A magnetic energy-saving pump heat dissipation method, device and medium
By monitoring and optimizing the heat dissipation process of the magnetic energy-saving pump, selecting a suitable coolant, and combining liquid cooling and air cooling methods, the problem of the magnetic energy-saving pump's heat source temperature not being able to be reduced quickly was solved, achieving efficient heat dissipation and safe operation of the permanent magnet.
Patent Information
- Application Number
- CN202510623305.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-05-15
AI Technical Summary
Existing liquid-cooled or air-cooled heat dissipation devices for magnetic energy-saving pumps cannot reduce the temperature of the point heat source to the normal operating temperature within the minimum heat dissipation time, resulting in the demagnetization of the permanent magnet.
By monitoring the real-time temperature and heat of the internal heat source of the magnetic energy-saving pump, a suitable coolant and heat dissipation device are selected. Combining liquid cooling and air cooling methods, the heat dissipation process is optimized to reduce the temperature within the shortest possible heat dissipation time.
It improves heat dissipation efficiency, ensuring that the permanent magnet cools down to a safe temperature in the shortest possible time, avoiding demagnetization, and extending the service life and reliability of the magnetic energy-saving pump.
Smart Images

Figure CN120367869B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of magnetic energy-saving pump heat dissipation, and particularly relates to a magnetic energy-saving pump heat dissipation method, device and medium. BACKGROUND
[0002] The magnetic energy-saving pump is a kind of fluid conveying device which realizes shaft seal-free and leakage-free transmission by using magnetic coupling. The core of the magnetic energy-saving pump is that the permanent magnets between the inner rotor and the outer rotor are attracted to each other to transmit torque, so that the mechanical seal between the pump shaft and the motor is not needed, and the shaft seal wear and leakage risk are eliminated. At the same time, the low friction loss, no lubrication requirement and efficient magnetic field coupling design make the whole machine have lower energy consumption, longer service life and more reliable operation performance than the traditional mechanical seal pump under the conditions of medium-low flow and medium-high lift, and are widely used in petrochemical, chemical, pharmaceutical and power and other occasions which require strict sealing and energy saving and emission reduction.
[0003] In the prior art, the liquid cooling heat dissipation device often depends on a kind of cooling liquid, and cannot select an appropriate cooling liquid according to the working environment of the liquid cooling heat dissipation device. At the same time, the heat dissipation of the point heat source in the magnetic energy-saving pump only relies on one of the liquid cooling heat dissipation device or the air cooling heat dissipation device. When either of the heat dissipation devices is running at full power, the real-time heat source temperature of the point heat source cannot be reduced to the normal working temperature within the minimum heat dissipation time, resulting in the occurrence of demagnetization of the permanent magnet in the point heat source.
[0004] Therefore, the application provides a magnetic energy-saving pump heat dissipation method, device and medium. SUMMARY
[0005] The application aims to provide a magnetic energy-saving pump heat dissipation method, device and medium to solve the problems in the background art.
[0006] The application aims to provide a magnetic energy-saving pump heat dissipation method, device and medium to solve the problems in the background art.
[0007] How to reduce the temperature of the point heat source to the normal working temperature within the minimum heat dissipation time.
[0008] In order to achieve the above-mentioned purpose, the application adopts the following technical scheme:
[0009] A magnetic energy-saving pump heat dissipation method, the method comprising:
[0010] Step S1, acquiring the basic data of the point heat source in the magnetic energy-saving pump, monitoring the real-time heat source temperature of the point heat source, and calculating the point heat source heat released by the point heat source within a fixed monitoring time;
[0011] Step S2, acquiring the basic device data of the liquid cooling heat dissipation device in the magnetic energy-saving pump and the basic test data of the magnetic energy-saving pump, and analyzing the heat dissipation capacity of different cooling liquids on the point heat source in the magnetic energy-saving pump to obtain a cooling liquid suitable for the current liquid cooling heat dissipation device.
[0012] Step S3, obtain the minimum heat dissipation time length of the point heat source in the magnetic energy-saving pump, analyze the heat dissipation capacity of the liquid cooling heat dissipation device, and determine whether the magnetic energy-saving pump needs secondary heat dissipation;
[0013] Step S4, obtain the actual heat dissipation power of the air-cooled heat dissipation device, perform secondary heat dissipation on the point heat source of the magnetic energy-saving pump through the air-cooled heat dissipation device, and analyze the heat dissipation capacity of the point heat source when the air-cooled heat dissipation device and the liquid-cooled heat dissipation device run simultaneously.
[0014] Further, the basic data includes the weight and specific heat capacity of the point heat source;
[0015] The point heat source is the permanent magnet region of the magnetic coupler inside the magnetic energy-saving pump.
[0016] Further, the step S1 includes the following sub-steps:
[0017] Step S11, obtain the starting running time node and the current time node of the magnetic energy-saving pump, subtract the current time node from the starting running time node to obtain the running time length of the magnetic energy-saving pump;
[0018] Step S12, obtain the real-time heat source temperature of the point heat source every minute in the running time length of the magnetic energy-saving pump through the phase change monitoring device;
[0019] When the real-time heat source temperature of the point heat source is less than the warning temperature, no operation is performed;
[0020] When the real-time heat source temperature of the point heat source is greater than or equal to the warning temperature, the phase change monitoring device sends a warning temperature instruction, and the next step is entered; wherein the warning temperature is the demagnetization temperature of the permanent magnet of the magnetic coupler in the magnetic energy-saving pump;
[0021] Step S13, take any time node in the running time length of the magnetic energy-saving pump as a first time node, and record the real-time heat source temperature of the point heat source corresponding to the first time node as a first heat source temperature;
[0022] Step S14, take the first time node as a reference, increase a plurality of time nodes after a fixed monitoring time length as second time nodes, record the real-time heat source temperatures corresponding to the plurality of second time nodes as second heat source temperatures, subtract the second heat source temperatures from the first heat source temperature to obtain a plurality of temperature difference values of the point heat source, and add the plurality of temperature difference values of the point heat source to obtain an average temperature difference value;
[0023] Step S15, obtain the weight and specific heat capacity of the point heat source, and calculate the point heat source heat released by the point heat source in the fixed monitoring time length.
