Intelligent impact casing shaping tool
Through the design of intelligent impact casing shaping tools, the detection and control modules are used to monitor and repair casing deformation in real time, and the problems of drilling blockage, wellbore seal damage and safety risks caused by casing deformation are solved, achieving efficient and safe casing repair results.
Patent Information
- Application Number
- CN202510048522.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Casing deformation often leads to the risk of drilling tools through obstacles, wellbore seal damage, oil and gas leakage and blowouts during oil drilling, seriously threatening site safety and reducing the service life of the oil well.
An intelligent impact casing shaping tool is designed, including power modules, repair modules and detection modules. Through the detection unit collects pipe wall information, the control unit transmits the information to the ground terminal, and the ground personnel adjust the drilling fluid flow according to the information, make the impact module work, and realize the repair of the deformed casing.
This tool can efficiently detect casing deformation. By transmitting pipe wall information in real time and controlling drilling fluid flow, it significantly improves the efficiency of casing repair, ensures wellbore sealing and safety, and extends the service life of the oil well.
Smart Images

Figure CN119553985A_ABST
Abstract
Description
Technical Field
[0001] The invention is applicable to the field of deformed casing shaping and repairing, and in particular relates to an intelligent impact casing shaping tool. Background Art
[0002] Casing deformation is a common problem in the oil drilling process and may cause serious damage to downhole operations. Casing deformation is usually caused by unbalanced downhole pressure, formation movement, well wall collapse and other reasons. When the casing is deformed, the passage of the drill bit is hindered, resulting in the inability to smoothly carry out drilling or other downhole operations. At the same time, casing deformation may destroy the sealing of the wellbore, causing oil and gas leakage, increasing the risk of blowout, and threatening on-site safety. In addition, casing deformation will also affect the subsequent oil production process and reduce the service life of the oil well. Summary of the invention
[0003] The purpose of the present invention is to propose an intelligent impact casing shaping tool to solve the problems in the above background. The detection unit collects pipe wall information, and the control unit transmits the collected information to the ground terminal. If there is a deformed part, the ground personnel increase the drilling fluid flow rate to make the impact module work, thereby repairing the deformed casing.
[0004] In order to solve the above problems, the present invention adopts a technical solution: the intelligent casing shaping tool includes a power module, a repair module, and a detection module.
[0005] The power module includes an upper joint, a power housing, a guide ring, a guide wheel shaft, a guide wheel, a guide wheel series bearing, a turbine, a power shaft, a bearing end cover, a guide tube series bearing, a positioning pin, a guide tube, a transmission shaft, and a guide plate. The upper joint is connected to the power housing by threads, and the guide ring is connected to the inner wall of the power housing by threads to divert the drilling fluid flowing in from the top. The guide ring, the guide wheel shaft, and the guide wheel are threadedly connected in sequence, and the spiral direction is opposite to the rotation direction of the turbine below. The lower end of the guide wheel is positioned by a shaft retaining ring, and the guide wheel changes the flow trajectory of the drilling fluid. The drilling fluid drives the turbine to rotate. The turbine is connected to the lower end of the guide wheel shaft. A guide wheel string bearing is installed at the connection between the turbine and the guide wheel shaft. The power shaft is connected to the lower end of the turbine through a spline. The guide tube is connected to the power housing through a locating pin. The bearing end cover and the guide tube string bearing are installed between the guide tube and the power shaft in sequence. The drive shaft is connected to the lower end of the power shaft through a thread. The guide plate and the drive shaft are interference fit, and the axial direction is positioned by a turntable. The guide plate gathers the drilling fluid flowing in from the top, so that the drilling fluid flows into the drive shaft from the drive shaft flow channel. There are 4 drive shaft flow channels evenly distributed around the circumference.
