48 to move up and down, and the strip slider 48 drives the two stoppers 49 to move up and down. At this time, the strip slider 48 also drives the rotating rod 46 to move up and down, and the rotating rod 46 drives the spur gear 55 to move up and down. Since the rack 57 is fixed, the spur gear 55 starts to rotate at this time, and the spur gear 55 drives the flipping blade 47 to rotate. The flipping blade 47 pre-pushes a hole in the pile of tea leaves. At the same time, the rotating rod 46 drives the triangular plate 56 to rotate, and the triangular plate 56 drives the two convex The rod 54 makes a reciprocating movement in the horizontal direction. At this time, the triangular plate 56 pushes the protruding rod 54 to move horizontally, and the protruding rod 54 drives the limit block 53 to move horizontally. The limit block 53 drives the cross bar 44 and the extension rod 45 to move horizontally. When the protruding rod 54 is separated from the triangular plate 56, the limit block 53 is reset under the tension of the tension spring 52. At this time, the extension rod 45 that is constantly moving horizontally can move horizontally inside the opened opening to preliminarily break up the tea pile. Since the rotating rod 46 and the cross bar 44 are in the middle position of the tea pile, the pre-broken tea pile is moved out from the bottom to facilitate the subsequent loading process.
[0031] Start the first servo motor 13. The output shaft of the first servo motor 13 can drive one of the rotating rods 20 to rotate through the synchronous wheel 23 and the synchronous belt 22. At this time, the rotating rod 20 drives the corresponding first gear 21 to rotate. Since the multiple first gears 21 are engaged with each other, they can drive other first gears 21 to rotate. The first gear 21 then drives the rotating rod 20 to rotate. The rotating rod 20 drives the first rotating shaft 17 to rotate. The first rotating shaft 17 drives the multiple turning knives 18 to rotate. At this time, the multiple turning knives 18 break up the tea leaves.
[0032] The fifth servo motor 38 is started, and the output shaft of the fifth servo motor 38 drives the third rotating roller 39 to rotate, and the third rotating roller 39 drives the third conveyor belt 40 to transport. At this time, the tea leaves scraped by the scraper 19 are slowly transported upward through the depression of the outer wall of the third conveyor belt 40, and the tea leaves are sent into the interior of the deblocking machine body 11. The third servo motor 29 is started, and the third servo motor 29 drives a second rotating shaft 28 to rotate, and the second rotating shaft 28 drives multiple second deblocking knives 30 to rotate, and the tea leaves are broken up again. Due to the engagement of the two second gears 31, the other second rotating shaft 28 rotates in the opposite direction, which can improve the turning efficiency, and a linear bearing 41 is provided at the bottom of the deblocking machine body 11, and the linear bearing 41 can slide on the surface of the deblocking machine track 27. After a period of use, the deblocking machine body 11 can be moved horizontally and the deblocking machine body 11 can be pulled out, so as to facilitate the cleaning of the residue inside the deblocking machine body 11.
[0033] The turned tea leaves fall on the top of the first conveyor belt 26. At this time, the second servo motor 25 is started, and the output shaft of the second servo motor 25 drives the first rotating roller 24 to rotate, and the first rotating roller 24 drives the first conveyor belt 26 to transport forward, and then the tea leaves above are sent to the top of the second conveyor belt 36. The fourth servo motor 35 is started, and the output shaft of the fourth servo motor 35 drives the second rotating roller 37 to rotate, and the second rotating roller 37 drives the second conveyor belt 36 to transport forward. At this time, the tea leaves on the second conveyor belt 36 fall into the empty storage box 2, and the collection is completed. Through the cooperation of the second guide wheel 33 and the paver track 32, the position of the first transverse paver 6 can be adjusted, thereby changing the falling position of the tea leaves and completing the turning operation.