[0024] Further, the device basic data comprises cooling liquid specific heat capacity, cooling liquid density, cooling liquid volume flow rate, real-time outlet temperature and real-time inlet temperature of the cooling liquid in the liquid cooling device, heat exchange coefficient between the cooling liquid and the point heat source, and contact area between the liquid cooling device and the point heat source; wherein the cooling liquid volume flow rate is the maximum flow volume of the cooling liquid per second in the liquid cooling device;
[0025] The basic test data comprises substance temperature of the substance transported in the magnetic energy-saving pump, heat exchange area between the substance and the point heat source, and heat exchange coefficient between the substance and the point heat source.
[0026] Further, the step S2 comprises the following sub-steps:
[0027] Step S21, obtaining cooling liquid volume flow rate TJL and cooling liquid density of the liquid cooling device, and then converting the cooling liquid volume flow rate into cooling liquid weight flow rate;
[0028] Step S22, obtaining real-time inlet temperature, real-time outlet temperature and cooling liquid specific heat capacity of the cooling liquid in the liquid cooling device, and calculating heat absorption amount of the liquid cooling device;
[0029] Step S23, obtaining point heat source heat released by the point heat source in a fixed monitoring time length, and the fixed monitoring time length, and calculating average heat power of the point heat source;
[0030] Step S24, obtaining heat exchange coefficient between different cooling liquids and the point heat source, contact area between the liquid cooling device and the point heat source, and warning temperature, and calculating heat absorption power of the different cooling liquids;
[0031] Step S25, obtaining substance temperature of the substance transported in the magnetic energy-saving pump, heat exchange area between the substance and the point heat source, and heat exchange coefficient between the substance and the point heat source, and calculating steady-state temperature corresponding to all the cooling liquids; wherein the steady-state temperature is a temperature that keeps the real-time heat source temperature of the point heat source stable when the liquid cooling device works;
[0032] Step S26, calculating heat absorption power of all the cooling liquids;
[0033] If the heat absorption power of any cooling liquid is less than the average heat power of the point heat source, it is determined that the cooling capacity of the corresponding cooling liquid to the point heat source is unqualified, and the corresponding cooling liquid is removed;
[0034] If the heat absorption power of any cooling liquid is greater than or equal to the average heat power of the point heat source, the corresponding cooling liquid is recorded as a preliminary qualified cooling liquid, and the next step is performed;
[0035] Step S27, comparing the steady-state temperature corresponding to all the preliminary qualified cooling liquids with the warning temperature;
[0036] If the steady-state temperature corresponding to any of the preliminary qualified coolants is greater than the warning temperature, it is determined that the preliminary qualified coolant is unqualified, and is rejected;
[0037] If the steady-state temperature corresponding to any of the preliminary qualified coolants is less than or equal to the warning temperature, the preliminary qualified coolant with the lowest steady-state temperature is selected as the coolant of the liquid cooling heat dissipation device;
[0038] If the steady-state temperature corresponding to any of the preliminary qualified coolants is less than or equal to the warning temperature, the preliminary qualified coolant with the lowest steady-state temperature is selected as the coolant of the liquid cooling heat dissipation device;
[0039] Further, the step S3 comprises the following sub-steps:
[0040] Step S31, a heat dissipation curve of the point heat source is constructed, including a real-time heat source temperature curve of the point heat source and a real-time coolant temperature curve of the coolant, wherein the positive direction of the X axis is time length, and the corresponding unit is second; the positive direction of the Y axis is temperature, and the corresponding unit is Celsius;
[0041] Step S32, when the real-time heat source temperature curve of the point heat source intersects with the warning temperature sample line for the first time, the intersection point corresponds to an initial start time node of the liquid cooling heat dissipation device, and the point heat source is cooled at a first running power of the liquid cooling heat dissipation device at the initial start time node; wherein the first running power is a fixed proportion of the maximum running power of the liquid cooling heat dissipation device;
[0042] Step S33, when the real-time heat source temperature curve of the point heat source intersects with the warning temperature sample line for the second time, the intersection point corresponds to a stable heat dissipation time node, and the stable heat dissipation time node is subtracted from the initial start node to obtain an initial heat dissipation time length of the liquid cooling heat dissipation device at the first running power;
[0043] Step S34, if the initial heat dissipation time length of the liquid cooling heat dissipation device at the first running power is less than or equal to the minimum heat dissipation time length, it is determined that the first running power of the liquid cooling heat dissipation device is qualified, and the first running power is taken as the standard running power;
[0044] If the initial heat dissipation time length of the liquid cooling heat dissipation device at the first running power is greater than the minimum heat dissipation time length, it is determined that the first running power of the liquid cooling heat dissipation device is unqualified, and the next step is entered;
[0045] Step S35, taking the first operating power of the liquid cooling heat dissipation device as a reference, increase the fixed power upwardly until the maximum operating power of the liquid cooling heat dissipation device is reached, and the corresponding heat dissipation time length is obtained. When the heat dissipation time length corresponding to any operating power is less than or equal to the minimum heat dissipation time length, it is determined that the corresponding operating power meets the standard, and is taken as the standard operating power. The magnetic energy-saving pump does not need to be secondarily cooled;
[0046] When the heat dissipation time length corresponding to all operating powers is greater than the minimum heat dissipation time length, it is determined that the magnetic energy-saving pump needs to be secondarily cooled, and step S4 is entered.
