Side punching machine for vegetable and fruit blister box

By designing sliding mechanisms and lifting mechanisms in the punching machine, and using servo motors and reducers, the problems of unstable and low punching efficiency of the punching machine when conveying the product box are solved, and higher punching accuracy and punching efficiency of the product box are achieved.

CN119610773APending Publication Date: 2025-03-14DONGGUAN SHENZHENG ELECTRICAL IND AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411753354.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

Existing punching machines are unstable when conveying product boxes, have low punching efficiency, and affect the quality of product boxes.

Method used

A side punching machine for blister box with a sliding mechanism and a lifting mechanism is designed. Through the combination of linear guide rails, slide rails, mobile racks, first plates and second plates, the first servo motors and reducers are used to improve the stability and accuracy of the mobile racks and first plates.

Benefits of technology

It improves the stable conveying and punching accuracy of the product box, reduces the inertia influence of the punching machine, and improves the punching efficiency and product quality.

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Abstract

The invention discloses a vegetable and fruit blister box side punching machine and relates to the field of blister boxes, the vegetable and fruit blister box side punching machine comprises a base frame, the upper surface of the base frame is connected with a machine shell, the side face of the machine shell is connected with a closing door, a lifting mechanism comprises a threaded rod, and the threaded rod is fixed to the center of a second platen. And guide rods are fixed to the bottom, away from the threaded rod, of the second table plate, limiting columns are symmetrically fixed to the upper surface of the first table plate, and the number of the guide rods is four. According to the side punching machine for the blister box, the gear can be stably engaged with the rack to rotate, so that the moving stability of the first table plate is further improved, the first table plate can drive a product box to stably move and stably stop, and when the product box is placed between the bottom plate and the side plate, resistance and large-amplitude shaking cannot be generated; the punching accuracy of the product box is improved, when the second platen moves upwards, the fixing rods can be pushed to move upwards, the second platen slides in a guiding mode through the four guide rods, and the stability of the punching machine during lifting of the product box is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of blister box production, in particular to a side punching machine for a blister box of fruits and vegetables. Background Art

[0002] Blister box production is a container or box for storing vegetables and fruits, usually designed with ventilation holes to keep the fruits and vegetables fresh. Blister box production requires the use of a punching machine, which is a device that can perform punching operations on blister boxes or similar containers. It can punch small holes that meet the design requirements to facilitate ventilation and drainage, keeping the vegetables and fruits stored inside fresh and hygienic.

[0003] At present, the punching machine still has some shortcomings, such as low efficiency, unstable paper boxes and large punching errors:

[0004] In order to overcome the low efficiency of the punching machine, the instability of the paper box and the large punching error, the Chinese patent of the prior art (publication number: CN213918608U) discloses a punching machine for paper box production, which is used in conjunction with a pneumatic cylinder, a punching head, a lifting plate, a sliding rod, a fixed frame and a first spring, so that when the punching head punches the paper box, the fixed frame clamps and fixes the paper box in advance, thereby further reducing the probability of the paper box being offset during the punching process, further improving the punching accuracy of the device for the paper box, and further reducing the scrap rate of the paper box production;

[0005] And the Chinese patent of the prior art (publication number: CN218555303U) discloses an automatic punching machine for a junction box, which can punch holes on the left and right sides of a junction box body through a left punching device and a right punching device, thereby realizing full automation of the junction box punching and improving the punching efficiency.

[0006] However, the punching machines currently in use still have certain shortcomings. The punching machines in the above-mentioned documents are unstable and prone to deviation during the paper box punching process. However, when the punching machines are processed on the production line, there is more of a problem of low stability in the paper box conveying process, which will affect the quality of paper box processing. Secondly, it is inconvenient to take, put and stack paper boxes at the same time, which will affect the efficiency of the punching machine. Therefore, it is necessary to improve the existing structure. Summary of the invention

[0007] The object of the present invention is to provide a side punching machine for a fruit and vegetable blister box to solve the problems in the background art that the punching machine is unstable when conveying the product box, the punching efficiency is low, and the quality of the product box is easily affected.