[0006] The repair module includes a turntable, a centrifugal spring, a centrifugal block, a deep groove ball bearing, a power disk, a spline sleeve, a core shaft, a roller seat, a roller, a cam, a cam seat, an impact housing, a thrust ball bearing, a bearing seat, an impact shaft, an impact spring, an impact hammer, a push block spring, a repair push block, and a cleaning shaft. The turntable is connected to the transmission shaft through a thread, the centrifugal block is connected to the hinge seat on the turntable surface through a cylindrical pin, the centrifugal spring is connected to the spring buckle on the surface of the centrifugal block, a deep groove ball bearing is installed between the power disk and the turntable, a centrifugal block buckle is arranged on the upper surface of the power disk, and a spline sleeve The cam seat is connected with the power disc and the cam seat through the spline, the core shaft is connected with the power disc through the thread, the cam is connected with the cam seat through the thread, the roller is connected with the roller seat through the bolt, the roller matches with the cam surface track, the roller seat is connected with the impact shaft through the thread, the impact housing is connected with the power housing through the thread, the bearing seat is connected with the impact housing through the thread, the thrust ball bearing is installed in the bearing seat, the upper surface of the thrust ball bearing is in contact with the lower surface of the cam seat, the impact shaft and the bearing seat are clearance matched, the impact hammer is connected with the impact shaft through the thread, the impact spring is installed between the impact hammer and the bearing seat, the repair push block is installed in the push block groove on the surface of the impact housing, 4 repair push blocks are evenly distributed circumferentially, spring grooves are set on the surface of the repair push block and the inner wall of the impact housing, the push block spring is installed between the repair push block spring groove and the spring groove of the impact housing, the push block springs are the same as the busbar, two are in a group, and 4 groups are evenly distributed circumferentially, the cleaning shaft is connected with the impact housing through the thread, the cleaning shaft and the impact hammer are clearance matched, the cleaning shaft is provided with a cleaning flow channel, 6 cleaning flow channels are evenly distributed circumferentially, the cleaning flow channel is aligned with the center of the flow channel of the impact housing, when the drilling fluid When the flow rate is low, the turntable speed is low, the centrifugal force generated by the centrifugal block is not enough to overcome the pulling force of the centrifugal spring, the centrifugal block cannot be snap-fitted with the centrifugal block, the power cannot be transmitted to the spline sleeve, the impact hammer is in the initial position, and the drilling fluid cleans the pipe wall through the cleaning shaft flow channel so that the detection unit can collect pipe wall information. When the drilling fluid flow rate is increased, the turbine speed increases, the turntable speed is high, and the centrifugal block stretches the centrifugal spring under the action of centrifugal force. The centrifugal block snaps with the centrifugal block to transmit power to the spline sleeve, and the cam seat rotates to make the impact hammer start working.
[0007] The detection module includes a control seat, a control unit, a battery pack, a detection unit, and an anti-collision glass. The control seat is connected to the impact shell through a thread, and 4 control seat wire holes are evenly arranged around the control seat. The control seat wire holes are installed concentrically with the impact shell wire holes. The control unit is connected to the control seat through bolts. The control unit includes an MCU, a DC-DC step-down circuit, a power supply filter circuit, a signal filter circuit, a signal amplification circuit, and a wireless signal transmission chip and is integrated with a PCB. The battery pack is connected to the control seat through bolts, and the battery pack is connected to the control unit through wires. The detection unit is installed in the notch opened in the impact shell. There are 4 detection units evenly distributed around the circumference. The detection unit includes a camera and a fill light. When installed, the angle between the detection unit and the tool axis is 30°, so that the camera's viewing angle is at the front end of the repair push block. The fill light is used to illuminate the pipe wall, which is convenient for the camera to collect pipe wall information. The detection unit is connected to the control unit and the battery pack through the control seat wire hole and the impact shell wire hole with a wire. The anti-collision glass is connected to the impact shell with bolts. There are 4 anti-collision glasses evenly distributed around the circumference. The pipe wall information collected by the detection unit is sent to the ground terminal through the control unit. The ground staff controls the working status of the tool by increasing or decreasing the drilling fluid flow rate according to the pipe wall information.
[0008] As a further technical solution of the present invention, lubricating oil is applied between the guide wheel string bearings and the guide tube string bearings, a sealing ring is placed on the upper end of the guide wheel string bearings, and a sealing ring is placed between the bearing end cover and the guide tube to ensure the lubrication environment inside the bearing.
[0009] As a further technical solution of the present invention, lubricating oil is applied to the contact surfaces between the core shaft, the impact shaft, the cam, the cam seat and the bearing seat to reduce friction during movement.
[0010] As a further technical solution of the present invention, the maximum extension distance of the repair push block should be 2-3mm greater than the pipe diameter to improve the repair effect of casing deformation.
