Metal corrosion prevention coating production equipment and preparation method thereof
By designing anti-metal rust coating production equipment, the problems of particle size control and inner wall residue in the existing technology are solved, and the uniform dispersion and efficient protection of the coating are achieved, which improves product consistency and equipment life.
Patent Information
- Application Number
- CN202510541803.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2025-06-24
AI Technical Summary
In the prior art, it is difficult to accurately control the particle size and inner wall residues during the preparation of anti-metal corrosion coatings, resulting in the paint's protective performance not meeting the standards and poor product consistency.
A metal corrosion-proof coating production equipment is designed, including a preparation tank, a mixing and converging mechanism, an anti-accumulation mechanism, a quantitative injection mechanism and a uniform heat fusion mechanism. Adjust the size of the paint particles through dynamic crushing and automatically scrape off the remaining paint on the inner wall to achieve quantitative addition and uniform heat and anti-curing.
Ensure that the paint is evenly dispersed, avoid rough surface of the coating film layer, improve protective performance and product consistency, extend the service life of the equipment, and reduce the probability of corrosion and deterioration.
Smart Images

Figure CN120189865A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of anti-rust paint preparation, and more specifically, it relates to an anti-metal rust paint production device and its preparation method. Background Art
[0002] Anti-metal rust paint is a special paint, usually composed of resin, pigment, additives, etc. Its main function is to form a protective film on the metal surface to prevent the metal from contacting air, water or chemical substances, thereby extending the service life of metal products.
[0003] In the prior art, a preparation tank is usually used in the process of preparing anti-metal rust paint. After various raw materials of the paint are injected in sequence, they are reacted and mixed, and finally the product paint is obtained. During the process of mixing and processing the raw materials, it is necessary to precisely control the particle size to achieve anti-permeability. The lack of particle adjustment is likely to lead to unqualified protective performance of the paint, and the residues that are not scraped off the inner wall will harden and agglomerate after a long time, and will be mixed into the new batch of paint to cause foreign matter pollution, affecting product consistency.
[0004] When the reaction preparation is carried out after various raw materials of the paint are injected in sequence, the raw materials of each component need to be added in sequence. However, due to different operation methods of different personnel, the differences in the operation process may lead to fluctuations in the paint components, making it difficult to stably control the quality of the paint product, affecting production efficiency and product quality, causing the composition ratio of the paint to deviate from the expected value, and affecting the performance and quality of the paint. Summary of the Invention
[0005] The present invention provides an anti-metal rust paint production device and its preparation method, which solves the technical problem of lacking stable guarantee for the internal production environment of the paint preparation tank in the related technology.
[0006] The present invention provides an anti-metal rust paint production device for mixing raw materials to produce anti-metal rust paint. The anti-metal rust paint is composed of the following materials: including a main agent and a curing agent. The main agent includes bisphenol A epoxy resin, bisphenol F epoxy resin, toughening agent, pigment filler, extender pigment, rust converter. Among them, the mass ratio of bisphenol A epoxy resin and bisphenol F epoxy resin in the main agent is 30%-60%. The anti-metal rust paint production device includes a preparation tank, a first stepping motor, a mixing and confluence mechanism, an anti-accumulation mechanism, a quantitative feeding mechanism, and a heat-uniforming and fusing mechanism. The first stepping motor is fixedly connected to the top of the preparation tank; The mixing and confluence mechanism plays a role in mixing and preventing adhesion of the paint in the preparation tank. The anti-accumulation mechanism realizes the effect of accelerating the output of the paint at the bottom of the preparation tank. The quantitative feeding mechanism and the heat-uniforming and fusing mechanism can dynamically add the paint components and achieve the effect of heat-uniforming and preventing curing.
[0007] As a further solution of the present invention: the hybrid busbar mechanism includes a central shaft body fixedly connected to the driving end of the first stepping motor. The outer wall of the central shaft body is fixedly connected with a supporting plate. The top of the supporting plate is fixedly connected with a transmission member. The inner walls of the four corners of the transmission member are all slidably connected with adjusting rods. A plurality of guiding members are fixedly connected to the top of the supporting plate in a circumferential manner. The outer walls of the adjusting rods are respectively slidably connected in the inner walls of the guiding members. The far ends of the adjusting rods are all fixedly connected with crushing rollers.
[0008] As a further solution of the present invention: a threaded groove is formed in the middle of the outer wall of the central shaft body. A threaded sleeve rod is threadedly connected to the outer wall of the threaded groove. The middle parts of two adjacent crushing rollers are all fixedly connected with grid expansion plates. Strip-shaped holes are formed in the middle parts of the two side grid expansion plates. The outer walls of the two ends of the threaded sleeve rod are respectively slidably connected in the inner walls of the two side strip-shaped holes.
