Intelligent temperature control rolling treatment device and method for copper coil

Abstract

The invention relates to the technical field of copper coil processing and production, in particular to a copper coil intelligent temperature control rolling treatment device and method.The copper coil intelligent temperature control rolling treatment device comprises a mounting frame, a discharging frame is arranged on the right portion of the mounting frame, a rotating roller is rotationally arranged on the left portion in the mounting frame, and two sliding blocks which are symmetrical front and back are arranged on the left portion of the mounting frame in a sliding mode; a pressing roller is rotationally connected between the sliding blocks, a temperature control mechanism is arranged on the mounting frame, and a dynamic adjusting mechanism is arranged on the mounting frame. The temperature of the copper coil is monitored in real time through the temperature control mechanism, the spraying state of cooling liquid is accurately adjusted in combination with the spraying assembly and the temperature control plate, it is ensured that the copper coil is always in a proper temperature range in the rolling process, and performance reduction or surface defects caused by overheating are avoided; the gap between the pressing roller and the rotating roller is automatically adjusted, the rolling requirements of copper coils with different thicknesses are met, uniform pressure distribution is ensured, and the product quality and the production efficiency are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of copper coil processing and production, and in particular to a copper coil intelligent temperature-controlled rolling processing device and method. Background Art

[0002] Copper coil rolling is one of the key processes in copper processing. Its purpose is to roll the copper coil into the required thickness and shape through mechanical pressure. However, during the rolling process, the copper coil will generate a lot of heat due to mechanical deformation. If the temperature is too high, it may cause surface oxidation of the copper coil, changes in the internal grain structure, and even affect its physical properties and surface quality. Traditional rolling equipment usually lacks precise temperature control and dynamic adjustment functions, and is difficult to adapt to the processing needs of copper coils of different thicknesses and materials. It is also prone to problems such as uneven pressure and offset, which affect product quality and production efficiency. In addition, the management and collection of coolant are often neglected, which easily leads to waste of resources and environmental pollution.

[0003] Therefore, in order to solve the above problems, a copper coil intelligent temperature control rolling processing device and method are now developed. Summary of the Invention

[0004] In order to overcome the shortcomings that existing devices generally lack precise temperature control and dynamic adjustment functions, are difficult to adapt to the processing needs of copper coils of different thicknesses and materials, and are prone to problems such as uneven pressure and offset, affecting product quality and production efficiency. In addition, the management and collection of coolant are often neglected, which easily leads to waste of resources and environmental pollution, the present invention provides a copper coil intelligent temperature control rolling processing device and method.

[0005] The technical solution of the present invention is: a copper coil intelligent temperature control rolling processing device and method, including an installation frame, a discharge frame is provided on the right part of the installation frame, a roller is rotatably provided on the left part of the installation frame, the roller can be connected to the transmission equipment, two sliding blocks symmetrical front and back are slidably provided on the left part of the installation frame, a pressure roller is rotatably connected between the sliding blocks, and the pressure roller and the roller can be used to roll the copper coil in combination, a temperature control mechanism is provided on the installation frame, and the temperature control mechanism is used to perform temperature reduction protection treatment on the copper coil during the rolling process, and a dynamic adjustment mechanism is provided on the installation frame, and the dynamic adjustment mechanism is used to adjust the height position of the sliding block.

[0006] In one embodiment, the temperature control mechanism includes a temperature detection component, which is installed on the lower left part of the installation frame, and the temperature detection component is used to monitor the temperature of the copper coil in real time. Two front-to-back symmetrical mounting seats are installed on the upper left side of the installation frame, and a spraying component is connected between the mounting seats, and the spraying component is used to spray coolant. A drive motor is installed on the rear mounting seat, and a gear is connected to the output shaft of the drive motor. A temperature control plate is rotatably connected between the left parts of the installation frame, and the temperature control plate is used to adjust the spraying state of the coolant. Gears are also connected to the temperature control plates, and the gears are meshed with each other.

