Novel grain crusher of silage maize harvester

By designing the horizontal spiral lines of the active wire roller and the driven wire roller to be opposite to the left and right, the problem of seed splash noise in the silage grain crusher is solved, and more silent and efficient crushing is achieved.

CN120394127APending Publication Date: 2025-08-01XINJI HUARUI AGRICULTURAL MACHINERY BEARING IND SITE
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Patent Information

Application Number
CN202510825179.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-08-01

AI Technical Summary

Technical Problem

During the crushing process of traditional silage grain crusher, the seeds are prone to splash and hit the shell frame to produce noise, and lack the soft silk effect.

Method used

The horizontal spiral line of the active wire roller and the driven wire roller are designed to have a left-right opposite structure, and the spiral direction is the middle part of the roller body. The force of the seeds to move closer to the middle part of the roller body through the cooperation of the active wire roller and the driven wire roller is provided to avoid seeds splashing and increase the soft wire effect.

Benefits of technology

Effectively avoid the impact noise caused by splashing at both ends after the seeds are broken, increase the soft silk effect, reduce noise and improve crushing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a novel grain crusher for a silage maize harvester, and relates to the technical field of grain crushers, the novel grain crusher comprises a shell frame, one end of the top of the shell frame is provided with a pair of first bearing seats, one side of the top of the shell frame is provided with a pair of second bearing seats, and a main transmission roller is rotatably arranged between the pair of first bearing seats; a driving screw roller is mounted at the outer end of the main transmission roller, a secondary transmission roller is rotationally arranged between the pair of second bearing seats, a driven screw roller is mounted at the outer end of the secondary transmission roller, and transverse teeth are designed at the outer ends of the driving screw roller and the driven screw roller. According to the invention, the transverse tooth spiral lines on the surfaces of the driving screw roller and the driven screw roller are designed into left and right opposite structures, and the spiral directions are the middle part of the roller body, so that when the driving screw roller and the driven screw roller are matched to crush seeds, a force for approaching the middle part of the roller body is applied to the seeds; therefore, impact noise caused by splashing of the crushed seeds to two ends is avoided, and the wire softening effect is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of grain crushers, and specifically to a new type of grain crusher for a silage machine. Background Art

[0002] The grain crusher of a silage machine is a device specifically designed for the processing of silage feed. It can effectively crush grains such as corn, wheat, and rice so as to better carry out silage fermentation.

[0003] In traditional grain crushers of silage machines, the transverse teeth on the surface of the wire rollers are usually horizontally distributed. During the crushing process, seeds may splash towards both ends of the crushing roller, thus hitting the outer shell frame and generating a large amount of noise.

[0004] Therefore, those skilled in the art have provided a new type of grain crusher for a silage machine to solve the problems raised in the above background art. Summary of the Invention

[0005] In view of the deficiencies of the prior art, the present invention provides a new type of grain crusher for a silage machine. A main drive roller is rotatably arranged between a pair of first bearing seats, and a driving wire roller is installed at the outer end of the main drive roller. A secondary drive roller is rotatably arranged between a pair of second bearing seats, and a driven wire roller is installed at the outer end of the secondary drive roller. Transverse teeth are designed at the outer ends of both the driving wire roller and the driven wire roller. By designing the helical lines of the transverse teeth on the surfaces of the driving wire roller and the driven wire roller to be opposite to each other left and right, and the helical direction is towards the middle of the roller body. Therefore, when the driving wire roller and the driven wire roller cooperate to crush seeds, a force will be given to the seeds to move towards the middle of the roller body, thus avoiding the seeds from splashing towards both ends after being crushed and generating impact noise, and increasing the soft wire effect. This solves the problem that in traditional grain crushers of silage machines, the transverse teeth on the surface of the wire rollers are usually horizontally distributed, and during the crushing process, seeds may splash towards both ends of the crushing roller, thus hitting the outer shell frame and generating a large amount of noise.

[0006] To achieve the above objectives, the present invention is realized through the following technical solutions:

[0007] A new type of grain crusher for a silage machine, including an outer shell frame. A pair of first bearing seats are installed at one end of the top of the outer shell frame, and a pair of second bearing seats are installed on one side of the top of the outer shell frame. A main drive roller is rotatably arranged between the pair of first bearing seats, and a driving wire roller is installed at the outer end of the main drive roller. A secondary drive roller is rotatably arranged between the pair of second bearing seats, and a driven wire roller is installed at the outer end of the secondary drive roller. Transverse teeth are designed at the outer ends of both the driving wire roller and the driven wire roller, and the helical lines of the transverse teeth on the surfaces of the driving wire roller and the driven wire roller are opposite to each other left and right;

