A cathode carbon block processing production line

Abstract

The present application relates to the field of cathode carbon block production equipment, and provides a cathode carbon block processing production line, which comprises a positioning conveying device, a transition conveying device and a first jacking type conveying device connected with the positioning conveying device, a rope saw cutting device arranged at one end of the first jacking type conveying device, a first conveying device connected with the first jacking type conveying device, a first lifting type conveyor connected with the first conveying device, a second conveying device connected with the first lifting type conveyor, a surplus material pushing mechanism and a second lifting type conveyor, a third conveying device, a third lifting type conveyor, a surplus material separating device, and a first surface finishing device, a second surface finishing device, a first groove cutting device and a second groove cutting device arranged in the middle of the positioning conveying device; the third conveying device is connected with the second lifting type conveyor and the third lifting type conveyor, and the surplus material separating device is arranged above the third lifting type conveyor. The present application has the advantages of effectively improving production efficiency and reducing production cost.

Description

Technical Field

[0001] The present invention relates to the technical field of cathode carbon block processing equipment, and in particular to a cathode carbon block processing production line. Background Art

[0002] Cathode carbon blocks are made from high-quality anthracite, coke, graphite, and other raw materials. They are a crucial component of aluminum electrolytic cells, serving as the cathode, performing dual functions as a conductor and forming the cell's lining. Aluminum electrolysis production requires cathode carbon blocks to possess properties such as high-temperature resistance, resistance to molten salt corrosion, excellent electrical and thermal conductivity, high mechanical strength, excellent thermal shock resistance, and strong resistance to sodium corrosion.

[0003] In the specific production process of cathode carbon blocks, Figure 11 As shown, the sidewalls 103' on both sides of the cathode carbon block 100' need to be trimmed, and the two grooves 101' required at the top of the cathode carbon block 100' need to be cut. At the same time, the remaining material 102' after cutting needs to be separated from the cathode carbon block 100'. Due to the overall length and weight of the cathode carbon block, the various processing steps in the actual production process are relatively scattered, and some processing steps still require manual operation. This results in an inconsistent production process, low production efficiency, and high production costs. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a cathode carbon block processing and production line to solve the problem that the various processing steps in the existing technology are relatively scattered during the actual production process, and some processing steps still require manual participation in related operations, resulting in the entire production process being discontinuous, low production efficiency and high production costs.

[0005] The present invention is implemented as follows: a cathode carbon block processing production line, including a positioning conveying device, a transition conveying device connected to one side of the input end of the positioning conveying device, a first jacking conveying device connected to one side of the output end of the positioning conveying device, a rope saw cutting device provided at one end of the first jacking conveying device, a first conveying device connected to the middle of the first jacking conveying device, a first lifting conveyor connected to the output end of the first conveying device, a second conveying device connected to one side of the middle of the first lifting conveyor, and a conveyor provided on the other side of the middle of the first lifting conveyor and arranged opposite to the second conveying device. A residual material pushing mechanism, a second lifting conveyor connected to the output end of the first lifting conveyor, a third conveying device, a third lifting conveyor, a residual material separation device, and a first trimming device, a second trimming device, a first groove cutting device and a second groove cutting device arranged adjacent to the middle of the positioning conveying device along the production direction; the second lifting conveyor is connected to one side of the third conveying device, the input end of the third lifting conveyor is connected to the other side of the third conveying device, and the second lifting conveyor and the third lifting conveyor are arranged opposite to each other, and the residual material separation device is movably arranged above the third lifting conveyor.

[0006] By adopting the technical solution of the present invention, at least the following beneficial effects are achieved: the continuous processing and production of cathode carbon blocks can be well realized, including trimming the side walls on both sides of the cathode carbon blocks, cutting the two grooves required on the top of the cathode carbon blocks, and separating the remaining materials after cutting, and the entire processing and production process does not require manual operation, which can effectively improve production efficiency and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0008] Figure 1 This is the overall structure diagram of the cathode carbon block processing production line of the present invention;

[0009] Figure 2 It is a structural diagram of the face trimming device and the groove cutting device of the present invention;

[0010] Figure 3 This is an overall structural diagram of the positioning and conveying device of the present invention;

[0011] Figure 4 This is an assembly structure diagram of the first positioning mechanism, the second spacing adjustment mechanism and the first transport vehicle of the present invention;

[0012] Figure 5 It is a structural diagram of the jacking conveying device of the present invention;

[0013] Figure 6 It is a structural diagram of the wire saw cutting device of the present invention;

[0014] Figure 7 This is an assembly structure diagram of the sliding adjustment mechanism and the first spacing adjustment mechanism of the present invention;

[0015] Figure 8 It is a layout structure diagram of each conveying device and each lifting conveyor of the present invention;

[0016] Figure 9 This is an overall structural diagram of the residual material separation device of the present invention;

[0017] Figure 10 This is an assembly diagram of the pusher claw and the pusher claw adjustment assembly of the present invention;

[0018] Figure 11 This is a structural diagram of an existing cathode carbon block before the residual material is separated.

