Rough grinding device for band saw blade
By introducing a limiting mechanism of triangle plates and electric screws into the band saw blade rough grinding device, the problem of front-side displacement of the back grinding position of the band saw blade is solved, the grinding effect and safety are improved, and the service life of the band saw blade is extended.
Patent Information
- Application Number
- CN202510637248.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2045-05-19
AI Technical Summary
When existing band saw blade rough grinders grinders grind the back of the band saw blade, the lack of limiting devices causes the front side of the back grinding position to easily move forward, affecting the polishing effect and may cause damage to the band saw blade.
A band saw blade rough grinding device is designed, using a triangle plate and an electric screw mechanism to limit the front side of the grinding position of the band saw blade back during grinding to prevent the occurrence of displacement.
The limiting device effectively prevents the band saw blade from moving forward during the grinding process, improves the grinding effect and safety, and extends the service life of the band saw blade.
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Figure CN120155608A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of band saw blade processing, and particularly relates to a rough grinding device for band saw blades. Background Art
[0002] In the field of machining, as an efficient and precise cutting tool, the annular band saw blade is widely used in cutting operations of materials such as metal bars. The annular band saw blade is formed by butt-welding the two ends of the saw blade. However, after the annular band saw blade is welded, the welded surface often has uneven welds. These welds not only affect the appearance quality of the annular band saw blade, but more importantly, they will have an adverse impact on the cutting operation, so it is necessary to grind the weld position.
[0003] Chinese Patent with Publication No. CN211029478U discloses a rough grinder for band saw blades, which relates to the technical field of saw blade processing equipment, and includes a weld grinding mechanism and a saw back grinding mechanism arranged on a frame. The weld grinding mechanism includes a band saw fixing table fixedly installed on the frame. Above the band saw fixing table, there is a grinding wheel for grinding the weld. On both sides of the grinding wheel, above the band saw fixing table, there is a pressing plate respectively. The pressing plate and the band saw fixing table cooperate to press the band saw; the saw back grinding mechanism includes a grinding belt and a mounting plate. The mounting plate is arranged above the saw back grinding mechanism through a support column. On the mounting plate, there is a runner transmission device matching the grinding belt, and the grinding belt is installed on the runner transmission device. Although the above patent can grind the weld and the back of the band saw blade, when grinding the back of the band saw blade, due to the lack of a limiting device on the front side of the grinding position of the back, when subjected to the pressure of grinding, the front side of the grinding position of the back of the band saw blade is prone to move forward. This displacement phenomenon not only affects the grinding effect, but may also cause damage to the band saw blade during grinding, reducing its service life.
[0004] The present invention aims to solve the problems existing in the above patent. Therefore, a rough grinding device for band saw blades is proposed, which can limit the front side of the grinding position of the back of the band saw blade during grinding, prevent the occurrence of displacement, and improve the grinding effect and safety. Summary of the Invention
[0005] In order to overcome the drawback that due to the lack of a limiting device on the front side of the grinding position of the back, when subjected to the pressure of grinding, the front side of the grinding position of the back of the band saw blade is prone to move forward. This displacement phenomenon not only affects the grinding effect, but may also cause damage to the band saw blade during grinding, reducing its service life, the present invention provides a rough grinding device for band saw blades, which can limit the front side of the grinding position of the back of the band saw blade during grinding, prevent the occurrence of displacement, and improve the grinding effect and safety.
[0006] The present invention is realized through the following technical solutions: A rough grinding device for a band saw blade comprises a workbench and a double-axis moving machine symmetrically mounted on the workbench, a grinder is mounted on the moving part of the double-axis moving machine for grinding the weld of the band saw blade, an electric clamp is mounted between the grinders on the workbench for clamping and fixing the band saw blade, a lift is mounted on the top of the workbench, a movable plate is fixedly connected to the moving part of the lift, limiting rollers are symmetrically mounted on the movable plate, electric pressure rollers corresponding to the limiting rollers are symmetrically mounted on the movable plate, and a grinding assembly is also included on the movable plate for grinding the back of the band saw blade, and a lifting device is fixedly mounted on the movable plate to fix the lifting device to the moving part of the lift. There is an n-type frame, a guide rod is fixed on the inner side of the n-type frame, a vertical plate is slidably mounted on the guide rod, triangular plates are symmetrically fixed on the vertical plates, the inclined surface of the triangular plates is at the rear side, a supporting plate located between the limiting rollers is fixed on the movable plate to support and limit the band saw blade, an electric screw is vertically rotatably connected to the inner side of the n-type frame with a threaded connection to the vertical plate, the electric screw is used to drive the vertical plate to move downward, the vertical plate drives the triangular plate to move downward and contact the front side of the grinding position on the back of the band saw blade, so that the triangular plate limits the front side of the grinding position on the back of the band saw blade, and then the grinding assembly grinds the back of the band saw blade after limiting.