[0008] Through the above technical solution, a main drive roller is rotatably arranged between a pair of first bearing seats, and a driving wire roller is installed at the outer end of the main drive roller. A secondary drive roller is rotatably arranged between a pair of second bearing seats, and a driven wire roller is installed at the outer end of the secondary drive roller. Horizontal teeth are designed at the outer ends of both the driving wire roller and the driven wire roller. By designing the helical lines of the horizontal teeth on the surfaces of the driving wire roller and the driven wire roller to have opposite left and right structures, and the helical directions are both towards the middle of the roller body. Therefore, when the driving wire roller and the driven wire roller cooperate to crush the seeds, a force will be given to the seeds to move towards the middle of the roller body, thereby avoiding the impact noise caused by the seeds splashing towards both ends after being crushed and increasing the silk softening effect.

[0009] Further, a second transmission wheel is installed at one end of the main drive roller, a first transmission wheel is designed to be paired below the second transmission wheel, a third transmission wheel is installed at one end of the secondary drive roller, and a fourth transmission wheel and a driving wheel are designed in sequence from bottom to top above the second transmission wheel and the third transmission wheel. A transmission belt is sleeved on the outer ends of the driving wheel, the first transmission wheel, the second transmission wheel, the third transmission wheel, and the fourth transmission wheel;

[0010] Through the above technical solution, when the driving wheel rotates clockwise, the first transmission wheel rotates clockwise through the transmission of the transmission belt, the second transmission wheel rotates counterclockwise, the third transmission wheel rotates clockwise, and the fourth transmission wheel rotates counterclockwise. The opposite rotation directions of the second transmission wheel and the third transmission wheel facilitate the extrusion and crushing processing of the seeds.

[0011] Further, first bearings are installed in the middle of a pair of the first bearing seats respectively, and both ends of the main drive roller are respectively designed in the middle of the two first bearings. Second bearings are installed in the middle of a pair of the second bearing seats respectively, and both ends of the secondary drive roller are respectively designed in the middle of the two second bearings;

[0012] Through the above technical solution, first bearings are installed in the middle of a pair of the first bearing seats respectively. Both ends of the main drive roller are respectively designed in the middle of the two first bearings, which facilitates the rotation of the main drive roller. Second bearings are installed in the middle of a pair of the second bearing seats respectively. Both ends of the secondary drive roller are respectively designed in the middle of the two second bearings, which facilitates the rotation of the secondary drive roller.

[0013] Further, a discharge port is opened at the middle of the top of the outer shell frame, and a feed port is opened at the middle of the bottom of the outer shell frame;

[0014] Through the above technical solution, a discharge port is opened at the middle of the top of the outer shell frame, and a feed port is opened at the middle of the bottom of the outer shell frame, which facilitates the input and discharge of the seeds.

[0015] Furthermore, both the driving wire roller and the driven wire roller are made of steel alloy, and the surfaces of the driving wire roller and the driven wire roller are both coated with a supersonic tungsten carbide coating;

[0016] Through the above technical solution, both the driving wire roller and the driven wire roller are made of steel alloy, and the surfaces of the driving wire roller and the driven wire roller are both coated with a supersonic tungsten carbide coating, thereby improving the wear resistance of the driving wire roller and the driven wire roller.

[0017] The present invention provides a new type of silage machine seed crusher. It has the following beneficial effects:

[0018] 1. The present invention provides a new type of silage machine seed crusher. A main transmission roller is rotatably arranged between a pair of first bearing seats, and a driving wire roller is installed at the outer end of the main transmission roller. A secondary transmission roller is rotatably arranged between a pair of second bearing seats, and a driven wire roller is installed at the outer end of the secondary transmission roller. The outer ends of the driving wire roller and the driven wire roller are both designed with transverse teeth. By designing the helical lines of the transverse teeth on the surfaces of the driving wire roller and the driven wire roller to be opposite to each other left and right, and the helical direction is towards the middle of the roller body. Therefore, when the driving wire roller and the driven wire roller cooperate to crush the seeds, a force will be given to the seeds to move towards the middle of the roller body, thereby preventing the seeds from splashing towards both ends and generating impact noise after being crushed, and increasing the soft wire effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is the right axonometric view of the new type of silage machine seed crusher of the present invention;

[0020] Figure 2 is the left axonometric view of the new type of silage machine seed crusher of the present invention;

[0021] Figure 3 is the side view of the new type of silage machine seed crusher of the present invention;

[0022] Figure 4 is the cross-sectional view of the new type of silage machine seed crusher of the present invention;

[0023] Figure 5 is the top view of the driving wire roller of the new type of silage machine seed crusher of the present invention;

