Automatic press-fitting equipment for sealing ring of pressure-bearing equipment

The automatic sealing ring pressing equipment, which uses the coordinated work of hydraulic cylinders and sensors, solves the problem of pressing force control for sealing rings of different materials and sizes, achieves precise pressing and adapts to complex environments, and improves production efficiency and product quality.

CN120734690AInactive Publication Date: 2025-10-03李晶
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Patent Information

Application Number
CN202511017240.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-23
Publication Date
2025-10-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing sealing ring pressing equipment cannot adapt to sealing rings of different materials and sizes, and the pressing force is difficult to accurately control, resulting in the inability to adapt to complex and changing working environments.

Method used

The hydraulic cylinder, mounting mechanism, ultrasonic sensor, laser triangulation sensor and other components work together, combined with the positioning mechanism, driver and clamping block to achieve precise press-fitting and positioning of the sealing ring. The controller dynamically adjusts the press-fitting force and speed to adapt to complex environments.

Benefits of technology

It realizes the precise press-fitting of the sealing ring, improves production efficiency and product quality, reduces manual intervention and labor intensity, and enhances the adaptability and flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of sealing ring assembly, and particularly discloses automatic press-fitting equipment for a sealing ring of pressure-bearing equipment. An electric rotating table is installed at the top end of the press-fitting table, four positioning mechanisms are installed at the top end of the electric rotating table, and two feeding mechanisms are installed in the middle of the top end of the press-fitting table; through cooperative work of the hydraulic cylinder, the mounting mechanism, the press-fitting seat, the ultrasonic sensor, the laser triangulation sensor and other parts, the hydraulic cylinder drives the press-fitting seat to carry out precise press-fitting action, it is ensured that the sealing ring can be pressed into a flange groove of a pressure-bearing equipment flange, and meanwhile the sealing ring can be pressed into the flange groove of the pressure-bearing equipment flange. The ultrasonic sensor and the laser triangulation sensor can monitor key parameters such as the size of the sealing ring body in real time, the temperature and humidity sensor can monitor working environment parameters in real time, the controller can dynamically adjust the speed and strength of the press-fitting mechanism according to monitored data, and then accurate control over press-fitting force is achieved. And the device can adapt to complex and changeable working environments.
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Description

Technical Field

[0001] The invention belongs to the technical field of sealing ring assembly, and in particular relates to automatic press-assembly equipment for sealing rings of pressure-bearing equipment. Background Art

[0002] Pressure equipment sealing rings are key sealing components used to prevent internal medium leakage in pressure equipment such as boilers, pressure vessels, and pressure pipes. Their core function is to ensure the sealing of interfaces, flanges, valves and other connection parts when the equipment is under internal pressure, prevent gas or liquid leakage, and ensure the safe operation of the equipment. The sealing rings need to be installed on the pressure equipment using pressing equipment.

[0003] In the Chinese patent publication number CN201833157U, a sealing ring pressing device is mentioned, which basically replaces manual pressing, thereby improving the pressing quality and production efficiency. It is easy to process, operate, control and use, and is conducive to improving product output, quality, precision and efficiency. However, the pressing device can only press seals of fixed sizes, and because the pressing force required for sealing rings of different materials and sizes varies significantly, its pressing method is difficult to achieve precise control of the pressing force, resulting in an inability to adapt to complex and changing working environments. Summary of the Invention

[0004] The purpose of the present invention is to provide an automatic press-fitting device for sealing rings of pressure-bearing equipment to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] Automatic press-fitting equipment for sealing rings of pressure-bearing equipment, including:

[0007] Pressing table;

[0008] An electric rotating platform is installed at the top of the press-fitting platform, four positioning mechanisms are installed at the top of the electric rotating platform, two feeding mechanisms are installed in the middle of the top of the press-fitting platform, a support frame is installed at the rear side of the top of the press-fitting platform, and a press-fitting mechanism is installed at the top of the support frame;