[0008] To achieve the above object, the present invention provides the following technical solution: a side punching machine for a fruit and vegetable blister box, comprising a base frame, a machine housing is connected to the upper surface of the base frame, and a closing door is connected to the side of the machine housing:

[0009] A linear guide is symmetrically fixed on the inner side of the base frame, a slide rail is slidably provided on the surface of the linear guide rail, a moving frame is connected to the side of the slide rail away from the base frame, four groups of slide rails are connected to the bottom of the moving frame, two first plates are symmetrically installed on the top of the moving frame, and a sliding mechanism is connected to the inner side of the base frame to improve the stability of the punching machine in conveying workpieces;

[0010] A fixing rod is connected to one side of the first platform, and a placement mechanism for improving the placement efficiency of the product box is provided on the top of the fixing rod;

[0011] A guide rod is fixed on the other side of the first platform, and a lifting mechanism is arranged on the side of the first platform to improve the efficiency of the punching machine in raising and lowering product boxes.

[0012] Furthermore, the sliding mechanism includes a second platform, the second platform is connected to the upper surface of the first platform, a first servo motor is installed at the bottom of the movable frame, and a reducer is installed on one side of the first servo motor.

[0013] Furthermore, the first servo motor is connected to driving shafts on both sides close to the reducer. The driving shaft is fixed to the output end of the first servo motor, and the end of the driving shaft is connected to a gear.

[0014] Furthermore, the gear is meshingly connected to the upper surface of the rack, and the rack is fixed to the side surface of the base frame close to the linear guide rail.

[0015] Furthermore, the placement mechanism includes a base plate, which is fixed at the top of the fixed rod, and a base plate is fixed to every two fixed rods. A side plate is fixed to the top of the base plate, and there are four side plates. Product boxes are arranged inside the side plates, and the side plates are closely connected to the product boxes. A hydraulic plate is installed inside the machine housing, and a suction device is connected to the bottom of the hydraulic plate.

[0016] Furthermore, the lifting mechanism includes a threaded rod, the threaded rod is fixed at the center position of the second platform, a guide rod is fixed at the bottom of the second platform away from the threaded rod, and four groups of guide rods are fixed.

[0017] Furthermore, limiting columns are symmetrically fixed on the upper surface of the first platform, a second pulley is installed on the top of the first platform near the limiting columns, the second pulley is located at the center of the first platform, and a through hole is opened through the center of the first platform.

[0018] Furthermore, a rotating nut is connected to the bottom of the second pulley, and the rotating nut is located on the side of the first platen away from the second pulley. The rotating nut and the second pulley move synchronously. A threaded rod is connected through the inside of the second pulley and the rotating nut, and the threaded rod is threadedly connected to the rotating nut. The first platen is rotatably connected to the upper surface of the first platen close to the second pulley.

[0019] Furthermore, a transmission belt is connected between the first pulley and the second pulley, the first pulley, the second pulley and the transmission belt are transmission connected, a guide cylinder is connected through the inside of the first platen near the first pulley, the guide cylinder is connected with four groups, the guide cylinder and the guide rod are slidingly connected, the bottom of the first pulley is connected to the output end of the second servo motor, and the second servo motor is installed at the bottom of the side panel.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. The gear of the blister box side punching machine can mesh and rotate stably with the rack, which further improves the stability of the movement of the first platen, so that the first platen can drive the product box to move and stop stably. When the product box is placed between the bottom plate and the side plate, there will be no resistance and a large amount of shaking, which improves the accuracy of the product box punching. When the second platen moves up, it can push the fixed rod to move up. The second platen is guided and slid by four guide rods, which improves the stability of the punching machine when lifting the product box;

[0022] 2. A slide rail is provided, through which the linear guide rail can slide. When the slide rail slides, the movable frame can slide stably. The slide rail has the characteristics of less friction and vibration, and is more stable during movement. It can maintain a precise path and position during movement, which improves the stability of the punching machine product box movement;

