Solar enamel inner container sealing performance testing device

By using gas to carry colored fine powder in the enamel inner liner sealing test device to escape directionally to form color marks, combined with clamping and air pressure sensors, the problem of inaccurate positioning of leakage points in traditional detection is solved, and high-precision leakage point identification and detection efficiency are improved.

CN120489463AInactive Publication Date: 2025-08-15GE ER MAN (GUANG DONG) XIN NENG YUAN KE JI YOU XIAN GONG SI
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202510741946.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-08-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional sealing detection devices are difficult to achieve accurate positioning of leakage points of enamel inner liner. The detection process relies on manual visual judgment, and there is a risk of positioning accuracy deviation and subjectivity.

Method used

A solar enamel inner liner sealing test device is designed, using gas to carry colored fine powder into the inner liner. When leakage occurs, the powder escapes in a direction to form a high-contrast color mark, and combines the clamping assembly and the air pressure sensor to achieve accurate positioning.

Benefits of technology

It improves the positioning accuracy of leakage points, breaks through the subjective limitations of artificial visual inspection, and realizes the accurate identification of hidden defects such as micropores and cracks, improving the detection efficiency and objectivity of results.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120489463A_ABST
    Figure CN120489463A_ABST
Patent Text Reader

Abstract

The invention provides a solar enamel liner sealing performance testing device, and relates to the field of enamel liner sealing performance testing. A sliding seat is arranged in the base in a sliding manner; an auxiliary structure is fixedly arranged on the outer side of the sliding seat; a limiting assembly is fixedly arranged on the outer side of the sliding seat, and a limiting assembly is also fixedly arranged on the outer side of the auxiliary structure. A plugging structure is arranged on the inner side of the liquid pipe, and a testing assembly is fixedly arranged on the outer side of the plugging structure; by arranging the testing assembly, colored fine powder can be blown into the enamel inner container body through gas; when the enamel liner main body generates tiny leakage, colored fine powder can directionally escape from the leakage channel, and a high-contrast color mark mark is formed at a defect part; therefore, the colored fine powder can be utilized to accurately position the leakage point, the positioning accuracy of the leakage point is enhanced, and the problem that accurate positioning of the leakage point is difficult to realize is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of sealing performance testing of enamel inner tanks, and in particular to a solar enamel inner tank sealing performance testing device. Background Art

[0002] In the solar water heater industry, the sealing performance of the enamel inner tank directly determines the product's service life and safety. Minor leaks may lead to thermal efficiency degradation, tank corrosion, and even system failure. Traditional sealing test devices mostly use pressure decay or bubble detection methods to determine sealing by applying air pressure or vacuum environment and monitoring pressure changes. Sealing tests can predict failures of enamel inner tanks.

[0003] Traditional sealing detection devices mainly rely on pressure decay method or bubble detection method, but such methods are difficult to achieve accurate positioning of leakage points. The detection process is highly dependent on manual visual judgment of the leakage position and subjective marking. This technical path not only causes system-level deviations in the accuracy of leak source positioning, but also causes fluctuations in detection efficiency and risks to the objectivity of the results due to the intervention of subjective experience, forming a complex technical constraint in the quality control link. Summary of the Invention

[0004] In view of this, the present invention provides a solar enamel liner sealing test device, which has a test component that can use gas to blow colored fine powder into the interior of the enamel liner body; when a small leak occurs in the enamel liner body, the colored fine powder will escape from the leakage channel in a direction, forming a high-contrast color mark at the defective part; and the colored fine powder can then be used to accurately locate the leak point, thereby enhancing the accuracy of leak point positioning.