[0009] The press-fitting mechanism includes a driving assembly, a mounting mechanism, a limiting frame, a press-fitting seat, a mounting block, a mounting plate, an ultrasonic sensor and a laser triangulation sensor. The driving assembly is mounted on the top of the support frame to provide driving force for the press-fitting action. The mounting mechanism is mounted on the output end of the driving assembly. The limiting frame is mounted on the outer wall of the mounting mechanism. The press-fitting seat is snap-fitted and mounted on the bottom end of the mounting mechanism. Four mounting blocks are provided, and the four mounting blocks are evenly mounted on the top end of the press-fitting seat. The mounting plate is mounted on the middle part of the bottom end of the press-fitting seat. The ultrasonic sensor is mounted on one side of the bottom end of the mounting plate, and the laser triangulation sensor is mounted on the other side of the bottom end of the mounting plate.

[0010] The driving component is a hydraulic cylinder.

[0011] Preferably, a limiting groove is provided on the upper part of the side inner wall of the support frame, a first belt conveyor is installed on one side of the outer wall of the pressing table, a plurality of pressure-bearing equipment flanges are placed on the top of the first belt conveyor, a second belt conveyor is installed at one end of the pressing table, a plurality of sealing ring bodies are placed on the top of the second belt conveyor, a temperature and humidity sensor is installed at the lower part of one end of the feeding mechanism on the right side, and a controller is installed on one side of the outer wall of the pressing table.

[0012] Preferably, the mounting mechanism includes a mounting box, mounting holes, forward and reverse screws and a mounting bracket. The mounting box is mounted at the output end of the drive assembly. Four mounting holes are provided, and the four mounting holes are respectively opened at the four corners of the bottom end of the mounting box. The forward and reverse screws are installed between the inner walls on both sides of the mounting box through bearings. Two mounting brackets are provided, and the two mounting brackets are respectively installed on both sides of the outer surface of the forward and reverse screws.

[0013] Preferably, the mounting frame and the mounting block are both configured as L-shaped structures, the spacing between the four mounting holes is consistent with the spacing between the four mounting blocks, the diameter of the mounting plate is smaller than the inner diameter of the flange of the pressure-bearing equipment, and the hydraulic cylinder, ultrasonic sensor, laser triangulation sensor, electric rotary table, first belt conveyor, second belt conveyor and temperature and humidity sensor are all electrically connected to the controller.

[0014] Preferably, the positioning mechanism includes a positioning box, a guide groove, a center positioning point, a driver, an adjusting screw, an adjusting frame and a clamping block. The positioning box is installed at the top of the electric rotating table. Two of the guide grooves, the adjusting frame and the clamping block are respectively provided. The two guide grooves are respectively opened on both sides of the top inner wall of the positioning box. The center positioning point is set in the middle of the top of the positioning box. The driver is installed in the middle of one end of the positioning box. The adjusting screw is installed between the inner walls on both sides of the positioning box through a bearing. The two adjusting frames are respectively installed on both sides of the outer surface of the adjusting screw. The two clamping blocks are respectively installed on the top of the two adjusting frames.

[0015] Preferably, a V-shaped clamping groove is provided on the clamping block, and the height of the clamping block is smaller than the height of the flange of the pressure-bearing equipment. The adjustment frame is arranged as a U-shaped structure, the outer surface of the adjustment screw is provided with positive and negative spiral patterns, and the driver is electrically connected to the controller.

[0016] Preferably, the loading mechanism includes a fixed frame, a driving motor, a moving screw, a moving block and an electric telescopic rod. The fixed frame is installed between the pressing table and the top of the second belt conveyor, the driving motor is installed on the upper part of one end of the fixed frame, the moving screw is installed between the upper parts of the inner walls on both sides of the fixed frame through a bearing, the moving block is threadedly installed on the outer surface of the moving screw, and two electric telescopic rods are provided, and the two electric telescopic rods are respectively embedded on both sides of the top of the moving block.

[0017] Preferably, a clamping mechanism is installed between the output ends of the two electric telescopic rods, a camera is installed in the middle of the bottom end of the clamping mechanism, and a groove is provided in the middle of the top end of the moving block.