[0007] To further explain, the grinding assembly includes a fixed frame fixed to the movable plate, the fixed frame is rotatably connected with guide rollers at even intervals, a sanding belt is wound between the guide rollers for grinding the back of the band saw blade, a driving motor is installed on the fixed frame, the output shaft of the driving motor is connected to one of the guide rollers through a synchronous belt assembly, and a tensioning assembly is provided on the movable plate for tightening the sanding belt.
[0008] Further explanation, the tensioning assembly includes a guide rod fixed to the movable plate, the guide rod is located below the fixed frame, a mounting plate is slidably mounted on the guide rod, and tensioning rollers in contact with the abrasive belt are rotatably connected to the mounting plate at even intervals for tightening the abrasive belt. An adjusting screw located on the right side of the guide rod is rotatably connected to the movable plate, and the adjusting screw is threadedly connected to the mounting plate.
[0009] As a further explanation, the tensioning assembly also includes a wheel fixedly mounted on the end of the adjusting screw rod.
[0010] Further description: The rough grinding device for the band saw blade further includes a conveying component. The conveying component includes support columns symmetrically fixed on the workbench. A guiding frame is fixedly connected between the ends of the support columns. The guiding frame is located between the double-axis moving machine and the elevator. Inside the guiding frame, there are symmetrically sliding-connected limiting plates for limiting the rotation of the band saw blade. A bidirectional screw rod is rotatably connected between the two sides of the guiding frame. The threads on the left and right sides of the bidirectional screw rod are opposite. The bidirectional screw rod is threadedly connected to the limiting plates. A servo motor is installed on the guiding frame. The end of the output shaft of the servo motor is fixedly connected to the end of the bidirectional screw rod. On the top of the workbench, there are symmetrically fixed mounting columns. At the ends of the mounting columns, there are electric conveying rollers corresponding to the limiting plates for driving the band saw blade to rotate.
[0011] Further description: The rough grinding device for the band saw blade further includes a deviation rectifying component. The deviation rectifying component includes a bidirectional screw rod rotatably connected to the bottom of the workbench. The threads on the left and right sides of the bidirectional screw rod are opposite. Deviation rectifying plates are symmetrically and slidably sleeved on the bidirectional screw rod. Convex balls are fixedly connected to the inner sides of the deviation rectifying plates. The convex balls are located in the thread grooves of the bidirectional screw rod. Contact rollers are rotatably connected to the upper part of the front side and the lower part of the rear side of the deviation rectifying plates to guide the movement of the deviation rectifying plates. A reduction motor is installed on the workbench. The end of the output shaft of the reduction motor is fixedly connected to the end of the bidirectional screw rod. A U-shaped rod is fixedly connected to the workbench. The U-shaped rod contacts the contact rollers.
[0012] Further description: The rough grinding device for the band saw blade further includes a rotating roller rotatably connected to the limiting plate for reducing the friction between the limiting plate and the band saw blade.
[0013] Further description: The rough grinding device for the band saw blade further includes a fixed frame fixedly connected to the electric fixture. The fixed frame corresponds to the grinding machine for collecting the dust generated during grinding. A dust suction pipe is connected to the fixed frame. A dust collection frame is fixedly connected to the support plate and is located below the abrasive belt. The bottom inside the dust collection frame is inclined from right to left. A hose is connected to the bottom of the dust collection frame. The tail end of the hose is connected to the dust suction pipe.
[0014] The beneficial effects of the present invention are as follows: 1. First, start the upper and lower grinding machines to move and grind the two sides of the weld of the band saw blade. After the two sides of the weld are ground, start the electric fixture to release the band saw blade, pull the band saw blade to rotate 180 degrees, so that the welding position of the band saw blade contacts the abrasive belt. Then, start the electric screw rod to make the triangular plate move downward to limit the front side of the grinding position on the back of the band saw blade. Next, start the drive motor to make the abrasive belt rotate to grind the back of the band saw blade. In this way, it can prevent the band saw blade from moving forward and affecting the grinding effect, and can prevent the band saw blade from being damaged, thereby improving the grinding effect and safety.
[0015] 2. Under the action of the limit plate and the electric conveying roller, the limit plate can press the band saw blade onto the electric conveying roller. Subsequently, start the reverse rotation of the electric conveying roller to drive the forward rotation of the band saw blade by 180 degrees, so that the welding position of the band saw blade corresponds to the abrasive belt. In this way, there is no need for the operator to pull the band saw blade by hand to rotate it by 180 degrees for back grinding, which is convenient and fast, thus further improving the grinding efficiency.
