Traction processing equipment for rare earth calcium-based composite core-spun yarn

By designing a traction processing equipment that uses a bidirectional return thread rod and a gearbox, the problem of not tight winding of the core wire is solved, and the uniform and tight winding of the core wire is achieved to ensure that The stability of the winding length is achieved.

CN119460885AInactive Publication Date: 2025-02-18JIANGSU DEBANG CASTING TECH CO LTD

Patent Information

Application Number
CN202510056836.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art is difficult to realize automatic adjustment of the core wire according to the diameter, resulting in a not tight winding and affecting the winding length.

Method used

A traction processing equipment for rare earth calcium-based composite core-encapsulated wire is designed, using a bidirectional return thread rod and a gearbox. Through transmission parts and traction components, the core-encapsulated wire can be uniformly wound and automatic diameter adjustment.

Benefits of technology

The core wrap wire is tightly wound on the reel, ensuring the stability of the winding length without manual straightening, and improving the coiling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of core-spun yarn production and processing, in particular to traction processing equipment for a rare earth calcium-based composite core-spun yarn, which comprises a mounting frame, a roll shaft rotationally mounted on the mounting frame and a winding drum mounted on the roll shaft, a transmission part is arranged in a threaded groove of the bidirectional return stroke threaded rod in a matched mode, a connecting part is rotationally installed at the top end of the transmission part, a limiting rod penetrates through the connecting part and is in sliding connection with the connecting part, the limiting rod is fixedly installed on the installation frame, and a traction assembly for pulling the cored wire is fixedly installed at the top of the connecting part; a speed change assembly is installed on one side of the installation frame, the input end of the speed change assembly is fixedly connected with the end of the first belt wheel, and the output end of the speed change assembly is fixedly connected with the end of the two-way return stroke threaded rod.
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Description

Technical Field

[0001] The invention relates to the technical field of cored wire production and processing, and in particular to a pulling processing device for a rare earth calcium-based composite cored wire. Background Art

[0002] It is made of alloy powder wrapped by strip-shaped steel strip. According to the different alloy powders, it can be divided into: silicon calcium cored wire, silicon manganese calcium wire, silicon calcium barium wire, barium aluminum wire, aluminum calcium wire, calcium iron wire, pure calcium wire and rare earth calcium wire, etc. In the production process of cored wire, the wire feeder pulls the steel strip into the wire feeder, and then the steel strip wraps the rare earth calcium powder through the wire feeder to become cored wire. After the cored wire is cooled through the process, it is finally wound by the rotation of the winding machine. At the same time, it is necessary to manually straighten the cored wire on the winding machine to improve the winding effect; for this reason, people have designed a traction device to allow the cored wire to be wound back and forth on the winding drum, so that the cored wire is evenly wound on the winding drum.

[0003] Although the above technology achieves the technical effect of evenly winding the cored wire on the take-up drum, it is only applicable to cored wire of one diameter. Once the diameter of the cored wire becomes smaller, gaps will appear between the cored wires in the same circle; if the diameter of the cored wire becomes larger, one or two cored wires will be wound in the outer circle before the inner circle is completely wound, which will ultimately shorten the length of the cored wire that can be wound on the entire take-up drum.

[0004] The above information disclosed in this Background section is only for enhancement of understanding of the background of the present disclosure and therefore it may contain information that does not constitute the prior art that is already known to one of ordinary skill in the art. Summary of the invention

[0005] The purpose of the present invention is to design a device that can automatically adjust according to the diameter of the cored wire to ensure that the cored wire can be tightly wound together when it is wound on the winding drum and the winding length is guaranteed to solve the above-mentioned shortcomings in the technology.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a traction processing device for rare earth calcium-based composite cored wire, comprising a mounting frame, a roller rotatably mounted on the mounting frame, and a winding drum mounted on the roller, a two-way return threaded rod is rotatably mounted on the mounting frame, a transmission member is matched in the thread groove of the two-way return threaded rod, a connecting member is rotatably mounted on the top of the transmission member, a limit rod is passed through and slidably connected in the connecting member, the limit rod is fixedly mounted on the mounting frame, a traction assembly for traction of the cored wire is fixedly mounted on the top of the connecting member, a first pulley is fixedly mounted on the end of the roller, a gearbox is mounted on one side of the mounting frame, a second pulley is fixedly mounted on the end of the gearbox input shaft, a first transmission belt is installed outside the first pulley and the second pulley, and the gearbox output shaft is fixedly connected to the end of the two-way return threaded rod; The connecting part is driven to reciprocate at a uniform speed on the limit rod by the two-way return threaded rod, so that the traction component drives the cored wire to be evenly wound on the winding drum rotating at a uniform speed. The transmission ratio between the roller shaft and the two-way return threaded rod is adjusted by the gearbox, so that the cored wires with different diameters can be evenly wound on the winding drum.

