Corrosion-resistant surface treatment process for industrial aluminum profile

Abstract

The invention relates to the technical field of metal material surface treatment, in particular to an industrial aluminum profile corrosion-resistant surface treatment process which comprises the following operation steps: S1, primary cleaning: putting a to-be-treated aluminum profile into a pretreatment device by a carrying device for primary cleaning; s2, water washing is conducted, specifically, the aluminum material subjected to preliminary cleaning is transferred to an agent removing device through a carrying device, and residual chemical substances are removed; s3, anodic oxidation is conducted, specifically, the washed aluminum material is transferred to an electrolysis device through a carrying device, and an anodic oxidation reaction is started by adjusting proper voltage and time parameters; s4, strengthening is conducted, specifically, the nanometer treatment device is started while the aluminum material subjected to anodic oxidation is moved out of the electrolysis device, and it is ensured that the treated material is evenly dispersed in the electrolyte; s5, drying: taking out the aluminum material after the reaction and strengthening are completed, transferring the aluminum material to a curing device for drying, and heating to a set temperature until the aluminum material is completely dried; and S6, inspection: inspecting whether the surface quality and the corrosion resistance of the finished product reach the standard or not.

Description

Technical Field

[0001] The present application relates to the technical field of metal material surface treatment, and in particular to a corrosion-resistant surface treatment process for industrial aluminum profiles. Background Art

[0002] The application of metal materials, especially aluminum alloys, is becoming more and more widespread. However, aluminum alloys are prone to corrosion in certain environments, which seriously affects their service life and safety.

[0003] One of the most commonly used surface treatment methods is the traditional anodizing method, which uses aluminum alloy as an anode in an acidic solution to form a dense oxide film under the action of a DC electric field, thereby enhancing its corrosion resistance. In addition, there is also a method of using chemical conversion coating, which forms a protective layer by applying specific chemicals to the surface of aluminum alloy. Although these two methods can improve the corrosion resistance of aluminum alloy to a certain extent, they also have certain limitations.

[0004] The oxide film formed by the traditional anodizing method has limited thickness and is easily damaged by external factors; while the chemical conversion coating method has poor adhesion and is difficult to maintain a good protective effect for a long time. Summary of the invention

[0005] In order to improve the problems of limited protection and poor adsorption of protective coatings in existing methods for surface treatment of aluminum profiles, the present application provides a corrosion-resistant surface treatment process for industrial aluminum profiles.

[0006] The present application provides a corrosion-resistant surface treatment process for industrial aluminum profiles, which adopts the following technical solutions: A corrosion-resistant surface treatment process for industrial aluminum profiles, comprising the following steps: S1: Preliminary cleaning: The handling device puts the aluminum material to be treated into the pretreatment device for preliminary cleaning. The treatment time ranges from 20 to 70 seconds and the heating temperature ranges from 40 to 70°C. S2: Water washing: The transport device transfers the preliminarily cleaned aluminum material to the deagent device to remove the residual chemical substances. The heating temperature ranges from 50 to 60°C and the treatment time ranges from 30 to 60 seconds. S3: Anodizing: The handling device transfers the washed aluminum material to the electrolytic device, adjusts the appropriate voltage and time parameters to start the anodizing reaction, the electrolytic device treatment time range is 30 to 50 seconds, and the heating temperature range is 45 to 55°C; S4: Strengthening: When the anodized aluminum material is removed from the electrolytic device, the nano-treatment device is started to ensure that the treatment material is evenly dispersed in the electrolyte; S5: Drying: After the reaction and strengthening are completed, the aluminum material is taken out and moved to the curing device for drying. It is heated to the set temperature until it is completely dry. The heating temperature range is 90-100°C and the heating time range is 120-150s. S6: Inspection: Check whether the surface quality and corrosion resistance of the finished product meet the standards.

[0007] By adopting the above technical solution, the pretreatment device thoroughly cleans the residues on the surface of the workpiece by chemical methods to ensure the quality of subsequent treatment; then the stripping device removes the residual chemical substances to ensure that it enters the core reaction area of ​​the electrolytic device, where the aluminum is placed in an electrolyte solution under suitable conditions for anodizing treatment, during which various parameters are precisely controlled to promote the formation of high-quality oxide film; strengthening is to use the nano-processing device to enable nano-materials to effectively penetrate into the newly grown oxide film, thereby enhancing the structural stability and functional diversity of the oxide film, and achieving a comprehensive improvement in material performance; finally, curing and drying, fixing the results of the previous process, can improve the comprehensive performance of the final aluminum through appropriate heat treatment. The aluminum profiles treated by this process show excellent corrosion resistance and wear resistance, and the expected life span is far longer than that of products without special treatment, thus solving the problems of limited protection and poor adsorption of protective coatings in existing aluminum profile surface treatment methods.

