Efficient continuous casting device for red copper rod machining and method thereof

Abstract

The invention discloses an efficient continuous casting device for red copper rod machining and a method thereof, and relates to the technical field of casting. The efficient continuous casting device comprises a base, a stand column is arranged on the base, a top plate is arranged at the top of the stand column, a connecting plate is installed on the stand column in a lifting mode, the connecting plate is connected with a supporting disc, and multiple sets of model pipes are evenly supported on the supporting disc and annularly distributed; butting ports are formed in the tops of the model pipes, a central column is arranged in the center of the supporting disc, a mounting disc is rotationally arranged at the top of the central column, inserting holes are uniformly formed in the edge of the mounting disc, the model pipes are uniformly inserted into the inserting holes, a casting mechanism and a cooling mechanism are arranged on the top plate, and a demolding mechanism is arranged at the bottom of the supporting disc. Continuous casting, continuous cooling and continuous demolding of the model pipe are achieved through the mounting disc and the supporting disc, the casting, cooling and demolding efficiency of the red copper rod is effectively improved, and the production efficiency of the red copper rod is greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of casting, in particular to a high-efficiency continuous casting device and a method for processing red copper rods. Background Art

[0002] Copper rod is a rod-shaped material made of copper (pure copper). It has some excellent properties, such as good electrical and thermal conductivity, which makes it widely used in electrical and electronic fields, such as making wires, cables, conductive accessories, etc. Copper rod also has good ductility and corrosion resistance, and is also used in some machinery manufacturing, chemical and other industries. Its appearance is usually purple-red and the surface is smooth.

[0003] Copper rods are generally produced using a continuous casting process. The production process of a continuous casting machine is to continuously pour high-temperature molten steel into one or a group of molds, and use cooling water for rapid cooling and rapid demolding after casting. This process of directly pouring high-temperature molten steel into a billet is called continuous casting. The existing copper rod continuous casting equipment takes a long time to switch molds during use, has low casting efficiency, and takes a long time to cool, which prolongs the demolding cycle, further affecting the production efficiency of copper rods. Summary of the invention

[0004] The object of the present invention is to provide a high-efficiency continuous casting device and method for processing red copper rods, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A high-efficiency continuous casting device for copper rod processing comprises a base, a column is arranged on the base, a top plate is arranged on the top of the column, a connecting plate is installed on the column for lifting, the connecting plate is connected to a support plate, a plurality of groups of model tubes are evenly held on the support plate, the plurality of groups of model tubes are distributed in an annular manner, a docking port is arranged on the top of the model tube, a central column is arranged at the center of the support plate, a mounting plate is rotatably arranged on the top of the central column, plug holes are evenly arranged on the edge of the mounting plate, the model tubes are evenly plugged into the plug holes, a casting mechanism and a cooling mechanism are arranged on the top plate, and a demoulding mechanism is arranged at the bottom of the support plate.

[0007] A mounting plate is provided on the connecting plate, a rotating motor is provided on the mounting plate, a stirring rod is connected to the rotating motor, an adjusting rod is provided on the side of the model tube, the stirring rod contacts with the adjusting rod during rotation and drives the model tube to rise and then fall, an annular matching groove is provided on the mounting plate, matching sliders are evenly installed in the annular matching groove, a bottom bracket is provided on the matching slider, the bottom bracket cooperates with the bottom of the model tube, and a driving assembly is provided between the mounting plate and the center column.

[0008] As a further solution of the present invention: the driving assembly includes a driven gear arranged at the center of the bottom of the mounting plate, the mounting plate is rotatably installed between the driven gear and the center column, a fixing plate is provided on the center column, a motor 1 is installed on the fixing plate, the motor 1 is connected to a driving gear, and the driving gear and the driven gear are meshed with each other.

[0009] As a further solution of the present invention: the casting mechanism includes a driving box fixedly connected to the top plate, a telescopic cylinder is provided at the bottom of the driving box, the telescopic cylinder is connected to a casting head, a casting liquid tank is suspended on the side of the driving box, a filling pipe is provided on the top of the casting liquid tank, a connecting pipe is provided at the bottom of the casting liquid tank, the connecting pipe is connected to the casting head, and the casting head is docked with the docking port of one group of model tubes.

[0010] As a further solution of the present invention: a vertical rack is arranged on the top of the telescopic cylinder, a driving gear is rotatably installed in the driving box, the driving gear and the vertical rack are meshed with each other, a second motor is arranged on the driving box, the second motor is connected to the driving gear, and the vertical rack is plugged into the driving box.