[0011] As a further technical solution of the present invention, the centrifugal block is provided with a centrifugal block limiter, and the power disk is provided with a hinge seat limiter. When a large flow of drilling fluid is introduced, the turntable rotates at a high speed, and the centrifugal block limiter cooperates with the hinge seat limiter during movement to prevent the centrifugal spring from being damaged by excessive stretching. Under the action of the hinge seat limiter, the maximum distance of movement of the centrifugal block is exactly matched with the centrifugal block buckle to realize power transmission.
[0012] As a further technical solution of the present invention, the MCU selects STM32H743ZI with a temperature tolerance range of -40°C to +105°C, the camera selects TCM8230, and an 8-bit parallel DVP interface is used to transmit image data to STM32H743ZI. STM32 configures GPIO and DMA to store image data in SRAM in frames, minimizing CPU participation to achieve efficient acquisition. The wireless transmission chip selects SX1278, and its low power consumption characteristics can ensure a long working time. It is connected to the MCU through an SPI interface, and the fill light uses LED.
[0013] Compared with the prior art, the beneficial effects of the present invention are: using visual detection technology to transmit pipe wall information to the ground terminal in real time, which is more efficient in repairing deformed casing, adding pipe wall cleaning function, facilitating visual detection technology, and accurately detecting accurate pipe wall information. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the present invention;
[0015] Figure 2 It is a schematic diagram of the assembly of the cam, roller and roller seat;
[0016] Figure 3 It is the AA section view;
[0017] Figure 4 It is the cross-sectional view of the transmission shaft;
[0018] Figure 5 It is the axonometric view of the centrifugal block;
[0019] Figure 6 This is the axonometric view of the turntable;
[0020] Figure 7 This is the axonometric view of the power disk;
[0021] Figure 8 is the cross-sectional view of the impact shell;
[0022] Fig. 9 This is a cross-sectional view of the control seat;
[0023] Fig.10 For work and control flow chart;
[0024] Fig.11 It is an information processing flow chart;
[0025] In the figure: 1-upper joint, 2-power housing, 3-guide ring, 4-guide wheel shaft, 5-guide wheel, 6-guide wheel series bearing, 7-turbine, 8-power shaft, 9-bearing end cover, 10-guide tube series bearing, 11-locating pin, 12-guide tube, 13-drive shaft, 1301-drive shaft flow channel, 14-guide plate, 15-turntable, 1501-hinge seat limit, 16-centrifugal spring, 17-centrifugal block, 1701-spring buckle, 1702-centrifugal block limit, 18-deep groove ball bearing, 19-power plate, 1901-centrifugal block buckle, 20-spline sleeve, 21-core shaft, 22-roller seat, 23-roller, 24-cam, 25-cam seat, 26-impact housing, 2601-push block groove, 2602-impact housing wire hole, 2603-impact housing flow channel, 27-thrust ball bearing, 28-bearing seat, 29-impact shaft, 30-control seat, 3001-control seat wire hole, 31-impact spring, 32-control unit, 33-battery pack, 34-detection unit, 35-anti-collision glass, 36-impact hammer, 37-push block spring, 38-repair push block, 39-cleaning shaft, 3901-cleaning shaft flow channel. DETAILED DESCRIPTION
[0026] The technical solutions of the embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. These embodiments are only a part of the present invention, not all of it. Based on these embodiments, other embodiments obtained by ordinary technicians in this field without creative work are also within the scope of protection of the present invention.
[0027] Reference Figure 1 , an intelligent multi-directional impact drilling accelerator, characterized in that: the intelligent impact casing shaping tool includes a power module, a repair module, and a detection module.
[0028] Reference Figure 4The power module includes an upper joint 1, a power housing 2, a guide ring 3, a guide wheel shaft 4, a guide wheel 5, a guide wheel string bearing 6, a turbine 7, a power shaft 8, a bearing end cover 9, a guide tube string bearing 10, a positioning pin 11, a guide tube 12, a transmission shaft 13, and a guide plate 14. The upper joint 1 is connected to the power housing 2 by threads, and the guide ring 3 is connected to the inner wall of the power housing 2 by threads to divert the drilling fluid flowing in from the top. The guide ring 3, the guide wheel shaft 4, and the guide wheel 5 are threadedly connected in sequence, and the spiral direction is opposite to the rotation direction of the turbine 7 below. The lower end of the guide wheel 5 is positioned by a shaft retaining ring, and the guide wheel 5 changes the flow trajectory of the drilling fluid, and the drilling fluid drives The turbine 7 rotates, and the turbine 7 is connected to the lower end of the guide wheel shaft 4. The guide wheel series bearing 6 is installed at the connection between the turbine 7 and the guide wheel shaft 4. The power shaft 8 is at the lower end of the turbine 7 through a spline. The guide tube 12 is connected to the power housing 2 through a positioning pin 11. The bearing end cover 9 and the guide tube series bearing 10 are installed between the guide tube 12 and the power shaft 8 in sequence. The transmission shaft 13 is connected to the lower end of the power shaft 8 through a thread. The guide plate 14 and the transmission shaft 13 are interference fit, and the axial direction is positioned by a turntable 15. The guide plate 14 gathers the drilling fluid flowing in from the top, so that the drilling fluid flows into the transmission shaft 13 from the transmission shaft flow channel 1301. There are 4 transmission shaft flow channels 1301 evenly distributed around the circumference.