[0008] Optionally, the pre-treatment device includes a wind force element for removing dust and an oil treatment element for removing oil; The wind power component and the oil pollution treatment component are placed horizontally on the ground in sequence; The wind speed of the wind force element for dust removal is 10-20 m / s, and the processing time ranges from 20 to 30 s; The treatment time of the oil pollution treatment part ranges from 30 to 70 seconds, and the heating temperature ranges from 40 to 70°C.

[0009] By adopting the above technical scheme, the transport device transports the aluminum material to the top of the wind power part, and then puts the aluminum material into the wind power part for dust removal. After the wind dust removal is completed, the transport device transports the aluminum material to the top of the oil treatment part, and then puts the aluminum material into the oil treatment part to remove grease and dirt. The heating temperature is 40-70°C, and the treatment time is 60-120s. The temperature and time in this range are the range in which oil stains are easier to separate from the aluminum material and the oil treatment part has a better effect of dissolving oil stains. By setting a suitable temperature and soaking time, and first treating the dust attached to the surface of the aluminum material and then treating the oil stains, the cleaning intensity is improved, and the smoothness and corrosion resistance of the oxide film produced by the subsequent anodizing are improved. The cleaning effect is guaranteed, and the data is controllable, thereby improving the cleaning intensity and cleaning efficiency.

[0010] Optionally, the oil treatment component is further provided with a scraping treatment component for removing dirt by friction, and the scraping treatment component has a scraping portion, which is connected to a main body rotating tube of the scraping treatment component, and the scraping portion is elastic.

[0011] By adopting the above technical scheme, when the conveying device puts the aluminum material into the oil treatment part, the scraping treatment part scrapes and washes the aluminum material simultaneously, and the scraping part scrapes and washes the aluminum material in a rotational manner. After the aluminum material completes the oil treatment, the conveying device moves the aluminum material out of the oil treatment part, and the scraping part of the scraping treatment part also scrapes and washes the aluminum material simultaneously, thereby improving the cleaning strength and cleaning efficiency; by providing the scraping treatment part and the scraping part, physical friction is used to further remove surface dirt, which can not only remove thicker grease layers, but also remove oil that has not completely separated from the aluminum material when dissolved by the oil treatment part, thereby improving the cleanliness of the aluminum surface, reducing the influence of impurities on the smoothness and corrosion resistance of the oxide film produced by anodizing of the aluminum, and enhancing the structural stability of the oxide film.

[0012] Optionally, the electrolysis device includes a first treatment component for removing the oxide layer, a second treatment component for enhanced cleaning, and a third treatment component for achieving anodization; The first processing piece, the second processing piece and the third processing piece are sequentially placed on the horizontal ground; A set of the agent removal device is also provided between the first processing member and the second processing member; The nano-processing device is installed on the third processing component.

[0013] By adopting the above technical solution, the oil stain cleaning is completed, the transport device transports the aluminum material to the top of the electrolytic device, the transport device puts the aluminum material into the first treatment piece to remove the oxide layer, the treatment time is 80 to 150 seconds, and the original oxide layer is removed. The transport device moves the aluminum material from the first treatment piece to the deagent device to remove the residual chemical substances, and the transport device then puts the aluminum material from the deagent device into the second treatment piece to clean the impurities, the treatment time is 80 to 150 seconds, and the cleaning is completed. The transport device puts the aluminum material from the second treatment piece into anodizing, and the aluminum material that has completed anodizing is removed from the electrolytic device, and the nano-treatment device is started. , ensuring that the treatment material is evenly dispersed in the electrolyte attached to the surface of the aluminum material, so that the nanoparticles are embedded in the newly grown oxide film; by setting the first treatment piece, the second treatment piece and the third treatment piece, and installing the nano-treatment device on the third treatment piece, the aluminum material can pass through the pre-treatment unit to remove surface oil and other pollutants, enter the electrolysis device, and undergo an anodic oxidation reaction under certain current density conditions to generate an aluminum oxide film, and the nanoparticles are then embedded in the newly grown oxide film, and then after curing and adding nanoparticles, not only the structural stability of the oxide film can be enhanced, but also the corrosion resistance of the aluminum material can be further improved.

[0014] Optionally, the transport device comprises: A first bracket, wherein the first bracket is installed on a horizontal ground; A vertical annular guide rail, wherein the vertical annular guide rail is provided in a plurality of groups, and the plurality of groups of the vertical annular guide rail are installed on the first bracket at intervals; Support platforms, wherein the support platforms are provided in a plurality of groups, and the plurality of groups of support platforms are spaced apart and distributed on the vertical annular guide rails, and are respectively slidably connected to the plurality of groups of vertical annular guide rails; The plurality of groups of vertical annular guide rails are connected to the plurality of groups of support platforms through transmission members; A transport driving member, the transport driving member is mounted on the first bracket, the transmission member is in transmission connection with the transport driving member, and the transport driving member is used to drive the support platform to slide along the vertical annular guide rail; A lifting member is installed on the support platform, and the number of the lifting members is consistent with the number of the support platforms. The lifting member is used to drive the aluminum rack to rise and fall.