[0019] Description of reference numerals:

[0020] Cathode carbon block 100', groove 101', residual material 102', side wall 103';

[0021] Processing and production line 100;

[0022] Positioning and conveying device 1, second supporting base 11, second traveling track 12, first conveying vehicle 13, second traveling drive assembly 14, supporting platform 15, first positioning mechanism 16, first positioning base 161, third screw drive assembly 162, first positioning plate 163, second spacing adjustment mechanism 17, fixed base 171, sliding adjustment base 172, second adjusting screw 173, screw support base 174, adjusting nut 175, second feeding channel 18;

[0023] Transition conveying device 2, yield channel 21;

[0024] A first lifting conveying device 31, a second lifting conveying device 32, a third lifting conveying device 33, a third travel track 341, a second conveying vehicle 342, a third travel drive assembly 343, a lifting assembly 344, and a movable support base 345;

[0025] Wire saw cutting device 4, first support base 41, wire saw cutting machine 42, sliding adjustment mechanism 43, first sliding seat 431, first screw drive assembly 432, first spacing adjustment mechanism 44, second sliding seat 441, second screw drive assembly 442, carbon block support positioning platform 45, support platform body 451, positioning platform 452, positioning block 453, first drive cylinder 454, first positioning portion 455, first connecting rod 456, third feeding channel 457, first feeding channel 46;

[0026] First conveying device 51, fourth lifting conveyor 511, first fixed conveyor 512, second fixed conveyor 513, second conveying device 52, third conveying device 53;

[0027] A first lifting conveyor 61, a second lifting conveyor 62, and a third lifting conveyor 63;

[0028] Residual material pushing mechanism 7, second driving cylinder 71, pushing plate 72;

[0029] Residue separation device 8, third support frame 81, movable vehicle 82, first travel drive assembly 83, lifting column 84, lifting drive assembly 85, push claw 86, push claw adjustment assembly 87, first adjustment screw 871, adjustment slide 872, first travel track 88;

[0030] First trimming device 91, second trimming device 92, first groove cutting device 93, first cutting mechanism 931, second groove cutting device 94, second cutting mechanism 941, first support frame 951, first translation assembly 952, first lifting assembly 953, first blade drive assembly 954, trimming blade 955, second support frame 961, second translation assembly 962, second lifting assembly 963, second blade drive assembly 964, cutting blade 965;

[0031] First positioning assembly 101, third drive cylinder 1011, second positioning portion 1012, second connecting rod 1013, second positioning assembly 102, second positioning base 1021, fourth screw drive assembly 1022, second positioning plate 1023, third positioning mechanism 103, third positioning base 1031, fourth drive cylinder 1032, first positioning roller 1033, fourth positioning mechanism 104, fourth positioning base 1041, second positioning roller 1042. DETAILED DESCRIPTION

[0032] In order to better understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0033] It should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of these embodiments and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. In addition, the terms "first," "second," and the like are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, features defined as "first," "second," and the like may explicitly or implicitly include one or more of such features.

[0034] See also Figures 1 to 10As shown, the cathode carbon block processing production line 100 includes a positioning and conveying device 1 for positioning and conveying the cathode carbon block, a transition conveying device 2 connected with the input side of the positioning and conveying device 1 for automatically conveying the cathode carbon block to the positioning and conveying device 1, a first jacking type conveying device 31 connected with the output side of the positioning and conveying device 1 for conveying the cathode carbon block for excess material cutting, a rope saw cutting device 4 arranged at one end of the first jacking type conveying device 31 for cutting the two excess materials on the top of the cathode carbon block, a first conveying device 51 connected with the middle part of the first jacking type conveying device 31 for conveying the cathode carbon block, a first lifting type conveyor 61 connected with the output end of the first conveying device 51 for conveying the cathode carbon block, a second conveying device 52 connected with one side of the middle part of the first lifting type conveyor 61 for conveying the excess material, an excess material pushing mechanism 7 arranged at the other side of the middle part of the first lifting type conveyor 61 and opposite to the second conveying device 52 for pushing the excess material to the second conveying device 52, a second lifting type conveyor 62 connected with the output end of the first lifting type conveyor 61 for conveying the cathode carbon block, a third conveying device 53 for conveying the cathode carbon block product, a third lifting type conveyor 63 for conveying the cathode carbon block, an excess material separating device 8 for separating the excess material on the top of the cathode carbon block, and a first surface finishing device 91, a second surface finishing device 92, a first groove cutting device 93 and a second groove cutting device 94 arranged in sequence along the production direction and in the middle part of the positioning and conveying device 1, wherein the first surface finishing device 91 and the second surface finishing device 92 are both used for finishing the side wall of the cathode carbon block, and the first groove cutting device 93 and the second groove cutting device 94 are both used for cutting and processing the required groove on the top of the cathode carbon block; the second lifting type conveyor 62 is connected with one side of the third conveying device 53, the input end of the third lifting type conveyor 63 is connected with the other side of the third conveying device 53, and the second lifting type conveyor 62 is arranged opposite to the third lifting type conveyor 63, when the excess material separating device 8 separates the excess material on the top of the cathode carbon block, one end of the cathode carbon block is supported on the second lifting type conveyor 62, the middle part of the cathode carbon block is supported on the third conveying device 53, and the other end of the cathode carbon block is supported on the third lifting type conveyor 63; the excess material separating device 8 is movably arranged above the third lifting type conveyor 63.

[0035] In some embodiments of the present application, the processing production line 100 further comprises a second jacking conveyor 32 connected with one end of the third conveyor 53, and in specific use, the separated cathode carbon block products can be conveyed to the second jacking conveyor 32 by the third conveyor 53, and then conveyed to a desired position by the second jacking conveyor 32. The transition conveyor 2 is formed with a clearance passage 21 in the middle close to one end of the positioning conveyor 1, and the clearance passage 21 is movably provided with a third jacking conveyor 33 for conveying the cathode carbon block to the positioning conveyor 1.