[0029] Reference Figure 2 , 38. The repair module includes a turntable 15, a centrifugal spring 16, a centrifugal block 17, a deep groove ball bearing 18, a power disk 19, a spline sleeve 20, a spindle 21, a roller seat 22, a roller 23, a cam 24, a cam seat 25, an impact housing 26, a thrust ball bearing 27, a bearing seat 28, an impact shaft 29, an impact spring 31, an impact hammer 36, a push block spring 37, a repair push block 38, and a cleaning shaft 39. The turntable 15 is connected to the transmission shaft 13 through a thread, the centrifugal block 17 is connected to the hinge seat on the surface of the turntable 15 through a cylindrical pin, the centrifugal spring 16 is connected to the spring buckle 1701 on the surface of the centrifugal block 17, a deep groove ball bearing 18 is installed between the power disk 19 and the turntable 15, and the power disk 19 is A centrifugal block buckle 1901 is provided on the surface, a spline sleeve 20 is connected to a power disc 19 and a cam seat 25 through a spline, a core shaft 21 is connected to the power disc 19 through a thread, a cam 24 is connected to the cam seat 25 through a thread, a roller 23 is connected to a roller seat 22 through a bolt, the roller 23 and the cam 24 surface track match, the roller seat 22 is connected to an impact shaft 29 through a thread, an impact housing 26 is connected to a power housing 2 through a thread, a bearing seat 28 is connected to an impact housing 26 through a thread, a thrust ball bearing 27 is installed in the bearing seat 28, an upper surface of the thrust ball bearing 27 is in contact with a lower surface of the cam seat 25, a clearance fit is provided between the impact shaft 29 and the bearing seat 28, and an impact hammer 36 is connected to an impact through a thread. The impact shaft 29 is connected, the impact spring 31 is installed between the impact hammer 36 and the bearing seat 28, the repair push block 38 is installed in the push block groove 2601 on the surface of the impact shell 26, and 4 repair push blocks 38 are evenly distributed circumferentially. The surface of the repair push block 38 and the inner wall of the impact shell 26 are both provided with spring grooves, and the push block spring 37 is installed between the spring groove of the repair push block 38 and the spring groove of the impact shell 26. The push block springs 37 are grouped in two with the same busbar, and 4 groups are evenly distributed circumferentially. The cleaning shaft 39 is connected to the impact shell 26 through a thread, and there is a clearance fit between the cleaning shaft 39 and the impact hammer 36. The cleaning shaft 39 is provided with a cleaning flow channel 3901, and 6 cleaning flow channels 3901 are evenly distributed circumferentially, and the cleaning flow channel 3901 is connected to the flow channel of the impact shell 2603 center alignment, when the drilling fluid is at a low flow rate, the speed of the turntable 15 is low, the centrifugal force generated by the centrifugal block 17 is not enough to overcome the pulling force of the centrifugal spring 16, the centrifugal block 17 cannot cooperate with the centrifugal block buckle 1901, the power cannot be transmitted to the spline sleeve 20, the impact hammer 36 is in the initial position, the drilling fluid passes through the cleaning shaft flow channel 3901 to clean the pipe wall, so that the detection unit 34 can collect pipe wall information, when the drilling fluid flow rate is increased, the speed of the turbine 5 increases, the speed of the turntable 15 is high, the centrifugal block 17 stretches the centrifugal spring 16 under the action of centrifugal force, the centrifugal block 17 cooperates with the centrifugal block buckle 1901, and transmits power to the spline sleeve 20, the cam seat 25 rotates, and the impact hammer 36 starts to work.