[0005] The present invention provides a solar enamel liner sealing test device, specifically comprising: a base; a sliding seat slidably provided inside the base, and a lower clamping roller rotatably provided inside the sliding seat; an auxiliary structure fixedly provided on the outside of the sliding seat, and the auxiliary structure and the sliding seat are both provided at two locations; an enamel liner body is provided above the lower clamping roller, and a liquid pipe is fixedly provided on the enamel liner body; a limiting component is fixedly provided on the outside of the sliding seat, and a limiting component is also fixedly provided on the outside of the auxiliary structure; a blocking structure is provided on the inside of the liquid pipe, and a testing component is fixedly provided on the outside of the blocking structure; The sealing structure includes: a sealing tube and a one-way valve; the sealing tube is movably arranged inside the liquid pipe; the one-way valve is fixedly arranged at one end of the sealing tube; the test assembly includes: an air intake pipe, a vertical pipe, a storage barrel and a top cover; the air intake pipe is fixedly arranged on the outside of the one-way valve through a flange; the vertical pipe is fixedly arranged inside the top side of the air intake pipe; the storage barrel is fixedly arranged on the top of the vertical pipe, and colored fine powder is stored inside the storage barrel; the top cover is fixedly arranged on the top of the storage barrel through a flange.

[0006] In at least some embodiments, an adjusting screw is rotatably arranged inside the base, and the adjusting screw is arranged inside the sliding seat through a threaded connection, and two groups of adjusting screws are symmetrically arranged; the adjusting screw is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged on the outside of the base.

[0007] In at least some embodiments, the auxiliary structure includes: a support frame, an auxiliary frame, a double-headed screw, an auxiliary seat, an auxiliary plate, a connecting seat, a pressure seat and an upper clamping roller; the support frame is fixedly arranged on the outside of the sliding seat; the auxiliary frame is fixedly arranged on the top of the support frame; the double-headed screw is rotatably arranged inside the auxiliary frame, and a handwheel is fixedly arranged on the top of the double-headed screw; the auxiliary seat is slidably arranged inside the auxiliary frame, and the auxiliary seat is arranged on the outside of the double-headed screw through a threaded connection; the auxiliary plate is rotatably arranged at the bottom of the auxiliary seat; the connecting seat is rotatably arranged at the bottom of the auxiliary plate; the pressure seat is fixedly arranged at the bottom of the connecting seat; the upper clamping roller is rotatably arranged on the inside of the bottom of the pressure seat, and the enamel inner tank body is clamped between the upper clamping roller and the lower clamping roller.

[0008] In at least some embodiments, two groups of upper and lower clamping rollers are provided, and the upper and lower clamping rollers rotate in opposite directions; the two groups of upper clamping rollers rotate in opposite directions, and the two groups of lower clamping rollers rotate in opposite directions.

[0009] In at least some embodiments, the limiting assembly includes: a ratchet, a limiting seat, a pressure rod, a baffle and a pawl; the ratchet is fixedly arranged at the top of the upper clamping roller and the lower clamping roller respectively; the limiting seats are fixedly arranged at the outside of the sliding seat and the pressure seat respectively; the pressure rod is slidably arranged inside the limiting seat, and the pressure rod is arranged in a hexagonal shape; the baffle is fixedly arranged at one end of the pressure rod, and the outside of the baffle is in contact with the outside of the limiting seat; the pawl is fixedly arranged at the other end of the pressure rod, and the pawl is engaged with the ratchet; a spring member is arranged between the pawl and the limiting seat, and the spring member is located on the outside of the pressure rod.

[0010] In at least some embodiments, the blocking structure also includes: an air pressure sensor, a limiting plate, a cylindrical airbag, an inflation tube and a remote transmission module; the air pressure sensor is fixedly arranged at the other end of the blocking tube, and the air pressure sensor is located inside the enamel inner tank body; the limiting plate is fixedly arranged on the outside of the blocking tube, and the outside of the limiting plate is in contact with the outside of the liquid tube; the cylindrical airbag is fixedly arranged on the outside of the blocking tube; the inflation tube is fixedly arranged between the cylindrical airbag and the inside of the limiting plate; the remote transmission module is fixedly arranged on the outside of the limiting plate, and the remote transmission module and the air pressure sensor are electrically connected.

[0011] In at least some embodiments, the sealing structure also includes: a fixing seat and a locking screw; the fixing seat is fixedly arranged on the outside of the limit plate, and the fixing seat is arranged in an L shape; the locking screw is arranged inside the fixing seat through a threaded connection, and the top end of the locking screw is in contact with the outside of the liquid pipe, and a handle is fixedly arranged on the outside of the locking screw.