[0036] In some embodiments of the present application, please refer to Figure 2 As shown in the figure, the positioning conveyor 1 is provided with a first finishing device 91 and a second finishing device 92 at both sides of the middle, and the second finishing device 92 is higher than the first finishing device 91, wherein the first finishing device 91 is used for finishing the lower part of the side wall of the cathode carbon block, and the second finishing device 92 is used for finishing the upper part of the side wall of the cathode carbon block, and through the cooperation of the first finishing device 91 and the second finishing device 92, the finishing of the side wall of the cathode carbon block on both sides can be better realized, and the finishing effect can be ensured. The first finishing device 91 and the second finishing device 92 each comprise a first support frame 951, a first translation assembly 952, a first lifting assembly 953, a first blade driving assembly 954 and a finishing blade 955, the first blade driving assembly 954 is connected with the first support frame 951 through the first translation assembly 952 and the first lifting assembly 953, the finishing blade 955 is connected with the output end of the first blade driving assembly 954, the finishing blade 955 is driven to adjust the height by the first lifting assembly 953, and the finishing blade 955 is driven to approach or move away from the side wall of the cathode carbon block by the first translation assembly 952; wherein the first translation assembly 952 and the first lifting assembly 953 can each adopt a screw rod assembly. When the first finishing device 91 and the second finishing device 92 specifically finish, the finishing blade 955 is driven to adjust the height by the first lifting assembly 953 to a desired height position, and specifically the finishing blade 955 of the first finishing device 91 and the second finishing device 92 needs to cover the entire side wall of the cathode carbon block, the finishing blade 955 is driven to contact the side wall of the cathode carbon block by the first translation assembly 952, and the finishing blade 955 is driven to rotate by the first blade driving assembly 954, so that the finishing operation can be realized.

[0037] In some embodiments of the present application, please refer to Figure 2As shown, the first recess cutting device 93 comprises two first cutting mechanisms 931 arranged oppositely and used for cutting one side of the two recesses on the top of the cathode carbon block, and the second recess cutting device 94 comprises two second cutting mechanisms 941 arranged oppositely and used for cutting the other side of the two recesses on the top of the cathode carbon block; by arranging the first recess cutting device 93 to comprise two first cutting mechanisms 931 arranged oppositely and the second recess cutting device 94 to comprise two second cutting mechanisms 941 arranged oppositely, the two first cutting mechanisms 931 can be used to synchronously cut one side of the two recesses and the two second cutting mechanisms 941 can be used to synchronously cut the other side of the two recesses during the specific processing, so that the processing efficiency can be effectively improved, and the overall structure is more compact and beautiful.

[0038] The first cutting mechanism 931 and the second cutting mechanism 941 each comprise a second support frame 961, a second translation assembly 962, a second lifting assembly 963, a second blade driving assembly 964 and a cutting blade 965, the second blade driving assembly 964 is connected with the second support frame 961 through the second translation assembly 962 and the second lifting assembly 963, the cutting blade 965 is connected with the output end of the second blade driving assembly 964, the cutting blade 965 is driven to ascend and descend by the second lifting assembly 963, and the cutting blade 965 is driven to translate to the required cutting position on the top of the cathode carbon block by the second translation assembly 962; wherein the second translation assembly 962 and the second lifting assembly 963 can each adopt a screw rod assembly, the first cutting mechanism 931 and the second cutting mechanism 941 can share one second support frame 961, the two first cutting mechanisms 931 are arranged on one side of the second support frame 961, and the two second cutting mechanisms 941 are arranged on the other side of the second support frame 961. When the first cutting mechanism 931 and the second cutting mechanism 941 are used to cut, the cutting blade 965 is driven to translate to the corresponding position by the second translation assembly 962 according to the actual required position, the cutting blade 965 is driven to descend by the second lifting assembly 963 so that the cutting blade 965 contacts the cathode carbon block, and the cutting blade 965 is driven to rotate by the second blade driving assembly 964, so that the cutting processing is realized.

[0039] In some embodiments of the present application, please focus on Figure 6 and Figure 7As shown, the wire saw cutting device 4 includes two first support bases 41, two wire saw cutting machines 42 arranged opposite to each other, two sliding adjustment mechanisms 43, two first spacing adjustment mechanisms 44 and a carbon block support positioning platform 45; a first feeding channel 46 is formed between the two first support bases 41, and the carbon block support positioning platform 45 is arranged between the two first support bases 41, and the carbon block support positioning platform 45 is connected to one end of the first jacking conveying device 31, so that the first jacking conveying device 31 can transport the cathode carbon block to the carbon block support positioning platform Each first support base 41 is provided with a sliding adjustment mechanism 43 on its top. The bottoms of both ends of one wire saw cutter 42 are connected to the sliding adjustment mechanism 43, while the bottoms of both ends of the other wire saw cutter 42 are connected to the sliding adjustment mechanism 43 via a first spacing adjustment mechanism 44. The sliding adjustment mechanism 43 drives the two wire saw cutters 41 to slide together, while the first spacing adjustment mechanism 44 drives the other wire saw cutter 41 to move, thereby adjusting the distance between the two wire saw cutters 41. In actual processing, cathode carbon blocks of various specifications exist, and the distance between the two grooves on the top of the cathode carbon blocks also varies. The present invention designs the entire rope saw cutting device 4 to include two rope saw cutting machines 42 arranged opposite to each other, and the bottoms of both ends of one rope saw cutting machine 42 are connected to the sliding adjustment mechanism 43, and the bottoms of both ends of the other rope saw cutting machine 42 are connected to the sliding adjustment mechanism 43 through the first spacing adjustment mechanism 44; so that in the actual use process, not only can the two rope saw cutting machines 42 be used to simultaneously cut off the two pieces of residual material on the top of the cathode carbon block, thereby improving the processing efficiency; but the sliding adjustment mechanism 43 can also be used to achieve synchronous movement adjustment of the two rope saw cutting machines 42, and the first spacing adjustment mechanism 44 can also be used to adjust the distance between the two rope saw cutting machines 42, so that it can well adapt to the processing of cathode carbon blocks of various specifications.