[0007] The adjusting base has a first spring which is adapted to move the sliding member forward and downward, and the second spring has a first spring which is adapted to move the sliding member forward and downward, and the second spring has a first spring which is adapted to move the sliding member forward and downward, and the second spring has a first spring which is adapted to move the sliding member forward and downward, and the second spring has a first spring which is adapted to move the sliding member forward and downward, and the second spring has a first spring which is adapted to move the sliding member forward and downward, and the second spring has a first spring which is adapted to move the sliding member forward and downward,

[0008] In one embodiment, a correction mechanism is further included, which includes a correction frame. Two correction frames that are symmetrical front and back are slidably connected to the left side of the installation frame. Two second springs are connected between the correction frame and the installation frame. The correction frames are rotatably connected to screw rods, and the screw rods are threadedly connected to the installation frame.

[0009] In one embodiment, a splicing mechanism is further included, the splicing mechanism includes a second fixing seat, two second fixing seats symmetrically connected to the upper and lower sides of the right side of the installation frame, a sliding frame is slidably connected between the two second fixing seats symmetrically, a third spring is connected between the sliding frame and the second fixing seat, the front and rear sides of the left side of the installation frame are connected to the hook parts by bolts, two fixing blocks are installed on the sliding frame, and the fixing blocks can be engaged with the corresponding hook parts.

[0010] In one embodiment, a collection mechanism is further included, which includes a collection frame. The collection frame is installed at the lower part of the installation frame, and the collection frame is used to collect cooling liquid. A cover plate is rotatably connected to the left side of the collection frame, and two first torsion springs are connected between the cover plate and the collection frame. A baffle is slidably connected to the right side of the collection frame, and the baffle is used to block the collection frame. A raised structure is provided on the right side of the collection frame, which can be spliced ​​with the recessed structure on the left side of another collection frame.

[0011] In one embodiment, a locking mechanism is further included, which includes a fixed sleeve rod. Two fixed sleeve rods are installed in a front-to-back symmetrical manner on the right side of the installation frame. The fixed sleeve rods are rotatably connected to a rotating clamp. A second torsion spring is connected between the rotating clamp and the adjacent fixed sleeve rod. The rotating clamp is used to fix the baffle.

[0012] In one embodiment, dimension plates are connected to both the front and rear sides of the left portion of the installation frame, and the dimension plates are used to assist operators in observing the correction amount.

[0013] A method for using a copper coil intelligent temperature-controlled rolling processing device, the specific method of use is as follows:

[0014] Step 1: Ensure that the mounting frame, rotating roller, pressing roller and transmission system are in good working order and all mechanisms are operating normally. Place the copper coil to be rolled between the rotating roller and the pressing roller to ensure uniform contact between the copper coil and the roller surface. Connect the rotating roller to the external transmission equipment to ensure stable power transmission.

[0015] Step 2: Based on the process requirements, the gap between the pressure roller and the rotating roller is adjusted through the dynamic adjustment mechanism to meet the target thickness of the copper coil. The worm of the adjustment assembly is operated to drive the rack up and down, and the handle is linked to change the height of the sliding block. The appropriate processing temperature range of the copper coil is input into the control system of the temperature control mechanism.

[0016] Step 3: Start the external transmission equipment to make the roller drive the copper coil to move at a constant speed. The dynamic adjustment mechanism adjusts the pressure of the pressure roller in real time according to the thickness of the copper coil to ensure that the rolling force is evenly distributed. If the thickness of the copper coil changes, the system automatically fine-tunes the position of the sliding block through the worm gear and rack linkage. The temperature detection component monitors the temperature of the copper coil in real time. If it exceeds the limit, the spray component is activated to spray coolant. The drive motor adjusts the angle of the temperature control plate through the gear to control the range and intensity of the coolant spray;

[0017] Step 4: The deflection correction frame automatically adjusts to slight deviations under the action of the second spring. If the copper coil deflects significantly, the screw is rotated to push the deflection correction frame to move. The scale on the reference size plate is used for precise adjustment. The sprayed coolant flows into the collection frame. The baffle prevents the liquid from overflowing. Multiple collection frames can be combined to expand the capacity through the convex and concave structure. For regular cleaning, slide the baffle and turn the rotating clamp of the locking mechanism to release the fixation.

[0018] Step 5: Turn off the external power, stop the equipment after the copper coil has completely passed, remove the collection frame to clean the coolant and debris, and check the wear of key components such as the temperature control board and pressure roller.