[0009] As a further solution of the present invention: trigger plates are slidably connected to the middle parts of the outer walls of the two side grid expansion plates. The two side trigger plates are respectively fixedly connected to the two ends of the threaded sleeve rod. Oblique grooves are formed in the middle parts of the two sides of the two side trigger plates. A pair of guiding rods are fixedly connected to the middle parts of the two side grid expansion plates. A pair of busbar scraping plates are slidably connected to the outer walls of the two side guiding rods. The two side busbar scraping plates are respectively slidably connected to the inner walls of the two side oblique grooves through the pins fixedly connected to their inner sides.
[0010] As a further solution of the present invention: the anti-accumulation mechanism includes an annular frame. The outer wall of the annular frame is fixedly connected to the lower part of the inner wall of the preparation tank. The two bottom sides of the central shaft body are both fixedly connected with limit ball rods. The outer walls of the two side limit ball rods are slidably connected to the inner wall of the annular frame. The bottoms of the two side limit ball rods are both fixedly connected with push plates. The bottoms of the two side push plates are respectively rotatably connected to the bottom of the inner wall of the preparation tank.
[0011] As a further solution of the present invention: the quantitative feeding mechanism includes a second stepping motor fixedly connected to the top of the preparation tank. The driving end of the second stepping motor is fixedly connected with a shaft rod. The shaft rod is rotatably connected to the top of the preparation tank. A connecting member is fixedly connected to the outer wall of the shaft rod. A feeding cylinder is rotatably connected to the top of the preparation tank. A main bevel gear is fixedly connected to the outer wall of the shaft rod. A sub-bevel gear is rotatably connected to the top of the connecting member. The sub-bevel gear is meshed with the main bevel gear. A threaded rod is fixedly connected to the top of the sub-bevel gear. A movable block is threadedly connected to the outer wall of the threaded rod. The feeding cylinder is rotatably connected to the movable block.
[0012] As a further solution of the present invention: The heat - uniform fusion mechanism includes an eccentric wheel, which is fixedly connected to the end of the shaft rod away from the second stepping motor. The inner wall of the edge of the eccentric wheel is rotatably connected to an eccentric rod. A groove is formed in the middle of the eccentric rod. A guide block is fixedly connected to the outer wall of the preparation tank near the eccentric rod. The outer wall of the guide block is slidably connected to the groove. The bottom end of the eccentric rod is fixedly connected to a heating ring, and the inner wall of the heating ring is slidably connected to the outer wall of the preparation tank.
[0013] As a further solution of the present invention: A feeding pipe is fixedly connected to the top edge of the preparation tank. A sealing cover is rotatably connected to the top of the feeding pipe. A plurality of locking bolts are evenly and rotatably connected to the outer wall of the feeding pipe in a circumferential direction. An output pipe is fixedly connected to the bottom of the preparation tank. A valve is fixedly connected to the outer wall of the output pipe. A control panel is fixedly connected to the rear side of the outer wall of the preparation tank. The control panel is electrically connected to the first stepping motor, the second stepping motor, the heating ring and the valve.
[0014] As a further solution of the present invention: A method for preparing an anti - metal rust coating, which is applied to an anti - metal rust coating production device, includes the following steps: Step 1: Mix the epoxy resin mixture and silica sol ( content 20%) at 160 rpm with stirring; Step 2: Add phytic acid solution and water for dilution, and control the continuous stirring time within 2 hours; Step 3: Heat up to 40 - 50 °C, add additives agar and polytetrafluoroethylene, stir evenly and then cool naturally.
[0015] As a further solution of the present invention: In Step 1, the processing speed of the first stepping motor is controlled within 160 - 200 r / min to ensure uniform dispersion of components. In Step 3, the temperature of natural cooling is controlled within 40 - 50 °C to control the quality of the subsequent film - forming of the coating.
[0016] The beneficial effects of the present invention are as follows: 1. During the preparation of the metal anti - rust coating of the present invention, a mixing and confluence mechanism is set for the coating components inside the preparation tank. By dynamically crushing, the size of the coating particles is adjusted to ensure uniform dispersion of the coating, avoid roughness on the surface of the coating film layer, improve the quality of the coating product, enhance the protective performance of metal parts, and synchronously realize the stirring function during the treatment process to prevent precipitation and stratification, maintain the uniformity of the coating composition, meet the requirements of the anti - rust coating layer for particle distribution. Second, during the stirring process, the residual coating on the inner wall is automatically scraped off, reducing the risk of hardened caking of the residual material adhering to the inner wall of the preparation tank for a long time and mixing into the new batch, improving the consistency of the coating product, avoiding the growth of microorganisms by residues, and reducing the probability of spoilage and deterioration.