[0007] Preferably, the traction assembly includes a U-shaped plate fixedly installed on the top of the connecting member, two vertical slide grooves opened in the U-shaped plate, two guide wheels arranged in the U-shaped plate, bearing seats fixedly installed at both ends of the guide wheels, a first spring fixedly installed between the upper and lower bearing seats, a top cover detachably connected to the top of the U-shaped plate, and two second springs fixedly connected to the bottom of the top cover, the bottom ends of the two second springs are fitted with the tops of the two upper bearing seats, the cored wire passes between the two guide wheels and is rollingly connected to the guide wheels; the first spring is used to press the upper guide wheel toward the lower guide wheel, the auxiliary guide wheel clamps the cored wire for its rolling connection, and the second spring applies a downward force to the upper guide wheel.

[0008] Preferably, the outer peripheral surface of the guide wheel has an annular groove matching the diameter of the cored wire, and the annular grooves on the two guide wheels cooperate to allow the cored wire to be rolled and connected, and to drive the cored wire to move laterally.

[0009] Preferably, the shape of the limiting rod is set to be a rectangle or a polygon, and the rectangle or the polygon allows the connecting piece to move only laterally.

[0010] Preferably, the winding drum is slidably connected to the roller shaft, and the end of the roller shaft is threadedly connected with a tightening piece, and the tightening piece is fitted against the outer wall of the winding drum.

[0011] Preferably, two rollers are rotatably mounted on the mounting frame, the outer circumferences of the two rollers are in contact with the outer circumference of the winding drum, and the winding drum is located at the top between the two rollers.

[0012] Preferably, a motor is installed on one side of the mounting frame, a third pulley is fixedly installed on the end of the motor output shaft, and a second transmission belt is installed together with the third pulley and the first pulley.

[0013] Preferably, the speed shift assembly includes a fixed frame installed on one side of the mounting frame, a first cone and a second cone rotatably mounted on the fixed frame, a third cone on which opposite sides of the first cone and the second cone are in contact with the transmission, a positioning rod that is rotatably connected to the two third cones on the same side, a parallel slide groove provided in the positioning rod, a guide rail that passes through and is slidably connected to the parallel slide groove, a limit piece that is slidably connected to the outside of the guide rail and the positioning rod, an adjusting threaded rod threadedly connected to the guide rail, and a knob fixedly mounted on the end of the adjusting threaded rod, the guide rail is fixedly connected to the fixed frame, the first cone is fixedly connected to the first pulley, and the second cone is fixedly connected to the end of the two-way return threaded rod.

[0014] In the above technical solution, the technical effects and advantages provided by the present invention are: 1. The traction device drives the traction assembly to move back and forth on the mounting frame through the rotating two-way return threaded rod, so that the cored wire can be evenly wound on the winding drum, and the winding effect can be improved without manual work to straighten the cored wire; 2. This traction device changes the transmission ratio between the roller and the two-way return threaded rod through the speed change assembly, so that this product can adjust the number of turns of the two-way return threaded rod when the roller rotates one circle according to the diameter of the cored wire, thereby ensuring that when the cored wires of different diameters are wound on the take-up drum, the cored wires of the same circle are tightly fitted without any gaps; 3. This product can also quickly change the size of the annular groove on the guide wheel by changing the guide wheel, so that the traction component can stably drive the cored wire to perform lateral reciprocating motion, and cooperate with the two-way return threaded rod to allow the cored wire to be more tightly wound on the take-up drum. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of disassembling the winding drum of the present invention; Figure 3 It is a schematic diagram of the disassembly of the transmission member and the bidirectional return threaded rod of the present invention; Figure 4 It is a schematic diagram of the disassembly of the traction assembly of the present invention; Figure 5 It is a first stereoscopic view of the speed change assembly of the present invention; Figure 6 is a second stereoscopic view of the speed change assembly of the present invention; Figure 7 It is a schematic diagram of the change of the annular groove of the guide wheel clamping the small diameter cored wire of the present invention; Figure 8 It is a schematic diagram of the change of the annular groove of the guide wheel clamping the large diameter cored wire of the present invention.