[0023] 3. A first servo motor is provided, and the rotation rate of the reducer can be converted into torque through the structure of the first servo motor, so that the gear and the rack can be more stable when meshing and rotating, further improving the stability of the movement of the mobile frame;

[0024] 4. A reducer is provided. The reducer can significantly increase the torque of the first servo motor by reducing the output speed. When the first servo motor drives the first platen to move, the inertia generated by the weight can be greatly reduced, thereby improving the control accuracy and response speed of the punching machine. This feature is very important in high-precision machinery and can improve product quality. The reducer can also prevent the first servo motor from being overloaded, thereby reducing the wear of the first servo motor and increasing the service life of the first servo motor in disguised form.

[0025] 5. It is equipped with a bottom plate and side plates, through which the product boxes to be processed can be quickly placed inside. The side plates can provide additional structural support for the product boxes. The product processing is usually customized, which can better adapt to the size of the product box. It looks more professional and standardized, and improves the processing and stacking efficiency of the product boxes;

[0026] 6. A threaded rod is provided, and the second platen can be pushed upward stably through the threaded sliding of the threaded rod and the rotating nut, thereby driving the product box to move stably. The thread can realize precise linear motion, and also has the characteristics of small-amplitude fine-tuning, which can better adapt to the needs of the processing process. The threaded movement mode has a self-locking function, which can prevent the second platen from falling. Compared with hydraulic pressure, it can save more space and improve the stability and accuracy of product box processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall front-view stereoscopic structure of the present invention;

[0028] Figure 2 For the present invention Figure 1 The enlarged three-dimensional structure diagram of the middle A part;

[0029] Figure 3 For the present invention Figure 1 The enlarged three-dimensional structure diagram of the middle B part;

[0030] Figure 4 It is a schematic diagram of an enlarged three-dimensional structure of the base frame of the present invention;

[0031] Figure 5 It is a schematic diagram of the enlarged three-dimensional structure of the second platform of the present invention;

[0032] Figure 6 It is a schematic diagram of the enlarged three-dimensional structure of the first platform of the present invention;

[0033] Figure 7 It is a schematic diagram of an enlarged three-dimensional structure of the mobile frame of the present invention;

[0034] Figure 8 This is a schematic diagram of the enlarged structure of the mobile frame of the present invention when viewed from above;

[0035] Fig. 9 It is a schematic diagram of the enlarged front view of the movable frame of the present invention;

[0036] Fig.10 It is a schematic diagram of the enlarged structure of the movable frame of the present invention from the side.

[0037] In the figure: 1, base frame; 2, machine housing; 3, closing door; 102, linear guide rail; 103, slide rail; 104, moving frame; 105, first platform; 106, second platform; 107, first servo motor; 108, reducer; 109, driving shaft; 110, gear; 111, rack; 112, fixed rod; 113, bottom plate; 114, side plate; 115, guide rod; 116, threaded rod; 117, limit column; 118, first pulley; 119, second pulley; 120, transmission belt; 121, guide cylinder; 122, second servo motor; 123, hydraulic plate; 124, rotating nut. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] Embodiment 1: Figure 1 , Figure 2 , Figure 4 , Fig. 9 and Fig.10 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the punching machine is unstable when conveying the product box, which easily affects the quality of the product box, a sliding mechanism is disclosed:

[0040] The base frame 1 includes a machine housing 2 connected to the upper surface of the base frame 1, a closing door 3 connected to the side of the machine housing 2, a linear guide rail 102 symmetrically fixed to the inner side of the base frame 1, a slide rail 103 sliding on the surface of the linear guide rail 102, a moving frame 104 connected to the side of the slide rail 103 away from the base frame 1, four groups of slide rails 103 are connected to the bottom of the moving frame 104, two first plates 105 are symmetrically installed on the top of the moving frame 104, a sliding mechanism for improving the stability of the punching machine in conveying workpieces is connected to the inner side of the base frame 1, a fixing rod 112 is connected to one side of the first plate 105, a placement mechanism for improving the efficiency of placing the product box is arranged on the top of the fixing rod 112, and a guide rail 103 is fixed to the other side of the first plate 105. Toward rod 115, a lifting mechanism for improving the efficiency of the upper and lower product boxes of the punching machine is arranged on the side of the first platen 105, and the sliding mechanism includes a second platen 106, and the second platen 106 is connected to the upper surface of the first platen 105. A first servo motor 107 is installed at the bottom of the mobile frame 104, and a reducer 108 is installed on one side of the first servo motor 107. The first servo motor 107 is connected to the two sides of the reducer 108. The driving shaft 109 is fixed to the output end of the first servo motor 107, and the end of the driving shaft 109 is connected to a gear 110, and the gear 110 is meshed and connected to the upper surface of the rack 111, and the rack 111 is fixed to the side of the base frame 1 close to the linear guide 102;

[0041] When the punching machine needs to convey the product box for processing, the first servo motor 107 is started. When the first servo motor 107 is started, the output end can rotate. When the first servo motor 107 rotates, the output end can drive the driving shaft 109 to run. When the first servo motor 107 runs, the reducer 108 will also run. The reducer 108 can increase the torque of the first servo motor 107 by changing the speed. When the torque of the first servo motor 107 increases, the driving shaft 109 can rotate stably. When the driving shaft 109 rotates, the gears 110 on both sides start to rotate. When the gears 110 rotate, they can be meshed and rotated through the racks 111. When the gears 110 are meshed and rotated, torque will be generated to react to the moving frame 104. The moving frame 104 can drive the moving frame 104 through the torque. The slide rail 103 moves, and when the slide rail 103 moves, it can slide through the linear guide rail 102. When the movable frame 104 slides, it can drive the first platen 105 to move. When the first platen 105 moves, it can drive the product box to move to the inside of the machine housing 2 for punching processing. When the slide rail 103 slides through the linear guide rail 102, the smoothness and stability of the movement of the first platen 105 can be improved. Through the structural characteristics of the reducer 108, the gear 110 can stably mesh and rotate with the rack 111, so that the inertial effect of the first platen 105 during movement is greatly reduced, further improving the stability of the movement of the first platen 105, so that the first platen 105 can drive the product to move and stop stably, and it is more convenient and accurate to process the product box.

[0042] Embodiment 2: Figure 1 , Figure 4 and Figure 5 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the product box of the punching machine is inconvenient to place, which affects the processing efficiency, a placement mechanism is disclosed:

[0043] The placing mechanism includes a bottom plate 113, which is fixed on the top of the fixing rod 112. A bottom plate 113 is fixed to every two fixing rods 112. A side plate 114 is fixed on the top of the bottom plate 113. There are four side plates 114, and a product box is arranged inside the side plate 114. The side plate 114 and the product box are closely connected. A hydraulic plate 123 is installed inside the machine housing 2. A suction device is connected to the bottom of the hydraulic plate 123. When the punching machine processes the product box, the first plate 105 is first driven to move by the sliding mechanism. When the first plate 105 moves, it can drive the second plate 106 on the top to move. When the second plate 106 moves, it can drive the fixing rod on the top. 112, the bottom plate 113 and the side plate 114 move, and the machine program will realize placing the processed product box inside the side plate 114 and the bottom plate 113. At this time, the side plate 114 and the bottom plate 113 can move the product box. After the product box moves to the bottom of the hydraulic plate 123 inside the machine housing 2, the hydraulic plate 123 can grab the product box through the suction device at the bottom. After the product is grabbed, it can be collected and stacked. When a certain number is stacked, it can be sent out for packaging. When the product box is placed between the bottom plate 113 and the side plate 114, no resistance or large shaking will be generated, which improves the accuracy of punching the product box and the efficiency of product placement and extraction.