[0015] By adopting the above technical scheme, when the aluminum material is transported for surface treatment, the transport driving member drives the transmission member to work, the transmission member drives the support table to slide along the vertical ring-shaped guide rail, the support table drives the lifting member to move, and the aluminum material on the lifting member is sequentially sent to the pretreatment device, the deagent device, the electrolysis device, the nano-treatment device and the curing device for surface treatment. By arranging the transport driving member, the transmission member, the vertical ring-shaped guide rail and the lifting member, the stable transportation of the aluminum material can be achieved, and multiple groups of support tables are installed on the vertical ring-shaped guide rail in a ring manner, so that the surface treatment of the aluminum material is more continuous and the production efficiency is improved.

[0016] Optionally, the transmission member includes: A rotating part, wherein the rotating part is provided with a plurality of groups, the plurality of groups of the rotating parts are respectively rotatably mounted on the first bracket, and one rotating part of the plurality of groups of the rotating parts is fixedly connected to the transport driving member; A chain part, the chain part is wound around the plurality of groups of the rotating parts; A load-bearing part, wherein the load-bearing part is slidably connected to the vertical ring-shaped guide rail, and one end of the load-bearing part is fixedly connected to the chain part; the number of the load-bearing parts is consistent with the number of the support platforms; A limiting portion, the limiting portion being rotatably connected to the load-bearing portion; The position limiting parts are provided in a plurality of groups, and the plurality of groups of the position limiting parts are slidably connected to the vertical annular guide rail, and the plurality of groups of the position limiting parts are arranged around the vertical annular guide rail.

[0017] By adopting the above technical solution, the transport driving member drives the rotating part to rotate, and the rotating part drives multiple groups of load-bearing parts to slide through the chain part. The load-bearing part slides stably along the vertical ring guide rail under the limit of the limit part, thereby realizing the stable movement of the aluminum material.

[0018] Optionally, a loading piece is provided on the support platform, the loading piece is connected to the lifting piece, and the number of the loading pieces is consistent with the number of the support platforms; The loading member is detachably connected to the lifting member, and the lifting member has a magnetic portion, and the magnetic portion is magnetically connected to the loading member.

[0019] By adopting the above technical scheme, after the aluminum material is finally treated by the strengthening process, the conveying device sends the aluminum material to the curing device for drying. After the aluminum material enters the curing device, the magnetic part on the lifting member withdraws the magnetic force, the loading member is separated from the lifting member, and the aluminum material enters the curing device for curing. The lifting member returns to the loading area to connect another group of untreated aluminum materials, so that the aluminum material that has completed the surface treatment enters the curing device for curing. The curing is separated from the surface treatment, so that the aluminum material can be transported in another stable and continuous movement in the curing device, thereby improving the performance of the aluminum material surface curing, thereby achieving the continuity of the aluminum material surface treatment and improving production efficiency.

[0020] Optionally, the lifting member has a buffer portion, the buffer portion abuts against the surface of the support platform, and the buffer portion is elastic; The loading part has a hanging part, and the hanging part is used for hanging the aluminum profile.

[0021] By adopting the above technical solution, when loading is required, the lifting member lowers the loading member, the buffer part of the lifting member and the loading member descend, and one end of the aluminum material is hung on the hanging part to complete the hanging of the aluminum material. The lifting member raises the loading member, the buffer part of the lifting member contacts the surface of the lifting member, the lifting member stops working, and the loading of the aluminum material is completed; by providing the buffer part, the impact force generated when the loading member contacts the lifting member can be buffered, and the hanging part can realize the rapid loading of the aluminum material, thereby improving production efficiency.

[0022] Optionally, the material concentration of the nano-processing device is in the range of 0.5-1%.

[0023] By adopting the above technical solution, the concentration of nanomaterials is controlled in the range of 0.5-1%, stable nano-atomization can be achieved, and the nanomaterials can be efficiently embedded in the newly grown oxide film, thereby improving the corrosion resistance of aluminum.

[0024] Optionally, the nano-processing device includes a second bracket distributed on both sides of the third processing component, a first atomizing component and a second atomizing component for atomizing nano-materials, the first atomizing component is fixed on the second bracket, the second atomizing component is rotatably mounted on the second bracket, and the second atomizing component is located below the first atomizing component; the second bracket is provided with a swinging driving component, the swinging driving component is mounted on the second bracket, and the second atomizing component is transmission-connected to the swinging driving component.