[0011] As a further solution of the present invention: a feed trough is provided on the support plate, a plurality of bases are evenly installed in the feed trough, the feed trough is connected to the annular matching groove, a push spring is provided at one end of the feed trough away from the annular matching groove, a feeding trough is provided in the middle of the feed trough, a blanking hole is provided on the annular matching groove, and the blanking hole is connected to the demolding mechanism.

[0012] As a further solution of the present invention: the cooling mechanism includes a water tank fixedly installed on the side of the drive box, a hanging pipe is arranged at the bottom of the water tank, an arc tube is connected to the bottom of the hanging pipe, the notch of the arc tube is opposite to the casting mechanism, telescopic tubes are evenly arranged at the bottom of the arc tube, the telescopic tubes are connected to a ball head, water outlet holes are evenly arranged around the ball head, a spherical groove is arranged at the position corresponding to the ball head on the mounting plate, a guide groove is arranged between the spherical groove and the plug-in hole, an annular groove is concentrically arranged at the edge of the plug-in hole, vertical grooves are evenly arranged between the annular groove and the plug-in hole, and leakage holes are evenly arranged in the annular matching groove.

[0013] As a further solution of the present invention: the demoulding mechanism includes a receiving tube arranged at the bottom of the blanking hole, the bottom of the receiving tube is connected to the middle plate, the receiving tube and the middle plate are penetrated, the middle plate is suspended on the upper side of the base, the bottom of the receiving tube is provided with horizontal groove one and horizontal groove two, the edge of the horizontal groove two is provided with a receiving slide groove, a horizontal cylinder is fixedly provided on the middle plate, the horizontal cylinder is connected with a push block, after the push block passes through the horizontal groove one, the bottom support of the copper rod and the matching slider are pushed and separated and sent into the receiving slide groove, and a telescopic push rod is provided on the top plate, and the telescopic push rod is directly opposite to the docking interface.

[0014] As a further solution of the present invention: an inclined frame is provided on the base at a position corresponding to the receiving tube, a collecting groove is provided on the edge of the inclined frame, an annular water collecting trough is provided on the base, and the water collecting trough is connected to a drain outlet.

[0015] A method for using the above-mentioned high-efficiency continuous casting device for copper rod processing comprises the following steps: S1, casting, by adjusting the rod and the stirring rod, the model tube is lifted so that the bottom of the model tube is butted with a bottom bracket, the bottom bracket and the bottom of the model tube form a sealing fit, the driving box cooperates with the telescopic cylinder to drive the casting head to align with the butt joint and cast into the model tube; S2, cooling, the casted model tube rotates under the drive of the driving assembly, so that the next model tube enters the working position of the casting mechanism, and at the same time, the model tube that has just completed the casting and the previously cast model tube rotate around the central column, and the ball When the head falls into the spherical groove, water starts to flow out of the water outlet, and the cooling water flows evenly to the outer surface of the model tube along the guide groove, the annular groove and the vertical groove to cool the copper rod in the model tube; S3, demoulding, when the model tube rotates continuously with the mounting plate to a position close to the casting mechanism, the copper rod in the model tube and the bottom support are pushed into the receiving tube together through the telescopic push rod, and the push block at the bottom of the receiving tube holds the bottom support, and the horizontal cylinder is started to push the bottom support and the matching slider into the receiving chute, and then the push block is withdrawn, and the copper rod falls onto the inclined frame at the bottom and rolls into the collecting groove.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] (1) The model tube forms a seal with the base through mutual cooperation, so as to perform the casting operation. When in use, when the model tube rotates to the casting mechanism station, the lifting rod is controlled by the rotating motor to rotate, and the model tube is lifted up with the adjustment rod. At this time, the base is moved to the bottom of the model tube, and then the lifting rod is continued to be rotated to separate the lifting rod from the adjustment rod, and the model tube falls and cooperates with the base. The rotating motor is continued to be reversed, and the adjustment rod is pressed to ensure reliable cooperation between the model tube and the base. Then the casting mechanism is started to perform the casting operation.

[0018] (2) The model tube that has completed the casting operation rotates under the drive of the driving assembly. At this time, the spherical groove corresponding to the model tube enters the bottom of the arc tube. When the ball head under the arc tube falls into the spherical groove, the water outlet on the ball head starts to discharge water. The cooling water flows evenly along the guide groove and the annular groove to the vertical groove, and flows downward along the surface of the model tube to cool it down. Each group of model tubes that have completed the casting will continue to cool along the arc tube until it moves to the demolding mechanism station and finally undergoes demolding. It should be noted that when the ball head is separated from the spherical groove, the telescopic tube shortens. At this time, the water outlet channel on the ball head is closed and the cooling water stops flowing out. This ensures that the ball head stops discharging water when the mounting plate rotates, avoids cooling water flowing to the casting mechanism station, avoids affecting the casting formation, and ensures reliable casting.