[0047] Further, the step S4 includes the following sub-steps:
[0048] Step S41, a secondary cooling curve of the point heat source is constructed, the positive direction of the X axis is the time length, and the corresponding unit is second. The positive direction of the Y axis is the temperature, and the corresponding unit is Celsius. The secondary cooling curve of the point heat source is specifically the real-time heat source temperature change curve of the point heat source when the air cooling heat dissipation device and the liquid cooling heat dissipation device are operated at the same time.
[0049] Step S42, when the secondary cooling curve of the point heat source intersects with the warning temperature example line for the first time, the intersection point corresponds to the secondary cooling starting node;
[0050] Step S43, taking the secondary cooling starting node as a reference, increase the minimum heat dissipation time length upwardly to obtain the maximum heat dissipation time node;
[0051] Step S44, the time node at which the slope of the secondary cooling curve of the point heat source is zero after the secondary cooling curve of the point heat source intersects with the warning temperature example line for the first time is taken as the highest heat source temperature, and the corresponding time node is the cooling time node;
[0052] Step S45, the weight and the specific heat capacity of the point heat source are obtained, and the equivalent heat capacity of the point heat source is calculated.
[0053] Further, the step S4 further includes the following sub-steps:
[0054] Step S46, the maximum heat dissipation time node is subtracted from the cooling time node to obtain the remaining heat dissipation time length, and then the highest heat source temperature is subtracted from the warning temperature to obtain the remaining heat dissipation temperature;
[0055] Step S47, the total heat absorption power required by the air cooling heat dissipation device and the liquid cooling heat dissipation device for reducing the remaining heat dissipation temperature within the remaining heat dissipation time length is calculated;
[0056] Step S48, the heat absorption power of the cooling liquid is obtained, the total heat absorption power is subtracted from the heat absorption power of the cooling liquid to obtain the required heat dissipation power of the air cooling heat dissipation device;
[0057] Step S49, if the actual heat dissipation power of the air cooling heat dissipation device is less than the required heat dissipation power, the running power of the magnetic energy-saving pump is reduced until the real-time heat source temperature of the point heat source is less than the warning temperature;
[0058] If the actual heat dissipation power of the air cooling heat dissipation device is greater than or equal to the required heat dissipation power, the actual heat dissipation power of the air cooling heat dissipation device is set to the required heat dissipation power.
[0059] The application also provides an electronic device, which comprises:
[0060] A memory, which stores a computer program;
[0061] A processor, which is connected in communication with the memory, and when the computer program is executed by the processor, the magnetic energy-saving pump heat dissipation method is realized.
[0062] The application also provides a computer readable storage medium, which stores a computer program, and when the program is executed by a processor, the magnetic energy-saving pump heat dissipation method is realized.
[0063] As described above, due to the adoption of the above technical solutions, the application has the following beneficial effects:
[0064] 1. The application firstly acquires the basic data of the point heat source in the magnetic energy-saving pump, monitors the real-time heat source temperature of the point heat source, calculates the point heat source heat released by the point heat source in a fixed monitoring time, then acquires the basic device data of the liquid cooling heat dissipation device in the magnetic energy-saving pump and the basic test data of the magnetic energy-saving pump, analyzes the heat dissipation capacity of different cooling liquids on the point heat source in the magnetic energy-saving pump, and obtains the cooling liquid suitable for the current liquid cooling heat dissipation device. The application can select the suitable cooling liquid for the point heat source in the magnetic energy-saving pump, and improve the heat dissipation efficiency.
[0065] 2. The application acquires the minimum heat dissipation time of the point heat source in the magnetic energy-saving pump, then analyzes the heat dissipation capacity of the liquid cooling heat dissipation device, and determines whether the magnetic energy-saving pump needs secondary heat dissipation. If the secondary heat dissipation is needed, the actual heat dissipation power of the air cooling heat dissipation device is acquired, the point heat source of the magnetic energy-saving pump is subjected to secondary heat dissipation by the air cooling heat dissipation device, and the heat dissipation capacity of the point heat source when the air cooling heat dissipation device and the liquid cooling heat dissipation device are simultaneously operated is analyzed. BRIEF DESCRIPTION OF DRAWINGS
[0066] In order to facilitate the understanding of those skilled in the art, the application will be further described below in combination with the drawings.
[0067] Figure 1 The method flowchart of the application;
[0068] Figure 2 The example diagram of the phase change heat dissipation device in the application;
[0069] Figure 3 This is an example diagram of the heat dissipation curve of the point heat source in this invention;
[0070] Figure 4 This is a secondary heat dissipation curve of the point heat source in this invention;
[0071] Figure 5 This is a schematic diagram of the electronic device in this invention. Detailed Implementation
[0072] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0073] Example 1, please refer to Figures 1-4 As shown, the technical solution provided by this invention is: a magnetic energy-saving pump heat dissipation method, the specific method of which is as follows:
[0074] Step S1: Obtain basic data of the point heat source inside the magnetic energy-saving pump, monitor the real-time heat source temperature of the point heat source, and calculate the heat released by the point heat source within a fixed monitoring period.
[0075] It should be noted that the basic data includes the weight and specific heat capacity of the point heat source; the specific heat capacity is the amount of heat that a fixed weight of point heat source needs to absorb to increase its temperature by 1°C.
[0076] Specifically, the real-time heat source temperature of the internal heat source of the magnetic energy-saving pump is monitored using temperature sensors and phase change monitoring devices.
[0077] Specifically, the heat source of the magnetic energy-saving pump is the permanent magnet area of the magnetic coupler inside the magnetic energy-saving pump. When the motor of the magnetic energy-saving pump is running, it generates heat in the heat source, causing the temperature of the heat source to rise.
[0078] In this embodiment, step S1 includes the following sub-steps:
[0079] Step S11: Obtain the start time node and current time node of the magnetic energy-saving pump, and subtract the start time node from the current time node to obtain the running time of the magnetic energy-saving pump.