[0019] By adopting the above technical solution, the beneficial effects of the present invention are:

[0020] 1. The present invention monitors the temperature of the copper coil in real time through a temperature control mechanism, and combines a spray assembly and a temperature control plate to accurately adjust the spraying state of the coolant, ensuring that the copper coil is always within an appropriate temperature range during the rolling process, avoiding performance degradation or surface defects caused by overheating. At the same time, the dynamic adjustment mechanism automatically adjusts the gap between the pressure roller and the rotating roller through the linkage of the worm gear and rack to adapt to the rolling requirements of copper coils of different thicknesses, ensure uniform pressure distribution, and improve product quality and production efficiency.

[0021] 2. The present invention can automatically or manually adjust the position of the copper coil through the cooperation of the correction frame and the screw rod, ensuring that it is always on the correct track during the rolling process and avoiding processing errors caused by offset. In addition, the splicing mechanism realizes rapid splicing and fixation of the device through the design of the sliding frame and the hook, which is suitable for large-scale continuous production scenarios and improves the flexibility and practicality of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0023] Figure 2 It is a partial three-dimensional structural schematic diagram of the present invention.

[0024] Figure 3 It is a partial cross-sectional three-dimensional structural schematic diagram of the temperature control mechanism of the present invention.

[0025] Figure 4 It is a partial cross-sectional three-dimensional structural diagram of the dynamic adjustment mechanism of the present invention.

[0026] Figure 5 It is a partial cross-sectional three-dimensional structural diagram of the correction mechanism of the present invention.

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the splicing mechanism of the present invention.

[0028] Figure 7 It is a partial cross-sectional schematic diagram of the three-dimensional structure of the collecting mechanism of the present invention.

[0029] Figure 8 It is a schematic diagram of the three-dimensional structure of the locking mechanism of the present invention.

[0030] The markings in the figure are: 1-installation frame, 2-discharge frame, 3-roller, 4-pressing roller, 5-sliding block, 6-temperature control mechanism, 61-temperature detection component, 62-mounting seat, 63-spraying component, 64-driving motor, 65-gear, 66-temperature control plate, 7-dynamic adjustment mechanism, 71-fixed column, 72-handle, 73-lifting part, 74-sliding part, 75-first spring, 76-lifting block, 77-first fixed seat, 78-rack, 79-adjustment Section assembly, 8-correcting mechanism, 81-correcting frame, 82-second spring, 83-screw rod, 84-size plate, 9-splicing mechanism, 91-second fixed seat, 92-sliding frame, 93-third spring, 94-hook, 95-fixed block, 10-collecting mechanism, 101-collecting frame, 102-cover, 103-first torsion spring, 104-baffle, 11-locking mechanism, 111-fixed sleeve rod, 112-rotating clamp, 113-second torsion spring. DETAILED DESCRIPTION

[0031] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0032] Example 1

[0033] A copper coil intelligent temperature control rolling processing device and method, such as Figures 1-8 As shown, it includes an installation frame 1, a discharge frame 2 is provided on the right side of the installation frame 1, a roller 3 is rotatably provided on the left side of the installation frame 1, and the roller 3 can be connected to the transmission equipment. Two sliding blocks 5 symmetrically arranged front and back are slidably provided on the left side of the installation frame 1, and a pressure roller 4 is rotatably connected between the sliding blocks 5. The pressure roller 4 and the roller 3 can be used to roll the copper coil. A temperature control mechanism 6 is provided on the installation frame 1, and the temperature control mechanism 6 is used to perform temperature reduction protection treatment on the copper coil during rolling. A dynamic adjustment mechanism 7 is provided on the installation frame 1, and the dynamic adjustment mechanism 7 is used to adjust the height position of the sliding block 5.

[0034] It should be noted that the copper coil first passes between the rotating roller 3 and the pressure roller 4 on the left side of the mounting frame 1. The rotating roller 3 is connected to an external transmission device and can drive the copper coil to move. The pressure roller 4 cooperates with the rotating roller 3 to apply appropriate pressure to roll the copper coil to achieve the desired thickness and shape. The sliding block 5 can slide up and down on the left side of the mounting frame 1 to adjust the gap between the pressure roller 4 and the rotating roller 3 to accommodate copper coils of different thicknesses. During the rolling process, the copper coil will generate heat due to mechanical deformation. The temperature control mechanism 6 monitors the temperature of the copper coil in real time and cools the copper coil to ensure that the physical properties or surface quality of the copper coil will not be affected by overheating during the rolling process. The dynamic adjustment mechanism 7 automatically adjusts the height position of the sliding block 5 according to the thickness, material and real-time feedback of the copper coil during the rolling process, thereby changing the gap between the pressure roller 4 and the rotating roller 3. This dynamic adjustment can ensure that the pressure is evenly distributed during the rolling process and avoid surface defects or uneven thickness of the copper coil caused by uneven pressure.