[0019] (3) When the model tube continues to cool until it is close to the working position of the casting mechanism, the copper rod and the bottom bracket in the model tube are pushed into the blanking hole through the telescopic push rod and enter the receiving tube at the bottom. At this time, the push block is stopped in the receiving tube by the horizontal cylinder, and the bottom bracket stops falling due to the push block limit. After the horizontal cylinder is started, the push block pushes the bottom bracket into the receiving chute, so that the copper rod is separated from the bottom bracket, and then the push block is withdrawn, and the copper rod completes falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0021] Figure 2 It is a schematic diagram of the installation structure of the model tube in the present invention.

[0022] Figure 3 It is a structural schematic diagram of the casting mechanism in the present invention.

[0023] Figure 4 It is a schematic diagram of the installation of the casting head in the present invention.

[0024] Figure 5 It is a schematic diagram of the rotation installation of the installation disk in the present invention.

[0025] Figure 6 It is a schematic diagram of the structure of the model tube in the present invention.

[0026] Figure 7 It is a schematic diagram of the installation of the support plate in the present invention.

[0027] Figure 8 It is a schematic diagram of the distribution of the annular matching groove and the feeding groove on the support plate in the present invention.

[0028] Fig. 9 It is a structural schematic diagram of the cooling mechanism in the present invention.

[0029] Fig.10It is a schematic diagram of the installation structure of the ball head in the present invention.

[0030] Fig.11 It is a schematic diagram of the flow of cooling water in the present invention.

[0031] Fig.12 It is a structural schematic diagram of the demoulding mechanism in the present invention.

[0032] Fig.13 It is a schematic diagram of the installation of the push block in the present invention.

[0033] Fig.14 It is a structural schematic diagram of the base in the present invention.

[0034] Fig.15 It is a structural schematic diagram from another viewing angle of the present invention.

[0035] In the figure: 1, base; 10, tilting frame; 11, water collection tank; 12, drain outlet; 13, collecting groove; 2, column; 20, top plate; 3, connecting plate; 30, support plate; 300, annular matching groove; 301, leak hole; 302, feeding trough; 303, push spring; 304, drop hole; 305, feeding trough; 31, model tube; 310, docking port; 311, adjustment rod; 312, mounting plate; 313, rotating motor; 314, stirring rod; 32, bottom support; 320, matching slider; 33, center column; 4, mounting plate; 400, plug hole; 40, driven gear; 42, fixing plate; 43, motor 1; 44, Driving gear; 45, spherical groove; 46, guide groove; 47, annular groove; 48, vertical groove; 5, casting mechanism; 50, drive box; 500, vertical rack; 501, drive gear; 502, motor 2; 51, telescopic cylinder; 52, casting head; 53, casting liquid tank; 54, filling pipe; 55, connecting pipe; 7, cooling mechanism; 70, water tank; 71, hanging pipe; 72, arc pipe; 73, telescopic pipe; 74, ball head; 740, water outlet; 8, demoulding mechanism; 80, receiving pipe; 81, horizontal cylinder; 810, push block; 82, horizontal groove 1; 83, horizontal groove 2; 84, receiving slide; 85, middle plate. DETAILED DESCRIPTION

[0036] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as “longitudinal”, “lateral”, “upper”, “lower”, “top”, “bottom”, “inside” and “outside” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] In addition, the terms "one" and "two" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, a feature defined as "one" or "two" may explicitly or implicitly include one or more of the feature. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0038] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] The technical solution of the present invention is further described in detail below in conjunction with specific implementation methods.

[0040] Embodiment 1:

[0041] like Figure 1 , Fig.15 As shown, a high-efficiency continuous casting device for copper rod processing comprises a base 1, on which a column 2 is arranged, on the top of which a top plate 20 is arranged, on which a connecting plate 3 is installed for lifting and lowering, on which a supporting plate 3 is connected, on which a plurality of groups of model tubes 31 are evenly supported, the plurality of groups of model tubes 31 are distributed in an annular manner, a docking port 310 is arranged on the top of the model tubes 31, a central column 33 is arranged at the center of the supporting plate 30, on the top of which a mounting plate 4 is rotatably arranged, and on the edge of the mounting plate 4 plugging holes 400 are evenly arranged, the model tubes 31 are evenly plugged into the plugging holes 400, a casting mechanism 5 and a cooling mechanism 7 are arranged on the top plate 20, and a demoulding mechanism 8 is arranged at the bottom of the supporting plate 30.