[0034] However, as is well known to those skilled in the art, the working principles and wiring methods of the first servo motor 13, the fifth servo motor 38, the third servo motor 29, the second servo motor 25 and the fourth servo motor 35 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any optional selections according to their needs or convenience.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. Mechanized Pu'er tea fermentation and compost turning equipment, characterized in that: include: A ground rail (1) and a second transverse spreader (7), wherein the ground rail (1) and the second transverse spreader (7) are arranged in parallel, and a storage box (2) is arranged inside the ground rail (1) and the second transverse spreader (7), and first moving wheels (8) are arranged at the four corners of the bottom of the storage box (2), and a gantry (3) and a deblocking machine bracket (9) are arranged above the ground rail (1), and the deblocking machine bracket (9) is located on one side of the gantry (3), and a feeding assembly for moving tea leaves upward is arranged on one side of the deblocking machine bracket (9); A mounting frame (58) is provided on one side of the gantry (3), and a pre-blocking assembly for pre-blocking tea leaves is provided at the bottom of the mounting frame (58); A first deblocking component for deblocking tea leaves is arranged inside the gantry (3); A belt conveyor (5) is arranged on the top of the deblocking machine support (9), and a conveying component for conveying tea leaves is arranged inside the belt conveyor (5); Two symmetrically arranged deblocking machine tracks (27) are arranged on the top of the deblocking machine support (9), the two deblocking machine tracks (27) are both located above the belt conveyor (5), and the same set of second deblocking components for deblocking tea leaves are arranged on the top of the two deblocking machine tracks (27); A feeding assembly for assisting the feeding of tea leaves is arranged on the top of the second transverse spreading machine (7).
2. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: The loading assembly comprises a chain conveyor (4), two third rotating rollers (39) symmetrically arranged are rotatably connected between the inner walls on both sides of the chain conveyor (4), the outer wall transmission sleeves of the two third rotating rollers (39) are provided with the same third conveyor belt (40), and a fifth servo motor (38) is arranged on one side of the chain conveyor (4), and the output shaft of the fifth servo motor (38) is fixedly connected to one end of one of the third rotating rollers (39).
3. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: The first deblocking assembly comprises a gearbox (16) fixedly connected to the inside of the gantry (3); a plurality of rotating rods (20) are rotatably penetrated inside the gearbox (16); a first rotating shaft (17) is fixedly connected to the bottom of the rotating rod (20); a plurality of flipping knives (18) are fixedly sleeved on the outer wall of the first rotating shaft (17); a first gear (21) is fixedly sleeved on the outer wall of the rotating rod (20); the plurality of first gears (21) are meshed with each other; a first servo motor (13) is fixedly connected to the top of the gantry (3); an output shaft of the first servo motor (13) is rotatably penetrated into the inside of the gearbox (16); a synchronous wheel (23) is fixedly sleeved on the output shaft of the first servo motor (13) and the outer wall of one of the rotating rods (20); and the outer wall transmission sleeves of the two synchronous wheels (23) are provided with the same synchronous belt (22).
4. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: The conveying assembly comprises two first rotating rollers (24) fixedly connected to the inside of the belt conveyor (5) and symmetrically arranged, the outer wall transmission sleeves of the two first rotating rollers (24) are provided with a same first conveyor belt (26), one side of the belt conveyor (5) is fixedly connected to a second servo motor (25), and the output shaft of the second servo motor (25) is fixedly connected to one end of one of the first rotating rollers (24).
5. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: The second deblocking assembly comprises a deblocking machine body (11), both sides of the bottom of the deblocking machine body (11) are fixedly connected with linear bearings (41), the linear bearings (41) are slidably connected to the deblocking machine track (27), two second rotating shafts (28) symmetrically arranged are rotatably penetrated between the inner walls of both sides of the deblocking machine body (11), the outer wall of the second rotating shaft (28) is fixedly sleeved with a plurality of second deblocking knives (30), one end of the second rotating shaft (28) is fixedly connected with a second gear (31), and the two second gears (31) are meshed with each other, and one side of the deblocking machine body (11) is fixedly connected with a third servo motor (29), and the output shaft of the third servo motor (29) is fixedly connected to one end of one of the second rotating shafts (28).
6. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: The material unloading assembly comprises a first transverse paver (6), the bottom four corners of the first transverse paver (6) are fixedly connected to second guide wheels (33), the top two sides of the second transverse paver (7) are fixedly connected to paver tracks (32), the second guide wheels (33) are slidably connected to the paver tracks (32), two symmetrically arranged second rotating rollers (37) are rotatably connected between the inner walls of the two sides of the first transverse paver (6), the outer wall transmission sleeves of the two second rotating rollers (37) are provided with the same second conveyor belt (36), one side of the first transverse paver (6) is fixedly connected to a fourth servo motor (35), the output shaft of the fourth servo motor (35) is fixedly connected to one end of one of the second rotating rollers (37), and one side of the top of the first transverse paver (6) is fixedly connected to a second baffle (34).
7. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: A first baffle (12) is fixedly connected between the inner walls on both sides of the gantry (3), a scraper (19) is fixedly connected to one end of the bottom of the first baffle (12), and the first baffle (12) is in contact with one side of the third conveyor belt (40).
8. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: A plurality of first guide wheels (15) are embedded on the top of the floor rail (1), and strip rails (14) are fixedly connected to both sides of the bottom of the storage box (2), and the strip rails (14) are used in conjunction with the first guide wheels (15).
9. The mechanized Pu'er tea fermentation and compost turning equipment according to claim 1, characterized in that: The pre-decomposition block assembly comprises a rectangular box (42) fixedly connected to the bottom of a mounting frame (58); a strip-shaped vertical hole (43) is provided on one side of the rectangular box (42); a strip-shaped slider (48) is slidably connected between the inner walls of both sides of the rectangular box (42); a rotating rod (46) is rotatably penetrated inside the strip-shaped slider (48); a plurality of flip blades (47) are fixedly sleeved on the outer wall of the rotating rod (46); a stopper (49) is fixedly connected to the top and bottom of the strip-shaped slider (48); the stopper (49) is used to block the strip-shaped vertical hole (43); a clearance hole (59) is provided on the top and bottom of the rectangular box (42); the clearance hole (59) is used in conjunction with the stopper (49); a cross bar (44) is slidably penetrated inside the stopper (49); a plurality of extension rods (45) are fixedly connected to one side of the cross bar (44); the plurality of extension rods (45) and the flip blades (47) are mutually connected. Correspondingly, one end of the cross bar (44) is fixedly connected to a limit block (53), one side of the limit block (53) and one side of the stop block (49) are fixedly connected with a same tension spring (52), the tension spring (52) is sleeved on the cross bar (44), and the sides of the two limit blocks (53) close to each other are fixedly connected with a protruding rod (54), the outer wall of the rotating rod (46) is fixedly sleeved with a triangular plate (56), the triangular plate (56) and the protruding rod (54) are used in conjunction, the outer wall of the rotating rod (46) is fixedly sleeved with a spur gear (55), one side of the inner wall of the rectangular box (42) is fixedly connected with a rack (57), the spur gear (55) is meshed with the rack (57), the top inner wall of the rectangular box (42) is fixedly connected with a driving motor (51), the output shaft of the driving motor (51) is fixedly connected with a reciprocating screw (50), and the reciprocating screw (50) is threadedly penetrated through the strip slider (48).
Citation Information
Patent Citations
Automatic packaging production line for thread stitching type carton
CN109747219A
Copper-clad plate residue recycling device and use method thereof
CN112999723A
Transmission system for ship data analysis
CN114749424A
Novel automatic foot mounting machine and use method thereof
CN114967192A
Fermentation, water flushing and pile turning all-in-one machine for fermented Pu'er tea
CN116584559A
Cited By
Puer tea deblocking device
CN119610237A
A Pu'er tea deblocking device
CN119610237B
Pu'er tea controllable fermentation method and system based on purple pottery jar
CN121286551A