[0012] In at least some embodiments, the test assembly further includes: a horizontal plate A, a horizontal plate B, a spiral feed rod and an impeller; the horizontal plate A is fixedly arranged inside the vertical pipe; the horizontal plate B is fixedly arranged inside the top side of the storage barrel; the spiral feed rod is rotatably arranged between the horizontal plate A and the horizontal plate B, and the outer side of the spiral feed rod is in contact with the inner wall of the vertical pipe; the impeller is fixedly arranged at the bottom end of the spiral feed rod, and the impeller is located inside the air inlet pipe.

[0013] In at least some embodiments, the test assembly further includes: an anti-blocking block; the anti-blocking block is fixedly disposed between the top of the impeller and the outer side of the spiral feed rod, and the anti-blocking block is configured as a conical structure, and the anti-blocking block is located directly below the horizontal plate A. Beneficial effects

[0014] 1. The present invention, by providing an impeller and a spiral feed rod, can synchronously drive the spiral feed rod to rotate through the airflow when high-pressure gas is injected into the enameled liner body through the air inlet pipe, so that the colored fine powder in the storage barrel is accurately delivered to the interior of the enameled liner body through the spiral feed rod. When there is a small leak in the enameled liner body, the colored fine powder carried by the carrier gas will escape from the defective area in a targeted manner, forming a high-contrast color mark at the leak point. This technology upgrades the qualitative detection of the traditional pressure decay method to quantitative positioning with micron-level precision, breaking through the subjective limitations of manual visual inspection and improving the accuracy of identifying hidden defects such as micropores and cracks.

[0015] 2. The present invention is equipped with a conical anti-blocking block to prevent colored fine powder from accumulating above the impeller. At the same time, when the impeller is driven to rotate by the intake airflow, the axial thrust generated by the synchronous rotation of the spiral feed rod enables the powder conveying rate to be dynamically matched with the gas flow rate, thereby ensuring the continuity of the supply of colored fine powder and avoiding bridging blockage at the bottom of the vertical pipe, ensuring stable tracing within the test pressure range.

[0016] 3. The present invention is provided with a limiting component, which can make the upper clamping roller and the lower clamping roller rotate only in one direction; at the same time, the two groups of upper clamping rollers and the two groups of lower clamping rollers rotate in opposite directions respectively, so that when one group of upper clamping rollers and the lower clamping rollers move horizontally, the other group of upper clamping rollers and the lower clamping rollers can clamp the enameled inner liner body, and then the clamping position of the enameled inner liner body can be adjusted during the test; it is beneficial to prevent the leakage point from being blocked due to the clamping of the clamp, and it is beneficial to avoid missing the leakage point.

[0017] 4. The present invention, through the high-precision air pressure sensor at the end of the sealing tube, can realize the effect of real-time collection of internal pressure data of the enamel liner body, which is conducive to the construction of pressure monitoring of the entire life cycle of the enamel liner body; at the same time, combined with the remote transmission module, it can realize two-way data exchange between the PC and the mobile terminal, which is conducive to fault prediction of the enamel liner body.

[0018] 5. The present invention can fix the limit plate and the sealing tube to the inner side of the liquid pipe by providing a locking screw and a fixing seat; at the same time, the inflation tube and the cylindrical air bag are used to seal liquid pipes of different sizes; it is beneficial to prevent leakage at the liquid pipe, realize zero leakage sealing of the test interface, and enhance the accuracy of the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments are briefly introduced below.

[0020] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0021] In the attached figure: Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a schematic diagram of the internal structure of the base of the present invention.

[0023] Figure 3 It is a schematic diagram of the upper surface structure of the sliding seat of the present invention.

[0024] Figure 4 It is a schematic diagram of the upper surface structure of the pressure seat of the present invention.

[0025] Figure 5 It is a structural schematic diagram of the pressure rod and the pawl of the present invention.