[0040] In a specific embodiment of the present invention, the sliding adjustment mechanism 43 includes a first sliding seat 431 and a first screw drive assembly 432. The first sliding seat 431 is slidably mounted on the top of the first support base 41. The bottoms of both ends of one of the wire saw cutting machines 42 are connected to the top of the first sliding seat 431. The first screw drive assembly 432 is disposed between the first sliding seat 431 and the first support base 41, and the first screw drive assembly 432 drives the first sliding seat 431 to slide. The first spacing adjustment mechanism 44 includes a second sliding seat 441 and a second screw drive assembly 442. The second sliding seat 441 is slidably mounted on the top of the first sliding seat 431. The bottoms of both ends of another wire saw cutting machine 42 are connected to the second sliding seat 441. The second screw drive assembly 442 is disposed between the first sliding seat 431 and the second sliding seat 441, and the second screw drive assembly 442 drives the second sliding seat 441 to slide. The carbon block support positioning platform 45 includes a support platform body 451, a positioning platform 452, a positioning block 453, a first driving cylinder 454, a first positioning portion 455 and a first connecting rod 456; two positioning platforms 452 are provided on the top of the support platform body 451, and a third feeding channel 457 for the first jacking conveying device 31 to enter is formed between the two positioning platforms 452, and the two positioning platforms 452 are fixed with a positioning block 453 at one end away from the first jacking conveying device 31, and the two positioning platforms 452 are movably provided with a first positioning portion 455 on the outer side of the end close to the first jacking conveying device 31. 55 is connected to the upper end of the first connecting rod 456, and the middle and lower parts of the first connecting rod 456 are hinged to the support platform body 451; the first driving cylinder 454 is tilted, and the upper end of the first driving cylinder 454 is hinged to the lower end of the first connecting rod 456, and the lower end of the first driving cylinder 454 is hinged to the support platform body 451; during operation, when the first jacking conveying device 31 conveys the cathode carbon block to the positioning platform 452, the first driving cylinder 454 drives the first connecting rod 456 to drive the first positioning part 455 to tighten the cathode carbon block, that is, the positioning block 453 and the first positioning part 455 cooperate to achieve the cathode carbon block being clamped from both sides.

[0041] In some embodiments of the present invention, please refer to Figure 9 and Figure 10As shown, the excess material separating device 8 comprises a third support frame 81, a movable trolley 82, a first walking driving assembly 83, a lifting column 84, a lifting driving assembly 85, a material pushing claw 86 and a material pushing claw adjusting assembly 87; the movable trolley 82 is slidably arranged on the top of the third support frame 81 through a first walking track 88, in the specific implementation of the present application, the first walking track 88 can extend from above the third lifting conveyor 63 to above the second lifting conveyor 62, so as to better realize the pushing of the excess material to the top of the first lifting conveyor 61; the first walking driving assembly 83 is arranged between the movable trolley 82 and the third support frame 81, and the movable trolley 82 is driven to walk along the first walking track 88 through the first walking driving assembly 83; the lifting column 84 is movably arranged on the movable trolley 82, and the lifting column 84 is connected with the movable trolley 82 through the lifting driving assembly 85, and the lifting column 84 is driven to lift through the lifting driving assembly 85; the lower end of the lifting column 84 is provided with two material pushing claws 86, and the two material pushing claws 86 are connected with the lower end of the lifting column 84 through the material pushing claw adjusting assembly 87, and the distance between the two material pushing claws 86 is adjusted through the material pushing claw adjusting assembly 87. In the specific work of the excess material separating device 8 of the present application, according to the distance between the two excess materials on the top of the cathode carbon block, the distance between the two material pushing claws 86 is adjusted through the material pushing claw adjusting assembly 87, so that the two material pushing claws 86 can be aligned with the two excess materials; at the same time, the lifting column 84 drives the material pushing claw 86 to descend to the required position through the lifting driving assembly 85, and the movable trolley 82 is driven to move along the first walking track 88 through the first walking driving assembly 83, so as to drive the material pushing claw 86 to push the excess material to the first lifting conveyor 61. In the specific implementation of the present application, the material pushing claw adjusting assembly 87 comprises a first adjusting screw 871 and an adjusting slide 872 slidably assembled with the lower end of the lifting column 84, the material pushing claw 86 is fixedly connected with the adjusting slide 872, and the first adjusting screw 871 is connected between the adjusting slide 872 and the lower end of the lifting column 84; in use, the adjusting slide 872 is driven to slide through the rotation of the first adjusting screw 871, so as to realize the adjustment of the two material pushing claws 86.