[0017] 2. The present invention replaces manual cleaning with an automatic scraping mechanism, extends the continuous operation cycle of the equipment, reduces the production capacity loss caused by shutdowns, and through the coordinated operation of the trigger plate and the crushing roller, drives the two sets of confluence scraping plates to repeatedly open and close and move, scrape and collect the residual paint on the inner wall of the preparation tank in one place, and flow and transport it along the wedge-shaped surface at the bottom of the confluence scraping plate under the action of gravity. The uniform flow of the paint can avoid local overload, reduce the risk of equipment blockage or abnormal pressure, ensure the stable unity of the internal environment of the preparation tank, reduce the adhesion and solidification of dry paint on the inner wall, avoid wear on the production treatment mechanism, and extend the service life of the equipment.
[0018] 3. The present invention adopts an intermittent repeated injection for the raw material addition method of the anti-rust paint, allows different functional components (such as epoxy resin, curing agent, anti-rust pigment) to be added in batches, ensures that the component weight of each injection is accurately controlled, avoids local reaction overheating or caking caused by the influence of weight error in one-time mixing, guarantees the sufficient compatibility between the resin base material and the anti-rust filler, dynamically adjusts the addition amount of highly active substances, avoids excessive addition causing coating embrittlement or uneven curing, and ensures the chemical stability of the anti-rust paint; 4. When the present invention sequentially adds different functional components, it can also drive the operation of the heat-uniform fusion mechanism to conduct heat transfer on the raw materials in the preparation tank. Uniform heat transfer can ensure that the resin base material and the anti-rust filler maintain an appropriate viscosity during the mixing process, avoid fluidity differences caused by local temperature differences, thereby improving the dispersion uniformity, and can perform heating treatment while scraping the residual materials adhered to the inner wall of the preparation tank, avoid the paint from solidifying due to temperature influence, ensure the smoothness of the scraping process, and synchronous heat transfer can accelerate the chemical cross-linking reaction between the resin and the curing agent, reduce the micro-region defects of incomplete reaction, and enhance the denseness and salt spray resistance of the coating on the outer wall of the metal part. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is an overall three-dimensional structural schematic diagram of a metal anti-rust paint production equipment proposed by the present invention; Figure 2 is a side view schematic diagram of a metal anti-rust paint production equipment proposed by the present invention; Figure 3 is a rear view schematic diagram of a metal anti-rust paint production equipment proposed by the present invention; Figure 4 is a metal anti-rust paint production equipment proposed by the present invention Figure 3 magnified schematic diagram of part A; Figure 5 is a top view schematic diagram of the internal structure of the preparation tank of a metal anti-rust paint production equipment proposed by the present invention; Figure 6It is a three-dimensional schematic diagram of the internal structure of the preparation tank of a metal rust prevention paint production device proposed by the present invention; Figure 7 It is a vertical sectional schematic diagram of the storage tank of a metal rust prevention paint production device proposed by the present invention; Figure 8 It is a partial structural schematic diagram of the mixing and confluence mechanism of a metal rust prevention paint production device proposed by the present invention; Figure 9 It is a side view schematic diagram of the internal structure of the storage tank of a metal rust prevention paint production device proposed by the present invention; Figure 10 It is a partial structural schematic diagram of the heat - equalizing and fusing mechanism of a metal rust prevention paint production device proposed by the present invention.
[0020] In the figure: 1. Preparation tank; 2. First stepping motor; 3. Feeding pipe; 4. Sealing cover; 5. Locking bolt; The mixing and confluence mechanism 6 includes: 601. Central shaft body; 602. Support plate; 603. Transmission part; 604. Adjusting rod; 605. Guide part; 606. Crushing roller; 607. Thread groove; 608. Threaded sleeve rod; 609. Grille expansion plate; 610. Strip - shaped hole; 611. Trigger plate; 612. Inclined groove; 613. Guide rod; 614. Confluence scraper.
[0021] The anti - accumulation mechanism 7 includes: 701. Ring frame; 702. Limit ball rod; 703. Push plate.
[0022] The quantitative feeding mechanism 8 includes: 801. Second stepping motor; 802. Shaft rod; 803. Main bevel gear; 804. Connecting part; 805. Sub - bevel gear; 806. Threaded rod; 807. Movable block; 808. Feeding cylinder.