[0016] 3. Under the action of the deviation rectifying plate, whenever the band saw blade is placed well, the deviation rectifying plate can rectify and position the band saw blade, making the band saw blade in a straightened state, which can prevent the position of the band saw blade from being skewed and affecting grinding, thus ensuring the normal grinding of the band saw blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the limit roller and the electric pressing roller of the present invention.
[0019] Figure 3 It is a three-dimensional structural schematic diagram of the triangular plate and the support plate of the present invention.
[0020] Figure 4 It is a three-dimensional structural schematic diagram of the vertical plate and the driving screw of the present invention.
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the grinding assembly of the present invention.
[0022] Figure 6 It is a three-dimensional structural schematic diagram of the conveying assembly of the present invention.
[0023] Figure 7 It is a three-dimensional structural schematic diagram of the deviation rectifying assembly of the present invention.
[0024] Figure 8 It is a three-dimensional structural schematic diagram of the contact roller and the convex ball of the present invention.
[0025] Figure 9 It is a three-dimensional structural schematic diagram of the rotating roller of the present invention.
[0026] Figure 10 It is a three-dimensional structural schematic diagram of the dust suction assembly of the present invention.
[0027] Figure 11 It is a sectional structural schematic diagram of the dust collection frame of the present invention.
[0028] Names of the reference numerals in the figure: 1 - workbench, 2 - biaxial moving machine, 3 - grinding machine, 4 - electric fixture, 5 - elevator, 6 - movable plate, 7 - limiting roller, 8 - electric pressure roller, 9 - n-shaped frame, 91 - guide rod, 92 - vertical plate, 93 - triangular plate, 94 - electric screw rod, 96 - support plate, 10 - fixed frame, 101 - guide roller, 102 - abrasive belt, 103 - drive motor, 104 - guide rod, 105 - mounting plate, 106 - tensioning roller, 107 - adjusting screw rod, 108 - disc, 11 - support column, 111 - guide frame, 112 - limiting plate, 113 - bidirectional screw rod, 114 - servo motor, 115 - mounting column, 116 - electric conveying roller, 12 - bidirectional screw, 121 - reduction motor, 122 - rectifying plate, 123 - u-shaped rod, 124 - contact roller, 125 - convex ball, 13 - rotating roller, 14 - dust collection box, 141 - hose, 142 - fixed frame, 143 - dust suction pipe. Detailed implementation manners
[0029] Embodiment: A rough grinding device for a band saw blade, please refer to Figures 1-5As shown in the figure, it includes a workbench 1 and a double-axis moving machine 2 symmetrically installed above and below the left front side of the workbench 1. A grinding machine 3 is installed on the moving part of the double-axis moving machine 2. When the grinding machine 3 is started, the grinding machine 3 can grind the weld of the band saw blade. An opening is provided on the front side of the workbench 1 for the lower grinding machine 3 to pass through. An electric fixture 4 is installed on the front side of the top of the workbench 1. The electric fixture 4 is located between the upper and lower grinding machines 3. The electric fixture 4 can clamp and fix the band saw blade. A lift 5 is installed on the rear side of the top of the workbench 1. A movable plate 6 is fixedly connected to the moving part of the lift 5. Limiting rollers 7 are symmetrically installed on the left and right sides of the front side of the movable plate 6. Electric pressing rollers 8 are symmetrically installed on the left and right sides of the front side of the movable plate 6. The left and right electric pressing rollers 8 correspond to the left and right limiting rollers 7 respectively. It also includes an n-shaped frame 9, a guide rod 91, a vertical plate 92, a triangular plate 93, an electric screw rod 94, a support plate 96 and a grinding assembly. A grinding assembly is arranged on the movable plate 6. When the grinding assembly operates, the grinding assembly can grind the back of the band saw blade. An n-shaped frame 9 is fixedly connected to the top of the movable plate 6. A guide rod 91 is vertically and fixedly connected to the left side of the front inner surface of the n-shaped frame 9. A vertical plate 92 is slidably sleeved on the guide rod 91. Triangular plates 93 are symmetrically fixedly connected to the left and right sides of the rear surface of the vertical plate 92. The inclined surfaces of the triangular plates 93 are at the rear side. A support plate 96 is fixedly connected to the upper part of the front side of the movable plate 6. The support plate 96 is located between the left and right limiting rollers 7. The support plate 96 can support and limit the band saw blade. An electric screw rod 94 is vertically rotatably connected to the right side of the front inner surface of the n-shaped frame 9. The electric screw rod 94 is threadedly connected to the front side of the vertical plate 92. The electric screw rod 94 is used to drive the vertical plate 92 to move downward. The vertical plate 92 drives the triangular plate 93 to move downward to contact the front side of the grinding position of the back of the band saw blade, so that the triangular plate 93 limits the front side of the grinding position of the back of the band saw blade. Subsequently, the grinding assembly grinds the back of the band saw blade after the limitation.