[0080] Step S12, as follows Figure 2 As shown, the real-time heat source temperature of the point heat source per minute during the operation of the magnetic energy-saving pump is obtained through the phase change monitoring device.
[0081] No action is taken when the real-time temperature of the heat source is lower than the warning temperature.
[0082] When the real-time heat source temperature of the point heat source is greater than or equal to the warning temperature, the phase change monitoring device sends a warning temperature instruction, and enters the next step;
[0083] The warning temperature is specifically the demagnetization temperature of the permanent magnet of the magnetic coupling device in the magnetic energy-saving pump, and in the embodiment, the warning temperature is 70°C, and the demagnetization temperature of the permanent magnet is 80°C.
[0084] Specifically, the phase change monitoring device is composed of a phase change material unit, a heat bridge block, an instruction sending unit and a power supply. The heat bridge block can be copper, aluminum or graphite, etc., which is used to conduct the heat of the point heat source to the phase change material unit. The phase change material unit contains a mixed material composed of a phase change material and a conductive material. The phase change material can be paraffin, stearic acid, beeswax or naphthalene, etc. Since the melting point of naphthalene is 80°C, naphthalene is preferred as the phase change material in the embodiment. The conductive material can be graphite powder, silver powder or carbon black, and graphite powder is preferred as the conductive material in the embodiment. When the temperature of the phase change material unit reaches the warning temperature, the mixed material in the phase change material unit changes from solid to liquid, so that the circuit of the phase change monitoring device is closed, and then the warning temperature instruction is sent through the instruction sending unit.
[0085] In step S13, any time node in the running time length of the magnetic energy-saving pump is taken as a first time node, and the real-time heat source temperature of the point heat source corresponding to the first time node is recorded as a first heat source temperature.
[0086] In step S14, a plurality of time nodes after increasing the fixed monitoring time length are taken as second time nodes based on the first time node, the real-time heat source temperatures corresponding to the plurality of second time nodes are recorded as second heat source temperatures, the second heat source temperatures are subtracted from the first heat source temperature to obtain a plurality of temperature difference values of the point heat source, and the plurality of temperature difference values of the point heat source are added to obtain an average temperature difference value DRC.
[0087] In specific implementation, the fixed monitoring time length is less than or equal to the running time length of the magnetic energy-saving pump, and the fixed monitoring time length is five minutes.
[0088] For example, the first time node is 18:40, and the fixed monitoring time length is 5 minutes, so the second time node can be 18:45, 18:50, 18:55, 19:00, etc.
[0089] In step S15, the weight DZL and the specific heat capacity DBR of the point heat source are obtained, and the point heat source heat DRL released by the point heat source in the fixed monitoring time length is calculated through a thermodynamic formula, and the formula is specifically as follows:
[0090] DRL=DZL×DBR×DRC.
[0091] In step S2, the basic device data of the liquid cooling heat dissipation device in the magnetic energy-saving pump and the basic test data of the magnetic energy-saving pump are obtained, and the heat dissipation capacity of different coolants on the point heat source in the magnetic energy-saving pump is analyzed to obtain a coolant suitable for the current liquid cooling heat dissipation device.
[0092] The device basic data includes the specific heat capacity of the coolant of the liquid cooling heat dissipation device, the density of the coolant, the coolant volume flow, the real-time outlet temperature and real-time inlet temperature of the coolant in the liquid cooling heat dissipation device, the heat exchange coefficient between the coolant and the point heat source, and the contact area between the liquid cooling heat dissipation device and the point heat source. The coolant volume flow is specifically the maximum flow volume of the coolant per second in the liquid cooling heat dissipation device, and the unit of the coolant volume flow is liter / second.
[0093] The basic test data includes the temperature of the substance conveyed in the magnetic energy-saving pump, the heat exchange area between the substance and the point heat source, and the heat exchange coefficient between the substance and the point heat source.
[0094] In specific implementation, the coolant in the liquid cooling heat dissipation device can be deionized water, 50% ethylene glycol aqueous solution or 1% CNT slurry.
[0095] Specifically, the heat dissipation capacity of different coolants on the point heat source in the magnetic energy-saving pump is used.
[0096] It should be specifically pointed out that the temperature of the substance conveyed by the magnetic energy-saving pump in the embodiment is a fixed temperature, and the substance flow is a fixed flow.
[0097] In the embodiment, the step S2 includes the following sub-steps:
[0098] In step S21, the coolant volume flow TJL and the coolant density ρi of the liquid cooling heat dissipation device are obtained, wherein i is the number of the coolant, i=1, 2, …, n, n is the maximum coolant number, and the coolant volume flow is converted into the coolant weight flow ZLLi by the formula, and the formula is specifically as follows:
[0099] ZLLi=ρi×TJL, wherein the coolant weight flow is specifically the flow weight of the coolant per second in the liquid cooling heat dissipation device, and the unit of the coolant weight flow is kilogram / second.