[0017] Description of reference numerals: 1. Mounting frame; 2. Roller; 3. Winding drum; 4. Two-way return threaded rod; 5. Transmission member; 6. Connecting member; 7. Limiting rod; 8. Traction assembly; 8a. U-shaped plate; 8b. Vertical slide groove; 8c. Guide wheel; 8d. Bearing seat; 8e. First spring; 8f. Top cover; 8g. Second spring; 9. First pulley; 10. Speed ​​change assembly; 10a. Fixed frame; 10b. First cone; 10c. Second cone; 10d. Third cone; 10e. Positioning rod; 10f. Parallel slide groove; 10g. Guide rail; 10h. Limiting member; 10i. Adjusting threaded rod; 10j. Knob; 10k. Pulley transmission structure; 11. Annular groove; 12. Tightening member; 13. Roller; 14. Motor; 15. Third pulley; 16. Second transmission belt. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0019] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0020] The present invention provides Figure 1-8The traction processing equipment of a rare earth calcium-based composite cored wire shown in the figure comprises a mounting frame 1, a roller shaft 2 rotatably mounted on the mounting frame 1, and a winding drum 3 slidably connected to the roller shaft 2, a tightening member 12 is threadedly connected to the end of the roller shaft 2, and the tightening member 12 is fitted with the outer wall of the winding drum 3, a two-way return threaded rod 4 is rotatably mounted on the mounting frame 1, a transmission member 5 is matched in the thread groove of the two-way return threaded rod 4, a connecting member 6 is rotatably mounted on the top of the transmission member 5, a rectangular or polygonal limiting rod 7 is penetrated and slidably connected in the connecting member 6, the limiting rod 7 is fixedly mounted on the mounting frame 1, a traction assembly 8 for traction of the cored wire is fixedly mounted on the top of the connecting member 6, and the traction assembly 8 comprises a U-shaped plate 8a, a U-shaped plate 8a fixedly mounted on the top of the connecting member 6, and a U-shaped plate 8b, a U-shaped plate 8c, a U-shaped plate 8d ... Two vertical slide grooves 8b are opened in the U-shaped plate 8a, two guide wheels 8c are arranged in the U-shaped plate 8a, bearing seats 8d are fixedly installed at both ends of the guide wheel 8c, a first spring 8e is fixedly installed between the upper and lower bearing seats 8d, a top cover 8f is detachably connected to the top of the U-shaped plate 8a, and two second springs 8g are fixedly connected to the bottom of the top cover 8f, the outer peripheral surface of the guide wheel 8c has an annular groove 11 matching the diameter of the cored wire, the bottom ends of the two second springs 8g are fitted with the tops of the two bearing seats 8d above, the cored wire passes between the two guide wheels 8c and is rollingly connected to the guide wheel 8c, a first pulley 9 is fixedly installed at the end of the roller shaft 2, a speed change assembly 10 is installed on one side of the mounting frame 1, and the speed change assembly 10 includes an annular groove 11 installed on the outer peripheral surface of the guide wheel 8c A fixed frame 10a on one side of the mounting frame, a first cone 10b and a second cone 10c rotatably mounted on the fixed frame 10a, a third cone 10d for contact transmission on opposite sides of the first cone 10b and the second cone 10c, a positioning rod 10e rotatably connected to the two third cones 10d on the same side, a parallel slide groove 10f provided in the positioning rod 10e, a guide rail 10g penetrating and slidably connected in the parallel slide groove 10f, a limiter 10h slidably connected to the outside of the guide rail 10g and the positioning rod 10e, an adjusting threaded rod 10i threadedly connected to the guide rail 10g, and a knob 10j fixedly mounted at the end of the adjusting threaded rod 10i, the guide rail is fixedly connected to the fixed frame 10a, and the end of the adjusting threaded rod 10i is connected to the limiter 10h is rotatably connected, the first cone 10b is fixedly connected to the first pulley 9, the second cone 10c is fixedly connected to the end of the two-way return threaded rod 4, and a pulley transmission structure 10k is also installed on the positioning rod 10e. Two rollers 13 are rotatably installed on the mounting frame 1, and the outer peripheral surfaces of the two rollers 13 are both in contact with the outer peripheral surface of the winding drum 3. The winding drum 3 is located at the top between the two rollers 13. A motor 14 is installed on one side of the mounting frame 1, and a third pulley 15 is fixedly installed on the end of the output shaft of the motor 14. The third pulley 15 and the first pulley 9 are jointly installed with a second transmission belt 16. The second transmission