[0030] Please refer to Figure 5As shown, the grinding assembly includes a fixed frame 10, a guide roller 101, a sanding belt 102, a driving motor 103 and a tensioning assembly. The fixed frame 10 is fixedly connected to the middle of the front side of the movable plate 6. Three guide rollers 101 are evenly spaced and rotatably connected to the front side of the fixed frame 10. The three guide rollers 101 are distributed in a triangle. The sanding belt 102 is wound between the three guide rollers 101. When the sanding belt 102 rotates, the sanding belt 102 can grind the back of the band saw blade. A driving motor 103 is installed on the inner rear side of the fixed frame 10. The output shaft of the driving motor 103 is connected to the upper part of the rear guide roller 101 through a synchronous belt assembly. A tensioning assembly is arranged on the movable plate 6. When the tensioning assembly is in operation, the tensioning assembly can tighten the sanding belt 102; the tensioning assembly includes It includes a guide rod 104, a mounting plate 105, a tensioning roller 106, an adjusting screw 107 and a wheel 108. The lower part of the front side of the movable plate 6 is fixedly connected to the guide rod 104, and the guide rod 104 is located below the fixed frame 10. The mounting plate 105 is slidably mounted on the guide rod 104. Three tensioning rollers 106 are rotatably connected to the upper part of the front side of the mounting plate 105 at even intervals. The tensioning roller 106 is in contact with the abrasive belt 102. When the tensioning roller 106 moves forward, the tensioning roller 106 can tighten the abrasive belt 102. The lower part of the front side of the movable plate 6 is rotatably connected to the adjusting screw 107, which is located on the right side of the guide rod 104. The adjusting screw 107 is threadedly connected to the lower part of the mounting plate 105, and the front end of the adjusting screw 107 is fixedly mounted with a wheel 108.
[0031] First, start the elevator 5 to drive the movable plate 6 to move up and down. The movable plate 6 drives the limit roller 7 to move up and down. When the limit roller 7 moves up and down to a suitable position for placing the band saw blade, close the lifting frame. Then move the welded band saw blade between the electric fixture 4 and the two limit rollers 7, and make the welding position of the band saw blade be under the grinding machine 3. Start the electric fixture 4 to clamp and fix the band saw blade. Then start the double-shaft moving machines 2 on the upper and lower sides to drive the grinding machines 3 on the upper and lower sides to move forward first. When the grinding machines 3 on the upper and lower sides move forward to both sides of the welding position of the band saw blade, the double-shaft moving machines 2 on the upper and lower sides stop driving the grinding machines 3 on the upper and lower sides to move forward. Subsequently, the double-shaft moving machines 2 on the upper and lower sides drive the grinding machines 3 on the upper and lower sides to move towards each other. The grinding machines 3 on the upper and lower sides respectively contact both sides of the weld of the band saw blade. Close the double-shaft moving machines 2 on the upper and lower sides. Then start the grinding machines 3 on the upper and lower sides to rotate, and start the double-shaft moving machine 2 to drive the grinding machines 3 to move back and forth continuously. The grinding machines 3 rotate and move back and forth to simultaneously grind both sides of the weld of the band saw blade, thus grinding the weld position flat and removing the burrs. When both sides of the weld of the band saw blade are ground flat, turn off the grinding machines 3. Start the double-shaft moving machine 2 to drive the grinding machines 3 on the upper and lower sides to move away from each other and reset. Subsequently, make the grinding machines 3 on the upper and lower sides move backward and reset. Then pull the band saw blade to rotate forward by 180 degrees, so that the welding position of the band saw blade is above and corresponds to the abrasive belt 102, and the back of the band saw blade contacts the abrasive belt 102. Then start the electric pressure rollers 8 on the left and right sides to operate and contact the band saw blade. The electric pressure rollers 8 press the band saw blade against the limit rollers 7. Turn off the electric pressure rollers 8. The band saw blade contacts the support plate 96 and is supported. Then start the electric screw 94 to rotate forward to drive the vertical plate 92 to move downward. The vertical plate 92 moves downward to drive the triangular plate 93 to move downward. The downward movement of the triangular plate 93 makes the inclined surface contact the front side of the band saw blade. The triangular plate 93 pushes the band saw blade to move backward to closely contact the abrasive belt 102. Subsequently, the triangular plate 93 and the support plate 96 cooperate to limit the band saw blade, thus completing the limitation of the front side of the grinding position on the back of the band saw blade. Then the drive motor 103 can be started. The drive motor 103 drives the rear guide roller 101 to rotate through the synchronous belt assembly. The rotation of the rear guide roller 101 drives the abrasive belt 102 to rotate through the two front guide rollers 101. The rotation of the abrasive belt 102 grinds the back of the band saw blade, thus completing the overall grinding of the band saw blade. Since the triangular plate 93 limits the front side of the grinding position on the back of the band saw blade, it can prevent the band saw blade from moving forward, which affects the grinding effect, and can prevent the band saw blade from being damaged, thereby improving the grinding effect and