[0024] Figure 6 is Figure 5 the enlarged view of part A in

[0025] Among them, 1. Outer shell frame; 2. First bearing seat; 3. Second bearing seat; 4. Main drive roller; 5. Secondary drive roller; 6. Active wire roller; 7. Driven wire roller; 8. First bearing; 9. Second bearing; 10. Discharge port; 11. Feed port; 12. Transverse teeth; 13. Second transmission wheel; 14. Third transmission wheel; 15. First transmission wheel; 16. Fourth transmission wheel; 17. Drive wheel. Specific embodiments

[0026] Next, the technical solutions in the specific embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the specific embodiments of the present invention. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, rather than all of the specific embodiments. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0027] Example:

[0028] As Figures 1-6 shown, the embodiment of the present invention provides a new type of silage machine seed crusher, including an outer shell frame 1. A pair of first bearing seats 2 are installed at one end of the top of the outer shell frame 1. A pair of second bearing seats 3 are installed on one side of the top of the outer shell frame 1. A main drive roller 4 is rotatably arranged between the pair of first bearing seats 2. An active wire roller 6 is installed at the outer end of the main drive roller 4. A secondary drive roller 5 is rotatably arranged between the pair of second bearing seats 3. A driven wire roller 7 is installed at the outer end of the secondary drive roller 5. Transverse teeth 12 are designed at the outer ends of both the active wire roller 6 and the driven wire roller 7, and the helical lines of the transverse teeth 12 on the surfaces of the active wire roller 6 and the driven wire roller 7 are opposite to each other left and right. By rotatably arranging a main drive roller 4 between a pair of first bearing seats 2, and installing an active wire roller 6 at the outer end of the main drive roller 4, rotatably arranging a secondary drive roller 5 between a pair of second bearing seats 3, and installing a driven wire roller 7 at the outer end of the secondary drive roller 5, and transverse teeth 12 are designed at the outer ends of both the active wire roller 6 and the driven wire roller 7. By designing the helical lines of the transverse teeth 12 on the surfaces of the active wire roller 6 and the driven wire roller 7 to be opposite to each other left and right, and the helical directions are both at the middle of the roller body. Therefore, when the active wire roller 6 and the driven wire roller 7 cooperate to crush the seeds, a force will be given to the seeds to move closer to the middle of the roller body, thereby avoiding the seeds from splashing to both ends and generating impact noise after being crushed, and increasing the soft wire effect.

[0029] One end of the main drive roller 4 is equipped with a second drive wheel 13. Below the second drive wheel 13, a first drive wheel 15 is designed in a matching manner. One end of the secondary drive roller 5 is equipped with a third drive wheel 14. Above the second drive wheel 13 and the third drive wheel 14, a fourth drive wheel 16 and a drive wheel 17 are designed in sequence from bottom to top. The outer ends of the drive wheel 17, the first drive wheel 15, the second drive wheel 13, the third drive wheel 14, and the fourth drive wheel 16 are sleeved with a transmission belt. The drive wheel 17 rotates clockwise. Through the transmission of the transmission belt, the first drive wheel 15 rotates clockwise, the second drive wheel 13 rotates counterclockwise, the third drive wheel 14 rotates clockwise, and the fourth drive wheel 16 rotates counterclockwise. The rotation directions of the second drive wheel 13 and the third drive wheel 14 are opposite, which is convenient for squeezing and crushing the seeds. In the middle of a pair of first bearing seats 2, first bearings 8 are installed respectively. The two ends of the main drive roller 4 are respectively designed in the middle of the two first bearings 8. In the middle of a pair of second bearing seats 3, second bearings 9 are installed respectively. The two ends of the secondary drive roller 5 are respectively designed in the middle of the two second bearings 9. In the middle of a pair of first bearing seats 2, first bearings 8 are installed respectively, and the two ends of the main drive roller 4 are respectively designed in the middle of the two first bearings 8, which is convenient for the main drive roller 4 to rotate. In the middle of a pair of second bearing seats 3, second bearings 9 are installed respectively, and the two ends of the secondary drive roller 5 are respectively designed in the middle of the two second bearings 9, which is convenient for the secondary drive roller 5 to rotate. In the middle of the top end of the outer shell frame 1, a discharge port 10 is opened. In the middle of the bottom end of the outer shell frame 1, a feed port 11 is opened. In the middle of the top end of the outer shell frame 1, a discharge port 10 is opened, and in the middle of the bottom end of the outer shell frame 1, a feed port 11 is opened, which is convenient for the input and discharge of seeds. The active wire roller 6 and the driven wire roller 7 are both made of steel alloy, and the surfaces of the active wire roller 6 and the driven wire roller 7 are both coated with a supersonic tungsten carbide coating. The active wire roller 6 and the driven wire roller 7 are both made of steel alloy, and the surfaces of the active wire roller 6 and the driven wire roller 7 are both coated with a supersonic tungsten carbide coating, which can improve the wear resistance of the active wire roller 6 and the driven wire roller 7.