[0018] Preferably, the camera and the driving motor are both electrically connected to the controller, and the groove is slidably connected to the upper frame wall of the fixed frame.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] (1) The present invention achieves precise pressing by driving the press-fitting seat through the coordinated work of components such as a hydraulic cylinder, an installation mechanism, a press-fitting seat, an ultrasonic sensor, and a laser triangulation sensor, thereby ensuring that the sealing ring can be pressed into the flange groove of the pressure-bearing equipment flange. At the same time, the ultrasonic sensor and the laser triangulation sensor can monitor key parameters such as the size of the sealing ring body in real time, and the temperature and humidity sensor can monitor the working environment parameters in real time. According to the monitoring data, the controller can dynamically adjust the speed and strength of the press-fitting mechanism, thereby achieving precise control of the press-fitting force and adapting to complex and changing working environments.

[0021] (2) The present invention achieves the coordinated work of the positioning box, driver, adjusting screw, adjusting frame and clamping block. The driver drives the adjusting screw to rotate, so that the two adjusting frames and the clamping block move synchronously toward the center. The flange of the pressure-bearing equipment can be positioned quickly and accurately in the center. The V-shaped clamping groove on the clamping block enables it to firmly clamp flanges of different sizes and shapes, providing a precise position reference for the subsequent press-fitting of the sealing ring. This positioning method improves the accuracy of assembly.

[0022] (3) The present invention achieves the coordinated operation of components such as a fixed frame, a driving motor, a moving screw, a moving block and an electric telescopic rod. The driving motor and the electric telescopic rod drive the moving block and the clamping mechanism to move in the horizontal and vertical directions, thereby accurately clamping the flange of the pressure-bearing equipment or the sealing ring body and transporting it to the pressing position. The camera can monitor the position of the clamped object and the center positioning point to ensure the accuracy of clamping and loading. This automated loading method reduces manual intervention and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A perspective view of the present invention;

[0024] Figure 2 A three-dimensional diagram of the press-fitting mechanism of the present invention;

[0025] Figure 3 A three-dimensional diagram of the press-fit seat of the present invention;

[0026] Figure 4 is a cross-sectional view of the mounting mechanism of the present invention;

[0027] Figure 5 A three-dimensional diagram of the positioning mechanism of the present invention;

[0028] Figure 6 An exploded view of the positioning mechanism of the present invention;

[0029] Figure 7 A perspective view of the feeding mechanism of the present invention;

[0030] Figure 8 A perspective view of a material clamping assembly according to the present invention;

[0031] Figure: 1. Pressing table; 2. Electric rotating table; 3. Positioning mechanism; 4. Loading mechanism; 5. Support frame; 6. Pressing mechanism; 7. Limiting groove; 8. First belt conveyor; 9. Pressure equipment flange; 10. Second belt conveyor; 11. Sealing ring body; 12. Temperature and humidity sensor; 13. Controller.

[0032] 31. Positioning box; 32. Guide groove; 33. Center positioning point; 34. Driver; 35. Adjusting screw; 36. Adjusting frame; 37. Clamping block;

[0033] 41. Fixed frame; 42. Driving motor; 43. Moving screw; 44. Moving block; 45. Electric telescopic rod; 46. Clamping mechanism; 47. Camera; 48. Groove;

[0034] 61. Hydraulic cylinder; 62. Mounting mechanism; 63. Limiting frame; 64. Press-fit seat; 65. Mounting block; 66. Mounting plate; 67. Ultrasonic sensor; 68. Laser triangulation sensor;

[0035] 621. Mounting box; 622. Mounting holes; 623. Forward and reverse screws; 624. Mounting bracket. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] Example 1:

[0038] See also Figures 1 to 8 As shown, the automatic press-fitting equipment for sealing rings of pressure-bearing equipment includes:

[0039] Pressing station 1;

[0040] An electric rotating platform 2 is installed on the top of the press-fitting platform 1, and four positioning mechanisms 3 are installed on the top of the electric rotating platform 2. Two feeding mechanisms 4 are installed in the middle of the top of the press-fitting platform 1. A support frame 5 is installed on the rear side of the top of the press-fitting platform 1, and a press-fitting mechanism 6 is installed on the top of the support frame 5;