[0030] The detection module includes a control seat 30, a control unit 32, a battery pack 33, a detection unit 34, and an anti-collision glass 35. The control seat 30 is connected to the impact shell 26 through a thread, and the control seat 30 is evenly provided with 4 control seat wire holes 3001 around the circumference. The control seat wire holes 3001 are installed concentrically with the impact shell wire holes 2602. The control unit 32 is connected to the control seat 30 through bolts. The control unit 32 includes an MCU, a DC-DC buck circuit, a power supply filter circuit, a signal filter circuit, a signal amplification circuit, and a wireless signal transmission chip and is integrated with a PCB. The battery pack 33 is connected to the control seat 30 through bolts, and the battery pack 33 is connected to the control unit 32 through wires. The detection unit 34 is installed on the impact shell. In the slot opened in the shell 26, four detection units 34 are evenly distributed around the circumference. The detection unit 34 includes a camera and a fill light. When installed, the angle between the detection unit 34 and the tool axis is 30°, so that the camera viewing angle is at the front end of the repair push block 38. The fill light is used to illuminate the pipe wall, which is convenient for the camera to collect pipe wall information. The detection unit 34 is connected to the control unit 32 and the battery pack 33 through the control seat wire hole 3001 and the impact shell wire hole 2602 with a wire. The anti-collision glass 35 is connected to the impact shell 35 by bolts. Four anti-collision glasses 35 are evenly distributed around the circumference. The pipe wall information collected by the detection unit 34 is sent to the ground terminal through the control unit 32. The ground staff controls the working state of the tool by increasing or decreasing the drilling fluid flow rate according to the pipe wall information.
[0031] In a specific embodiment, the tool is lowered into the well through the drill string, and low-flow drilling fluid is introduced. The drilling fluid first passes through the guide ring 3 for diversion. The drilling fluid changes its trajectory through the guide wheel 5, drives the turbine 7 to rotate, generates power, and the turntable 15 starts to rotate at a speed of 15r / min. At this time, the centrifugal force generated by the centrifugal block 17 is not enough to overcome the pulling force of the centrifugal spring 16. The centrifugal spring 16 is at its original length, the centrifugal block 17 does not cooperate with the centrifugal block buckle 1901, and the power cannot be transmitted to the spline sleeve 20. The repair push block 37 does not extend out. Under the action of the guide plate 14, the drilling fluid enters the transmission shaft 13 from the transmission shaft flow channel 1301 and flows into the cleaning shaft 39. The drilling fluid flows out from the cleaning shaft flow channel 3901 to clean impurities on the pipe wall, making it easier for the detection unit 34 to collect pipe wall information. The camera in the detection unit 34 transmits the collected information to the control unit 32 under the action of the fill light. The control unit 32 performs signal preprocessing through the signal amplification circuit and the signal filtering circuit, and then performs noise reduction by the MCU software. The wireless signal transmission core The piece is sent to the ground terminal, and the ground personnel monitor the current pipe wall information in real time. When the casing is found to be deformed, the ground staff increases the drilling fluid flow rate. At this time, the speed of the turbine 7 increases, the speed of the turntable 15 increases, and the speed is 60r / min. The centrifugal force generated by the centrifugal block 17 overcomes the pulling force of the centrifugal spring 16. The centrifugal block 17 cooperates with the centrifugal block buckle 1901 to transmit the power of the turntable 15 to the spline sleeve 20. The roller 23 is initially located at point A of the cam. The impact spring 37 is in a compressed state. The power of the spline sleeve 20 is transmitted to the cam 24, and the cam 24 rotates to point B. The impact spring 37 is released, and the impact hammer 36 hits the repair push block 38, so that the repair push block 38 extends and hits the deformed part of the pipe wall. The cam 24 rotates, and the impact hammer 36 reciprocates to hit the repair push block 38 to perform casing repair work. The camera detects the shape of the pipe wall in real time, and the control unit 32 transmits the information to the ground. If the ground personnel believe that the pipe wall shape meets the requirements, they can choose to reduce the drilling fluid flow rate, find the next deformation position, or lift the drill string recovery tool.