[0100] In step S22, the real-time inlet temperature SRW, the real-time outlet temperature SCWi and the specific heat capacity LBRi of the coolant in the liquid cooling heat dissipation device are obtained, and the heat absorption amount LXLi of the liquid cooling heat dissipation device is calculated by the heat power calculation formula, and the formula is specifically as follows:
[0101] LXLi=ZLLi×LBRi×(SCWi-SRW);
[0102] Step S23, the point heat source releases the point heat source heat DRL in the fixed monitoring time length, and the fixed monitoring time length GJS is obtained, and the average heat power PRG of the point heat source is calculated by the heat power calculation formula, and the formula is as follows:
[0103] PRG=300×DRL / GJS;
[0104] Step S24, the heat exchange coefficient LDRi between different cooling liquids and the point heat source, the contact area JCM of the liquid cooling heat dissipation device and the point heat source, and the warning temperature JGW are obtained, and the heat absorption power LXGi of different cooling liquids is calculated by the formula, and the formula is as follows:
[0105] LXGi=LDRi×JCM×(JGW-SRW);
[0106] Step S25, the substance temperature WZW of the substance transported in the magnetic energy-saving pump, the heat exchange area RJM between the substance and the point heat source, and the heat exchange coefficient RJX between the substance and the point heat source are obtained, and the steady-state temperature WTWi corresponding to all cooling liquids is calculated by the Fourier formula, the Newton cooling formula and the steady-state heat balance formula, and the formula is as follows:
[0107] WTWi=(RJX×RJM×WZW+LDRi×JCM×SRW) / (RJX×RJM+LDRi×JCM);
[0108] It should be specifically pointed out that the steady-state temperature corresponding to the cooling liquid is the temperature that makes the real-time heat source temperature of the point heat source stable when the liquid cooling heat dissipation device works;
[0109] Step S26, the heat absorption power of all cooling liquids is calculated, if the heat absorption power of any cooling liquid is less than the average heat power of the point heat source, it is determined that the cooling capacity of the corresponding cooling liquid to the point heat source is unqualified, and is removed; if the heat absorption power of any cooling liquid is greater than or equal to the average heat power of the point heat source, the corresponding cooling liquid is recorded as a preliminary qualified cooling liquid, and the next step is performed;
[0110] Step S27, the steady-state temperature corresponding to all preliminary qualified cooling liquids is compared with the warning temperature;
[0111] If the steady-state temperature corresponding to any preliminary qualified cooling liquid is greater than the warning temperature, it is determined that the preliminary qualified cooling liquid is unqualified, and is removed;
[0112] If the steady-state temperature corresponding to any preliminary qualified cooling liquid is less than or equal to the warning temperature, the preliminary qualified cooling liquid with the lowest steady-state temperature is selected as the cooling liquid of the liquid cooling heat dissipation device;
[0113] Step S28: If there is no pre-qualified coolant with a steady-state temperature less than or equal to the warning temperature, increase the contact area between the liquid cooling device and the permanent magnet area or increase the coolant volume flow rate, and repeat the above steps until the steady-state temperature of any pre-qualified coolant is less than or equal to the warning temperature, then use the corresponding pre-qualified coolant as the coolant for the liquid cooling device.
[0114] Step S3: Obtain the minimum heat dissipation time of the internal heat source of the magnetic energy-saving pump, analyze the heat dissipation capacity of the liquid cooling device, and determine whether the magnetic energy-saving pump needs secondary heat dissipation.
[0115] It should be specifically noted that when the real-time heat source temperature of the point heat source is greater than or equal to the warning temperature, the permanent magnet will maintain its magnetism for the maximum duration. The heat dissipation device of the magnetic energy-saving pump needs to reduce the real-time heat source temperature of the point heat source to less than the warning temperature within the maximum duration that the permanent magnet maintains its magnetism. The corresponding cooling time is the minimum heat dissipation time.
[0116] In this embodiment, step S3 includes the following sub-steps:
[0117] Step S31, as follows Figure 3 As shown, a heat dissipation curve of a point heat source is constructed, including the real-time heat source temperature curve and the real-time coolant temperature curve. The positive X-axis represents the duration in seconds, and the positive Y-axis represents the temperature in degrees Celsius.
[0118] Step S32: When the real-time heat source temperature curve of the point heat source intersects the warning temperature example line for the first time, the time corresponding to the intersection point is the initial start-up time node of the liquid cooling heat dissipation device. At the same time, at the initial start-up time node, the point heat source is cooled by the first operating power of the liquid cooling heat dissipation device.
[0119] The first operating power is a fixed percentage of the maximum operating power of the liquid cooling heat dissipation device;
[0120] Step S33: When the real-time heat source temperature curve of the point heat source intersects with the warning temperature example line for the second time, the duration corresponding to the intersection point is the stable heat dissipation time node. Subtract the stable heat dissipation time node from the initial start-up node to obtain the initial heat dissipation time of the liquid cooling heat dissipation device at the first operating power.
[0121] Step S34: If the initial heat dissipation time of the liquid cooling heat dissipation device at the first operating power is less than or equal to the minimum heat dissipation time, then the first operating power of the liquid cooling heat dissipation device is determined to meet the standard, and the first operating power is taken as the standard operating power.
[0122] If the initial heat dissipation time of the liquid cooling heat dissipation device at the first operating power is greater than the minimum heat dissipation time, it is determined that the first operating power of the liquid cooling heat dissipation device does not meet the standard, and proceed to the next step;
[0123] Step S35: Using the first operating power of the liquid cooling heat dissipation device as a benchmark, increase the fixed power upward until the maximum operating power of the liquid cooling heat dissipation device is reached, and obtain the corresponding heat dissipation time. When the heat dissipation time corresponding to any operating power is less than or equal to the minimum heat dissipation time, it is determined that the corresponding operating power meets the standard and is used as the standard operating power. The magnetic energy-saving pump does not need to perform secondary heat dissipation.
[0124] When the heat dissipation time corresponding to all operating power is greater than the minimum heat dissipation time, it is determined that the magnetic energy-saving pump needs secondary heat dissipation, and the process proceeds to step S4.
[0125] Step S4: Obtain the actual heat dissipation power of the air-cooled heat dissipation device, perform secondary heat dissipation on the point heat source of the magnetic energy-saving pump through the air-cooled heat dissipation device, and analyze the heat dissipation capacity of the air-cooled heat dissipation device and the liquid-cooled heat dissipation device on the point heat source when they are running simultaneously.
[0126] In this embodiment, step S4 includes the following sub-steps:
[0127] Step S41, as follows Figure 4 As shown, a secondary heat dissipation curve of a point heat source is constructed, where the positive X-axis represents the duration in seconds and the positive Y-axis represents the temperature in degrees Celsius.