[0035] The temperature control mechanism 6 includes a temperature detection component 61. The temperature detection component 61 is installed on the lower left part of the installation frame 1. The temperature detection component 61 is used to monitor the temperature of the copper coil in real time. Two symmetrical mounting seats 62 are installed on the upper left side of the installation frame 1. A spraying component 63 is connected between the mounting seats 62. The spraying component 63 is used to spray coolant. A driving motor 64 is installed on the rear mounting seat 62. A gear 65 is connected to the output shaft of the driving motor 64. A temperature control plate 66 is rotatably connected between the left part of the installation frame 1. The temperature control plate 66 is used to adjust the spraying state of the coolant. Gears 65 are also connected to the temperature control plate 66, and the gears 65 are meshed with each other.

[0036] It should be noted that the temperature detection component 61 is installed in the lower left part of the installation frame 1, and is used to monitor the temperature changes of the copper coil during the rolling process in real time. The temperature detection component 61 transmits the collected temperature data to the control system to provide a basis for subsequent cooling adjustment. When the temperature detection component 61 detects that the temperature of the copper coil exceeds the set threshold, the control system will start the spray component 63. The spray component 63 is installed between the two mounting seats 62 on the upper left side of the installation frame 1. It can evenly spray coolant on the surface of the copper coil to quickly reduce the temperature of the copper coil and prevent it from affecting performance or surface quality due to overheating. The temperature control board 66 is connected to the drive motor 64 through the gear 65. After the drive motor 64 is started, it drives the gear 65 The rotation angle of the temperature control plate 66 can adjust the spraying state of the coolant, such as changing the spraying range, angle or intensity of the coolant, so as to achieve precise control of the cooling effect. The meshing design between the gears 65 ensures the synchronization and stability of the movement of the temperature control plate 66. According to the real-time feedback of the temperature detection component 61, the control system can dynamically adjust the speed of the drive motor 64 and the angle of the temperature control plate 66 to optimize the spraying effect of the coolant. For example, when the temperature of the copper coil is high, the temperature control plate 66 can be adjusted to the maximum spraying range to enhance the cooling effect; when the temperature is low, the temperature control plate 66 can reduce the spraying range or stop spraying to avoid overcooling.

[0037] The dynamic adjustment mechanism 7 includes a fixed column 71, and the front and rear sides of the right side of the mounting frame 1 are connected to the fixed column 71. The fixed column 71 is rotatably connected to the handle 72. The left side of the handle 72 is rotatably connected to the adjacent sliding block 5. The front and rear sides of the right side of the mounting frame 1 are slidably connected to the sliding member 74. The sliding member 74 is provided with a lifting member 73. The lifting member 73 is slidably connected to the adjacent handle 72. The front and rear sides of the right side of the mounting frame 1 are installed with a first fixed seat 77. The first fixed seat 77 is located under the corresponding handle 72. The first fixed seat 77 is slidably connected to the lifting block 76. The first spring 75 is connected between the slider 74 and the adjacent lifting block 76. The left side of the lifting block 76 is connected to the rack 78. The front and rear sides of the right side of the mounting seat 62 are provided with an adjusting assembly 79. The adjusting assembly 79 is composed of a worm gear and a worm. The adjusting assembly 79 is used to adjust the height position of the rack 78, thereby changing the state of the handle 72, so that the corresponding sliding block 5 is dynamically adjusted.