[0041] The press-fitting mechanism 6 includes a driving assembly, a mounting mechanism 62, a limiting frame 63, a press-fitting seat 64, a mounting block 65, a mounting plate 66, an ultrasonic sensor 67 and a laser triangulation sensor 68. The driving assembly is mounted on the top of the support frame 5 to provide driving force for the press-fitting action. The mounting mechanism 62 is mounted on the output end of the driving assembly, the limiting frame 63 is mounted on the outer wall of the mounting mechanism 62, the press-fitting seat 64 is snap-fitted and mounted on the bottom end of the mounting mechanism 62, four mounting blocks 65 are provided, and the four mounting blocks 65 are evenly mounted on the top end of the press-fitting seat 64, the mounting plate 66 is mounted on the middle part of the bottom end of the press-fitting seat 64, the ultrasonic sensor 67 is mounted on one side of the bottom end of the mounting plate 66, and the laser triangulation sensor 68 is mounted on the other side of the bottom end of the mounting plate 66;

[0042] The driving component is a hydraulic cylinder 61 .

[0043] Depend on Figures 1 to 4 It can be seen that a limiting groove 7 is provided on the upper portion of the inner wall of the side of the support frame 5, a first belt conveyor 8 is installed on one side of the outer wall of the press-fitting platform 1, and a plurality of pressure-bearing equipment flanges 9 are placed on the top of the first belt conveyor 8. A second belt conveyor 10 is installed at one end of the press-fitting platform 1, and a plurality of sealing ring bodies 11 are placed on the top of the second belt conveyor 10. A temperature and humidity sensor 12 is installed at the lower portion of one end of the right-side feeding mechanism 4, and a controller 13 is installed on one side of the outer wall of the press-fitting platform 1.

[0044] The mounting mechanism 62 includes a mounting box 621, mounting holes 622, forward and reverse screws 623 and a mounting bracket 624. The mounting box 621 is installed at the output end of the drive assembly. There are four mounting holes 622, and the four mounting holes 622 are respectively opened at the four corners of the bottom end of the mounting box 621. The forward and reverse screws 623 are installed between the inner walls on both sides of the mounting box 621 through bearings. There are two mounting brackets 624, and the two mounting brackets 624 are respectively installed on both sides of the outer surface of the forward and reverse screws 623.

[0045] As can be seen from the above, first, multiple pressure-bearing equipment flanges 9 are placed on the top of the first belt conveyor 8, and multiple sealing ring bodies 11 are placed on the top of the second belt conveyor 10. When the equipment is running, the controller 13 controls the actions of related components, and the electric rotary table 2 rotates according to the preset program, so that the four positioning mechanisms 3 reach the appropriate positions in turn. At this time, the two feeding mechanisms 4 start to work, clamp the pressure-bearing equipment flange 9 on the first belt conveyor 8 and accurately place it on the corresponding positioning mechanism 3, and then the positioning mechanism 3 clamps and positions the pressure-bearing equipment flange 9. When the electric rotary table 2 clamps the positioning mechanism holding the pressure-bearing equipment flange 9 3 rotates to the next station, another loading mechanism 4 clamps the sealing ring body 11 and accurately places it on the pressure equipment flange 9. Then, the electric rotating table 2 continues to work and rotates it to the bottom of the pressing mechanism 6. At this time, the hydraulic cylinder 61 starts to push the installation mechanism 62 to move downward, and the limiting frame 63 slides in the limiting groove 7 to limit the position, which can stably drive the pressing seat 64 to perform accurate pressing action, ensuring that the sealing ring body 11 can be evenly and reliably pressed into the flange groove of the pressure equipment flange 9, realizing the automatic pressing work of the equipment, and during the operation of the equipment, the ultrasonic sensor 67 and the laser triangulation sensor are used to measure the pressure of the equipment. The sensor 68 monitors the size, position and other parameters of the sealing ring body 11 in real time, and transmits the monitoring data to the controller 13 to dynamically adjust the speed and strength of the pressing mechanism 6, which not only realizes the precise control of the pressing force, but also greatly improves the accuracy and reliability of the pressing, avoids the problems of damage to the sealing ring body 11 or inadequate pressing due to improper pressing, effectively improves product quality and production efficiency, and improves the adaptability and flexibility of the equipment. At the same time, the temperature and humidity sensor 12 monitors the temperature, humidity and other parameters of the working environment in real time, and transmits the data to the controller 13. The controller 13 analyzes the environmental parameters through an intelligent algorithm. The number of impacts on the press-fitting process, and automatically adjusts the operating parameters of the equipment to adapt to environmental changes, such as automatically reducing the press-fitting speed in a high-temperature environment to prevent the sealing ring body 11 from deforming. When the press-fitting seat 64 needs to be replaced, the two mounting brackets 624 can be driven to move toward the middle by rotating the forward and reverse screws 623, and the fixing of the mounting bracket 624 to the mounting block 65 is cancelled. The mounting block 65 is removed from the mounting hole 622, and the press-fitting seat 64 can be disassembled and replaced. The press-fitting seat 64 suitable for the workpiece can be replaced to ensure the press-fitting quality, improve the applicability of the equipment, reduce production costs, and also improve the flexibility and maintainability of the equipment.