[0026] Figure 6 It is a schematic diagram of the outer surface structure of the enamel inner container body of the present invention.

[0027] Figure 7 It is a schematic diagram of the connection structure between the blocking structure and the test assembly of the present invention.

[0028] Figure 8 It is a schematic cross-sectional structural diagram of the cylindrical airbag of the present invention.

[0029] Figure 9 It is a schematic diagram of the internal structure of the air intake pipe and the storage barrel of the present invention.

[0030] Figure 10 It is a schematic diagram of the upper surface structure of the impeller of the present invention.

[0031] Reference Signs List 1. Base; 101. Adjusting screw; 102. Sliding seat; 103. Lower clamping roller; 2. Auxiliary structure; 201. Support frame; 202. Auxiliary frame; 203. Double-headed screw; 204. Auxiliary seat; 205. Auxiliary plate; 206. Connecting seat; 207. Pressure seat; 208. Upper clamping roller; 3. Restriction assembly; 301. Ratchet; 302. Restriction seat; 303. Pressure rod; 304. Baffle; 305. Pawl; 4. Enamel liner body; 401. Liquid pipe; 5. Sealing structure; 501. Sealing tube; 502. Air pressure sensor; 503. Limit plate; 504. One-way valve; 505. Fixing seat; 506. Locking screw; 507. Cylindrical airbag; 508. Inflatable tube; 509. Remote transmission module; 6. Test assembly; 601. Air inlet pipe; 602. Vertical pipe; 603. Storage barrel; 604. Top cover; 605. Horizontal plate A; 606. Horizontal plate B; 607. Screw feed rod; 608. Impeller; 609. Anti-blocking block. DETAILED DESCRIPTION

[0032] In order to make the purpose, scheme and advantages of the technical solution of the present invention more clear, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings of specific embodiments of the present invention. Unless otherwise specified, the terms used herein have the common meanings in the art. The same reference numerals in the drawings represent the same components.

[0033] Example 1: Please refer to Figures 1 to 10 As shown: The present invention provides a solar enamel liner sealing test device, comprising a base 1; a sliding seat 102 is slidably provided inside the base 1, and a lower clamping roller 103 is rotatably provided inside the sliding seat 102; an auxiliary structure 2 is fixedly provided on the outside of the sliding seat 102, and the auxiliary structure 2 and the sliding seat 102 are both provided at two locations; an enamel liner body 4 is provided above the lower clamping roller 103, and a liquid pipe 401 is fixedly provided on the enamel liner body 4; a limiting component 3 is fixedly provided on the outside of the sliding seat 102, and the limiting component 3 is also fixedly provided on the outside of the auxiliary structure 2; a blocking structure 5 is provided on the inside of the liquid pipe 401, and a testing component 6 is fixedly provided on the outside of the blocking structure 5; an adjusting screw 101 is rotatably provided inside the base 1, and the adjusting screw 101 is provided inside the sliding seat 102 through a threaded connection, and two groups of adjusting screws 101 are symmetrically provided; the adjusting screw 101 is fixedly provided on the shaft end of a motor device, and the motor device is fixedly provided on the outside of the base 1; In the embodiment of the present disclosure, the blocking structure 5 includes: a blocking tube 501 and a one-way valve 504; the blocking tube 501 is movably arranged inside the liquid pipe 401; the one-way valve 504 is fixedly arranged at one end of the blocking tube 501; the test assembly 6 includes: an air inlet pipe 601, a vertical pipe 602, a storage barrel 603, a top cover 604, a horizontal plate A605, a horizontal plate B606, a spiral feed rod 607, an impeller 608 and an anti-blocking block 609; the air inlet pipe 601 is fixedly arranged on the outside of the one-way valve 504 through a flange; the vertical pipe 602 is fixed It is arranged inside the top side of the air inlet pipe 601; the storage barrel 603 is fixedly arranged on the top of the vertical pipe 602, and the storage barrel 603 contains colored fine powder; the colored fine powder is set as colored corn starch, and its composition meets the safety standards of non-toxic and harmless; after the test process is completed, it can be completely removed by conventional cleaning operations; and it will not affect the water quality; the top cover 604 is fixedly arranged on the top of the storage barrel 603 through a flange; the horizontal plate A605 is fixedly arranged inside the vertical pipe 602; the horizontal plate B606 It is fixedly arranged inside the top side of the storage barrel 603; the spiral feeding rod 607 is rotatably arranged between the horizontal plate A605 and the horizontal plate B606, and the outer side of the spiral feeding rod 607 is in contact with the inner wall of the vertical pipe 602; the impeller 608 is fixedly arranged at the bottom end of the spiral feeding rod 607, and the impeller 608 is located inside the air inlet pipe 601; the anti-blocking block 609 is fixedly arranged between the top of the impeller 608 and the outer side of the spiral feeding rod 607, and the anti-blocking block 609 is set to a conical structure, and the anti-blocking block 609 is located just below the horizontal plate A605 Its specific function is: by providing an impeller 608 and a spiral feed rod 607, when high-pressure gas is injected into the enamel inner liner main body 4 through the air inlet pipe 601, the impeller 608 can synchronously drive the spiral feed rod 607 to rotate through the airflow, so that the colored fine powder in the storage barrel 603 is accurately delivered to the interior of the enamel inner liner main body 4 through the spiral feed rod 607; when there is a tiny leak in the enamel inner liner main body 4, the colored fine powder carried by the carrier gas will escape from the defective part in a direction, forming a high-contrast color mark at the leakage point.