[0038] It should be noted that the core function of the dynamic adjustment mechanism 7 is to change the movable gap between the pressure roller 4 and the rotating roller 3 by adjusting the height of the sliding block 5, so as to adapt to the rolling requirements of copper coils of different thicknesses. The sliding block 5 is connected to the turning handle 72 by rotation, and the other end of the turning handle 72 is rotatably connected to the fixed column 71. When the angle of the turning handle 72 changes, the sliding block 5 will move up and down accordingly, thereby realizing dynamic adjustment of the height of the pressure roller 4. The sliding member 74 and the lifting block 76 are connected by a first spring 75. The elastic force of the spring can buffer the movement of the sliding member 74 to ensure the smoothness of the adjustment process. At the same time, as the state of the first spring 75 changes, the adjustable gap of the pressure roller 4 will also change accordingly. A rack 78 is connected to the left side of the lifting block 76, and the rack 78 is engaged with the worm gear mechanism in the adjustment assembly 79. The worm gear mechanism is installed on the front and rear sides of the right part of the mounting seat 62. By rotating the worm, the worm wheel can be driven to rotate, thereby driving the rack 78 to move up and down. The up and down movement of the rack 78 will push the lifting block 76 and the sliding member 74, and finally realize the precise adjustment of the height of the sliding block 5 through the turning handle 72. Specifically, in actual operation, according to the thickness and material of the copper coil and the real-time feedback during the rolling process, the worm in the adjustment component 79 is driven to rotate, and the worm drives the worm wheel and the rack 78 to move. The rack 78 pushes the lifting block 76 and the sliding member 74, and the sliding member 74 transmits the movement to the sliding block 5 through the lifting member 73 and the turning handle 72, thereby realizing dynamic adjustment of the height of the pressure roller 4. This adjustment method can ensure the uniform distribution of pressure during the rolling process, and avoid surface defects or uneven thickness of the copper coil caused by uneven pressure.

[0039] Example 2

[0040] On the basis of Example 1, a correction mechanism 8 is also included. The correction mechanism 8 includes a correction frame 81. Two correction frames 81 are symmetrically connected to the left side of the installation frame 1 in a sliding manner. Two second springs 82 are connected between the correction frames 81 and the installation frame 1. The correction frames 81 are rotatably connected to the screw rods 83. The screw rods 83 are threadedly connected to the installation frame 1. The front and rear sides of the left side of the installation frame 1 are connected to size plates 84. The size plates 84 are used to assist the operator in observing the correction amount.

[0041] It should be noted that the deflection correction frame 81 is symmetrically slidably connected to the left part of the installation frame 1 in the front and back directions, and the deflection correction frame 81 and the installation frame 1 are connected by two second springs 82. The function of the second spring 82 is to provide elastic support so that the deflection correction frame 81 can be slightly displaced when subjected to external force, and return to its initial position after the external force disappears, thereby realizing the automatic deflection correction function of the copper coil. By rotating the screw rod 83, the position of the deflection correction frame 81 can be accurately adjusted. When the copper coil deviates during the rolling process, the operator can move the deflection correction frame 81 by rotating the screw rod 83, thereby fine-tuning the position of the copper coil to ensure that the copper coil is always on the correct rolling track. The two rear sides are connected with size plates 84, which are marked with scales or marks to assist the operator in observing and measuring the offset of the copper coil. The operator can judge the size of the correction amount based on the scale on the size plate 84 and the actual position of the copper coil, and make precise adjustments by rotating the screw rod 83. Specifically, in actual operation, when the copper coil deviates during the rolling process, the correction frame 81 will automatically make preliminary adjustments under the action of the second spring 82. If the automatic adjustment is not enough to completely correct the offset, the operator can further adjust the position of the correction frame 81 by observing the scale on the size plate 84 and rotating the screw rod 83 to ensure that the copper coil returns to the correct rolling track.

[0042] It also includes a splicing mechanism 9, which includes a second fixed seat 91. Two second fixed seats 91 are connected to the upper and lower sides of the right side of the installation frame 1, which are symmetrical in front and back. A sliding frame 92 is slidably connected between the two second fixed seats 91, and a third spring 93 is connected between the sliding frame 92 and the second fixed seat 91. The front and rear sides of the left side of the installation frame 1 are connected with a hook piece 94 by bolts. Two fixed blocks 95 are installed on the sliding frame 92, and the fixed blocks 95 can be connected with the corresponding hook pieces 94.