belt 16 is set as a gear belt. The gear belt makes the first pulley 9 and the third pulley 15 rotate synchronously when rotating without slipping; The operator moves the empty winding drum 3 onto the roller shaft 2, and then twists the tightening member 12 to fix the winding drum 3 on the roller shaft 2. At this time, the two rollers 13 at the bottom of the winding drum 3 provide support for the winding drum 3. When the winding drum 3 rotates, the rollers 13 will also rotate; The operator needs to first know the diameter of the cored wire during this winding, and then determine the required speed ratio between the two-way return threaded rod 4 and the roller shaft 2, and adjust it with the speed change assembly 10 to ensure that when the roller shaft 2 rotates one circle, the two-way return threaded rod 4 rotates a predetermined number of circles, so that the connecting piece 6 has a predetermined distance, and then remove the top cover 8f, take out the bearing seat 8d and the corresponding guide wheel 8c, select the guide wheel 8c with the annular groove 11 matching the cored wire diameter, and then put the guide wheel 8c with the bearing seat 8d back into the vertical slide groove 8b, and then reinstall the top cover 8f on the U-shaped plate 8a, and then pass the cored wire between the two guide wheels 8c and locate it in the annular groove 11. During this period, if Figure 7 and Figure 8 As shown, when the diameter of the cored wire changes, the size of the annular groove on the guide wheel 8c needs to keep changing synchronously, so that the central axis of the cored wire is always located in the middle of the two guide wheels 8c, that is, passing through the center of the circle formed by the grooves on the two guide wheels 8c; Then the operator starts the motor 14, the motor 14 drives the third pulley 15 to rotate, the third pulley 15 drives the first pulley 9 to rotate through the second transmission belt 16, the first pulley 9 drives the roller 2 to rotate, the roller 2 will drive the winding drum 3 to rotate, so that the cored wire is gradually wound on the winding drum 3, and the first pulley 9 will also drive the third cone 10d to rotate through the first cone 10b, the third cone 10d drives another third cone 10d to rotate through the pulley transmission structure 10k commonly used in the prior art, the other third cone 10d drives the second cone 10c to rotate, the second cone 10c then drives the two-way return threaded rod 4 to rotate, the two-way return threaded rod 4 will drive the transmission member 5 to move laterally through the thread groove on the surface, when the transmission member 5 moves to the end of the thread groove and then moves in the opposite direction, thus forming a reciprocating cycle. The transmission member 5 will drive the connecting member 6 to slide on the limiting rod 7, and the limiting rod 7 will limit the connecting member 6 to move horizontally. At the same time, the connecting member 6 will drive the U-shaped plate 8a to move, and the U-shaped plate 8a will synchronously drive the bearing seat 8d, and the bearing seat 8d will drive the guide wheel 8c, and the guide wheel 8c will drive the cored wire to move horizontally through the annular groove 11. Finally, with the rotation of the roller shaft 2, the cored wire will be evenly wound back and forth on the winding drum 3, and the cored wires of the same layer wound on the winding drum 3 will fit each other to ensure that there is no gap between the cored wires. At the same time, there will be no problem that the inner layer has not been wound up yet, and the outer layer has started to wind several circles, which will eventually lead to a large gap between the adjacent upper and lower layers. When adjusting the rotation speed between the roller shaft 2 and the two-way return threaded rod 4, it is only necessary to turn the knob 10j, and the knob 10j will drive the adjusting threaded rod 10i to rotate. Because the adjusting threaded rod 10i is threadedly connected to the fixing frame 10a, the adjusting threaded rod 10i will move on the fixing frame 10a, thereby driving the limit member 10h to move, and the limit member 10h will pull the positioning rod 10e to move on the guide rail 10g, and the positioning rod 10e will drive the two third cones 10d to move, so that the transmission position of the third cone 10d and the first cone 10b and the second cone 10c changes, that is, the axial position of the third cone 10d and the first cone 10b and the second cone 10c is different, so that for every rotation of the first cone 10b, the number of rotations of the second cone 10c will change, thereby adjusting the rotation speed between the roller shaft 2 and the two-way return threaded rod 4.