safety. When the back of the band saw blade is ground, turn off the drive motor 103. The guide roller 101 stops driving the abrasive belt 102 to rotate. Start the electric screw 94 to rotate in reverse to drive the vertical plate 92 to move upward and reset. The vertical plate 92 drives the triangular plate 93 to move upward and reset. The triangular plate 93 resets and disengages from the front side of the band saw blade. The front side of the band saw blade stops being limited. Then start the electric pressure rollers 8 to reset and release the band saw blade.The polished band saw blade can be removed from the electric fixture 4 and the limiting roller 7, and the band saw blade can be placed again according to the above operations. Then, the welding position and the back of the band saw blade can be polished comprehensively. When the abrasive belt 102 becomes loose after long-term use, turn the turntable 108 to drive the adjusting screw rod 107 to rotate forward. The forward rotation of the adjusting screw rod 107 drives the mounting plate 105 to move forward. The forward movement of the mounting plate 105 drives the tensioning roller 106 to move forward. The forward movement of the tensioning roller 106 pushes the abrasive belt 102 forward, thus tightening the abrasive belt 102. Stop turning the turntable 108, and the adjusting screw rod 107 stops driving the mounting plate 105 to move forward, and the tensioning roller 106 stops moving forward. When the abrasive belt 102 rotates to polish the back of the band saw blade, the tensioning roller 106 can guide the abrasive belt 102. In this way, the phenomenon of the abrasive belt 102 becoming loose can be prevented from affecting the polishing of the back of the band saw blade, thereby ensuring the normal use effect of the abrasive belt 102. When the abrasive belt 102 has reached the maximum limit of use and needs to be replaced, turn the turntable 108 to drive the adjusting screw rod 107 to rotate reversely to drive the mounting plate 105 to move backward and reset. The mounting plate 105 drives the tensioning roller 106 to move backward and reset, and then the used abrasive belt 102 can be removed, and a new abrasive belt 102 can be replaced between the three guiding rollers 101.,
[0032] Please refer to Figure 6 As shown in the figure, the rough grinding device for the band saw blade further includes a conveying component installed on the workbench 1. The conveying component includes support columns 11, a guiding frame 111, limiting plates 112, a bidirectional screw rod 113, a servo motor 114, mounting columns 115, and electric conveying rollers 116. Support columns 11 are symmetrically and fixedly connected to the top of the workbench 1 on the left and right. A guiding frame 111 is fixedly connected between the tops of the support columns 11 on the left and right. The guiding frame 111 is located between the double-axis moving machine 2 and the lift 5. Limiting plates 112 are symmetrically and slidably connected to the inside of the guiding frame 111. When the limiting plates 112 move and contact the inside of the band saw blade, the limiting plates 112 can limit the rotation of the band saw blade. The positions where the left and right limiting plates 112 are away from each other are arc-shaped. A bidirectional screw rod 113 is rotatably connected between the left and right sides of the guiding frame 111. The threads on the left and right sides of the bidirectional screw rod 113 are opposite. The bidirectional screw rod 113 is threadedly connected to the rear sides of the left and right limiting plates 112. A servo motor 114 is installed on the outer right side of the guiding frame 111. The end of the output shaft of the servo motor 114 is fixedly connected to the right end of the bidirectional screw rod 113. Mounting columns 115 are symmetrically and fixedly connected to the front side of the top of the workbench 1 on the left and right. Electric conveying rollers 116 are installed at the tops of the left and right mounting columns 115. The left and right electric conveying rollers 116 correspond to the left and right limiting plates 112 respectively. When the electric conveying rollers 116 rotate, the electric conveying rollers 116 can drive the band saw blade to rotate so that the welding position of the band saw blade is above.,
[0033] Please refer to Figure 7 and Figure 8As shown, the rough grinding device for the band saw blade further includes a deviation rectifying assembly installed on the workbench 1. The deviation rectifying assembly includes a bidirectional screw 12, a reduction motor 121, a deviation rectifying plate 122, a U-shaped rod 123, a contact roller 124, and a convex ball 125. A bidirectional screw 12 is horizontally rotatably connected to the front side of the bottom of the workbench 1. The threads on the left and right sides of the bidirectional screw 12 are opposite. Deviation rectifying plates 122 are slidably sleeved on the left and right sides of the bidirectional screw 12 in a symmetric manner. A convex ball 125 is fixedly connected to the inner side of the deviation rectifying plate 122. The convex ball 125 is located in the thread groove of the bidirectional screw 12. Contact rollers 124 are rotatably connected to the upper part of the front side and the lower part of the rear side of the left and right deviation rectifying plates 122. The contact rollers 124 can guide the movement of the deviation rectifying plates 122. A reduction motor 121 is installed on the right front side of the bottom of the workbench 1. The end of the output shaft of the reduction motor 121 is fixedly connected to the right end of the bidirectional screw 12. A U-shaped rod 123 is fixedly connected to the upper part of the workbench 1. The front side and the rear side of the U-shaped rod 123 are in contact with the contact rollers 124.