[0030] Working principle: When the device is in use, a main drive roller 4 is rotatably arranged between a pair of first bearing seats 2, and a driving wire roller 6 is installed at the outer end of the main drive roller 4. A secondary drive roller 5 is rotatably arranged between a pair of second bearing seats 3, and a driven wire roller 7 is installed at the outer end of the secondary drive roller 5. Transverse teeth 12 are designed at the outer ends of both the driving wire roller 6 and the driven wire roller 7. By designing the helical lines of the transverse teeth 12 on the surfaces of the driving wire roller 6 and the driven wire roller 7 to be opposite to each other left and right, and the helical directions are both towards the middle of the roller body. Therefore, when the driving wire roller 6 and the driven wire roller 7 cooperate to crush the seeds, a force will be given to the seeds to move towards the middle of the roller body, thus avoiding the impact noise caused by the seeds splashing towards both ends after being crushed. A second transmission wheel 13 is installed at one end of the main drive roller 4, and a first transmission wheel 15 is designed to be matched below the second transmission wheel 13. A third transmission wheel 14 is installed at one end of the secondary drive roller 5. A fourth transmission wheel 16 and a driving wheel 17 are designed in sequence from bottom to top above the second transmission wheel 13 and the third transmission wheel 14. Transmission belts are sleeved on the outer ends of the driving wheel 17, the first transmission wheel 15, the second transmission wheel 13, the third transmission wheel 14, and the fourth transmission wheel 16. The driving wheel 17 rotates clockwise, and through the transmission of the transmission belt, the first transmission wheel 15 rotates clockwise, the second transmission wheel 13 rotates counterclockwise, the third transmission wheel 14 rotates clockwise, and the fourth transmission wheel 16 rotates counterclockwise. The opposite rotation directions of the second transmission wheel 13 and the third transmission wheel 14 facilitate the extrusion and crushing processing of the seeds.

[0031] In this article, the following points need to be noted:

[0032] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0033] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0034] Although the specific embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these specific embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A new type of grain crusher for a silage harvester, comprising a housing frame (1), characterized in that: A pair of first bearing seats (2) are installed at one end of the top of the outer shell frame (1). A pair of second bearing seats (3) are installed on one side of the top of the outer shell frame (1). A main transmission roller (4) is rotatably arranged between the pair of first bearing seats (2). An active wire roller (6) is installed at the outer end of the main transmission roller (4). A secondary transmission roller (5) is rotatably arranged between the pair of second bearing seats (3). A driven wire roller (7) is installed at the outer end of the secondary transmission roller (5). Horizontal teeth (12) are designed at the outer ends of both the active wire roller (6) and the driven wire roller (7), and the helical lines of the horizontal teeth (12) on the surfaces of the active wire roller (6) and the driven wire roller (7) are opposite to each other left and right.

2. A novel silage machine kernel crusher according to claim 1, characterized in that: A second transmission wheel (13) is installed at one end of the main transmission roller (4). A first transmission wheel (15) is designed to be matched below the second transmission wheel (13). A third transmission wheel (14) is installed at one end of the secondary transmission roller (5). A fourth transmission wheel (16) and a driving wheel (17) are designed in sequence from bottom to top above the second transmission wheel (13) and the third transmission wheel (14). Transmission belts are sleeved on the outer ends of the driving wheel (17), the first transmission wheel (15), the second transmission wheel (13), the third transmission wheel (14), and the fourth transmission wheel (16).

3. The novel grain crusher for a silage machine according to claim 1, characterized in that: First bearings (8) are installed in the middle of each of the pair of first bearing seats (2). The two ends of the main transmission roller (4) are respectively designed in the middle of the two first bearings (8). Second bearings (9) are installed in the middle of each of the pair of second bearing seats (3). The two ends of the secondary transmission roller (5) are respectively designed in the middle of the two second bearings (9).

4. A novel silage machine kernel crusher according to claim 1, characterized in that: A discharge port (10) is opened in the middle of the top of the outer shell frame (1). A feed port (11) is opened in the middle of the bottom of the outer shell frame (1).

5. A novel silage machine kernel crusher according to claim 1, characterized in that: Both the active wire roller (6) and the driven wire roller (7) are made of steel alloy, and a supersonic tungsten carbide coating is coated on the surfaces of both the active wire roller (6) and the driven wire roller (7).

Citation Information

Patent Citations

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  • Novel grain crusher of silage maize harvester

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  • Crop processing roll for a forage harvester

    EP3295786A1