[0023] The heat - equalizing and fusing mechanism 9 includes: 901. Eccentric wheel; 902. Eccentric rod; 903. Heating ring; 904. Guide block; 905. Groove.
[0024] 10. Control panel; 11. Output pipe; 12. Valve. Specific implementation mode
[0025] Reference will now be made to example embodiments to discuss the subject matter described herein. It should be understood that discussing these embodiments is only to enable those skilled in the art to better understand and thus implement the subject matter described herein, and changes can be made to the functions and arrangements of the elements discussed without departing from the scope of protection of the content of this specification. Each example can omit, substitute, or add various processes or components as needed. Additionally, the features described in some examples can also be combined in other examples.
[0026] As Figure 1 - Figure 3 , Figure 5 and Figure 7 shown, an anti-metal rust coating production device is used to mix raw materials to produce an anti-metal rust coating. The anti-metal rust coating is composed of the following materials: including a main agent and a curing agent. The main agent includes bisphenol A epoxy resin, bisphenol F epoxy resin, toughening agent, pigment filler, extender pigment, and rust converter. Among them, the mass ratio of bisphenol A epoxy resin and bisphenol F epoxy resin in the main agent is 30%-60%. The anti-metal rust coating production device includes a preparation tank 1, a first stepping motor 2, a mixing and confluence mechanism 6, an anti-accumulation mechanism 7, a quantitative feeding mechanism 8, and a heat-uniforming and fusing mechanism 9. The first stepping motor 2 is fixedly connected to the top of the preparation tank 1; The mixing and confluence mechanism 6 plays a role in mixing and preventing adhesion of the coating in the preparation tank 1. The anti-accumulation mechanism 7 realizes the accelerated output effect of the coating at the bottom of the preparation tank 1. The quantitative feeding mechanism 8 and the heat-uniforming and fusing mechanism 9 can dynamically add coating components and achieve the effect of heat-uniforming and preventing curing; Specifically: The mixing and confluence mechanism 6 dynamically breaks and adjusts the particle size of the coating to ensure uniform dispersion of the coating, avoid roughness on the surface of the coating film, improve the quality of the coating product, enhance the subsequent protection performance for metal parts, and synchronously realize the stirring function during the treatment process to prevent precipitation and stratification, maintain the uniformity of the coating composition, meet the high requirements of the anti-rust coating layer for particle distribution. Second, during the stirring process, it automatically scrapes the residual coating on the inner wall, reduces the risk of hardened lumps of the residual material adhering to the inner wall of the preparation tank for a long time from mixing into the new batch, improves the consistency of the coating product, avoids the growth of microorganisms by the residues, and reduces the probability of spoilage and deterioration.
[0027] As Figures 5 - 9As shown in the figure, the hybrid current collecting mechanism 6 includes a central shaft body 601 fixedly connected to the driving end of the first stepping motor 2. The outer wall of the central shaft body 601 is fixedly connected with a supporting plate 602. The top of the supporting plate 602 is fixedly connected with a transmission member 603. The inner walls of the four corners of the transmission member 603 are all slidably connected with adjusting rods 604. A plurality of guiding members 605 are fixedly connected to the top of the supporting plate 602 in a circumferential manner. The outer walls of the adjusting rods 604 are respectively slidably connected to the inner walls of the guiding members 605. The far ends of the adjusting rods 604 are all fixedly connected with crushing rollers 606. A threaded groove 607 is opened in the middle of the outer wall of the central shaft body 601. A threaded sleeve rod 608 is threadedly connected to the outer wall of the threaded groove 607. A grid expansion plate 609 is fixedly connected to the middle of each pair of crushing rollers 606. A strip-shaped hole 610 is opened in the middle of the outer walls of the two grid expansion plates 609. The outer walls of the two ends of the threaded sleeve rod 608 are respectively slidably connected to the inner walls of the two strip-shaped holes 610. The middle parts of the outer walls of the two grid expansion plates 609 are both slidably connected with trigger plates 611. The two trigger plates 611 are respectively fixedly connected to the two ends of the threaded sleeve rod 608. Oblique grooves 612 are opened in the middle parts of the two sides of the two trigger plates 611. A pair of guiding rods 613 are fixedly connected to the middle of the outer walls of the two grid expansion plates 609. A pair of current collecting scraping plates 614 are slidably connected to the outer walls of the two guiding rods 613. The two current collecting scraping plates 614 are respectively slidably connected to the inner walls of the two oblique grooves 612 through the pins fixedly connected to their inner sides; Specifically, by driving the central shaft body 601 to rotate alternately 360 degrees forward and backward by the first stepping motor 2 to drive the supporting plate 602 to rotate inside the