[0034] When the band saw blade is placed between the electric fixture 4 and the two limiting rollers 7, the band saw blade passes through between the limiting plate 112 and the electric conveying roller 116. Then, the servo motor 114 is started to drive the bidirectional lead screw 113 to rotate forward. The forward rotation of the bidirectional lead screw 113 drives the limiting plates 112 on the left and right sides to move away from each other. The limiting plates 112 on the left and right sides move away from each other and contact the inner side of the band saw blade. The limiting plate 112 pushes the band saw blade to move and contact the electric conveying roller 116. The servo motor 114 is turned off, and the bidirectional lead screw 113 stops driving the limiting plates 112 on the left and right sides to move. Then, the grinding of both sides of the weld of the band saw blade can be started. When the grinding of both sides of the weld of the band saw blade is completed, the electric fixture 4 is started to loosen the band saw blade. Then, the electric conveying rollers 116 on the left and right sides can be started to rotate in reverse. The reverse rotation of the electric conveying rollers 116 on the left and right sides drives the band saw blade to rotate forward through the limiting plate 112. When the band saw blade rotates forward by 180 degrees, the electric conveying roller 116 is turned off, and the band saw blade stops rotating forward. At this time, the welding position of the band saw blade corresponds to the abrasive belt 102, and the subsequent operation can be carried out to complete the grinding of the back of the band saw blade. When the grinding of the back of the band saw blade is completed, the servo motor 114 is started to drive the bidirectional lead screw 113 to rotate in reverse. The reverse rotation of the bidirectional lead screw 113 drives the limiting plates 112 on the left and right sides to move closer to each other and reset. The limiting plate 112 resets and disengages from the inner side of the band saw blade. The servo motor 114 is turned off, and the ground band saw blade can be taken off. In this way, there is no need for the operator to pull the band saw blade by hand to rotate 180 degrees for the grinding of the back, which is convenient and fast, thus further improving the grinding efficiency.
[0035] After the band saw blade is placed, first start the reduction motor 121 to rotate forward to drive the bidirectional screw 12 to rotate forward. The forward rotation of the bidirectional screw 12 first drives the convex ball 125 to rotate forward. The forward rotation of the convex ball 125 drives the deviation rectifying plate 122 to swing upward. The upward swing of the deviation rectifying plate 122 drives the contact roller 124 to swing upward. When the contact roller 124 swings upward and contacts the workbench 1, the contact roller 124 is limited by the workbench 1 and stops swinging upward. The contact roller 124 causes the deviation rectifying plate 122 to stop swinging upward. At this time, the deviation rectifying plate 122 contacts the front side of the band saw blade. Subsequently, the bidirectional screw 12 continues to rotate forward to drive the convex balls 125 on the left and right sides to move away from each other. The convex balls 125 drive the deviation rectifying plates 122 on the left and right sides to move away from each other. The movement of the deviation rectifying plate 122 corrects and positions the deviation rectifying plate 122, so that the band saw blade is in a straightened state. When the deviation rectifying plates 122 on the left and right sides move away from each other to the maximum stroke, turn off the reduction motor 121. The bidirectional screw 12 stops driving the convex ball 125 to move, and the deviation rectifying plates 122 on the left and right sides stop moving. Then, the electric fixture 4 can be started to clamp and fix the band saw blade after deviation rectification and positioning. Then, start the reduction motor 121 to drive the bidirectional screw 12 to rotate in reverse. The reverse rotation of the bidirectional screw 12 drives the deviation rectifying plates 122 on the left and right sides to swing downward and reset through the convex balls 125. The deviation rectifying plate 122 drives the contact roller 124 to swing downward and reset. The contact roller 124 is reset and contacts the U-shaped rod 123 and is limited. The contact roller 124 stops swinging. The contact roller 124 causes the deviation rectifying plate 122 to stop swinging. The bidirectional screw 12 continues to rotate in reverse to drive the deviation rectifying plates 122 on the left and right sides to move closer to each other and reset through the convex balls 125, and then turn off the reduction motor 121. In this way, it is possible to prevent the position of the band saw blade from being skewed and affecting grinding, thereby ensuring normal grinding of the band saw blade.