[0021] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are exemplary only. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, changes in orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application.

Claims

1. A traction processing device for rare earth calcium-based composite cored wire, comprising a mounting frame (1), a roller (2) rotatably mounted on the mounting frame (1), and a winding drum (3) mounted on the roller (2), characterized in that: A bidirectional return threaded rod (4) is rotatably mounted on the mounting frame (1), a transmission member (5) is matched in the thread groove of the bidirectional return threaded rod (4), a connecting member (6) is rotatably mounted on the top of the transmission member (5), a limit rod (7) passes through and is slidably connected to the connecting member (6), the limit rod (7) is fixedly mounted on the mounting frame (1), a traction assembly (8) for traction of the cored wire is fixedly mounted on the top of the connecting member (6), a first pulley (9) is fixedly mounted on the end of the roller shaft (2), a speed change assembly (10) is mounted on one side of the mounting frame (1), an input end of the speed change assembly (10) is fixedly connected to the end of the first pulley (9), and an output end of the speed change assembly (10) is fixedly connected to the end of the bidirectional return threaded rod (4); The speed change assembly (10) comprises a fixed frame (10a) mounted on one side of the mounting frame, a first cone (10b) and a second cone (10c) rotatably mounted on the fixed frame (10a), a third cone (10d) on opposite sides of the first cone (10b) and the second cone (10c) for contact transmission, a positioning rod (10e) rotatably connected to the same side of the two third cones (10d), a parallel slide groove (10f) provided in the positioning rod (10e), a guide rail (10g) penetrating the parallel slide groove (10f) and slidably connected thereto, and an outer surface of the guide rail (10g) and the positioning rod (10e). A limit piece (10h) slidably connected together, an adjusting threaded rod (10i) threadedly connected to the guide rail (10g), and a knob (10j) fixedly mounted on the end of the adjusting threaded rod (10i), the end of the adjusting threaded rod (10i) being rotatably connected to the limit piece (10h), the guide rail being fixedly connected to the fixing frame (10a), the first cone (10b) being fixedly connected to the first pulley (9), the second cone (10c) being fixedly connected to the end of the bidirectional return threaded rod (4), and a pulley transmission structure (10k) being also mounted on the positioning rod (10e); The bidirectional return threaded rod (4) drives the connecting member (6) to reciprocate at a uniform speed on the limit rod (7), so that the traction assembly (8) drives the cored wire to be evenly wound on the winding drum (3) rotating at a uniform speed. The speed ratio of the roller shaft (2) and the bidirectional return threaded rod (4) is adjusted by the speed change assembly (10), so that the connecting member (6) can move different distances when the roller shaft (2) rotates one circle, so that cored wires with different diameters can be evenly wound on the winding drum (3).

2. The traction processing equipment for rare earth calcium-based composite cored wire according to claim 1 is characterized in that: The traction assembly (8) comprises a U-shaped plate (8a) fixedly mounted on the top of the connecting member (6), two vertical slide grooves (8b) provided in the U-shaped plate (8a), two guide wheels (8c) provided in the U-shaped plate (8a), bearing seats (8d) fixedly mounted at both ends of the guide wheel (8c), a first spring (8e) fixedly mounted between the upper and lower bearing seats (8d), a top cover (8f) detachably connected to the top of the U-shaped plate (8a), and two second springs (8g) fixedly connected to the bottom of the top cover (8f), the bottom ends of the two second springs (8g) being in contact with the tops of the two upper bearing seats (8d), and the cored wire passing between the two guide wheels (8c) and being rollingly connected to the guide wheels (8c).

3. The pulling and processing equipment of a rare earth calcium-based composite cored wire according to claim 2 is characterized in that: The outer peripheral surface of the guide wheel (8c) has an annular groove (11) matching the diameter of the cored wire.

4. The pulling and processing equipment for rare earth calcium-based composite cored wire according to claim 1 is characterized in that: The shape of the limiting rod (7) is set to be a rectangle or a polygon.

5. The pulling and processing equipment for rare earth calcium-based composite cored wire according to claim 1, characterized in that: The winding drum (3) is slidably connected to the roller shaft (2); a tightening piece (12) is threadedly connected to the end of the roller shaft (2); and the tightening piece (12) is in contact with the outer wall of the winding drum (3).

6. The pulling and processing equipment for rare earth calcium-based composite cored wire according to claim 1, characterized in that: Two rollers (13) are rotatably mounted on the mounting frame (1), the outer circumferences of the two rollers (13) are in contact with the outer circumference of the winding drum (3), and the winding drum (3) is located at the top between the two rollers (13).

7. The pulling and processing equipment for rare earth calcium-based composite cored wire according to claim 1, characterized in that: A motor (14) is mounted on one side of the mounting frame (1), a third pulley (15) is fixedly mounted on the end of the output shaft of the motor (14), and a second transmission belt (16) is mounted outside the third pulley (15) and the first pulley (9).

Citation Information

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