[0043] It should be noted that the sliding frame 92 is symmetrically slidably connected between the second fixed seat 91, and the sliding frame 92 and the second fixed seat 91 are connected by a third spring 93. The function of the third spring 93 is to provide elastic support so that the sliding frame 92 can be displaced slightly when subjected to external force, and return to its initial position after the external force disappears, thereby realizing the splicing function of the device. Specifically, in actual operation, when copper coils need to be spliced, the operator can push the sliding frame 92 to slide along the second fixed seat 91. The sliding frame 92 will compress the third spring 93 during the movement. When the sliding frame 92 moves to the predetermined position, the fixed block 95 will engage with the hook 94, thereby fixing the sliding frame 92 in this position. At this time, the devices can achieve precise splicing operations through the cooperation of the sliding frame 92 and the fixed block 95.

[0044] It also includes a collecting mechanism 10, which includes a collecting frame 101. The collecting frame 101 is installed at the lower part of the installation frame 1, and the collecting frame 101 is used to collect cooling liquid. A cover plate 102 is rotatably connected to the left side of the collecting frame 101, and two first torsion springs 103 are connected between the cover plate 102 and the collecting frame 101. A baffle 104 is slidably connected to the right side of the collecting frame 101, and the baffle 104 is used to block the collecting frame 101. A raised structure is provided on the right side of the collecting frame 101, which can be spliced ​​with a recessed structure on the left side of another collecting frame 101.

[0045] It should be noted that the collection frame 101 is installed at the lower part of the installation frame 1 and is used to collect the cooling liquid sprayed by the temperature control mechanism 6. After the cooling liquid completes the cooling effect on the copper coil, it will flow into the collection frame 101 to avoid liquid overflow or pollution of the working environment. A raised structure is provided on the right side of the collection frame 101, which can be spliced ​​with the recessed structure on the left side of another collection frame 101. This design allows multiple collection frames 101 to be easily spliced ​​together to expand the liquid collection capacity, which is suitable for large-scale production or long-term continuous operation scenarios.

[0046] It also includes a locking mechanism 11, which includes a fixed sleeve rod 111. Two fixed sleeve rods 111 are installed on the right side of the installation frame 1, and are symmetrical in front and back. The fixed sleeve rods 111 are rotatably connected to the rotating clamps 112. A second torsion spring 113 is connected between the rotating clamps 112 and the adjacent fixed sleeve rods 111. The rotating clamps 112 are used to fix the baffle 104.

[0047] Specifically, a method for using a copper coil intelligent temperature-controlled rolling processing device is as follows:

[0048] Step 1: Ensure that there are no abnormalities in the installation frame 1, rotating roller 3, pressing roller 4 and transmission system, and that all mechanisms are operating normally. Place the copper coil to be rolled between the rotating roller 3 and the pressing roller 4, ensuring that the copper coil is in uniform contact with the roller surface. Connect the rotating roller 3 to the external transmission equipment to ensure stable power transmission.

[0049] Step 2: Based on the process requirements, the gap between the pressing roller 4 and the rotating roller 3 is adjusted through the dynamic adjustment mechanism 7 to meet the target thickness of the copper coil. The worm of the adjustment assembly 79 is operated to drive the rack 78 up and down, which in turn drives the handle 72 to change the height of the sliding block 5. The appropriate processing temperature range of the copper coil is input into the control system of the temperature control mechanism 6.

[0050] Step 3: Start the external transmission equipment to make the roller 3 drive the copper coil to move at a constant speed. The dynamic adjustment mechanism 7 adjusts the pressure of the pressure roller 4 in real time according to the thickness of the copper coil to ensure that the rolling force is evenly distributed. If the thickness of the copper coil changes, the system automatically fine-tunes the position of the sliding block 5 through the worm gear linkage rack 78. The temperature detection component 61 monitors the temperature of the copper coil in real time. If it exceeds the limit, the spray component 63 is activated to spray coolant. The drive motor 64 adjusts the angle of the temperature control plate 66 through the gear 65 to control the range and intensity of the coolant spraying;

[0051] Step 4: The deflection correction frame 81 automatically adjusts to slight deviations under the action of the second spring 82. If the copper coil deflects significantly, the screw 83 is rotated to push the deflection correction frame 81 to move. The scale of the reference size plate 84 is accurately adjusted. The sprayed coolant flows into the collection frame 101. The baffle 104 prevents the liquid from overflowing. Multiple collection frames can be combined to expand the capacity through the convex and concave structure. When cleaning regularly, slide the baffle 104 and rotate the rotating clamp 112 of the locking mechanism 11 to release the fixation.