[0046] Specifically, refer to Figures 1 to 4As shown, the mounting frame 624 and the mounting block 65 are both configured as an L-shaped structure, the spacing between the four mounting holes 622 is consistent with the spacing between the four mounting blocks 65, the diameter of the mounting plate 66 is smaller than the inner diameter of the pressure-bearing equipment flange 9, and the hydraulic cylinder 61, ultrasonic sensor 67, laser triangulation sensor 68, electric turntable 2, first belt conveyor 8, second belt conveyor 10 and temperature and humidity sensor 12 are all electrically connected to the controller 13.

[0047] As can be seen from the above, it is conducive to the connection and positioning between the mounting frame 624 and the mounting block 65. The installation accuracy and alignment are guaranteed by consistent spacing, making the installation process smoother, so that the two sensors on the mounting plate 66 can be smoothly placed in the pressure-bearing equipment flange 9 without affecting the press-fitting work of the sealing ring body 11. The controller 13 can centrally control and collect data on these components to realize the automated operation and intelligent control of the entire device.

[0048] Example 2:

[0049] refer to Figure 5 and Figure 6 As shown, the positioning mechanism 3 includes a positioning box 31, a guide groove 32, a center positioning point 33, a driver 34, an adjusting screw 35, an adjusting frame 36 and a clamping block 37. The positioning box 31 is installed at the top of the electric rotary table 2. There are two guide grooves 32, two adjusting frames 36 and two clamping blocks 37. The two guide grooves 32 are respectively opened on both sides of the top inner wall of the positioning box 31. The center positioning point 33 is set in the middle of the top of the positioning box 31. The driver 34 is installed in the middle of one end of the positioning box 31. The adjusting screw 35 is installed between the inner walls on both sides of the positioning box 31 through a bearing. The two adjusting frames 36 are respectively installed on both sides of the outer surface of the adjusting screw 35. The two clamping blocks 37 are respectively installed on the top of the two adjusting frames 36.

[0050] As can be seen from the above, when the pressure-bearing equipment flange 9 needs to be positioned, the controller 13 issues an instruction to enable the feeding mechanism 4 to place the pressure-bearing equipment flange 9 on the top of the positioning box 31. Subsequently, the driver 34 starts and drives the adjusting screw 35 to rotate, so that the two adjusting frames 36 move relative to each other along the guide groove 32, and drive the two clamping blocks 37 to move relative to each other. Finally, the pressure-bearing equipment flange 9 can be accurately positioned at the center of the top of the positioning box 31, providing precise position guarantee for the subsequent pressing work of the sealing ring body 11, and a V-shaped clamping groove is provided on the clamping block 37, so that the clamping block 37 can better clamp the pressure-bearing equipment flange 9, further enhancing the stability and adaptability of the clamping, and can also firmly clamp pressure-bearing equipment flanges 9 of different sizes and shapes. This positioning method not only improves the assembly accuracy, but also reduces the time and error of manual adjustment, and significantly improves production efficiency and product consistency.