[0025] By adopting the above technical solution, when the aluminum material is removed from the electrolysis device, the swing driving member drives the second atomizing member to swing so that the nanomaterial is evenly distributed on the surface of the aluminum material. At the same time, the first atomizing member is located above the second atomizing member and does not move, further compensating for the problem that part of the aluminum material surface is not covered with nanomaterials.

[0026] In summary, this application has the following beneficial effects: 1. The pretreatment device thoroughly cleans the residues on the surface of the workpiece by chemical methods to ensure the quality of subsequent treatment; then the stripping device removes the residual chemical substances to ensure that it enters the core reaction area of ​​the electrolytic device, where the aluminum is placed in an electrolyte solution under suitable conditions for anodizing treatment, during which various parameters are precisely controlled to promote the formation of high-quality oxide films; strengthening is to use the nano-processing device to enable nano-materials to effectively penetrate into the newly grown oxide film, thereby enhancing the structural stability and functional diversity of the oxide film, and achieving a comprehensive improvement in material performance; finally, curing and drying, fixing the results of the previous process, can improve the comprehensive performance of the final aluminum through appropriate heat treatment. The aluminum profiles treated by this process show excellent corrosion resistance and wear resistance, and the expected life span is far longer than that of products without special treatment, thus solving the problems of limited protection and poor adsorption of protective coatings in existing aluminum profile surface treatment methods.

[0027] 2. By setting the appropriate temperature and soaking time, and first dealing with the dust attached to the surface of the aluminum, and then dealing with the oil stains, the cleaning intensity is improved, and the smoothness and corrosion resistance of the oxide film produced by the subsequent anodizing are improved. The cleaning effect is guaranteed, and the data is controllable, thereby improving the cleaning intensity and cleaning efficiency.

[0028] 3. By setting the first processing part, the second processing part and the third processing part, and installing the nano-processing device on the third processing part, the aluminum material can pass through the pre-treatment unit to remove surface oil and other pollutants, enter the electrolysis device, and undergo an anodic oxidation reaction under certain current density conditions to generate an aluminum oxide film. The nanoparticles are then embedded in the newly grown oxide film, and then solidified. The addition of nanoparticles can not only enhance the structural stability of the oxide film, but also further improve the corrosion resistance of the aluminum material.

[0029] 4. After the aluminum material has been treated by the final strengthening process, the handling device sends the aluminum material to the curing device for drying. After the aluminum material enters the curing device, the magnetic part on the lifting member withdraws the magnetic force, the loading member is separated from the lifting member, and the aluminum material enters the curing device for curing. The lifting member returns to the loading area to connect another group of untreated aluminum materials, so that the aluminum material that has completed the surface treatment enters the curing device for curing. The curing is separated from the surface treatment, so that the aluminum material can be transported in another stable and continuous movement in the curing device, thereby improving the performance of the aluminum material surface curing, thereby achieving the continuity of the aluminum material surface treatment and improving production efficiency.

[0030] 5. The concentration of nanomaterials is controlled in the range of 0.5-1%, which can achieve stable nano-atomization, and the nanomaterials can be efficiently embedded in the newly grown oxide film, thereby improving the corrosion resistance of aluminum. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is an overall structural view of a device in a corrosion-resistant surface treatment process for industrial aluminum profiles according to an embodiment of the present application; Figure 2 This is a structural view of a portion of a device in a corrosion-resistant surface treatment process for an industrial aluminum profile according to an embodiment of the present application; Figure 3 This is a structural view of a handling device in a corrosion-resistant surface treatment process for an industrial aluminum profile according to an embodiment of the present application; Figure 4 This is a structural view of a lifting member in a corrosion-resistant surface treatment process for an industrial aluminum profile according to an embodiment of the present application; Figure 5 This is a structural view of a pretreatment device in a corrosion-resistant surface treatment process for an industrial aluminum profile according to an embodiment of the present application.

[0032] Description of reference numerals: 1. Pretreatment device; 11. Wind force part; 12. Oil treatment part; 13. Scraping treatment part; 130. Scraping part; 2. Deagent removal device; 3. Electrolysis device; 31. First treatment part; 32. Second treatment part; 33. Third treatment part; 4. Nano-treatment device; 41. Second bracket; 42. First atomization part; 43. Second atomization part; 5. Transport device; 51. First bracket; 52. Vertical annular guide rail; 53. Support platform; 54. Transport drive part; 55. Lifting part; 550. Magnetic part; 551. Buffer part; 6. Transmission part; 61. Rotating part; 62. Chain part; 63. Load-bearing part; 64. Limiting part; 7. Loading part; 71. Hanging part; 8. Swinging drive part. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-5 This application is described in further detail.