[0052] Step 5: Turn off the external power, stop the equipment after the copper coil has completely passed, remove the collection frame 101 to clean the coolant and debris, and check the wear of key components such as the temperature control plate 66 and the pressure roller 4.

[0053] The above embodiments are provided to persons familiar with the art for implementing or using the present invention. Personnel familiar with the art may make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the scope of protection of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. A copper coil intelligent temperature-controlled rolling processing device, characterized by: The invention comprises an installation frame (1), a discharge frame (2) is provided on the right side of the installation frame (1), a roller (3) is rotatably provided on the left side of the installation frame (1), and the roller (3) can be connected to a transmission device, two sliding blocks (5) are slidably provided on the left side of the installation frame (1), a pressure roller (4) is rotatably connected between the sliding blocks (5), and the pressure roller (4) cooperates with the roller (3) to roll the copper coil, a temperature control mechanism (6) is provided on the installation frame (1), and the temperature control mechanism (6) is used to perform a cooling protection process on the copper coil during rolling, and a dynamic adjustment mechanism (7) is provided on the installation frame (1), and the dynamic adjustment mechanism (7) is used to adjust the height position of the sliding block (5).

2. The intelligent temperature-controlled rolling processing device for copper coils according to claim 1, characterized in that: The temperature control mechanism (6) includes a temperature detection component (61), the temperature detection component (61) is installed at the lower left part of the installation frame (1), and the temperature detection component (61) is used to monitor the temperature of the copper coil in real time. Two symmetrical mounting seats (62) are installed on the upper left side of the installation frame (1), and a spraying component (63) is connected between the mounting seats (62). The spraying component (63) is used to spray coolant. A driving motor (64) is installed on the rear side of the mounting seat (62), and a gear (65) is connected to the output shaft of the driving motor (64). A temperature control plate (66) is rotatably connected between the left parts of the installation frame (1), and the temperature control plate (66) is used to adjust the spraying state of the coolant. The temperature control plates (66) are also connected to gears (65), and the gears (65) are meshed with each other.

3. The intelligent temperature-controlled rolling processing device for copper coils according to claim 2, characterized in that: The dynamic adjustment mechanism (7) includes a fixed column (71), the front and rear sides of the right side of the installation frame (1) are connected to the fixed column (71), the fixed column (71) is rotatably connected to a handle (72), the left side of the handle (72) is rotatably connected to the adjacent sliding block (5), the front and rear sides of the right side of the installation frame (1) are slidably connected to a sliding member (74), the sliding member (74) is provided with a lifting member (73), the lifting member (73) is slidably connected to the adjacent handle (72), the front and rear sides of the right side of the installation frame (1) are installed with a first fixed seat (77), the first fixed seat ( 77) are located at the lower side of the corresponding turning handle (72), the first fixed seat (77) is slidably connected to a lifting block (76), the sliding member (74) is connected to the adjacent lifting block (76) with a first spring (75), the left side of the lifting block (76) is connected to a rack (78), and the front and rear sides of the right part of the mounting seat (62) are provided with an adjustment component (79), the adjustment component (79) is composed of a worm wheel and a worm, and the adjustment component (79) is used to adjust the height position of the rack (78), thereby changing the state of the turning handle (72), so that the corresponding sliding block (5) is dynamically adjusted.

4. The intelligent temperature-controlled rolling processing device for copper coils according to claim 3, characterized in that: The invention also includes a correction mechanism (8), wherein the correction mechanism (8) includes a correction frame (81), and the left portion of the installation frame (1) is slidably connected to two correction frames (81) symmetrically arranged in the front and rear directions, and two second springs (82) are connected between the correction frames (81) and the installation frame (1), and the correction frames (81) are rotatably connected to screw rods (83), and the screw rods (83) are threadedly connected to the installation frame (1).

5. The intelligent temperature-controlled rolling processing device for copper coils according to claim 4, characterized in that: The invention also includes a splicing mechanism (9), wherein the splicing mechanism (9) includes a second fixing seat (91), and two second fixing seats (91) are connected to the upper and lower sides of the right part of the installation frame (1) in a front-to-back symmetrical manner, and a sliding frame (92) is slidably connected between the two second fixing seats (91) in a front-to-back symmetrical manner. A third spring (93) is connected between the sliding frame (92) and the second fixing seat (91), and the front and back sides of the left part of the installation frame (1) are connected to a hook member (94) by bolts, and two fixing blocks (95) are installed on the sliding frame (92), and the fixing blocks (95) can be connected to the corresponding hook member (94).