preparation tank 1, the transmission member 603 can be synchronously rotated, and with the cooperation of each guiding member 605, each adjusting rod 604 can be driven to slide back and forth on the top of the supporting plate 602, so as to realize the distance between each crushing roller 606 and the inner wall of the preparation tank 1. During the rotation of the crushing roller 606 along with the central shaft body 601, the adjustment of the particle size of the broken particles of the coating raw material is realized, ensuring the uniform dispersion of the coating, avoiding the roughness of the surface of the coating film layer, and improving the quality of the coating product; At the same time, with the rotation of the central shaft body 601, the threaded sleeve rod 608 on the outer wall of the central threaded groove 607 can realize vertical movement, and the threaded sleeve rod 608 drives the trigger plates 611 fixed at both ends to slide along the inner wall of the strip hole 610 opened in the middle of the grille telescopic plate 609. The telescopicity of the grille telescopic plate 609 can correspond to the tolerance of the extension and retraction process of the crushing rollers 606 on both sides. The grille telescopic plate 609 can refer to the telescopic fence structure in the prior art, which will not be described here. With the vertical movement of the trigger plate 611 and the cooperation of the inclined grooves 612 symmetrically opened in the shape of an eight on both sides, the converging scrapers 606 on both sides are 14 moves closer to or away from the outer wall of the guide rod 613. The material of the guide rod 613 is polyurethane high-resilient material, which corresponds to the deformation amount generated during the adjustment of the grid telescopic plate 609. During the movement of the converging scrapers 614 on both sides, the paint remaining on the inner wall of the preparation tank 1 can be scraped and collected to one place, and flowed and transported along the wedge-shaped surface at the bottom of the converging scraper 614 under the action of gravity. The uniform flow of the paint can avoid local overload, reduce the risk of equipment blockage or abnormal pressure, ensure the stability and uniformity of the internal environment of the preparation tank 1, reduce the adhesion of dry and solid paint on the inner wall, avoid wear of the production and processing mechanism, and extend the service life of the equipment.
[0028] like Figures 6 - 7 and Figure 9 As shown, the anti-accumulation mechanism includes an annular frame 701, the outer wall of the annular frame 701 is fixedly connected to the lower inner wall of the preparation tank 1, and the two sides of the bottom end of the central axis 601 are fixedly connected to the limiting ball rods 702, and the outer walls of the limiting ball rods 702 on both sides are slidably connected to the inner wall of the annular frame 701, and the bottoms of the limiting ball rods 702 on both sides are fixedly connected to the push plates 703, and the bottoms of the push plates 703 on both sides are rotatably connected to the bottom of the inner wall of the preparation tank 1; Specifically, during the rotation of the central axis 601, the limiting ball rods 702 on both sides can be driven to rotate synchronously. The limiting ball rods 702 and the center line of the annular frame 701 are located on the same straight line, so that the limiting ball rods 702 on both sides slide along the inner wall of the annular frame 701, forming a rigid trajectory constraint, which can suppress the radial runout of the central axis 601, and is particularly suitable for scenarios with high rotation speed or high load of coating raw materials, to avoid damage to production equipment caused by eccentric vibration.
[0029] like Figures 1 - 2 and Figure 4As shown in the figure, the metering and feeding mechanism 8 includes a second stepping motor 801 fixedly connected to the top of the preparation tank 1. The driving end of the second stepping motor 801 is fixedly connected with a shaft rod 802. The shaft rod 802 is rotatably connected to the top of the preparation tank 1. A connecting piece 804 is fixedly connected to the outer wall of the shaft rod 802. A feeding cylinder 808 is rotatably connected to the top of the preparation tank 1. A main bevel gear 803 is fixedly connected to the outer wall of the shaft rod 802. A sub-bevel gear 805 is rotatably connected to the top of the connecting piece 804. The sub-bevel gear 805 is meshed with the main bevel gear 803. A threaded rod 806 is fixedly connected to the top of the sub-bevel gear 805. A movable block 807 is threadedly connected to the outer wall of the threaded rod 806. The feeding cylinder 808 is rotatably connected to the movable block 807; Specifically, the threaded rod 806 follows the rotation trajectory of the shaft rod 802 synchronously and obliquely through the cooperation of the connecting piece 804. By driving the shaft rod 802 to rotate by the second stepping motor 801, the threaded rod 806 can be driven to achieve oblique adjustment and synchronous rotation under the cooperation of the connecting piece 804 and the meshed main bevel gear 803 and sub-bevel gear 805. With the cooperation of the threadedly connected movable block 807, the feeding cylinder 808 can rotate towards the side of the feeding pipe 3 by itself, and intermittently pour the weighed and proportioned raw material components inside it into the preparation tank 1.