Claims
1. Intelligent impact casing shaping tool, characterized by: The intelligent impact casing shaping tool comprises a power module, a repair module and a detection module; The power module comprises an upper joint (1), a power housing (2), a guide ring (3), a guide wheel shaft (4), a guide wheel (5), a guide wheel series bearing (6), a turbine (7), a power shaft (8), a bearing end cover (9), a guide tube series bearing (10), a positioning pin (11), a guide tube (12), a transmission shaft (13), and a guide plate (14). The upper joint (1) is connected to the power housing (2) by threads, and the guide ring (3) is connected to the inner wall of the power housing (2) by threads to divert the drilling fluid flowing in from the top. The guide ring (3), the guide wheel shaft (4), and the guide wheel (5) are threadedly connected in sequence, and the spiral direction is opposite to the rotation direction of the turbine (7) below. The lower end of the guide wheel (5) is positioned by a shaft retaining ring. The guide wheel (5) changes the flow trajectory of the drilling fluid, and the drilling fluid drives the turbine. The wheel (7) rotates, the turbine (7) is connected to the lower end of the guide wheel shaft (4), a guide wheel series bearing (6) is installed at the connection between the turbine (7) and the guide wheel shaft (4), the power shaft (8) is connected to the lower end of the turbine (7) through a spline, the guide tube (12) is connected to the power housing (2) through a positioning pin (11), the bearing end cover (9) and the guide tube series bearing (10) are installed between the guide tube (12) and the power shaft (8) in sequence, the transmission shaft (13) is connected to the lower end of the power shaft (8) through a thread, the guide plate (14) and the transmission shaft (13) are interference fit, and the axial direction is positioned by a rotating plate (15), the guide plate (14) gathers the drilling fluid flowing in from the top, so that the drilling fluid flows from the transmission shaft flow channel (1301) into the transmission shaft (13), and the transmission shaft flow channel (1301) is evenly distributed in four circumferential directions; The repair module comprises a turntable (15), a centrifugal spring (16), a centrifugal block (17), a deep groove ball bearing (18), a power disk (19), a spline sleeve (20), a core shaft (21), a roller seat (22), a roller (23), a cam (24), a cam seat (25), an impact housing (26), a thrust ball bearing (27), a bearing seat (28), an impact shaft (29), an impact spring (31), an impact hammer (36), a push block spring (37), a repair push block (38), and a cleaning shaft (39). The turntable (15) is connected to the transmission shaft (13) through a thread, the centrifugal block (17) is connected to a hinge seat on the surface of the turntable (15) through a cylindrical pin, and the centrifugal spring (16) is connected to a spring buckle (1701) on the surface of the centrifugal block (17) ), a deep groove ball bearing (18) is installed between the power disk (19) and the rotating disk (15), a centrifugal block buckle (1901) is arranged on the upper surface of the power disk (19), a spline sleeve (20) is connected to the power disk (19) and the cam seat (25) through a spline, a core shaft (21) is connected to the power disk (19) through a thread, a cam (24) is connected to the cam seat (25) through a thread, a roller (23) is connected to the roller seat (22) through a bolt, the surface tracks of the roller (23) and the cam (24) are matched, the roller seat (22) is connected to the impact shaft (29) through a thread, an impact housing (26) is connected to the power housing (2) through a thread, a bearing seat (28) is connected to the impact housing (26) through a thread, and a thrust ball bearing (27) is installed on In the bearing seat (28), the upper surface of the thrust ball bearing (27) contacts the lower surface of the cam seat (25), the impact shaft (29) and the bearing seat (28) are clearance-fitted, the impact hammer (36) is connected to the impact shaft (29) by a thread, the impact spring (31) is installed between the impact hammer (36) and the bearing seat (28), the repair push block (38) is installed in the push block groove (2601) on the surface of the impact shell (26), the repair push block (38) is evenly distributed in four circumferential directions, the surface of the repair push block (38) and the inner wall of the impact shell (26) are both provided with spring grooves, the push block spring (37) is installed between the spring groove of the repair push block (38) and the spring groove of the impact shell (26), the push block spring (37) is a group of two on the same busbar, and four groups are evenly distributed in the circumferential direction, the cleaning shaft ( 39) is connected to the impact housing (26) through a thread, and there is a clearance fit between the cleaning shaft (39) and the impact hammer (36). The cleaning shaft (39) is provided with a cleaning flow channel (3901), and 6 cleaning flow channels (3901) are evenly distributed in the circumferential direction. The cleaning flow channel (3901) is aligned with the center of the impact housing flow channel (2603). When