6. The intelligent temperature-controlled rolling processing device for copper coils according to claim 5, characterized in that: The invention also includes a collecting mechanism (10), wherein the collecting mechanism (10) includes a collecting frame (101), the collecting frame (101) is installed at the lower part of the installation frame (1), and the collecting frame (101) is used to collect cooling liquid. A cover plate (102) is rotatably connected to the left side of the collecting frame (101), and two first torsion springs (103) are connected between the cover plate (102) and the collecting frame (101). A baffle (104) is slidably connected to the right side of the collecting frame (101), and the baffle (104) is used to block the collecting frame (101). A protruding structure is provided on the right side of the collecting frame (101), which can be spliced ​​with a concave structure on the left side of another collecting frame (101).

7. The intelligent temperature-controlled rolling processing device for copper coils according to claim 6, characterized in that: The invention also includes a locking mechanism (11), wherein the locking mechanism (11) includes a fixed sleeve rod (111), and two fixed sleeve rods (111) are installed in a front-to-back symmetrical manner in the right part of the installation frame (1), and the fixed sleeve rods (111) are rotatably connected to a rotating clamp (112), and a second torsion spring (113) is connected between the rotating clamp (112) and the adjacent fixed sleeve rod (111), and the rotating clamp (112) is used to fix the baffle (104).

8. The intelligent temperature-controlled rolling processing device for copper coils according to claim 4, characterized in that: The front and rear sides of the left portion of the installation frame (1) are both connected with dimension plates (84), and the dimension plates (84) are used to assist operators in observing the deviation correction amount.

9. A method for using a copper coil intelligent temperature-controlled rolling processing device, based on the copper coil intelligent temperature-controlled rolling processing device according to any one of claims 1 to 8, characterized in that: The specific usage is as follows: Step 1: Ensure that the mounting frame (1), the rotating roller (3), the pressure roller (4) and the transmission system are normal and that all mechanisms are operating normally. Place the copper coil to be rolled between the rotating roller (3) and the pressure roller (4), ensuring that the copper coil is in uniform contact with the roller surface. Connect the rotating roller (3) to the external transmission equipment to ensure stable power transmission. Step 2: According to the process requirements, the gap between the pressing roller (4) and the rotating roller (3) is adjusted by the dynamic adjustment mechanism (7) to adapt to the target thickness of the copper coil, the worm of the adjustment component (79) is operated to drive the rack (78) to move up and down, and the rotating handle (72) is linked to change the height of the sliding block (5), and the suitable processing temperature range of the copper coil is input into the control system of the temperature control mechanism (6); Step 3: Start the external transmission device to make the roller (3) drive the copper coil to move at a uniform speed. The dynamic adjustment mechanism (7) adjusts the pressure of the pressure roller (4) in real time according to the thickness of the copper coil to ensure that the rolling force is evenly distributed. If the thickness of the copper coil changes, the system automatically fine-tunes the position of the sliding block (5) through the worm gear and rack (78). The temperature detection component (61) monitors the temperature of the copper coil in real time. If it exceeds the limit, the spray component (63) is started to spray the coolant. The drive motor (64) adjusts the angle of the temperature control plate (66) through the gear (65) to control the spray range and intensity of the coolant. Step 4: The deflection correction frame (81) automatically adjusts to a slight offset under the action of the second spring (82). If the copper coil deflects significantly, the screw rod (83) is rotated to push the deflection correction frame (81) to move. The scale of the reference size plate (84) is accurately adjusted. The sprayed coolant flows into the collection frame (101). The baffle (104) prevents the liquid from overflowing. Multiple collection frames can be combined to expand the capacity through the convex and concave structure. When cleaning regularly, the baffle (104) is slid and the rotating clamp (112) of the locking mechanism (11) is rotated to release the fixation. Step 5: Turn off the external power, stop the equipment after the copper coil has completely passed, remove the collection frame (101), clean the coolant and debris, and check the wear of key components such as the temperature control plate (66) and the pressure roller (4).

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