[0034] Example 2: Please refer to Figures 3 to 5As shown: Based on the first embodiment, the auxiliary structure 2 includes: a support frame 201, an auxiliary frame 202, a double-headed screw 203, an auxiliary seat 204, an auxiliary plate 205, a connecting seat 206, a pressure seat 207 and an upper clamping roller 208; the support frame 201 is fixedly arranged on the outside of the sliding seat 102; the auxiliary frame 202 is fixedly arranged on the top of the support frame 201; the double-headed screw 203 is rotatably arranged inside the auxiliary frame 202, and a hand wheel is fixedly arranged on the top of the double-headed screw 203; the auxiliary seat 204 is slidably arranged inside the auxiliary frame 202, and the auxiliary seat 204 is arranged on the double-headed screw 204 through a threaded connection. 03 outside; the auxiliary plate 205 is rotatably arranged at the bottom of the auxiliary seat 204; the connecting seat 206 is rotatably arranged at the bottom of the auxiliary plate 205; the pressure seat 207 is fixedly arranged at the bottom of the connecting seat 206; the upper clamping roller 208 is rotatably arranged at the inner side of the bottom of the pressure seat 207, and the enamel inner tank body 4 is clamped between the upper clamping roller 208 and the lower clamping roller 103; the upper clamping roller 208 and the lower clamping roller 103 are each provided with two groups, and the upper clamping roller 208 and the lower clamping roller 103 rotate in opposite directions; the two groups of upper clamping rollers 208 rotate in opposite directions, and the two groups of lower clamping rollers 103 rotate in opposite directions; the limiting component 3 The present invention comprises: a ratchet 301, a limiting seat 302, a pressure rod 303, a baffle 304 and a pawl 305; the ratchet 301 is fixedly arranged at the top of the upper clamping roller 208 and the top of the lower clamping roller 103 respectively; the limiting seat 302 is fixedly arranged at the outside of the sliding seat 102 and the pressure seat 207 respectively; the pressure rod 303 is slidably arranged inside the limiting seat 302, and the pressure rod 303 is set in a hexagonal shape; the baffle 304 is fixedly arranged at one end of the pressure rod 303, and the outer side of the baffle 304 is in contact with the outer side of the limiting seat 302; the pawl 305 is fixedly arranged at the other end of the pressure rod 303, and the pawl 305 is in contact with the ratchet 301 meshed; a spring member is provided between the pawl 305 and the limiting seat 302, and the spring member is located on the outside of the pressure rod 303; its specific function is: by providing a limiting component 3, the upper clamping roller 208 and the lower clamping roller 103 can only rotate in one direction; at the same time, the two groups of upper clamping rollers 208 and the two groups of lower clamping rollers 103 are rotated in opposite directions respectively, so that when one group of upper clamping rollers 208 and the lower clamping rollers 103 move horizontally, the other group of upper clamping rollers 208 and the lower clamping rollers 103 can clamp the enamel inner tank body 4, and then the clamping position of the enamel inner tank body 4 can be adjusted during the test.