[0036] Please refer to Figure 9 As shown, the rough grinding device for the band saw blade further includes a rotating roller 13. Rotating rollers 13 are rotatably connected to the positions where the left and right limiting plates 112 are far away from each other. The rotating roller 13 can reduce the friction between the limiting plate 112 and the band saw blade.
[0037] Please refer to Figure 10 and Figure 11 As shown, the rough grinding device for the band saw blade further includes a dust collection frame 14, a hose 141, a fixed frame 142 and a dust suction pipe 143. A fixed frame 142 is fixedly connected to the rear side of the electric fixture 4. The fixed frame 142 corresponds to the grinding machine 3. The fixed frame 142 can collect the dust generated during grinding. A dust suction pipe 143 is connected to the right side of the fixed frame 142. A dust collection frame 14 is fixedly connected to the front side of the bottom of the support plate 96. The dust collection frame 14 is located below the abrasive belt 102. The inner bottom of the dust collection frame 14 is of a structure inclined from right to left. A hose 141 is connected to the left side of the bottom of the dust collection frame 14. The tail end of the hose 141 is connected to the dust suction pipe 143.
[0038] When the left and right limit plates 112 move towards each other, the limit plates 112 drive the left and right rotating rollers 13 to move away from each other. The left and right rotating rollers 13 move to contact the inner side of the band saw blade. The limit plates 112 push the band saw blade onto the electric conveying rollers 116 through the rotating rollers 13. The limit plates 112 stop moving and press the band saw blade against the electric conveying rollers 116. When the electric conveying rollers 116 reverse to drive the band saw blade to rotate forward, the band saw blade drives the rotating rollers 13 to rotate, and the rotating rollers 13 reduce the friction between the limit plates 112 and the band saw blade. When the left and right limit plates 112 move back to their original positions towards each other, the limit plates 112 drive the left and right rotating rollers 13 to move back towards each other, and the rotating rollers 13 return to a position where they are disengaged from the inner side of the band saw blade. In this way, the limit plates 112 can guide the band saw blade more smoothly.
[0039] Initially, the dust suction pipe 143 is externally connected to a dust suction device. When the grinding machine 3 grinds the weld of the band saw blade, the externally connected dust suction device is started. The dust suction device sucks the dust generated during grinding into the dust suction pipe 143 through the fixed frame 142. The dust in the dust suction pipe 143 is discharged into the dust suction device for collection. When the weld of the band saw blade is ground, the grinding machine 3 is turned off, and at the same time, the externally connected dust suction device is turned off. Then, when the abrasive belt 102 rotates to grind the back of the band saw blade, the externally connected dust suction device is started again. The dust collection frame 14 sucks the dust generated during grinding into the hose 141, and the dust in the hose 141 is discharged into the externally connected dust suction device through the dust suction pipe 143 for collection. When the back of the band saw blade is ground, the externally connected dust suction device is turned off. In this way, it is possible to prevent the dust generated during grinding from floating around and affecting the working environment, thus ensuring a good working environment.
Claims
1. A band saw blade rough grinding device, comprising a workbench (1) and a two-axis moving machine (2) symmetrically mounted on the workbench (1), a grinder (3) being mounted on the moving part of the two-axis moving machine (2), an electric clamp (4) being mounted on the workbench (1) and located between the grinders (3), a lift (5) being mounted on the top of the workbench (1), a movable plate (6) being fixedly connected to the moving part of the lift (5), a limit roller (7) being symmetrically mounted on the movable plate (6), and an electric pressure roller (8) corresponding to the limit roller (7) being symmetrically mounted on the movable plate (6), wherein: The invention also comprises a grinding assembly arranged on the movable plate (6) for grinding the back of the band saw blade. The movable plate (6) is fixedly connected to an n-shaped frame (9), the inner side of the n-shaped frame (9) is fixedly connected to a guide rod (91), a vertical plate (92) is slidably mounted on the guide rod (91), a triangular plate (93) is symmetrically fixedly connected to the vertical plate (92), the inclined surface of the triangular plate (93) is located at the rear side, and a support plate (96) located between the limiting rollers (7) is fixedly connected to the movable plate (6) to grind the back of the band saw blade. The band saw blade is supported and limited, and an electric screw (94) is vertically rotatably connected to the inner side of the n-shaped frame (9) and is threadedly connected to the vertical plate (92). The electric screw (94) is used to drive the vertical plate (92) to move downward, and the vertical plate (92) drives the triangular plate (93) to move downward and contact the front side of the grinding position of the back of the band saw blade, so that the triangular plate (93) limits the front side of the grinding position of the back of the band saw blade, and then the grinding component grinds the back of the band saw blade after the limit.