[0044] Embodiment 3: Figure 4-Figure 10 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the product box of the punching machine is unstable when moving up and down, and is prone to position deviation, which affects the processing effect, a lifting mechanism is disclosed:

[0045] The lifting mechanism includes a threaded rod 116, which is fixed at the center of the second platform 106. A guide rod 115 is fixed at the bottom of the second platform 106 away from the threaded rod 116. Four groups of guide rods 115 are fixed. Limiting columns 117 are symmetrically fixed on the upper surface of the first platform 105. A second pulley 119 is installed on the top of the first platform 105 near the limiting column 117. The second pulley 119 is located at the center of the first platform 105. A through hole is opened at the center of the first platform 105. A rotating nut 124 is connected to the bottom of the second pulley 119. The rotating nut 124 is located on the side of the first platform 105 away from the second pulley 119. The rotating nut 124 moves synchronously with the second pulley 119. A threaded rod 116 is connected through the inside of 119 and the rotating nut 124, and the threaded rod 116 and the rotating nut 124 are threadedly connected. The upper surface of the first platen 105 near the second pulley 119 is rotatably connected with the first pulley 118, and a transmission belt 120 is connected between the first pulley 118 and the second pulley 119. The first pulley 118, the second pulley 119 and the transmission belt 120 are transmission connected. A guide cylinder 121 is connected through the inside of the first platen 105 near the first pulley 118, and the guide cylinder 121 is connected with four groups. The guide cylinder 121 and the guide rod 115 are slidably connected. The bottom of the first pulley 118 is connected to the output end of the second servo motor 122, and the second servo motor 122 is installed at the bottom of the side plate 114;

[0046] During the punching and stacking of the product boxes, the product boxes need to be lifted up and down. When the product boxes are lifted up and down, the second servo motor 122 is started. When the second servo motor 122 is started, the output end can drive the first pulley 118 to rotate. When the first pulley 118 rotates, the side can drive the transmission belt 120 to rotate. When the transmission belt 120 rotates, it can drive the second pulley 119 to rotate. When the second pulley 119 rotates, it can rotate on the surface of the first platen 105. When the second pulley 119 rotates, the bottom can drive the rotating nut 124 to rotate synchronously. When the rotating nut 124 rotates, it can drive the threaded rod 116 to slide. When the thread of the threaded rod 116 slides, it can push the thread of the first platen 105 to move upward. When the thread of the first platen 105 moves, it can drive the four guide rods 115 to move. When the four guide rods 115 move, they can slide through the four guide cylinders 121. When the guide rods 115 slide, the second platen 106 can In order to achieve upward movement, reverse starting of the second servo motor 122 can drive the second platform 106 to descend. When the second platform 106 slides downward through the thread of the threaded rod 116, the second platform 106 can move to the top of the limiting column 117 for positioning. The second platform 106 can be limited by the limiting column 117. At the same time, the limiting column 117 can generate a supporting force for the second platform 106, which improves stability and prevents the second platform 106 from colliding with parts on the surface of the first platform 105 and the product box from being damaged. When the second platform 106 moves upward, it can push the fixing rod 112 to move upward. When the fixing rod 112 moves upward, it can push the bottom plate 113 and the side plate 114 to move, thereby driving the product box to move upward. After the product box moves to the specified position, it can be processed and handled. Since the second platform 106 is guided and slid by four guide rods 115, the stability of the punching machine when lifting the product box is improved.

[0047] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A side punching machine for a fruit and vegetable blister box, comprising a base frame (1), the upper surface of the base frame (1) being connected to a machine housing (2), the side of the machine housing (2) being connected to a closing door (3), characterized in that: A linear guide rail (102) is symmetrically fixed on the inner side of the base frame (1), a slide rail (103) is slidably provided on the surface of the linear guide rail (102), a side of the slide rail (103) away from the base frame (1) is connected to a moving frame (104), four groups of the slide rail (103) are connected to the bottom of the moving frame (104), two first platforms (105) are symmetrically installed on the top of the moving frame (104), two groups of the first platforms (105) are symmetrically connected to the upper surface of the base frame (1), the first platforms (105) are I-shaped, and a sliding mechanism is connected to the inner side of the base frame (1) to improve the stability of the punching machine in conveying workpieces; A fixing rod (112) is connected to one side of the first platform (105), and a placement mechanism for improving the placement efficiency of the product box is arranged at the top end of the fixing rod (112); A guide rod (115) is fixed to the other side of the first platform (105), and a lifting mechanism is arranged on the side of the first platform (105) to improve the efficiency of the punching machine in lifting and lowering product boxes.