[0042] In some embodiments of the present application, please refer to Figure 8As shown, the first conveying device 51 comprises a fourth lifting conveyor 511 arranged at the middle of the first lifting conveying device 31, a first fixed conveyor 512 arranged at one side of the middle of the first lifting conveying device 31 and used for connecting with the input end of the fourth lifting conveyor 511, and a second fixed conveyor 513 arranged at the other side of the middle of the first lifting conveying device 31 and used for connecting with the output end of the fourth lifting conveyor 511, the output end of the second fixed conveyor 513 is connected with the input end of the first lifting conveyor 61, and the top of the first fixed conveyor 512 is parallel to the top of the second fixed conveyor 513. In the specific work, before the first lifting conveying device 31 conveys the cathode carbon block to the first fixed conveyor 512 and the second fixed conveyor 513, the fourth lifting conveyor 511 is controlled to descend to the lowest position, so that the fourth lifting conveyor 511 does not affect the normal conveying of the first lifting conveying device 31; when the first lifting conveying device 31 conveys the cathode carbon block to the first fixed conveyor 512 and the second fixed conveyor 513 and drives away from the top of the fourth lifting conveyor 511, the fourth lifting conveyor 511 is controlled to ascend and support the bottom of the cathode carbon block.

[0043] In some embodiments of the present application, the excess material pushing mechanism 7 comprises a second driving cylinder 71 and a pushing plate 72 connected with the movable end of the second driving cylinder 71, the second driving cylinder 71 is fixed at the other side of the middle of the first lifting conveyor 61, and the pushing plate 72 faces the second conveying device 52; in the work, after the excess material on the cathode carbon block is pushed out to the top of the first lifting conveyor 61, the second driving cylinder 71 drives the pushing plate 72 to push the excess material to the second conveying device 52.

[0044] In some embodiments of the present application, please refer to Figure 3 and Figure 4As shown, the positioning and conveying device 1 includes a second supporting base 11, a second walking track 12 arranged on the top of the second supporting base 11 along the production direction, a first conveying vehicle 13 slidably arranged on the second walking track 12, a second walking drive assembly 14 that drives the first conveying vehicle 13 to walk along the second walking track 12, two supporting platforms 15 provided in the middle of the first conveying vehicle 13, a first positioning mechanism 16 provided at both ends of the first conveying vehicle 13 and used to position the two ends of the cathode carbon block, and a second spacing adjustment mechanism 17 provided between the first positioning mechanism 16 and the first conveying vehicle 13, through which the second spacing adjustment mechanism 17 adjusts the two ends of the cathode carbon block. The distance between the first positioning mechanisms 16 is adjusted, and a second feeding channel 18 for the third lifting conveying device 33 to enter is formed between the two supporting platforms 15; the present invention sets the first positioning mechanisms 16 at both ends of the first conveying vehicle 13, and further sets the second spacing adjustment mechanism 17 between the first positioning mechanism 16 and the first conveying vehicle 13, so that in the specific use process, the distance between the two first positioning mechanisms 16 can be adjusted by using the second spacing adjustment mechanism 17 according to the actual length of the cathode carbon block to be processed, so that the two first positioning mechanisms 16 can position the two ends of cathode carbon blocks of various lengths.

[0045] When the present invention is implemented, the second spacing adjustment mechanism 17 includes a fixed base 171 fixed on the first conveyor 13, a sliding adjustment base 172 slidably arranged on the fixed base 171, a second adjusting screw 173, a screw support base 174 fixed on the first conveyor 13, and an adjusting nut 175; one end of the second adjusting screw 173 is connected to the sliding adjustment base 172, and the other end of the second adjusting screw 173 passes through the screw support base 174 and is locked by the adjusting nut 175. The first positioning mechanism 16 is arranged on the top of the sliding adjustment base 172. At the same time, the fixed base 171 and the sliding adjustment base 172 can be locked together by a locking piece (not shown); when the first positioning mechanism 16 needs to be adjusted, the locking piece is first loosened, and then the adjusting nut 175 is rotated to make the second adjusting screw 173 drive the sliding adjustment base 172 to slide and adjust. When the adjustment is completed, the fixed base 171 and the sliding adjustment base 172 are locked together by using the lock. The first positioning mechanism 16 includes a first positioning base 161 fixed on the top of the sliding adjustment seat 172, a third screw drive assembly 162 arranged on the top of the first positioning base 161, and a first positioning plate 163 connected to the third screw drive assembly 162; when positioning the two ends of the cathode carbon block, the third screw drive assembly 162 drives the first positioning plate 163 to tighten the end face of the cathode carbon block.

[0046] A second positioning mechanism for positioning both sides of the cathode carbon block is provided between the transition conveying device 2 and the positioning conveying device 1, and the second positioning mechanism includes a first positioning assembly 101 provided on both sides of one end of the transition conveying device 2 close to the positioning conveying device 1 and a second positioning assembly 102 provided on the side of the second support base 11 away from the transition conveying device 2; wherein, the first positioning assembly 101 includes a third drive cylinder 1011, a second positioning portion 1012 and a second connecting rod 1013, the second positioning portion 1012 faces the second positioning assembly 102 and is connected to the upper end of the second connecting rod 1013, the middle and lower parts of the second connecting rod 1013 are hinged to the transition conveying device 2, the upper end of the third drive cylinder 1011 is hinged to the lower end of the second connecting rod 1013, and the lower end of the third drive cylinder 1011 is hinged to the transition conveying device 2 Connect; the second positioning assembly 102 includes a second positioning base 1021 fixed on the side of the second support base 11 away from the transition conveying device 2, a fourth screw drive assembly 1022 arranged on the top of the second positioning base 1021, and a second positioning plate 1023 connected to the fourth screw drive assembly 1022; when the second positioning mechanism is specifically positioning, the fourth screw drive assembly 1022 drives the second positioning plate 1023 to move toward the direction close to the side wall of the cathode carbon block to the desired position. After the third jacking conveying device 33 conveys the cathode carbon block to the support platform 15 of the positioning conveying device 1, the third driving cylinder 1011 drives the second connecting rod 1013 to drive the second positioning part 1012 to tighten the cathode carbon block, that is, the cathode carbon block is clamped from both sides through the cooperation of the second positioning part 1012 and the second positioning plate 1023.