[0030] As Figures 1 - 4 and Figure 10 As shown in the figure, the heat homogenization and fusion mechanism 9 includes an eccentric wheel 901. The eccentric wheel 901 is fixedly connected to the end of the shaft rod 802 away from the second stepping motor 801. An eccentric rod 902 is rotatably connected to the inner wall of the edge of the eccentric wheel 901. A groove 905 is opened in the middle of the eccentric rod 902. A guide block 904 is fixedly connected to the outer wall of the preparation tank 1 near the eccentric rod 902. The outer wall of the guide block 904 is slidably connected to the groove 905. A heating ring 903 is fixedly connected to the bottom end of the eccentric rod 902. The inner wall of the heating ring 903 is slidably connected to the outer wall of the preparation tank 1. A control panel 10 is fixedly connected to the rear side of the outer wall of the preparation tank 1. The control panel 10 is electrically connected to the first stepping motor 2, the threaded sleeve rod 608, the second stepping motor 801, the heating ring 903 and the valve 12; Specifically, the movement trajectory of the eccentric rod 902 coincides with the center line of the guide block 904. An electric heating wire (not shown in the figure, which is prior art and will not be elaborated here) is provided inside the heating ring 903. As the shaft rod 802 operates and rotates, it can drive the eccentric wheel 901 to rotate accordingly, and drive the eccentric rod 902 to move back and forth in the vertical direction along the rotation trajectory of the eccentric wheel 901. The settings of the guide block 904 and the groove 905 can limit the movement path of the eccentric rod 902, ensuring that it can drive the heating ring 903 to move stably on the outer wall of the preparation tank 1, heat the raw material components in the tank, and perform heating while scraping the residual materials adhered to the inner wall of the preparation tank 1, avoiding the solidification of the coating due to temperature influence and ensuring the smoothness of the scraping process.
[0031] A method for preparing an anti-metal rust coating, which is applied to an anti-metal rust coating production device, includes the following steps: Step 1: Mix the epoxy resin mixture and silica sol ( content 20%) with a content of 20% and stir at 160 rpm; Step 2: Add a phytic acid solution with a concentration of 1.5% and water for dilution, and control the continuous stirring time within 2 hours; Step 3: Heat up to 40–50 °C, add the additives agar and polytetrafluoroethylene, stir evenly and then cool naturally; In Step 1, the processing speed of the first stepping motor 2 is controlled at 160–200 r / min to ensure uniform dispersion of the components. In Step 3, the natural cooling temperature is controlled at 40-50 °C to control the quality of the subsequent film formation of the coating.
[0032] Working principle: First, rotate each latch bolt 5 to open the sealing cover 4 from the top of the injection pipe 3. After weighing the corresponding raw materials of different functional components to be processed, pour them into the interior of the injection cylinder 808. By driving the shaft rod 802 to rotate with the second stepping motor 801, the threaded rod 806 can be driven to achieve tilt adjustment and synchronous rotation under the cooperation of the connecting member 804 and the meshing main bevel gear 803 and sub-bevel gear 805. With the cooperation of the movably block 807 connected by threads, the injection cylinder 808 itself can be rotated toward the side of the injection pipe 3, and the weighed and proportioned raw material components inside it can be intermittently and repeatedly poured into the interior of the preparation tank 1. As the shaft rod 802 operates and rotates, the eccentric wheel 901 can be driven to rotate accordingly, and the eccentric rod 902 can be driven to move back and forth in the vertical direction along the rotation trajectory of the eccentric wheel 901. The setting of the guide block 904 and the groove 905 can limit the movement path of the eccentric rod 902, ensuring that it can drive the heating ring 903 to move stably on the outer wall of the preparation tank 1 to heat the raw material components in the tank, ensuring the stability of the reaction preparation process. At the same time, during the process of the confluence scraper 614 treating the residual materials adhered to the inner wall of the preparation tank 1, the tank wall of the preparation tank 1 can be maintained at a certain temperature, preventing the residual materials from solidifying and adhering due to temperature influence, reducing the risk of the hardened and caked residual materials adhered to the inner wall of the preparation tank 1 for a long time from mixing into the new batch, improving the consistency of the coating product, avoiding the growth of microorganisms by the residues, and reducing the probability of spoilage; The first stepping motor 2 drives the central shaft body 601 to drive the supporting plate 602 to rotate inside the preparation tank 1 in a way of rotating back and forth 360 degrees in both positive and negative directions, so that the transmission member 603 rotates, and with the cooperation of each guiding member 605, each adjusting rod 604 is driven to slide back and forth on the top of the supporting plate 602, thereby realizing the distance between each crushing roller 