[0128] Specifically, the secondary heat dissipation curve of the point heat source is the real-time heat source temperature change curve when the air-cooled heat dissipation device and the liquid-cooled heat dissipation device are running simultaneously.
[0129] Step S42: When the secondary heat dissipation curve of the point heat source intersects the warning temperature example line for the first time, the duration corresponding to the intersection point is the secondary heat dissipation start-up node.
[0130] Step S43: Based on the secondary heat dissipation start-up node, increase the minimum heat dissipation time upwards to obtain the maximum heat dissipation time node;
[0131] Step S44: Obtain the time node when the slope of the secondary heat dissipation curve of the current heat source is zero after the first intersection with the warning temperature example line. This time node is the highest heat source temperature, and the corresponding time node is the cooling time node.
[0132] Step S45: Obtain the weight DZL and specific heat capacity DBR of the point heat source, and calculate the equivalent heat capacity C of the point heat source using the formula as follows:
[0133] C = DZL × DBR;
[0134] Step S46: Subtract the maximum heat dissipation time node from the cooling time node to obtain the remaining heat dissipation time SYS, and then subtract the highest heat source temperature from the warning temperature to obtain the remaining heat dissipation temperature SYR.
[0135] Step S47, the total heat absorption power XRG required by the air-cooled heat dissipation device and the liquid-cooled heat dissipation device for reducing the remaining heat dissipation temperature within the remaining heat dissipation time is obtained by formula calculation, and the formula is specifically as follows:
[0136] XRG=C×SYR / SYS;
[0137] Step S48, the heat absorption power of the cooling liquid is obtained, the total heat absorption power is subtracted from the heat absorption power of the cooling liquid, and the required heat dissipation power of the air-cooled heat dissipation device is obtained;
[0138] Step S49, if the actual heat dissipation power of the air-cooled heat dissipation device is less than the required heat dissipation power, the operating power of the magnetic energy-saving pump is reduced until the real-time heat source temperature of the point heat source is less than the warning temperature;
[0139] If the actual heat dissipation power of the air-cooled heat dissipation device is greater than or equal to the required heat dissipation power, the actual heat dissipation power of the air-cooled heat dissipation device is set as the required heat dissipation power.
[0140] In the present application, if the corresponding calculation formula appears, the above calculation formula is all de-dimensioned to calculate the numerical value, and the weight coefficient, the proportion coefficient and other coefficients existing in the formula are set to a size in order to quantify the parameters to obtain a result value. The size of the weight coefficient and the proportion coefficient can be as long as it does not affect the proportional relationship between the parameters and the result value.
[0141] Embodiment 2, the present application also provides an electronic device for running the magnetic energy-saving pump heat dissipation method; see Figure 5 The electronic device provided by the embodiment of the present application is shown in the structure schematic diagram, and the electronic device includes a memory and a processor, wherein the memory is used to store one or more computer instructions, and the one or more computer instructions are executed by the processor to realize the magnetic energy-saving pump heat dissipation method described above;
[0142] Further, Figure 5 The electronic device shown also includes a communication bus and a communication interface, and the processor, the communication interface and the memory are connected through the communication bus;
[0143] The memory can include a high-speed random access memory (RAM, Random Access Memory) and can also include a non-volatile memory, such as at least one disk memory. The communication connection between the system network element and at least one other network element is realized through at least one communication interface (which can be wired or wireless), and the Internet, a wide area network, a local area network, a metropolitan area network, etc. can be used. The communication bus can be an ISA bus, a PCI bus or an EISA bus, etc. The bus can be divided into an address bus, a data bus, a control bus, etc. For the convenience of expression,Figure 5 Only one bidirectional arrow is used to represent the communication bus, but it does not mean that there is only one communication bus or only one type of communication bus;
[0144] The processor can be an integrated circuit chip with processing capability. In implementation process, each step of the above method can be completed by integrated logic circuit of hardware in the processor or instruction in the form of software. The processor described above can be a general processor, including a central processing unit (CPU), a network processor (NP), etc. It can also be a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components. Each method, step and logic block diagram disclosed in the embodiment of the present application can be implemented or executed. The general processor can be a microprocessor or any conventional processor. The steps of the method disclosed in combination with the embodiment of the present application can be directly embodied as a hardware code processor for execution, or a combination of hardware and software modules in the code processor for execution. The software module can be located in a random access memory, a flash memory, a read only memory, a programmable read only memory or an electrically erasable programmable memory, a register, etc. The storage medium in the storage is read by the processor, and the hardware thereof is combined to complete the steps of the method of the above embodiment.
[0145] Embodiment 3, the embodiment of the present application further provides a computer storage medium, the computer storage medium stores computer executable instructions, when the computer executable instructions are called and executed by a processor, the computer executable instructions cause the processor to implement the above-mentioned magnetic energy-saving pump heat dissipation method. For specific implementation, please refer to the method embodiment, which will not be repeated here.
[0146] The computer program product of the magnetic energy-saving pump heat dissipation method provided by the embodiment of the present application includes a computer storage medium storing program codes, and the instructions included in the program codes can be used to execute the method in the foregoing method embodiment. For specific implementation, please refer to the method embodiment, which will not be repeated here.
[0147] Those skilled in the art can clearly understand that, for the convenience and brevity of description, the specific working process of the system and / or device described above can refer to the corresponding process in the foregoing method embodiment, which will not be repeated here.
[0148] In addition, in the description of the embodiments of the present application, unless explicitly defined and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0149] The functions described above, if realized in the form of software function units and sold or used as independent products, can be stored in a computer readable storage medium. Based on such understanding, the technical solutions of the present application or the part of the present application which essentially contributes to the prior art or the part of the technical solutions can be embodied in the form of software products. The computer software product is stored in a storage medium and includes a plurality of instructions for causing a computer device (which can be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the method described in the various embodiments of the present application. The aforementioned storage medium includes: a U disk, a mobile hard disk, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), a magnetic disk or an optical disk, and various program code storage media.