[0042] like Figure 2 , Figure 6As shown, a mounting plate 312 is provided on the connecting plate 3, a rotating motor 313 is provided on the mounting plate 312, a stirring rod 314 is connected to the rotating motor 313, an adjusting rod 311 is provided on the side of the model tube 31, the stirring rod 314 contacts with the adjusting rod 311 during rotation and drives the model tube 31 to rise and then fall, an annular matching groove 300 is provided on the mounting plate 4, matching sliders 320 are evenly installed in the annular matching groove 300, a bottom support 32 is provided on the matching slider 320, the bottom support 32 cooperates with the bottom of the model tube 31, and a driving assembly is provided between the mounting plate 4 and the center column 33.

[0043] Specifically, the model tube 31 is evenly inserted into the mounting disk 4, and the mounting disk 4 is driven to rotate in combination with the driving assembly. After being cast by the casting mechanism 5, it is docked with the cooling mechanism 7 to continuously cool the cast model tube 31. When the model tube 31 rotates to be close to the casting mechanism again, it is demolded by the demoulding mechanism 8, and the model tube 31 remains on the mounting disk 4 to participate in the next round of copper rod casting operation.

[0044] More specifically, in order to facilitate demoulding, a base 32 is provided at the bottom of the model tube 31, and the model tube 31 forms a seal by cooperating with the base 32, so as to perform the casting operation. When in use, when the model tube 31 is rotated to the working position of the casting mechanism 5, the stirring rod 314 is controlled to rotate by the rotating motor 313, and the model tube 31 is lifted upward by cooperating with the adjusting rod 311. At this time, the base 32 is moved to the bottom of the model tube 31, and then the stirring rod 314 is continued to be rotated, so that the stirring rod 314 is separated from the adjusting rod 311, and the model tube 31 falls and cooperates with the base 32. The rotating motor 313 is continued to be reversed, and the adjusting rod 311 is pressed, so that the model tube 31 and the base 32 are reliably matched. Then the casting mechanism 5 is started to perform the casting operation.

[0045] Further, such as Figure 5 As shown, the driving assembly includes a driven gear 40 arranged at the bottom center of the mounting plate 4, and the mounting plate 4 is rotatably mounted between the driven gear 40 and the center column 33. A fixing plate 42 is provided on the center column 33, and a motor 43 is installed on the fixing plate 42. The motor 43 is connected to a driving gear 44, and the driving gear 44 and the driven gear 40 are meshed with each other.

[0046] Specifically, the motor 43 controls the driving gear 44 and the driven gear 40 to mesh with each other, driving the mounting plate 4 to rotate around the central column 33, thereby adjusting the position of the model tube 31, realizing continuous operation of casting, cooling and demoulding, ensuring continuous casting, continuous cooling and continuous demoulding, and effectively improving the overall production efficiency of the copper rod.

[0047] Further, such as Figure 3 As shown, the casting mechanism 5 includes a driving box 50 fixedly connected to the top plate 20, a telescopic cylinder 51 is provided at the bottom of the driving box 50, and the telescopic cylinder 51 is connected to a casting head 52. A casting liquid tank 53 is suspended on the side of the driving box 50, a filling pipe 54 is provided on the top of the casting liquid tank 53, and a connecting pipe 55 is provided at the bottom of the casting liquid tank 53, and the connecting pipe 55 is connected to the casting head 52, and the casting head 52 is docked with the docking port 310 of one group of model tubes 31.

[0048] Further, such as Figure 4 As shown, a vertical rack 500 is provided on the top of the telescopic cylinder 51, a driving gear 501 is rotatably installed in the driving box 50, the driving gear 501 and the vertical rack 500 are meshed with each other, a motor 2 502 is provided on the driving box 50, the motor 2 502 is connected to the driving gear, and the vertical rack 500 is plugged into the driving box 50.

[0049] Specifically, by cooperating with the vertical rack 500 and the driving gear 501, the height of the bottom casting head 52 is controlled in combination with the motor 2 502, so that the height between the casting head 52 and the docking port 310 can be adjusted more flexibly to ensure that no ejection occurs during casting, thereby ensuring safe production.