606 and the inner wall of the preparation tank 1. During the rotation of the crushing roller 606 along with the central shaft body 601, the adjustment of the particle size of the broken particles of the coating raw materials is realized, ensuring the uniform dispersion of the coating, avoiding the roughness of the surface of the coating film layer, and improving the quality of the coating product; With the rotation of the central shaft body 601, the threaded sleeve rod 608 on the outer wall of the middle threaded groove 607 thereof can achieve vertical movement. The threaded sleeve rod 608 drives the trigger plates 611 fixed at both ends thereof to slide along the inner wall of the strip-shaped hole 610 opened in the middle of the grille telescopic plate 609. The telescopic property of the grille telescopic plate 609 can correspondingly match the receptivity during the extension and retraction process of the two crushing rollers 606 on both sides. The grille telescopic plate 609 can refer to the telescopic fence structure in the prior art and will not be elaborated here. With the vertical movement of the trigger plate 611 and the cooperation of the inclined grooves 612 symmetrically opened in an eight-shaped manner on both sides, the two confluence scraping plates 614 move closer to or away from each other along the outer wall of the guide rod 613, scraping and collecting the residual paint on the inner wall of the preparation tank 1 to one place, and flowing and transporting it along the wedge-shaped surface at the bottom of the confluence scraping plate 614 under the action of gravity. The paint can flow evenly to the bottom of the preparation tank 1 to avoid local overload, reducing the risk of equipment blockage or abnormal pressure. The material of the guide rod 613 is selected as a polyurethane high-elasticity material to correspondingly match the deformation amount generated during the adjustment of the grille telescopic plate 609; Finally, after the metal anti-rust paint is prepared, when the valve 12 is opened, the paint product can flow out along the inner wall of the output pipe 11.
[0033] The embodiments of the present invention have been described above, but these embodiments are not limited to the above specific implementation manners. The above specific implementation manners are merely illustrative and not restrictive. Under the inspiration of this embodiment, those of ordinary skill in the art can also make many forms, all of which fall within the protection scope of this embodiment.
Claims
1. An anti-metal corrosion coating production equipment, used for mixing raw materials to produce anti-metal corrosion coating, characterized in that: The anti-metal corrosion paint is composed of the following materials: a main agent and a curing agent, wherein the main agent includes epoxy resin bisphenol A resin, epoxy resin bisphenol F resin, a toughening agent, a pigment filler, a system filler, and a rust conversion agent, wherein the epoxy resin bisphenol A resin and the epoxy resin bisphenol F resin account for 30% to 60% by weight of the main agent, and the anti-metal corrosion paint production equipment includes a preparation tank (1), a first stepper motor (2), a mixing and converging mechanism (6), an anti-accumulation mechanism (7), a quantitative injection mechanism (8), and a uniform heat fusion mechanism (9), wherein the first stepper motor (2) is fixedly connected to the top of the preparation tank (1); The mixing and converging mechanism (6) has a mixing and anti-adhesion effect on the coating in the preparation tank (1), the anti-accumulation mechanism (7) has an accelerated output effect on the coating at the bottom of the preparation tank (1), and the quantitative injection mechanism (8) and the uniform heat fusion mechanism (9) can dynamically add coating components and achieve a uniform heat anti-curing effect.
2. The anti-metal corrosion coating production equipment according to claim 1, characterized in that: The mixing and converging mechanism (6) comprises a central axis (601) fixedly connected to the driving end of the first stepper motor (2); the outer wall of the central axis (601) is fixedly connected to a supporting plate (602); the top of the supporting plate (602) is fixedly connected to a transmission member (603); the inner walls of the four corners of the transmission member (603) are slidably connected to adjustment rods (604); a plurality of guide members (605) are fixedly connected around the top of the supporting plate (602); the outer walls of the adjustment rods (604) are respectively slidably connected to the inner walls of the guide members (605); and the ends of the adjustment rods (604) that are away from each other are fixedly connected to a crushing roller (606).
3. The anti-metal corrosion coating production equipment according to claim 2, characterized in that: A threaded groove (607) is provided in the middle of the outer wall of the central axis (601), and a threaded sleeve (608) is threadedly connected to the outer wall of the threaded groove (607). A grille telescopic plate (609) is fixedly connected to the middle of each pair of pulverizing rollers (606), and strip holes (610) are provided in the middle of the grille telescopic plates (609) on both sides, and the outer walls of both ends of the threaded sleeve (608) are slidably connected to the inner walls of the strip holes (610) on both sides.