[0035] Example 3: Please refer to Figures 6 to 8As shown: On the basis of Example 1 and Example 2, the blocking structure 5 further includes: an air pressure sensor 502, a limiting plate 503, a cylindrical airbag 507, an inflation tube 508, a remote transmission module 509, a fixing seat 505 and a locking screw 506; the air pressure sensor 502 is fixedly arranged at the other end of the blocking tube 501, and the air pressure sensor 502 is located inside the enamel liner body 4; the limiting plate 503 is fixedly arranged on the outside of the blocking tube 501, and the outside of the limiting plate 503 is in contact with the outside of the liquid tube 401; the cylindrical airbag 507 is fixedly arranged on the outside of the blocking tube 501, and the outer surface of the cylindrical airbag 507 is in close contact with the inner wall of the liquid tube 401; the inflation tube 508 is fixedly arranged between the cylindrical airbag 507 and the inside of the limiting plate 503; the remote transmission module 50 9 is fixedly arranged on the outside of the limit plate 503, and the remote transmission module 509 and the air pressure sensor 502 are electrically connected; the fixing seat 505 is fixedly arranged on the outside of the limit plate 503, and the fixing seat 505 is set to be L-shaped; the locking screw 506 is arranged inside the fixing seat 505 through a threaded connection, and the top of the locking screw 506 is in contact with the outside of the liquid pipe 401, and a handle is fixedly arranged on the outside of the locking screw 506; its specific function is: by providing the locking screw 506 and the fixing seat 505, the limit plate 503 and the sealing tube 501 can be fixed to the inside of the liquid pipe 401; at the same time, the inflation tube 508 and the cylindrical air bag 507 can be used to seal the liquid pipe 401 according to different sizes; it is beneficial to prevent leakage at the liquid pipe 401.

[0036] The specific usage and function of this embodiment: In the present invention, the enamel liner body 4 to be tested is placed between the two groups of lower clamping rollers 103; then the double-headed screw 203 is rotated, and the double-headed screw 203 drives the two groups of auxiliary seats 204 to move in the opposite direction, so that the auxiliary plate 205 and the connecting seat 206 drive the pressure seat 207 to move downward, so that the two groups of upper clamping rollers 208 apply pressure to the enamel liner body 4, so that the enamel liner body 4 is effectively fixed; through the cooperation of the spring member and the pressure rod 303, the pawl 305 can be kept engaged with the ratchet 301, so that the upper clamping roller 208 and the lower clamping roller 103 can only rotate in one direction, and at the same time the upper clamping roller 208 and the lower clamping roller 1 03 rotate in opposite directions, and the two groups of upper clamping rollers 208 rotate in opposite directions, and the two groups of lower clamping rollers 103 rotate in opposite directions; thus, when the adjusting screw 101 drives one group of upper clamping rollers 208 and the lower clamping rollers 103 to move horizontally through the sliding seat 102 and the support frame 201, the other group of upper clamping rollers 208 and the lower clamping rollers 103 clamp the enamel liner body 4, and thus the clamping position of the enamel liner body 4 can be adjusted during the test; the blocking tube 501 is placed inside the liquid pipe 401, and the outer side of the limit plate 503 is fitted with the outer side of the liquid pipe 401; then the cylindrical airbag 507 is inflated by the inflation tube 508, so that The outer surface of the cylindrical airbag 507 fits with the inner wall of the liquid pipe 401; thereby effectively sealing the liquid pipe 401; then rotate the locking screw 506 to make the end of the locking screw 506 fit precisely with the outer side of the liquid pipe 401, so that the sealing tube 501 is fixed; and the other liquid pipes 401 and the tube holes on the enamel liner main body 4 are sealed; then fix the air inlet pipe 601 to the end of the one-way valve 504 through the flange; then use the air inlet pipe 601 and the sealing tube 501 to inject high-pressure gas into the enamel liner main body 4, and the high-pressure gas drives the spiral feed rod 607 to rotate through the impeller 608, and the spiral feed rod 607 accurately delivers the colored fine powder in the storage barrel 603 to the air inlet Inside the tube 601, the colored fine powder enters the inside of the enamel liner body 4 with the high-pressure gas; when there is a small leak in the enamel liner body 4, the colored fine powder carried by the high-pressure gas will escape from the defective part in a direction, forming a high-contrast color mark at the leakage point; the use of the conical anti-blocking block 609 can prevent the colored fine powder from accumulating above the impeller 608; through the high-precision air pressure sensor 502 at the end of the sealing tube 501, the real-time collection of the internal pressure data of the enamel liner body 4 can be achieved, which is conducive to the construction of pressure monitoring of the entire life cycle of the enamel liner body 4; at the same time, combined with the remote transmission module 509, two-way data exchange between the PC and the mobile terminal can be achieved.