[0047] A third positioning mechanism 103 for positioning the two sides of the cathode carbon block is also provided on both sides of the second support base 11 between the first trimming device 91 and the transition conveying device 2; in the specific implementation of the present invention, the third positioning mechanism 103 specifically includes a third positioning base 1031 provided on both sides of the second support base 11, a fourth driving cylinder 1032 provided on the third positioning base 1031, and a first positioning roller 1033 rotatably connected to the movable end of the fourth driving cylinder 1032; during positioning, the first positioning roller 1033 is driven by the fourth driving cylinder 1032 to move in the direction close to the side wall of the cathode carbon block, so that the first positioning roller 1033 can be in rolling contact with the side wall of the cathode carbon block. The second support base 11 is also provided with a fourth positioning mechanism 104 on both sides for positioning the first conveying vehicle 13. In the specific implementation of the present invention, the fourth positioning mechanism 104 specifically includes a fourth positioning base 1041 provided on both sides of the second support base 11 and a second positioning roller 1042 rotatably provided on the fourth positioning base 1041, and the second positioning roller 1042 is brought into rolling contact with the side wall of the first conveying vehicle 13, thereby realizing the positioning of the first conveying vehicle 13.

[0048] In some embodiments of the present invention, please refer to Figure 5 As shown, the first jacking conveying device 31, the second jacking conveying device 32 and the third jacking conveying device 33 all include a third walking track 341 arranged along the production direction, a second conveying vehicle 342 slidingly arranged on the third walking track 341, a third walking drive assembly 343 driving the second conveying vehicle 342 to walk along the third walking track 341, a jacking assembly 344 arranged on the second conveying vehicle 342 and a movable support seat 345 movably arranged above the second conveying vehicle 342; the movable end of the jacking assembly 344 is arranged upward and connected to the movable support seat 345. When the first jacking conveying device 31, the second jacking conveying device 32 and the third jacking conveying device 33 of the present invention are in specific operation, after the cathode carbon block is conveyed to the top of the movable support seat 345, the jacking component 344 can be used to drive the cathode carbon block to the required height position, and the third walking drive component 343 can be used to drive the second conveying vehicle 342 to carry the cathode carbon block along the third walking track 341, thereby realizing the delivery of the cathode carbon block to the next device or the delivery of the cathode carbon block to the required position; at the same time, in the specific delivery process, because the second conveying vehicle 342 needs to travel to different devices, the present invention can be implemented in a specific way. The third walking track 341 can be designed into multiple sections and set on different devices according to actual needs. In this way, after the sections are connected together to form a complete third walking track 341, the second conveying vehicle 342 can travel along the third walking track 341 between different devices to realize the delivery of the cathode carbon block.

[0049] In some embodiments of the present invention, the distance between the output end of the second lifting conveyor 62 and the input end of the third lifting conveyor 63 is less than the length of the cathode carbon block, so that when the residual material on the top of the cathode carbon block is separated, one end of the cathode carbon block can be supported on the second lifting conveyor 62, and the other end of the cathode carbon block can be supported on the third lifting conveyor 63; the length of the second lifting conveyor 62 is less than half the length of the cathode carbon block, and the length of the first lifting conveyor 61 is greater than the length of the cathode carbon block, so that the residual material separation device 8 can reliably push the residual material on the cathode carbon block to the top of the first lifting conveyor 61.

[0050] The processing method of the production line 100 of the present invention includes the following steps:

[0051] The cathode carbon block to be processed is placed at the input end of the transition conveying device 2, and the transition conveying device 2 is used to convey the cathode carbon block to the top of the third jacking conveying device 33, and the cathode carbon block is lifted to the required height by the third jacking conveying device 33 and conveyed to the positioning conveying device 1, specifically, the cathode carbon block is lifted to the required height by the jacking component 344 of the third jacking conveying device 33, and the cathode carbon block is conveyed to the support platform 15 of the positioning conveying device 1 by the second conveying vehicle 342 of the third jacking conveying device 33; the cathode carbon block is positioned by the positioning conveying device 1, specifically including positioning the cathode carbon block by using the first positioning mechanism 16, the second positioning mechanism and the third positioning mechanism 103, and when the positioning is completed, the first conveying vehicle 13 is controlled to convey the cathode carbon block forward at a set speed, and the first trimming device 91 and the second trimming device 92 are controlled to trim the side walls on both sides of the cathode carbon block, and at the same time, the first groove cutting device 93 and the second groove cutting device 94 are controlled to cut both sides of the two grooves required on the top of the cathode carbon block;

[0052] After the end of the cathode carbon block leaves the second groove cutting device 94, the first jacking conveying device 31 is controlled to convey the cathode carbon block to the rope saw cutting device 4 for cutting off the residual material, specifically including controlling the second conveying vehicle 342 of the first jacking conveying device 31 to connect with the first conveying vehicle 13 of the positioning conveying device 1, and controlling the jacking assembly 344 of the first jacking conveying device 31 to rise and take over the cathode carbon block from the first conveying vehicle 13, and convey the cathode carbon block to the carbon block support positioning platform 45 of the rope saw cutting device 4 through the second conveying vehicle 342 of the first jacking conveying device 31, and position the cathode carbon block on the carbon block support positioning platform 45, according to the distance between the two residual materials on the cathode carbon block, controlling the sliding adjustment mechanism 43 or the first spacing adjustment mechanism 44 to adjust the position of the two rope saw cutting machines 41, and controlling the two rope saw cutting machines 41 to cut off the two residual materials on the top of the cathode carbon block;