[0034] The present application embodiment discloses a corrosion-resistant surface treatment process for industrial aluminum profiles, see Figure 1 and Figure 2 , including the following steps: S1: Preliminary cleaning: The handling device 5 puts the aluminum material to be treated into the pretreatment device 1 for preliminary cleaning, the treatment time range is 20 to 100 seconds, and the heating temperature range is 40 to 70°C; S2: Water washing: The transport device 5 transfers the preliminarily cleaned aluminum material to the deagent device 2 to remove the residual chemical substances. The heating temperature ranges from 50 to 60°C and the treatment time ranges from 30 to 60 seconds. S3: Anodizing: The transport device 5 transfers the washed aluminum material to the electrolysis device 3, and adjusts the appropriate voltage and time parameters to start the anodizing reaction. The treatment time of the electrolysis device 3 is in the range of 30 to 50 seconds, and the heating temperature is in the range of 45 to 55°C. S4: Strengthening: When the anodized aluminum material is removed from the electrolysis device 3, the nano-processing device 4 is started to ensure that the treated material is evenly dispersed in the electrolyte; S5: Drying: After the reaction and strengthening are completed, the aluminum material is taken out and moved to the curing device for drying. It is heated to the set temperature until it is completely dry. The heating temperature range is 90-100°C and the heating time range is 120-150s. S6: Inspection: Check whether the surface quality and corrosion resistance of the finished product meet the standards.

[0035] Specifically, the processing time and heating temperature range of the above-mentioned pretreatment device 1, deagent removal device 2, electrolysis device 3 and curing device are the optimal ranges for processing the surface of aluminum materials. The aluminum materials processed in this range can exhibit excellent corrosion resistance and wear resistance.

[0036] See also Figure 2 and Figure 3 The pre-treatment device 1 includes a wind force element 11 for removing dust and an oil treatment element 12 for removing oil. The wind force element 11 and the oil treatment element 12 are placed horizontally on the ground in sequence.

[0037] The dust removal wind speed range of the wind force member 11 is 10-20 m / s, and the processing time range is 20-30 s. This wind speed range can achieve effective dust cleaning while also being a wind speed range with better energy consumption.

[0038] The treatment time range of the oil stain treatment part 12 is 30 to 70 seconds, and the heating temperature range is 40 to 70°C. The temperature and time in the above range are the ranges in which the oil stains are easier to separate from the aluminum material and the oil stain treatment part 12 has a better effect of dissolving the oil stains. By setting appropriate temperature and immersion time, and first treating the dust attached to the surface of the aluminum material and then treating the oil stains, the cleaning intensity is improved, and the smoothness and corrosion resistance of the oxide film produced by subsequent anodizing are improved. The cleaning effect is guaranteed, and the data is controllable, thereby improving the cleaning intensity and cleaning efficiency.

[0039] The wind power component 11 includes a wind chamber, an exhaust pump and a blower. The wind chamber is installed on a horizontal ground. The blower is installed on the two inner walls of the wind chamber, and the two ends of the blower are respectively connected to the inside and outside of the wind chamber. The exhaust pump is installed on the bottom of the wind chamber. The exhaust pump is used to extract dust on the surface of the aluminum material blown off by the blower so that the dust does not fall outside the wind chamber.

[0040] The oil stain treatment part 12 includes an oil stain chamber, which is installed on a horizontal ground; a heater is provided in the oil stain chamber, and the heater is installed in the oil stain chamber. The oil stain chamber is filled with a water-based cleaning agent, which is biodegradable and contains a natural surfactant, and can effectively remove grease and dirt.

[0041] See also Figure 2 and Figure 3 Furthermore, the deagent removing device 2 includes a clean water chamber, which is installed on a horizontal ground; the clean water chamber is provided with a heater, which is installed in the clean water chamber; the oil treatment component 12 is also provided with a scraping treatment component 13 for removing dirt by friction, and the scraping treatment component 13 is installed on the oil treatment component 12, and the scraping treatment component 13 has a scraping part 130, which is connected to the main body rotating tube of the scraping treatment component 13, and the scraping part 130 is elastic.

[0042] Specifically, the scraping and washing processing part 13 includes two scraping and washing brush cylinders and four shift cylinders. The two scraping and washing brush cylinders are rotatably installed on the two ends of the entrance of the oil chamber. The two ends of each scraping and washing brush cylinder are respectively connected to a shift cylinder to drive the scraping and washing brush cylinder to move forward and backward; the scraping part 130 is specifically a plurality of rubber brush strips, and the plurality of rubber brush strips are evenly distributed on the two scraping and washing brush cylinders.

[0043] By providing the scraping treatment element 13 and the scraping portion 130, physical friction is utilized to further remove dirt on the surface, which can not only remove thicker grease layers, but also remove oil stains that have not completely separated from the aluminum material when the oil stain treatment element 12 is dissolved, thereby improving the cleanliness of the aluminum material surface, reducing the influence of impurities on the smoothness and corrosion resistance of the oxide film produced by anodizing of the aluminum material, and enhancing the structural stability of the oxide film.