2. A band saw blade rough grinding device as claimed in claim 1, characterized in that: The grinding assembly comprises a fixed frame (10) fixedly connected to a movable plate (6), the fixed frame (10) being rotatably connected with guide rollers (101) at even intervals, an abrasive belt (102) being wound between the guide rollers (101) for grinding the back of a band saw blade, a driving motor (103) being mounted on the fixed frame (10), an output shaft of the driving motor (103) being connected to one of the guide rollers (101) via a synchronous belt assembly, and a tensioning assembly being arranged on the movable plate (6) for tightening the abrasive belt (102).
3. A band saw blade rough grinding device as claimed in claim 2, characterized in that: The tensioning assembly includes a guide rod (104) fixedly connected to a movable plate (6), the guide rod (104) being located below a fixed frame (10), a mounting plate (105) being slidably mounted on the guide rod (104), a tensioning roller (106) being rotatably connected to the mounting plate (105) at even intervals and in contact with the abrasive belt (102) for tightening the abrasive belt (102), an adjusting screw rod (107) being rotatably connected to the movable plate (6) and located on the right side of the guide rod (104), and the adjusting screw rod (107) being threadedly connected to the mounting plate (105).
4. A band saw blade rough grinding device as claimed in claim 3, characterized in that: The tensioning assembly also includes a wheel disc (108) fixedly sleeved on the end of the adjusting screw rod (107).
5. A band saw blade rough grinding device as claimed in claim 4, characterized in that: The band saw blade rough grinding device also includes a conveying assembly, which includes a support column (11) symmetrically fixed to the workbench (1), a guide frame (111) fixed between the ends of the support column (11), the guide frame (111) is located between the double-axis moving machine (2) and the elevator (5), the inner side of the guide frame (111) is symmetrically slidably connected to a limit plate (112) for limiting the rotation of the band saw blade, and a bidirectional screw rod (113) is rotatably connected between the two sides of the guide frame (111). The threads on the left and right sides of the screw rod (113) are opposite, the bidirectional screw rod (113) is threadedly connected to the limit plate (112), a servo motor (114) is installed on the guide frame (111), the end of the output shaft of the servo motor (114) is fixedly connected to the end of the bidirectional screw rod (113), and a mounting column (115) is symmetrically fixed to the top of the workbench (1), and an electric conveying roller (116) corresponding to the limit plate (112) is installed at the end of the mounting column (115) for driving the band saw blade to rotate.
6. A band saw blade rough grinding device as claimed in claim 5, characterized in that: The band saw blade rough grinding device also includes a deviation correction component, which includes a bidirectional screw (12) rotatably connected to the bottom of the workbench (1), the threads on the left and right sides of the bidirectional screw (12) are opposite, a deviation correction plate (122) is symmetrically and slidably mounted on the bidirectional screw (12), a convex ball (125) is fixedly connected to the inner side of the deviation correction plate (122), and the convex ball (125) is located in the thread groove of the bidirectional screw (12), and the upper part of the front side surface and the lower part of the rear side surface of the deviation correction plate (122) are both rotatably connected to contact rollers (124) to guide the movement of the deviation correction plate (122), and a reduction motor (121) is installed on the workbench (1), and the end of the output shaft of the reduction motor (121) is fixedly connected to the end of the bidirectional screw (12), and a U-shaped rod (123) is fixedly connected to the workbench (1), and the U-shaped rod (123) is in contact with the contact roller (124).
7. A band saw blade rough grinding device as claimed in claim 6, characterized in that: The band saw blade rough grinding device also includes a rotating roller (13) rotatably connected to the limiting plate (112) and used to reduce the friction between the limiting plate (112) and the band saw blade.
8. A band saw blade rough grinding device as claimed in claim 7, characterized in that: The band saw blade rough grinding device also includes a fixed frame (142) fixedly connected to the electric clamp (4), the fixed frame (142) corresponding to the grinder (3) and used to collect dust generated by grinding, a dust suction pipe (143) connected to the fixed frame (142), a dust collecting frame (14) located below the sanding belt (102) fixedly connected to the support plate (96), the bottom of the dust collecting frame (14) being a structure inclined from right to left, a hose (141) connected to the bottom of the dust collecting frame (14), and the rear end of the hose (141) connected to the dust suction pipe (143).
Citation Information
Patent Citations
Band saw blade rough grinding machine
CN211029478U
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