[0150] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A magnetic energy-saving pump heat dissipation method, characterized in that, The method comprises: Step S1, acquiring the basic data of the point heat source in the magnetic energy-saving pump and monitoring the real-time heat source temperature of the point heat source, and calculating the point heat source heat released by the point heat source in a fixed monitoring time length; the basic data includes the weight and specific heat capacity of the point heat source; the point heat source is the permanent magnet region of the magnetic coupling in the magnetic energy-saving pump; Wherein, the step S1 comprises the following sub-steps: Step S11, acquiring the starting running time node and the current time node of the magnetic energy-saving pump, subtracting the current time node from the starting running time node to obtain the running time length of the magnetic energy-saving pump; Step S12, acquiring the real-time heat source temperature of the point heat source every minute in the running time length of the magnetic energy-saving pump through the phase change monitoring device; When the real-time heat source temperature of the point heat source is less than the warning temperature, no operation is performed; When the real-time heat source temperature of the point heat source is greater than or equal to the warning temperature, the phase change monitoring device issues a warning temperature instruction, and the next step is entered; wherein, the warning temperature is the demagnetization temperature of the permanent magnet of the magnetic coupling in the magnetic energy-saving pump; Step S13, taking any time node in the running time length of the magnetic energy-saving pump as a first time node, and recording the real-time heat source temperature of the point heat source corresponding to the first time node as a first heat source temperature; Step S14, taking the first time node as a reference, increasing a plurality of time nodes after a fixed monitoring time length as second time nodes, recording the real-time heat source temperatures corresponding to the plurality of second time nodes as second heat source temperatures, subtracting the second heat source temperatures from the first heat source temperature to obtain a plurality of groups of temperature difference values of the point heat source, and adding the plurality of groups of temperature difference values of the point heat source to obtain an average temperature difference value; Step S15, acquiring the weight and specific heat capacity of the point heat source, and calculating the point heat source heat released by the point heat source in a fixed monitoring time length; Step S2, acquiring the basic device data of the liquid cooling heat dissipation device in the magnetic energy-saving pump and the basic test data of the magnetic energy-saving pump, and analyzing the heat dissipation capacity of different cooling liquids to the point heat source in the magnetic energy-saving pump to obtain a cooling liquid suitable for the current liquid cooling heat dissipation device; Step S3, acquiring the minimum heat dissipation time length of the point heat source in the magnetic energy-saving pump, analyzing the heat dissipation capacity of the liquid cooling heat dissipation device, and determining whether the magnetic energy-saving pump needs secondary heat dissipation; Step S4, acquiring the actual heat dissipation power of the air cooling heat dissipation device, performing secondary heat dissipation on the point heat source of the magnetic energy-saving pump through the air cooling heat dissipation device, and analyzing the heat dissipation capacity of the air cooling heat dissipation device and the liquid cooling heat dissipation device when they operate simultaneously.
2. The magnetic energy-saving pump heat dissipation method of claim 1, wherein, The device basic data includes the cooling liquid specific heat capacity, cooling liquid density, cooling liquid volume flow, real-time outlet temperature and real-time inlet temperature of the cooling liquid in the liquid cooling heat dissipation device, heat exchange coefficient between the cooling liquid and the point heat source, and contact area between the liquid cooling heat dissipation device and the point heat source; wherein, the cooling liquid volume flow is the maximum flow volume of the cooling liquid per second in the liquid cooling heat dissipation device; The basic test data includes the material temperature of the material conveyed in the magnetic energy-saving pump, the heat exchange area between the material and the point heat source, and the heat exchange coefficient between the material and the point heat source.
3. The magnetic energy-saving pump heat dissipation method of claim 2, wherein, The step S2 comprises the following sub-steps: Step S21, obtaining the cooling liquid volume flow TJL and the cooling liquid density of the liquid cooling device, and then converting the cooling liquid volume flow into the cooling liquid weight flow; Step S22, obtaining the real-time inlet temperature, the real-time outlet temperature and the specific heat capacity of the cooling liquid in the liquid cooling device, and calculating the heat absorption of the liquid cooling device; Step S23, obtaining the point heat source heat released by the point heat source in a fixed monitoring time length, and the fixed monitoring time length, and calculating the average heat power of the point heat source; Step S24, obtaining the heat exchange coefficient between different cooling liquids and the point heat source, the contact area between the liquid cooling device and the point heat source, and the warning temperature, and calculating the heat absorption power of different cooling liquids; Step S25, obtaining the substance temperature of the substance transported in the magnetic energy-saving pump, the heat exchange area between the substance and the point heat source, and the heat exchange coefficient between the substance and the point heat source, and calculating the steady-state temperature corresponding to all cooling liquids; wherein the steady-state temperature is the temperature that keeps the real-time heat source temperature of the point heat source stable when the liquid cooling device works; Step S26, calculating the heat absorption power of all cooling liquids; If the heat absorption power of any cooling liquid is less than the average heat power of the point heat source, it is determined that the cooling ability of the corresponding cooling liquid to the point heat source is unqualified, and is removed; If the heat absorption power of any cooling liquid is greater than or equal to the average heat power of the point heat source, the corresponding cooling liquid is recorded as a preliminary qualified cooling liquid, and the next step is performed; Step S27, comparing the steady-state temperature corresponding to all preliminary qualified cooling liquids with the warning temperature; If the steady-state temperature corresponding to any preliminary qualified cooling liquid is greater than the warning temperature, it is determined that the preliminary qualified cooling liquid is unqualified, and is removed; If the steady-state temperature corresponding to any preliminary qualified cooling liquid is less than or equal to the warning temperature, the preliminary qualified cooling liquid with the lowest steady-state temperature is selected as the cooling liquid of the liquid cooling device; Step S28, if there is no preliminary qualified cooling liquid corresponding to the steady-state temperature less than or equal to the warning temperature, the contact area between the liquid cooling device and the permanent magnet region is increased or the cooling liquid volume flow is increased, and the above steps are repeated until the steady-state temperature corresponding to any preliminary qualified cooling liquid is less than or equal to the warning temperature, and the corresponding preliminary qualified cooling liquid is used as the cooling liquid of the liquid cooling device.