[0044] See also Figure 2 and Figure 3 Furthermore, the electrolysis device 3 includes a first treatment piece 31 for removing the oxide layer, a second treatment piece 32 for enhanced cleaning, and a third treatment piece 33 for realizing anodization; the first treatment piece 31, the second treatment piece 32, and the third treatment piece 33 are arranged horizontally on the ground in sequence; a group of deagent devices 2 is also arranged between the first treatment piece 31 and the second treatment piece 32; the nano-treatment device 4 is installed on the third treatment piece 33.

[0045] Specifically, the first treatment part 31 includes an alkaline solution chamber filled with alkaline compounds, surfactants, corrosion inhibitors and water; the second treatment part 32 includes an acidic solution chamber filled with acidic compounds, corrosion inhibitors, water and surfactants.

[0046] The third treatment part 33 includes an electrolyte chamber, and sulfuric acid, oxalic acid or chromic acid solution is filled in the electrolyte chamber. The choice of electrolyte depends on the desired oxide film characteristics; heaters are installed in the alkaline solution chamber, the acid solution chamber and the electrolyte chamber, and the electrolyte chamber is connected to a current source to provide current for the process of forming anodized aluminum. The heating temperature range of the alkaline solution chamber, the acid solution chamber and the electrolyte chamber is 45-55°C, and the treatment time range is 30-50s.

[0047] In this embodiment, the treatment time of the oil chamber is 50s, and the heating temperature is 60°C; the treatment time of the clean water chamber is 35s, and the heating temperature is 50°C; the heating temperature of the alkaline solution chamber is 50°C, and the treatment time is 45s, the heating temperature of the acid solution chamber is 45°C, and the treatment time is 30s; the heating temperature of the electrolyte chamber is 50°C, and the treatment time is 35s; the above heating temperature and time are the optimal temperature and time for treating the surface of aluminum materials, and are also more energy-saving settings.

[0048] See also Figure 4 and Figure 5 Further, the handling device 5 includes a first bracket 51, a vertical annular guide rail 52, a support platform 53, a handling drive member 54 and a lifting member 55. The first bracket 51 is installed on a horizontal ground; the vertical annular guide rail 52 is provided with multiple groups, and the multiple groups of vertical annular guide rails 52 are installed on the first bracket 51 at intervals; the support platform 53 is provided with multiple groups, and the multiple groups of support platforms 53 are distributed on the vertical annular guide rail 52 at intervals, and are respectively slidably connected with the multiple groups of vertical annular guide rails 52; the multiple groups of vertical annular guide rails 52 and the multiple groups of support platforms 53 are connected by transmission members 6; the handling drive member 54 is installed on the first bracket 51, and the transmission member 6 is connected to the handling drive member 54, and the handling drive member 54 is used to drive the support platform 53 to slide along the vertical annular guide rail 52; the lifting member 55 is installed on the support platform 53, and the number of the lifting members 55 is consistent with the number of the support platforms 53, and the lifting member 55 is used to drive the aluminum rack to rise and fall.

[0049] Specifically, the transmission member 6 includes a rotating part 61, a chain part 62, a load-bearing part 63 and a limiting part 64. The rotating part 61 is provided with multiple groups, and the multiple groups of rotating parts 61 are respectively rotatably installed on the first bracket 51, and one rotating part 61 among the multiple groups of rotating parts 61 is fixedly connected to the transport driving member 54; the chain part 62 is wrapped around the multiple groups of rotating parts 61; the load-bearing part 63 is slidably connected to the vertical annular guide rail 52, and one end of the load-bearing part 63 is fixedly connected to the chain part 62; the number of the load-bearing parts 63 is consistent with the number of the support platform 53; the limiting part 64 is rotatably connected to the load-bearing part 63; the limiting part 64 is provided with multiple groups, and the multiple groups of limiting parts 64 are slidably connected to the vertical annular guide rail 52, and the multiple groups of limiting parts 64 are arranged around the vertical annular guide rail 52.

[0050] The transport drive member 54 includes a transport drive motor, which is fixed on the first bracket 51; each set of rotating parts 61 includes a rotating gear, the chain part 62 includes a chain, each set of load-bearing parts 63 includes a load-bearing block, and each set of limiting parts 64 includes four limiting wheels, which are rotatably installed on the load-bearing block and arranged around the vertical annular guide rail 52.

[0051] The lifting member 55 includes a drum, a wire rope, a lifting plate, a sheave and a lifting servo motor. The drum is rotatably mounted on the support platform 53, the wire rope is wound around the drum, the sheave is mounted on the support platform 53, one end of the wire rope passes through the sheave and is fixedly connected to the lifting plate; the sheave is used to guide and support the wire rope, the lifting servo motor is fixedly mounted on the support platform 53, and one end of the drum is fixedly connected to the output spindle of the lifting servo motor.