[0050] Further, such as Figure 7 , Figure 8 As shown, a feed trough 302 is provided on the support plate 30, and a plurality of bases 32 are evenly installed in the feed trough 302. The feed trough 302 is connected to the annular matching groove 300. A push spring 303 is provided at one end of the feed trough 302 away from the annular matching groove 300. A feeding trough 305 is provided in the middle of the feed trough 302. A blanking hole 304 is provided on the annular matching groove 300, and the blanking hole 304 is connected to the demolding mechanism 8.

[0051] Specifically, the base 32 is evenly installed through the feeding trough 302, and the base 32 is automatically pushed out of the feeding trough 302 and moved to the annular matching groove 300 under the drive of the push spring 303, and re-matched with the demoulding model tube 31 for casting. The feeding trough 305 is used to add the base 32 to the feeding trough 302 again, and the blanking hole 304 is used to demould the mold tube 31 that has completed casting and cooling.

[0052] Embodiment 2:

[0053] This embodiment is a further improvement and limitation made on the basis of Embodiment 1.

[0054] A method comprising all the components of embodiment 1, further comprising:

[0055] Further, such as Figure 7 , Fig. 9 , Fig.10 , Fig.11 As shown, the cooling mechanism 7 includes a water tank 70 fixedly installed on the side of the driving box 50, a hanging pipe 71 is arranged at the bottom of the water tank 70, an arc tube 72 is connected to the bottom of the hanging pipe 71, a notch of the arc tube 72 faces the casting mechanism 5, a telescopic tube 73 is evenly arranged at the bottom of the arc tube 72, the telescopic tube 73 is connected to a ball head 74, water outlet holes 740 are evenly arranged around the ball head 74, a spherical groove 45 is arranged at the position corresponding to the ball head 74 on the mounting plate 4, a guide groove 46 is arranged between the spherical groove 45 and the plug-in hole 400, an annular groove 47 is concentrically arranged at the edge of the plug-in hole 400, vertical grooves 48 are evenly arranged between the annular groove 47 and the plug-in hole 400, and leakage holes 301 are evenly arranged in the annular matching groove 300.

[0056] Specifically, the model tube 31 that has completed the casting operation rotates under the drive assembly, and the spherical groove 45 corresponding to the model tube 31 enters the bottom of the arc tube 72. When the ball head 74 under the arc tube 72 falls into the spherical groove 45, the water outlet 740 on the ball head 74 starts to discharge water, and the cooling water flows evenly along the guide groove 46 and the annular groove 47 to the vertical groove 48, and flows downward along the surface of the model tube 31, thereby cooling down. Each group of model tubes 31 that have completed casting will continue to cool along the arc tube 72 until it moves to the demolding mechanism 8 station, and finally undergoes demolding. It should be noted that when the ball head 74 is separated from the spherical groove 45, the telescopic tube 73 is shortened, and the water outlet 740 channel on the ball head 74 is closed, and the cooling water stops flowing out (the water flow is controlled by the telescopic movement of the telescopic tube 73, which is a common control method and the detailed structure is not repeated here). This ensures that the ball head 74 stops discharging water when the mounting plate 4 rotates, avoids the cooling water from flowing to the working station of the casting mechanism 5, avoids affecting the casting, and ensures reliable casting.

[0057] Further, such as Fig.12 , Fig.13As shown, the demoulding mechanism 8 includes a receiving tube 80 arranged at the bottom of the blanking hole 304, the bottom of the receiving tube 80 is connected to the middle plate 85, the receiving tube 80 and the middle plate 85 are penetrated, the middle plate 85 is suspended on the upper side of the base 1, the bottom of the receiving tube 80 is provided with a horizontal groove 1 82 and a horizontal groove 2 83, the edge of the horizontal groove 2 83 is provided with a receiving slide 84, a horizontal cylinder 81 is fixedly provided on the middle plate 85, the horizontal cylinder 81 is connected with a push block 810, the push block 810 passes through the horizontal groove 1 82, and pushes the bottom support 32 and the matching slider 320 at the bottom of the copper rod to separate and send them into the receiving slide 84, and a telescopic push rod is provided on the top plate 20, and the telescopic push rod is directly opposite to the docking port 310.