the drilling fluid is at a low flow rate, the rotating disk (15) rotates at a low speed, and the centrifugal force generated by the centrifugal block (17) is insufficient to overcome the pulling force of the centrifugal spring (16). The centrifugal block (17) cannot cooperate with the centrifugal block buckle (1901), and the power cannot be transmitted to the spline sleeve (20). The impact hammer (36) is in the initial position, and the drilling fluid cleans the pipe wall through the cleaning shaft flow channel (3901), so that the detection unit (34) can collect pipe wall information.When the flow rate of drilling fluid is increased, the rotation speed of the turbine (5) increases, the rotation speed of the rotating disk (15) is high, and the centrifugal block (17) stretches the centrifugal spring (16) under the action of centrifugal force. The centrifugal block (17) cooperates with the centrifugal block buckle (1901) to transmit power to the spline sleeve (20), and the cam seat (25) rotates, so that the impact hammer (36) starts to work; The detection module comprises a control seat (30), a control unit (32), a battery pack (33), a detection unit (34), and an anti-collision glass (35). The control seat (30) is connected to the impact shell (26) by means of a thread. The control seat (30) is provided with four control seat wire holes (3001) evenly arranged in the circumference. The control seat wire holes (3001) are installed concentrically with the impact shell wire holes (2602). The control unit (32) is connected to the control seat (30) by means of a bolt. The control unit (32) comprises an MCU, a DC-DC step-down circuit, a power supply filter circuit, a signal filter circuit, a signal amplification circuit, and a wireless signal transmission chip, and is integrated with a PCB. The battery pack (33) is connected to the control seat (30) by means of a bolt. The battery pack (33) is connected to the control unit (32) by means of a wire. The detection unit (34) is installed The detection unit (34) is installed in a slot opened in the impact shell (26). Four detection units (34) are evenly distributed around the circumference. The detection unit (34) includes a camera and a fill light. When installed, the angle between the camera and the tool axis is 30 degrees, so that the camera's viewing angle is at the front end of the repair push block (38). The fill light is used to illuminate the pipe wall, which is convenient for the camera to collect pipe wall information. The detection unit (34) is connected to the control unit (32) and the battery pack (33) through the control seat wire hole (3001) and the impact shell wire hole (2602) by a wire. The anti-collision glass (35) is connected to the impact shell (35) by bolts. Four anti-collision glasses (35) are evenly distributed around the circumference. The pipe wall information collected by the detection unit (34) is sent to the ground terminal through the control unit (32). The ground staff controls the working state of the tool by increasing or decreasing the flow rate of drilling fluid according to the pipe wall information.
2. The intelligent impact casing shaping tool according to claim 1 is characterized in that: Lubricating oil is applied between the guide wheel string bearing (6) and the guide tube string bearing (10), a sealing ring is placed on the upper end of the guide wheel string bearing (6), and a sealing ring is placed between the bearing end cover (9) and the guide tube (12) to ensure a lubricated environment inside the bearing.
3. The intelligent impact casing shaping tool according to claim 1 is characterized in that: The maximum extension distance of the repair push block (38) should be 2-3 mm greater than the pipe diameter, so as to improve the repair effect of casing deformation.
4. The intelligent impact casing shaping tool according to claim 1 is characterized in that: The MCU selected is STM32H743ZI with a temperature tolerance range of -40℃~+105℃. The camera selected is TCM8230. An 8-bit parallel DVP interface is used to transfer image data to STM32H743ZI. STM32 configures GPIO and DMA to store image data in SRAM in frames, minimizing CPU participation to achieve efficient collection. The wireless transmission chip selected is SX1278. Its low power consumption characteristics can ensure a long working time. It is connected to the MCU through an SPI interface, and the fill light uses LED.
5. The intelligent impact casing shaping tool according to claim 1 is characterized in that: The centrifugal block (17) is provided with a centrifugal block limiter (1702), and the rotating disk (15) is provided with a hinge seat limiter (1501). When a large flow of drilling fluid is introduced, the rotating disk (15) rotates at a high speed, and the centrifugal block limiter (1702) cooperates with the hinge seat limiter (1501) during the movement to prevent the centrifugal spring (16) from being over-stretched and damaged. Under the action of the hinge seat limiter (1501), the maximum distance of movement of the centrifugal block (17) just cooperates with the centrifugal block buckle (1901) to achieve power transmission.
Citation Information
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