2. The side punching machine for fruit and vegetable blister boxes according to claim 1, characterized in that: The sliding mechanism comprises a second platform (106), the second platform (106) is connected to the upper surface of the first platform (105), a plurality of the second platform (106) are arranged on the surface of the first platform (105), a first servo motor (107) is installed at the bottom of the movable frame (104), and a reducer (108) is installed on one side of the first servo motor (107).

3. The side punching machine for fruit and vegetable blister boxes according to claim 2, characterized in that: A driving shaft (109) is connected to both sides of the first servo motor (107) close to the reducer (108); the driving shaft (109) is fixed to the output end of the first servo motor (107); and a gear (110) is connected to the end of the driving shaft (109) away from the first servo motor (107).

4. The side punching machine for fruit and vegetable blister boxes according to claim 3, characterized in that: The gear (110) is meshedly connected to the upper surface of a rack (111), and the rack (111) is fixed to the side of the base frame (1) close to the linear guide rail (102). The rack (111) has two groups symmetrically about 1.

5. The side punching machine for vegetable and fruit blister boxes according to claim 1, characterized in that: The placement mechanism comprises a bottom plate (113), the bottom plate (113) being fixed to the top of the fixing rod (112), one bottom plate (113) being fixed to every two fixing rods (112), a side plate (114) being fixed to the top of the bottom plate (113), four side plates (114) being provided with a product box inside the side plates (114), and the side plates (114) and the product box being closely connected, a hydraulic plate (123) being installed inside the machine housing (2), and a suction device being connected to the bottom of the hydraulic plate (123).

6. The side punching machine for vegetable and fruit blister boxes according to claim 1, characterized in that: The lifting mechanism comprises a threaded rod (116), wherein the threaded rod (116) is fixed at the center of the second platform (106), and a guide rod (115) is fixed at the bottom of the second platform (106) away from the threaded rod (116), and four groups of guide rods (115) are fixed.

7. The side punching machine for fruit and vegetable blister boxes according to claim 1, characterized in that: A limiting column (117) is symmetrically fixed on the upper surface of the first platform (105); a second pulley (119) is installed on the top of the first platform (105) near the limiting column (117); the second pulley (119) is located at the center of the first platform (105); and a through hole is opened through the center of the first platform (105).

8. The side punching machine for fruit and vegetable blister boxes according to claim 7, characterized in that: The bottom of the second pulley (119) is connected to a rotating nut (124), and the rotating nut (124) is located on the side of the first platform (105) away from the second pulley (119). The rotating nut (124) and the second pulley (119) move synchronously. A threaded rod (116) is connected through the inside of the second pulley (119) and the rotating nut (124), and the threaded rod (116) and the rotating nut (124) are threadedly connected. The first platform (105) is rotatably connected to the first pulley (118) on the upper surface close to the second pulley (119).

9. The side punching machine for fruit and vegetable blister boxes according to claim 8, characterized in that: A transmission belt (120) is connected between the first pulley (118) and the second pulley (119); the first pulley (118), the second pulley (119) and the transmission belt (120) are in transmission connection; a guide cylinder (121) is connected through the interior of the first platform (105) near the first pulley (118); the guide cylinder (121) is connected with four groups; the guide cylinder (121) and the guide rod (115) are in sliding connection; the bottom of the first pulley (118) is connected to the output end of the second servo motor (122); and the second servo motor (122) is installed at the bottom of the side plate (114).

Citation Information

Patent Citations

  • Punching machine for carton production

    CN213918608U

  • Automatic punching machine for junction box

    CN218555303U