[0058] Specifically, when the model tube 31 continues to cool until it is close to the working position of the casting mechanism 5, the copper rod in the model tube 31 and the bottom bracket 32 ​​are pushed into the blanking hole 304 by the telescopic push rod, and enter the receiving tube 80 at the bottom. At this time, the push block 810 is stopped in the receiving tube 80 by the horizontal cylinder 81, and the bottom bracket 32 ​​is limited by the push block 810 to stop falling. After the horizontal cylinder 81 is started, the push block 810 pushes the bottom bracket 32 ​​into the receiving chute 84, so that the copper rod is separated from the bottom bracket 32, and then the push block 810 is withdrawn, and the copper rod completes the fall. It should be noted that the thickness of the push block 810 needs to be set with sufficient margin to ensure that the copper rod in the receiving tube 80 will not be displaced before and after the push block 810 moves, so as to avoid the copper rod falling when the push block 810 extends forward and the push block 810 cannot retreat.

[0059] Further, such as Fig.14 As shown, a tilting frame 10 is provided at a position on the base 1 corresponding to the receiving tube 80 , a collecting groove 13 is provided at the edge of the tilting frame 10 , and an annular water collecting trough 11 is provided on the base 1 , and the water collecting trough 11 is connected to a drain outlet 12 .

[0060] A method for using the above-mentioned high-efficiency continuous casting device for copper rod processing includes the following steps: S1, casting, by adjusting the rod 311 and the stirring rod 314, the model tube 31 is lifted, so that the bottom of the model tube 31 is docked with the bottom bracket 32, and the bottom bracket 32 ​​forms a sealing fit with the bottom of the model tube 31, and the driving box 50 cooperates with the telescopic cylinder 51 to drive the casting head 52 to align with the docking port 310 to cast into the model tube 31; S2, cooling, the casted model tube 31 is driven by the driving component to rotate, so that the next model tube 31 enters the working position of the casting mechanism 5, and at the same time, the model tube 31 that has just completed the casting and the model tube 31 cast before rotate around the center column 33, and the ball head 74 falls into the ball When the mold tube 31 is in the surface groove 45, the water outlet 740 starts to discharge water, and the cooling water flows evenly to the outer surface of the model tube 31 along the guide groove 46, the annular groove 47 and the vertical groove 48 to cool the copper rod in the model tube 31; S3, demoulding, when the model tube 31 rotates continuously with the mounting plate 4 to a position close to the casting mechanism 5, the copper rod in the model tube 31 and the bottom support 32 are pushed into the receiving tube 80 through the telescopic push rod, and the push block 810 at the bottom of the receiving tube 80 holds the bottom support 32, and the horizontal cylinder 81 is started to push the bottom support 32 and the matching slider 320 into the receiving chute 84, and then the push block 810 is withdrawn, and the copper rod falls onto the tilting frame 10 at the bottom and rolls into the collecting groove 13.

[0061] The working principle of the embodiment of the present invention is:

[0062] like Figure 1-Figure 15As shown, the model tube 31 is evenly inserted on the mounting plate 4, and the mounting plate 4 is driven to rotate in combination with the driving assembly. After being cast by the casting mechanism 5, it is docked with the cooling mechanism 7 to continuously cool the cast model tube 31. When the model tube 31 rotates to approach the casting mechanism again, it is demolded by the demoulding mechanism 8, and the model tube 31 remains on the mounting plate 4 to participate in the next round of copper rod casting. In order to facilitate the demoulding process, a bottom bracket 32 ​​is provided at the bottom of the model tube 31, and the model tube 31 forms a seal by mutual cooperation with the bottom bracket 32, so as to perform the casting operation. When in use, when the model tube 31 rotates to the working position of the casting mechanism 5, the stirring rod 314 is controlled to rotate by the rotating motor 313, and the model tube 31 is lifted upward in cooperation with the adjusting rod 311. At this time, the bottom bracket 32 ​​is moved to the bottom of the model tube 31, and then the stirring rod 314 is continued to be rotated, so that the stirring rod 314 is separated from the adjusting rod 311, and the model tube 31 falls and cooperates with the bottom bracket 32. The rotating motor 313 is continued to be reversed, and the adjusting rod 311 is pressed, so that the model tube 31 and the bottom bracket 32 ​​are reliably matched. Then the casting mechanism 5 is started to perform the casting operation. The model tube 31 that has completed the casting operation rotates under the drive of the driving assembly. At this time, the spherical groove 45 corresponding to the model tube 31 enters the bottom of the arc tube 72. When the ball head 74 under the arc tube 72 falls into the spherical groove 45, the water outlet 740 on the ball head 74 starts to discharge water, and the cooling water flows evenly along the guide groove 46 and the annular groove 47 to the vertical groove 48, and flows downward along the surface of the model tube 31, thereby cooling down. Each group of model tubes 31 that have completed the casting will continue to cool along the arc tube 72 until it moves to the demolding mechanism 8 station, and finally undergoes demolding. It should be noted that when the ball head 74 is separated from the spherical groove 45, the telescopic tube 73 is shortened, and the water outlet 740 channel on the ball head 74 is closed, and the cooling water stops flowing out. This can ensure that the ball head 74 stops discharging water when the mounting plate 4 rotates, avoids the cooling water flowing to the station of the casting mechanism 5, avoids affecting the casting, and ensures reliable casting. When the model tube 31 continues to cool until it is close to the working position of the casting mechanism 5, the copper rod and the bottom support 32 in the model tube 31 are pushed into the blanking hole 304 through the telescopic push rod and enter the receiving tube 80 at the bottom. At this time, the push block 810 is stopped in the receiving tube 80 by the horizontal cylinder 81, and the bottom support 32 is limited by the push block 810 to stop falling. After the horizontal cylinder 81 is started, the push block 810 pushes the bottom support 32 into the receiving chute 84, so that the copper rod is separated from the bottom support 32, and then the push block 810 is withdrawn, and the copper rod completes demoulding and falls.