Claims

1. A solar enamel liner sealing test device, characterized in that: include: Base (1); a sliding seat (102) is slidably provided inside the base (1), and a lower clamping roller (103) is rotatably provided inside the sliding seat (102); an auxiliary structure (2) is fixedly provided on the outside of the sliding seat (102), and the auxiliary structure (2) and the sliding seat (102) are both provided at two locations; an enamel liner body (4) is provided above the lower clamping roller (103), and a liquid pipe (401) is fixedly provided on the enamel liner body (4); a limiting component (3) is fixedly provided on the outside of the sliding seat (102), and a limiting component (3) is also fixedly provided on the outside of the auxiliary structure (2); a blocking structure (5) is provided on the inside of the liquid pipe (401), and a test component (6) is fixedly provided on the outside of the blocking structure (5); The blocking structure (5) comprises: a blocking tube (501) and a one-way valve (504); the blocking tube (501) is movably arranged inside the liquid tube (401); the one-way valve (504) is fixedly arranged at one end of the blocking tube (501); the testing assembly (6) comprises: an air intake pipe (601), a vertical pipe (602), a material storage barrel (603) and a top cover (604); the air intake pipe (601) is fixedly arranged on the outside of the one-way valve (504) through a flange; the vertical pipe (602) is fixedly arranged inside the top side of the air intake pipe (601); the material storage barrel (603) is fixedly arranged on the top of the vertical pipe (602), and the material storage barrel (603) stores colored fine powder; and the top cover (604) is fixedly arranged on the top of the material storage barrel (603) through a flange.

2. The solar enamel liner sealing test device according to claim 1, characterized in that: An adjusting screw (101) is rotatably arranged inside the base (1), and the adjusting screw (101) is arranged inside the sliding seat (102) through a threaded connection, and two groups of adjusting screws (101) are symmetrically arranged; the adjusting screw (101) is fixedly arranged at the shaft end of the motor device, and the motor device is fixedly arranged outside the base (1).

3. The solar enamel liner sealing test device according to claim 1, characterized in that: The auxiliary structure (2) comprises: a support frame (201), an auxiliary frame (202), a double-headed screw (203), an auxiliary seat (204), an auxiliary plate (205), a connecting seat (206), a pressure seat (207) and an upper clamping roller (208); the support frame (201) is fixedly arranged on the outside of the sliding seat (102); the auxiliary frame (202) is fixedly arranged on the top of the support frame (201); the double-headed screw (203) is rotatably arranged inside the auxiliary frame (202), and a hand wheel is fixedly arranged on the top of the double-headed screw (203); the auxiliary seat ( The auxiliary plate (205) is rotatably arranged at the bottom of the auxiliary plate (204); the connecting seat (206) is rotatably arranged at the bottom of the auxiliary plate (205); the pressure seat (207) is fixedly arranged at the bottom of the connecting seat (206); the upper clamping roller (208) is rotatably arranged at the inner side of the bottom of the pressure seat (207), and the enamel inner liner body (4) is clamped between the upper clamping roller (208) and the lower clamping roller (103).