4. The magnetic energy-saving pump heat dissipation method of claim 3, wherein, The step S3 includes the following sub-steps: Step S31, constructing a heat dissipation curve of the point heat source, including a real-time heat source temperature curve of the point heat source and a real-time cooling liquid temperature curve of the cooling liquid, wherein the positive direction of the X axis is the time length, and the corresponding unit is second, and the positive direction of the Y axis is the temperature, and the corresponding unit is Celsius; Step S32, when the real-time heat source temperature curve of the point heat source intersects with the warning temperature sample line for the first time, the intersection point corresponds to the initial starting time node of the liquid cooling device, and the point heat source is cooled at the first running power of the liquid cooling device at the initial starting time node; wherein the first running power is a fixed proportion of the maximum running power of the liquid cooling device; Step S33, when the real-time heat source temperature curve of the point heat source intersects the warning temperature example line for the second time, the intersection point corresponds to a stable heat dissipation time node. The stable heat dissipation time node is subtracted from the initial start node to obtain an initial heat dissipation time length of the liquid cooling heat dissipation device at the first operating power; Step S34, if the initial heat dissipation time length of the liquid cooling heat dissipation device at the first operating power is less than or equal to the minimum heat dissipation time length, it is determined that the first operating power of the liquid cooling heat dissipation device meets the standard, and the first operating power is taken as the standard operating power; If the initial heat dissipation time length of the liquid cooling heat dissipation device at the first operating power is greater than the minimum heat dissipation time length, it is determined that the first operating power of the liquid cooling heat dissipation device does not meet the standard, and the next step is entered; Step S35, taking the first operating power of the liquid cooling heat dissipation device as a reference, a fixed power is added upward until the maximum operating power of the liquid cooling heat dissipation device is reached, and the corresponding heat dissipation time length is obtained. When the corresponding heat dissipation time length at any operating power is less than or equal to the minimum heat dissipation time length, it is determined that the corresponding operating power meets the standard, and is taken as the standard operating power. The magnetic energy-saving pump does not need secondary heat dissipation; When the corresponding heat dissipation time length at all operating powers is greater than the minimum heat dissipation time length, it is determined that the magnetic energy-saving pump needs secondary heat dissipation, and step S4 is entered.
5. The magnetic energy-saving pump heat dissipation method of claim 4, wherein, The step S4 includes the following sub-steps: Step S41, a secondary heat dissipation curve of the point heat source is constructed, the positive direction of the X-axis is time length, and the corresponding unit is second. The positive direction of the Y-axis is temperature, and the corresponding unit is degree Celsius. The secondary heat dissipation curve of the point heat source is specifically a real-time heat source temperature change curve of the point heat source when the air cooling heat dissipation device and the liquid cooling heat dissipation device operate at the same time; Step S42, when the secondary heat dissipation curve of the point heat source intersects the warning temperature example line for the first time, the intersection point corresponds to a secondary heat dissipation start node; Step S43, taking the secondary heat dissipation start node as a reference, the minimum heat dissipation time length is added upward to obtain a maximum heat dissipation time node; Step S44, a time node at which the slope of the secondary heat dissipation curve of the point heat source is zero after the secondary heat dissipation curve of the point heat source intersects the warning temperature example line for the first time is obtained as a highest heat source temperature. The corresponding time node is a cooling time node; Step S45, the weight and the specific heat capacity of the point heat source are obtained, and the equivalent heat capacity of the point heat source is calculated.
6. The magnetic energy-saving pump heat dissipation method of claim 5, wherein, The step S4 further includes the following sub-steps: Step S46, the maximum heat dissipation time node is subtracted from the cooling time node to obtain a remaining heat dissipation time length. Then, the highest heat source temperature is subtracted from the warning temperature to obtain a remaining heat dissipation temperature; Step S47, the total heat absorption power required by the air cooling heat dissipation device and the liquid cooling heat dissipation device for reducing the remaining heat dissipation temperature within the remaining heat dissipation time length is calculated; Step S48, the heat absorption power of the cooling liquid is obtained. The total heat absorption power is subtracted from the heat absorption power of the cooling liquid to obtain the required heat dissipation power of the air cooling heat dissipation device; Step S49, if the actual heat dissipation power of the air cooling heat dissipation device is less than the required heat dissipation power, the operating power of the magnetic energy-saving pump is reduced until the real-time heat source temperature of the point heat source is less than the warning temperature; If the actual heat dissipation power of the air cooling heat dissipation device is greater than or equal to the required heat dissipation power, the actual heat dissipation power of the air cooling heat dissipation device is set as the required heat dissipation power.
7. An electronic device, comprising: The electronic device comprises: a memory storing a computer program; a processor connected in communication with the memory, and when the computer program is executed by the processor, the magnetic energy-saving pump heat dissipation method in any one of claims 1-6 is implemented.
8. A computer-readable storage medium having stored thereon a computer program, characterized in that, The program is executed by the processor to implement the magnetic energy-saving pump heat dissipation method in any one of claims 1 to 6. The program is executed by the processor to implement the magnetic energy-saving pump heat dissipation method in any one of claims 1 to 6.
Citation Information
Patent Citations
Magnetic drive pump with multidirectional heat dissipation mechanism
CN220850149U
Fluid convection heat dissipation device
JP2010103282A