[0063] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Any reference numeral in a claim shall not be regarded as limiting the claim involved.

[0064] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A high-efficiency continuous casting device for copper rod processing, comprising a base (1), a column (2) is arranged on the base (1), a top plate (20) is arranged on the top of the column (2), a connecting plate (3) is installed on the column (2) in a lifting manner, and the connecting plate (3) is connected to a supporting plate (30), characterized in that: The support plate (30) evenly supports a plurality of groups of model tubes (31), the plurality of groups of model tubes (31) are distributed in an annular manner, a docking port (310) is provided at the top of the model tubes (31), a central column (33) is provided at the center of the support plate (30), a mounting plate (4) is rotatably provided at the top of the central column (33), plug holes (400) are evenly provided at the edge of the mounting plate (4), the model tubes (31) are evenly plugged into the plug holes (400), a casting mechanism (5) and a cooling mechanism (7) are provided on the top plate (20), and a demoulding mechanism (8) is provided at the bottom of the support plate (30); The connecting plate (3) is provided with a mounting plate (312), the mounting plate (312) is provided with a rotating motor (313), the rotating motor (313) is connected with a stirring rod (314), an adjusting rod (311) is provided on the side of the model tube (31), the stirring rod (314) contacts with the adjusting rod (311) during rotation and drives the model tube (31) to rise and then fall, an annular matching groove (300) is provided on the mounting plate (4), matching sliders (320) are evenly installed in the annular matching groove (300), a bottom bracket (32) is provided on the matching slider (320), the bottom bracket (32) and the bottom of the model tube (31) are matched with each other, and a driving component is provided between the mounting plate (4) and the central column (33).

2. The high-efficiency continuous casting device for copper rod processing according to claim 1 is characterized in that: The driving assembly comprises a driven gear (40) arranged at the center of the bottom of the mounting plate (4); the mounting plate (4) is rotatably mounted between the driven gear (40) and the center column (33); a fixing plate (42) is arranged on the center column (33); a motor 1 (43) is mounted on the fixing plate (42); the motor 1 (43) is connected to a driving gear (44); the driving gear (44) and the driven gear (40) are meshed with each other.

3. The high-efficiency continuous casting device for copper rod processing according to claim 2 is characterized in that: The casting mechanism (5) comprises a driving box (50) fixedly connected to the top plate (20); a telescopic cylinder (51) is arranged at the bottom of the driving box (50); the telescopic cylinder (51) is connected to a casting head (52); a casting liquid box (53) is suspended on the side of the driving box (50); a filling pipe (54) is arranged at the top of the casting liquid box (53); a connecting pipe (55) is arranged at the bottom of the casting liquid box (53); the connecting pipe (55) is connected to the casting head (52); and the casting head (52) is connected to a docking port (310) of one group of model tubes (31) in a docking relationship.

4. The high-efficiency continuous casting device for copper rod processing according to claim 3 is characterized in that: A vertical rack (500) is arranged on the top of the telescopic cylinder (51), a driving gear (501) is rotatably installed in the driving box (50), the driving gear (501) and the vertical rack (500) are meshed with each other, a second motor (502) is arranged on the driving box (50), the second motor (502) is connected to the driving gear, and the vertical rack (500) is plugged into the driving box (50).