[0053] After the remaining material is cut off, the first lifting conveyor device 31 is controlled to convey the cathode carbon block to the first conveying device 51, and the cathode carbon block is conveyed to the second lifting conveyor 62 and the third lifting conveyor 63, specifically including controlling the lifting component 344 of the first lifting conveyor device 31 to rise and take over the cathode carbon block from the carbon block support positioning platform 45, and convey the cathode carbon block to the first fixed conveyor 512 and the second fixed conveyor 513. When the second conveying vehicle 342 of the first lifting conveyor device 31 leaves the top of the fourth lifting conveyor 511, the first lifting conveyor device 31 is controlled to rise and take over the cathode carbon block from the carbon block support positioning platform 45, and convey the cathode carbon block to the first fixed conveyor 512 and the second fixed conveyor 513. The lifting conveyor 61, the second lifting conveyor 62, the third lifting conveyor 63 and the fourth lifting conveyor 511 are height-adjusted so that the first fixed conveyor 512, the second fixed conveyor 513, the first lifting conveyor 61, the second lifting conveyor 62, the third lifting conveyor 63, the fourth lifting conveyor 511 and the third conveying device 53 are at the same horizontal height position, and the cathode carbon blocks are conveyed so that the cathode carbon blocks are supported on the second lifting conveyor 62, the third lifting conveyor 63 and the third conveying device 53 at the same time;

[0054] Control the first lifting conveyor 61 to rise to a position flush with the bottom of the residual material, and push the residual material on the cathode carbon block to the top of the first lifting conveyor 61 through the residual material separation device 8; control the first lifting conveyor 61 to descend to a position flush with the top of the second conveying device 52, and control the residual material pushing mechanism 7 to push the residual material to the second conveying device 52; at the same time, control the second lifting conveyor 62 and the third lifting conveyor 63 to descend, and use the third conveying device 53 to convey the finished cathode carbon blocks to one end for temporary storage; when the finished cathode carbon blocks need to be output, control the second conveying vehicle 342 of the second jacking conveying device 32 to connect with the third conveying device 53, and control the jacking component 344 of the second jacking conveying device 32 to rise to the required height position, and output the finished cathode carbon blocks to the second jacking conveying device 32 through the third conveying device 53, and the second conveying vehicle 342 of the second jacking conveying device 32 conveys the finished cathode carbon blocks to the designated position.

[0055] In summary, by adopting the above-mentioned technical scheme of the present invention, the continuous processing and production of cathode carbon blocks can be well realized, including trimming the side walls on both sides of the cathode carbon blocks, cutting the two grooves required on the top of the cathode carbon blocks, and separating the remaining materials after cutting. The entire processing and production process does not require manual operation, which can effectively improve production efficiency and reduce production costs.

[0056] Although the specific embodiments of the present invention are described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and are not intended to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A cathode carbon block processing production line, characterized by: The conveyor comprises a positioning conveyor, a transition conveyor connected to one side of the input end of the positioning conveyor, a first lifting conveyor connected to one side of the output end of the positioning conveyor, a rope saw cutting device provided at one end of the first lifting conveyor, a first conveyor connected to the middle of the first lifting conveyor, a first lifting conveyor connected to the output end of the first conveyor, a second conveyor connected to one side of the middle of the first lifting conveyor, a residual material pushing mechanism provided at the other side of the middle of the first lifting conveyor and arranged opposite to the second conveyor, a second lifting conveyor connected to the output end of the first lifting conveyor, a third conveyor, a third lifting conveyor, a residual material separating device, and a first trimming device, a second trimming device, a first groove cutting device, and a second groove cutting device arranged adjacent to the middle of the positioning conveyor in the production direction; the second lifting conveyor is connected to one side of the third conveyor, the input end of the third lifting conveyor is connected to the other side of the third conveyor, and the second lifting conveyor and the third lifting conveyor are arranged opposite to each other, and the residual material separating device is movably provided above the third lifting conveyor; The first groove cutting device and the second groove cutting device cut both sides of the two grooves required on the top of the cathode carbon block. When the end of the cathode carbon block leaves the second groove cutting device, the first lifting conveying device is controlled to convey the cathode carbon block to the rope saw cutting device for residual material cutting. After the residual material is cut off, the first lifting conveying device is controlled to convey the cathode carbon block to the first conveying device, and the cathode carbon block is conveyed to the second lifting conveyor and the third lifting conveyor. The first lifting conveyor is controlled to rise to a position flush with the bottom of the residual material, and the residual material on the cathode carbon block is pushed to the top of the first lifting conveyor through the residual material separation device.

2. The cathode carbon block processing and production line according to claim 1, characterized in that: It also includes a second jacking conveying device connected to one end of the third conveying device; the transition conveying device is formed with a makeshift channel in the middle part near one end of the positioning conveying device, and a third jacking conveying device is movably arranged in the makeshift channel to convey the cathode carbon blocks to the positioning conveying device.

3. The cathode carbon block processing and production line according to claim 1, characterized in that: A first trimming device and a second trimming device are provided on both sides of the middle of the positioning and conveying device at intervals, and the second trimming device is located at a higher position than the first trimming device; The first shaving device and the second shaving device both include a first support frame, a first translation assembly, a first lifting assembly, a first blade drive assembly and a shaving blade. The first blade drive assembly is connected to the first support frame through the first translation assembly and the first lifting assembly. The shaving blade is connected to the output end of the first blade drive assembly. The shaving blade is driven to be raised and lowered by the first lifting assembly, and the shaving blade is driven to approach or move away from the side wall of the cathode carbon block by the first translation assembly.