4. The anti-metal corrosion coating production equipment according to claim 3, characterized in that: A trigger plate (611) is slidably connected to the middle of the outer wall of the grille telescopic plates (609) on both sides. The trigger plates (611) on both sides are fixedly connected to the two ends of the threaded sleeve rod (608) respectively. An inclined groove (612) is opened in the middle of both sides of the trigger plates (611) on both sides. A pair of guide rods (613) are fixedly connected to the middle of the grille telescopic plates (609) on both sides. A pair of converging scrapers (614) are slidably connected to the outer walls of the guide rods (613) on both sides. The converging scrapers (614) on both sides are slidably connected to the inner walls of the inclined grooves (612) on both sides through shaft pins fixedly connected to the inner sides thereof.
5. The anti-metal corrosion coating production equipment according to claim 4, characterized in that: The anti-accumulation mechanism comprises an annular frame (701), the outer wall of the annular frame (701) is fixedly connected to the lower inner wall of the preparation tank (1), both sides of the bottom end of the central axis (601) are fixedly connected to limiting ball rods (702), the outer walls of the limiting ball rods (702) on both sides are slidably connected to the inner wall of the annular frame (701), the bottoms of the limiting ball rods (702) on both sides are fixedly connected to push plates (703), and the bottoms of the push plates (703) on both sides are rotatably connected to the bottom of the inner wall of the preparation tank (1).
6. The anti-metal corrosion coating production equipment according to claim 1, characterized in that: The quantitative injection mechanism (8) comprises a second stepper motor (801) fixedly connected to the top of the preparation tank (1); the driving end of the second stepper motor (801) is fixedly connected to a shaft (802); the shaft (802) is rotatably connected to the top of the preparation tank (1); a connecting piece (804) is fixedly connected to the outer wall of the shaft (802); a material injection barrel (808) is rotatably connected to the top of the preparation tank (1); a main bevel gear (803) is fixedly connected to the outer wall of the shaft (802); a secondary bevel gear (805) is rotatably connected to the top of the connecting piece (804); the secondary bevel gear (805) is meshedly connected to the main bevel gear (803); a threaded rod (806) is fixedly connected to the top of the secondary bevel gear (805); a movable block (807) is threadedly connected to the outer wall of the threaded rod (806); and the material injection barrel (808) is rotatably connected to the movable block (807).
7. The anti-metal corrosion coating production equipment according to claim 1, characterized in that: The uniform heat fusion mechanism (9) comprises an eccentric wheel (901), the eccentric wheel (901) is fixedly connected to one end of the shaft (802) away from the second stepper motor (801), the inner wall of the edge of the eccentric wheel (901) is rotatably connected to the eccentric rod (902), the middle part of the eccentric rod (902) is provided with a groove (905), the outer wall of the preparation tank (1) is fixedly connected to a guide block (904) near the eccentric rod (902), the outer wall of the guide block (904) is slidably connected to the groove (905), the bottom end of the eccentric rod (902) is fixedly connected to a heating ring (903), and the inner wall of the heating ring (903) is slidably connected to the outer wall of the preparation tank (1).
8. The anti-metal corrosion coating production equipment according to claim 7, characterized in that: The top edge of the preparation tank (1) is fixedly connected to a material injection tube (3), the top of the material injection tube (3) is rotatably connected to a sealing cover (4), the outer wall of the material injection tube (3) is evenly rotatably connected to a plurality of locking bolts (5), the bottom of the preparation tank (1) is fixedly connected to an output tube (11), the outer wall of the output tube (11) is fixedly connected to a valve (12), the rear side of the outer wall of the preparation tank (1) is fixedly connected to a control panel (10), and the control panel (10) is electrically connected to the first stepper motor (2), the second stepper motor (801), the heating ring (903) and the valve (12).
9. A method for preparing an anti-metal corrosion coating, applied to an anti-metal corrosion coating production equipment as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: Mix the epoxy resin mixture with silica sol ( Mix by stirring at 160 rpm. Step 2: Add phytic acid solution (concentration 1.5%) and water to dilute, and keep stirring for 2 hours; Step 3: Heat to 40-50℃, add auxiliary agar and polytetrafluoroethylene, stir evenly and cool naturally.
10. The method for preparing an anti-metal corrosion coating according to claim 9, characterized in that: In the step 1, the processing speed of the first stepper motor (2) is controlled at 160-200 r / min to ensure uniform dispersion of the components. In the step 3, the temperature of natural cooling is controlled at 40-50° C. to control the quality of subsequent film formation of the coating.