4. The solar enamel liner sealing test device according to claim 3, characterized in that: The upper clamping roller (208) and the lower clamping roller (103) are both provided in two groups, and the upper clamping roller (208) and the lower clamping roller (103) rotate in opposite directions; the two groups of upper clamping rollers (208) rotate in opposite directions, and the two groups of lower clamping rollers (103) rotate in opposite directions.

5. The solar enamel liner sealing test device according to claim 3, characterized in that: The limiting assembly (3) includes: a ratchet (301), a limiting seat (302), a pressure rod (303), a baffle (304) and a pawl (305); the ratchet (301) is fixedly arranged on the top of the upper clamping roller (208) and the top of the lower clamping roller (103); the limiting seat (302) is fixedly arranged on the outside of the sliding seat (102) and the pressure seat (207); the pressure rod (303) is slidably arranged inside the limiting seat (302). The pressure rod (303) is configured to be hexagonal; the baffle (304) is fixedly disposed at one end of the pressure rod (303), and the outer side of the baffle (304) is in contact with the outer side of the limiting seat (302); the pawl (305) is fixedly disposed at the other end of the pressure rod (303), and the pawl (305) is engaged with the ratchet (301); a spring member is disposed between the pawl (305) and the limiting seat (302), and the spring member is located outside the pressure rod (303).

6. The solar enamel liner sealing test device according to claim 1, characterized in that: The blocking structure (5) further comprises: an air pressure sensor (502), a limiting plate (503), a cylindrical airbag (507), an inflation tube (508) and a remote transmission module (509); the air pressure sensor (502) is fixedly arranged at the other end of the blocking tube (501), and the air pressure sensor (502) is located inside the enamel liner body (4); the limiting plate (503) is fixedly arranged at the outside of the blocking tube (501), and the outside of the limiting plate (503) is in contact with the outside of the liquid tube (401); the cylindrical airbag (507) is fixedly arranged at the outside of the blocking tube (501); the inflation tube (508) is fixedly arranged between the cylindrical airbag (507) and the inside of the limiting plate (503); the remote transmission module (509) is fixedly arranged at the outside of the limiting plate (503), and the remote transmission module (509) and the air pressure sensor (502) are electrically connected.

7. The solar enamel liner sealing test device according to claim 6, characterized in that: The blocking structure (5) further comprises: a fixing seat (505) and a locking screw (506); the fixing seat (505) is fixedly arranged on the outside of the limiting plate (503), and the fixing seat (505) is arranged in an L-shape; the locking screw (506) is arranged inside the fixing seat (505) through a threaded connection, and the top end of the locking screw (506) is in contact with the outside of the liquid pipe (401), and a handle is fixedly arranged on the outside of the locking screw (506).

8. The solar enamel liner sealing test device according to claim 1, characterized in that: The test assembly (6) further comprises: a transverse plate A (605), a transverse plate B (606), a spiral feed rod (607) and an impeller (608); the transverse plate A (605) is fixedly arranged inside the vertical tube (602); the transverse plate B (606) is fixedly arranged inside the top side of the storage barrel (603); the spiral feed rod (607) is rotatably arranged between the transverse plate A (605) and the transverse plate B (606), and the outer side of the spiral feed rod (607) is in contact with the inner wall of the vertical tube (602); the impeller (608) is fixedly arranged at the bottom end of the spiral feed rod (607), and the impeller (608) is located inside the air inlet pipe (601).

9. The solar enamel liner sealing test device according to claim 8, characterized in that: The test assembly (6) further includes: an anti-blocking block (609); the anti-blocking block (609) is fixedly arranged between the top of the impeller (608) and the outer side of the spiral feed rod (607), and the anti-blocking block (609) is arranged in a conical structure, and the anti-blocking block (609) is located directly below the horizontal plate A (605).

Citation Information

Cited By

  • Sealing performance testing device for plastic-lined storage tank

    CN121185549A