4. The cathode carbon block processing and production line according to claim 1, characterized in that: The first groove cutting device includes two first cutting mechanisms disposed opposite to each other and used for cutting one side of the two grooves on the top of the cathode carbon block, and the second groove cutting device includes two second cutting mechanisms disposed opposite to each other and used for cutting the other side of the two grooves on the top of the cathode carbon block; The first cutting mechanism and the second cutting mechanism both include a second support frame, a second translation assembly, a second lifting assembly, a second blade drive assembly and a cutting blade. The second blade drive assembly is connected to the second support frame through the second translation assembly and the second lifting assembly. The cutting blade is connected to the output end of the second blade drive assembly. The cutting blade is driven to be raised and lowered by the second lifting assembly, and the cutting blade is driven to be translated to the required cutting position on the top of the cathode carbon block by the second translation assembly.

5. The cathode carbon block processing and production line according to claim 1, characterized in that: The wire saw cutting device comprises two first support bases, two wire saw cutting machines arranged opposite to each other, two sliding adjustment mechanisms, two first spacing adjustment mechanisms and a carbon block support and positioning platform; A first feeding channel is formed between the two first support bases, and the carbon block support positioning platform is arranged between the two first support bases, and the carbon block support positioning platform is connected to one end of the first jacking conveying device; a sliding adjustment mechanism is provided on the top of each first support base, and the bottoms of both ends of one rope saw cutting machine are connected to the sliding adjustment mechanism, and the bottoms of both ends of the other rope saw cutting machine are connected to the sliding adjustment mechanism through the first spacing adjustment mechanism, and the two rope saw cutting machines are driven by the sliding adjustment mechanism to slide together, and the other rope saw cutting machine is driven by the first spacing adjustment mechanism to move to adjust the distance between the two rope saw cutting machines.

6. The cathode carbon block processing and production line according to claim 1, characterized in that: The residual material separation device includes a third support frame, a movable vehicle, a first travel drive assembly, a lifting column, a lifting drive assembly, a pusher claw, and a pusher claw adjustment assembly; The movable car is slidably arranged on the top of the third support frame through the first walking track, the first walking drive assembly is arranged between the movable car and the third support frame, and the movable car is driven to move along the first walking track by the first walking drive assembly; the lifting column is movably arranged on the movable car, and the lifting column is connected to the movable car through the lifting drive assembly, and the lifting column is driven to be lifted and adjusted by the lifting drive assembly; the lower end of the lifting column is equipped with two pushing claws, and the two pushing claws are connected to the lower end of the lifting column through the pushing claw adjustment assembly, and the distance between the two pushing claws is adjusted by the pushing claw adjustment assembly.

7. The cathode carbon block processing and production line according to claim 1, characterized in that: The first conveying device includes a fourth lifting conveyor arranged in the middle of the first jacking conveying device, a first fixed conveyor arranged on one side of the middle of the first jacking conveying device and used to connect with the input end of the fourth lifting conveyor, and a second fixed conveyor arranged on the other side of the middle of the first jacking conveying device and used to connect with the output end of the fourth lifting conveyor. The output end of the second fixed conveyor is connected with the input end of the first lifting conveyor.

8. The cathode carbon block processing production line according to claim 2, characterized in that: The positioning and conveying device includes a second supporting base, a second walking track arranged on the top of the second supporting base along the production direction, a first conveying vehicle slidably arranged on the second walking track, a second walking drive assembly that drives the first conveying vehicle to move along the second walking track, two supporting platforms arranged in the middle of the first conveying vehicle, a first positioning mechanism provided at both ends of the first conveying vehicle and used to position the two ends of the cathode carbon block, and a second spacing adjustment mechanism provided between the first positioning mechanism and the first conveying vehicle, the distance between the two first positioning mechanisms is adjusted by the second spacing adjustment mechanism, and a second feeding channel for the third jacking conveying device to enter is formed between the two supporting platforms; A second positioning mechanism for positioning both sides of the cathode carbon block is provided between the transition conveying device and the positioning conveying device, the second positioning mechanism comprising a first positioning assembly provided on both sides of the transition conveying device close to one end of the positioning conveying device and a second positioning assembly provided on a side of the second support base away from the transition conveying device; a third positioning mechanism for positioning both sides of the cathode carbon block is further provided on both sides of the second support base between the first trimming device and the transition conveying device; Fourth positioning mechanisms for positioning both sides of the first transport vehicle are further provided on both sides of the second support base.

9. The cathode carbon block processing production line according to claim 2, characterized in that: The first jacking conveying device, the second jacking conveying device and the third jacking conveying device all include a third walking track arranged along the production direction, a second conveying vehicle slidably arranged on the third walking track, a third walking drive assembly driving the second conveying vehicle to walk along the third walking track, a jacking assembly arranged on the second conveying vehicle and a movable support seat movably arranged above the second conveying vehicle; the movable end of the jacking assembly is arranged upward and connected to the movable support seat.

10. The cathode carbon block processing production line according to claim 1, characterized in that: The distance between the output end of the second lifting conveyor and the input end of the third lifting conveyor is less than the length of the cathode carbon block; the length of the second lifting conveyor is less than half the length of the cathode carbon block, and the length of the first lifting conveyor is greater than the length of the cathode carbon block.

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