[0052] A loading part 7 is provided on the support platform 53 , and the loading part 7 is connected to a lifting part 55 , and the number of the loading parts 7 is consistent with the number of the support platforms 53 ; the loading part 7 is detachably connected to the lifting part 55 , and the lifting part 55 has a magnetic part 550 , and the magnetic part 550 is magnetically connected to the loading part 7 .

[0053] The lifting member 55 has a buffer portion 551 , which abuts against the surface of the lifting member 55 and has elasticity; the loading member 7 has a hanging portion 71 , which is used for hanging the aluminum profile.

[0054] The loading part 7 includes a loading plate; the magnetic part 550 includes an electromagnet, which is fixedly mounted on the lifting plate; the buffer part 551 includes a rubber pad, which is fixedly mounted on the lifting plate and located between the lifting plate and the support platform 53; the hanging part 71 includes a hook, which is fixedly mounted on the loading plate.

[0055] See also Figure 2 and Figure 3 Furthermore, the material concentration range of the nano-processing device 4 is 0.5-1%. In this embodiment, the nano-material of the nano-processing device 4 is silicon dioxide, and in other embodiments, it can be silicon dioxide.

[0056] The use of inorganic nanomaterials such as silicon dioxide or silica can reduce costs to a certain extent, and the concentration of the nanomaterial is controlled in the range of 0.5-1%, which can achieve stable nano-atomization and enable the nanomaterial to be efficiently embedded in the newly grown oxide film, thereby improving the corrosion resistance of aluminum.

[0057] The nano-processing device 4 includes a second bracket 41 distributed on both sides of the third processing component 33, a first atomizing component 42 and a second atomizing component 43 for atomizing nano-materials, wherein the first atomizing component 42 is fixed on the second bracket 41, and the second atomizing component 43 is rotatably mounted on the second bracket 41, and the second atomizing component 43 is located below the first atomizing component 42; a swing driving component 8 is provided on the second bracket 41, and the swing driving component 8 is mounted on the second bracket 41, and the second atomizing component 43 is transmission-connected to the swing driving component 8.

[0058] The swing driving component 8 includes a swing driving motor, which is fixed on the second bracket 41; the first atomizing component 42 includes a plurality of first atomizing nozzles and a first atomizing tube, the first atomizing tube is fixed on the second bracket 41, and the plurality of first atomizing nozzles are fixed on the first atomizing tube and are connected to the first atomizing tube; the second atomizing component 43 includes a plurality of second atomizing nozzles and a second atomizing tube, the second atomizing tube is rotatably mounted on the second bracket 41, and the plurality of second atomizing nozzles are fixed on the second atomizing tube and are connected to the second atomizing tube, and one end of the second atomizing tube is connected to the output main shaft fixing tube of the swing driving motor.

[0059] When the aluminum material is removed from the electrolysis device 3, the swing drive 8 drives the second atomizer 43 to swing so that the nanomaterial is evenly distributed on the surface of the aluminum material. At the same time, the first atomizer 42 is located above the second atomizer 43 and does not move, further compensating for the problem that part of the aluminum material surface is not covered with nanomaterials.

[0060] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.

Claims

1. A corrosion-resistant surface treatment process for industrial aluminum profiles, characterized by: The steps include: S1: Preliminary cleaning: The transport device (5) places the aluminum material to be treated into the pretreatment device (1) for preliminary cleaning, the treatment time ranges from 20 to 70 seconds, and the heating temperature ranges from 40 to 70°C; S2: Water washing: The transport device (5) transfers the preliminarily cleaned aluminum material to the de-agent device (2) to remove the residual chemical substances, the heating temperature ranges from 50 to 60°C, and the treatment time ranges from 30 to 60 seconds; S3: Anodizing: The transport device (5) transfers the washed aluminum material to the electrolysis device (3), and adjusts the appropriate voltage and time parameters to start the anodizing reaction. The treatment time of the electrolysis device (3) is in the range of 30 to 50 seconds, and the heating temperature is in the range of 45 to 55°C. S4: Strengthening: When the anodized aluminum material is removed from the electrolysis device (3), the nano-treatment device (4) is started to ensure that the treatment material is evenly dispersed in the electrolyte; S5: Drying: After the reaction and strengthening are completed, the aluminum material is taken out and moved to the curing device for drying. It is heated to the set temperature until it is completely dry. The heating temperature range is 90-100°C and the heating time range is 120-150s. S6: Inspection: Check whether the surface quality and corrosion resistance of the finished product meet the standards.

2. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 1 is characterized in that: The pre-treatment device (1) comprises a wind force element (11) for removing dust and an oil stain treatment element (12) for removing oil stains; The wind force component (11) and the oil pollution treatment component (12) are successively on the horizontal ground; The wind speed of the wind force element (11) for dust removal is 10 to 20 m / s, and the processing time ranges from 20 to 30 seconds; The treatment time of the oil pollution treatment element (12) is in the range of 30 to 70 seconds, and the heating temperature is in the range of 40 to 70°C.

3. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 2 is characterized in that: The oil treatment part (12) is also provided with a scraping treatment part (13) for removing dirt by friction. The scraping treatment part (13) has a scraping part (130). The scraping part (130) is connected to a main body rotating tube of the scraping treatment part (13). The scraping part (130) is elastic.

4. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 1 is characterized in that: The electrolysis device (3) comprises a first treatment part (31) for removing an oxide layer, a second treatment part (32) for enhanced cleaning, and a third treatment part (33) for achieving anodization; The first processing element (31), the second processing element (32) and the third processing element (33) are sequentially placed on a horizontal ground; A set of the deagent removal device (2) is also provided between the first processing member (31) and the second processing member (32); The nano-processing device (4) is installed on the third processing component (33).

5. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 1 is characterized in that: The transport device (5) comprises: A first bracket (51), wherein the first bracket (51) is installed on a horizontal ground; A vertical annular guide rail (52), wherein a plurality of vertical annular guide rails (52) are provided, and the plurality of vertical annular guide rails (52) are installed on the first bracket (51) at intervals; Support platforms (53), wherein the support platforms (53) are provided in a plurality of groups, and the plurality of groups of support platforms (53) are distributed on the vertical annular guide rails (52) at intervals and are respectively slidably connected to the plurality of groups of vertical annular guide rails (52); The plurality of groups of vertical annular guide rails (52) and the plurality of groups of support platforms (53) are connected in transmission via transmission members (6); A transport driving member (54), the transport driving member (54) is installed on the first bracket (51), the transmission member (6) is in transmission connection with the transport driving member (54), the transport driving member (54) is used to drive the support platform (53) to slide along the vertical annular guide rail (52); a lifting member (55), the lifting member (55) is installed on the support platform (53), and the number of the lifting members (55) is the same as the number of the support platforms (53), and the lifting member (55) is used to drive the aluminum rack to rise and fall.

6. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 5 is characterized by: The transmission member (6) comprises: A rotating part (61), wherein the rotating part (61) is provided in a plurality of groups, the plurality of groups of the rotating parts (61) are respectively rotatably mounted on the first bracket (51), and one rotating part (61) in the plurality of groups of the rotating parts (61) is fixedly connected to the transport driving member (54); A chain portion (62), wherein the chain portion (62) is wound around the plurality of groups of rotating portions (61); A load-bearing portion (63), wherein the load-bearing portion (63) is slidably connected to the vertical annular guide rail (52), and one end of the load-bearing portion (63) is fixedly connected to the chain portion (62); The number of the load-bearing parts (63) is consistent with the number of the support platforms (53); a limiting portion (64), the limiting portion (64) being rotatably connected to the load-bearing portion (63); The limiting parts (64) are provided in a plurality of groups, and the plurality of groups of the limiting parts (64) are slidably connected to the vertical annular guide rail (52), and the plurality of groups of the limiting parts (64) are arranged around the vertical annular guide rail (52).

7. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 6 is characterized by: The support platform (53) is provided with a loading part (7), the loading part (7) is connected to the lifting part (55), and the number of the loading parts (7) is the same as the number of the support platforms (53); The loading member (7) is detachably connected to the lifting member (55); the lifting member (55) has a magnetic portion (550); and the magnetic portion (550) is magnetically connected to the loading member (7).

8. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 7 is characterized in that: The lifting member (55) has a buffer portion (551), the buffer portion (551) abuts against the surface of the support platform (53), and the buffer portion (551) is elastic; The loading part (7) has a hanging part (71), and the hanging part (71) is used for hanging aluminum profiles.

9. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 1, characterized in that: The material concentration of the nano-processing device (4) is in the range of 0.5-1%.

10. The corrosion-resistant surface treatment process for industrial aluminum profiles according to claim 1, characterized in that: The nano-processing device (4) comprises a second bracket (41) distributed on both sides of the third processing element (33), a first atomizing element (42) and a second atomizing element (43) for atomizing nano-materials, wherein the first atomizing element (42) is fixed on the second bracket (41), and the second atomizing element (43) is rotatably mounted on the second bracket (41), and the second atomizing element (43) is located below the first atomizing element (42); the second bracket (41) is provided with a swing driving element (8), the swing driving element (8) is mounted on the second bracket (41), and the second atomizing element (43) is transmission-connected to the swing driving element (8).

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