5. The high-efficiency continuous casting device for copper rod processing according to claim 4, characterized in that: The support plate (30) is provided with a feeding trough (302), a plurality of bases (32) are evenly installed in the feeding trough (302), the feeding trough (302) is communicated with the annular matching groove (300), a pushing spring (303) is provided at one end of the feeding trough (302) away from the annular matching groove (300), a feeding trough (305) is provided in the middle of the feeding trough (302), a blanking hole (304) is provided on the annular matching groove (300), and the blanking hole (304) is connected to the demoulding mechanism (8) with each other.

6. The high-efficiency continuous casting device for copper rod processing according to claim 5, characterized in that: The cooling mechanism (7) comprises a water tank (70) fixedly mounted on the side of the driving box (50); a hanging pipe (71) is arranged at the bottom of the water tank (70); an arc-shaped pipe (72) is connected to the bottom of the hanging pipe (71); a notch of the arc-shaped pipe (72) faces the casting mechanism (5); a telescopic pipe (73) is evenly arranged at the bottom of the arc-shaped pipe (72); the telescopic pipe (73) is connected to a ball head (74); and the ball head (74) is evenly arranged in the circumferential direction. A water outlet hole (740) is provided, a spherical groove (45) is provided at a position on the mounting plate (4) corresponding to the ball head (74), a guide groove (46) is provided between the spherical groove (45) and the plug hole (400), an annular groove (47) is concentrically provided on the edge of the plug hole (400), vertical grooves (48) are evenly provided between the annular groove (47) and the plug hole (400), and leakage holes (301) are evenly provided in the annular matching groove (300).

7. The high-efficiency continuous casting device for copper rod processing according to claim 6, characterized in that: The demoulding mechanism (8) comprises a receiving tube (80) arranged at the bottom of the blanking hole (304), the bottom of the receiving tube (80) is connected to the middle plate (85), the receiving tube (80) and the middle plate (85) are interpenetratingly arranged, the middle plate (85) is suspended and mounted on the upper side of the base (1), the bottom of the receiving tube (80) is provided with a horizontal groove 1 (82) and a horizontal groove 2 (83), the edge of the horizontal groove 2 (83) is provided with a receiving slide groove (84), a horizontal cylinder (81) is fixedly arranged on the middle plate (85), the horizontal cylinder (81) is connected with a push block (810), the push block (810) passes through the horizontal groove 1 (82) and pushes the bottom bracket (32) and the matching slide block (320) at the bottom of the copper rod to separate and send them into the receiving slide groove (84), and a telescopic push rod is arranged on the top plate (20), and the telescopic push rod is directly opposite to the docking port (310).

8. The high-efficiency continuous casting device for copper rod processing according to claim 7, characterized in that: An inclined frame (10) is provided on the base (1) at a position corresponding to the receiving tube (80), a collecting groove (13) is provided on the edge of the inclined frame (10), and an annular water collecting trough (11) is provided on the base (1), and the water collecting trough (11) is connected to a drainage outlet (12).

9. A method for using the high-efficiency continuous casting device for copper rod processing as claimed in claim 8, characterized in that: The following steps are involved: S1, casting, by the cooperation of the adjusting rod (311) and the stirring rod (314), the model tube (31) is lifted, so that the bottom of the model tube (31) is docked with the bottom support (32), the bottom support (32) and the bottom of the model tube (31) form a sealing fit, and the driving box (50) cooperates with the telescopic cylinder (51) to drive the casting head (52) to align with the docking port (310) and cast into the model tube (31); S2, cooling, the cast model tube (31) rotates under the drive of the driving assembly, so that the next model tube (31) enters the working position of the casting mechanism (5), and at the same time, the model tube (31) that has just been cast and the previously cast model tube (31) rotate around the central column (33), and when the ball head (74) falls into the spherical groove (45), the water outlet hole (740) starts to discharge water, and the cooling water flows evenly along the guide groove (46) and the annular groove (47) and the vertical groove (48) to the outer surface of the model tube (31), so as to cool the copper rod in the model tube (31); S3, demoulding, when the model tube (31) rotates continuously with the mounting plate (4) to a position close to the casting mechanism (5), the copper rod in the model tube (31) and the bottom support (32) are pushed into the receiving tube (80) by the telescopic push rod, the bottom support (32) is supported by the push block (810) at the bottom of the receiving tube (80), the horizontal cylinder (81) is started to push the bottom support (32) and the matching slide block (320) into the receiving chute (84), and then the push block (810) is withdrawn, and the copper rod falls onto the tilting frame (10) at the bottom and rolls into the collecting groove (13).

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