[0051] Preferably, reference Figure 5 and Figure 6 As shown, a V-shaped clamping groove is provided on the clamping block 37, and the height of the clamping block 37 is smaller than the height of the pressure-bearing equipment flange 9, the adjustment frame 36 is set to a U-shaped structure, the outer surface of the adjustment screw 35 is provided with positive and negative spiral patterns, and the driver 34 is electrically connected to the controller 13.

[0052] As can be seen from the above, the V-shaped clamping groove enables the clamping block 37 to better clamp the pressure-bearing equipment flange 9 and provide a stable clamping force, while the clamping block 37 avoids interference with the press-fitting seat 64 during operation, ensuring that the press-fitting work can proceed smoothly, facilitating the limiting and guiding of the adjustment frame 36, and making the adjustment process more stable and accurate. When the adjusting screw 35 rotates, the positive and negative spiral patterns enable it to adjust the distance between the two clamping blocks 37, and the controller 13 can control the operation of the driver 34 through electrical signals.

[0053] Example 3:

[0054] refer to Figure 7 and Figure 8 As shown, the feeding mechanism 4 includes a fixed frame 41, a drive motor 42, a moving screw 43, a moving block 44 and an electric telescopic rod 45. The fixed frame 41 is installed between the press-fitting table 1 and the top of the second belt conveyor 10. The drive motor 42 is installed on the upper part of one end of the fixed frame 41. The moving screw 43 is installed between the upper parts of the inner walls on both sides of the fixed frame 41 through a bearing. The moving block 44 is threadedly installed on the outer surface of the moving screw 43. Two electric telescopic rods 45 are provided, and the two electric telescopic rods 45 are respectively embedded on both sides of the top of the moving block 44.

[0055] A clamping mechanism 46 is commonly installed between the output ends of the two electric telescopic rods 45 , a camera 47 is installed in the middle of the bottom end of the clamping mechanism 46 , and a groove 48 is provided in the middle of the top end of the moving block 44 .

[0056] As can be seen from the above, when the equipment runs to the loading link, the controller 13 issues a command, the drive motor 42 starts and drives the moving screw 43 to rotate, so that the moving block 44 moves to the top of the second belt conveyor 10, and through the sliding limit of the groove 48 and the upper frame wall of the fixed frame 41, the stability of the moving block 44 during the movement is improved. At this time, the camera 47 will perform image recognition and positioning on the sealing ring body 11 on the second belt conveyor 10, accurately identify the position of the sealing ring body 11, and after the recognition is completed, the electric telescopic rod 45 extends to push the clamping mechanism 46 to move downward, and the clamping mechanism 46 and the positioning mechanism 3 are consistent in terms of internal components and working principles, but the height of the clamping claw in the clamping mechanism 46 is higher than the height of the clamping block 37 in the positioning mechanism 3. The different clamping claw heights It is convenient for the clamping mechanism 46 to clamp the sealing ring body 11 according to the preset program. After the clamping is successful, the electric telescopic rod 45 contracts upward, driving the clamping mechanism 46 and the sealing ring body 11 to rise, and then the moving block 44 continues to move, and the center positioning point 33 is identified by the camera 47. The camera 47 can ensure the accuracy of clamping and loading, and the sealing ring body 11 can be transported to the top of the positioned pressure-bearing equipment flange 9, waiting for subsequent pressing operations. At the same time, the loading method of the pressure-bearing equipment flange 9 is consistent with the loading method of the sealing ring body 11. This automated loading method not only improves the efficiency and accuracy of loading, reduces manual intervention and labor intensity, but also avoids damage to the sealing ring body 11 or loading errors caused by improper manual operation, providing a strong guarantee for automated production.

[0057] Preferably, reference Figure 7 and Figure 8 As shown, the camera 47 and the driving motor 42 are both electrically connected to the controller 13 , and the groove 48 is slidably connected to the upper frame wall of the fixed frame 41 .

[0058] As can be seen from the above, the controller 13 can control the operation of the drive motor 42 to realize the rotation of related components and other actions, and at the same time receive the image signal of the camera 47 for image recognition, monitoring and other purposes. The fixed frame 41 plays a guiding and limiting role on the moving block 44, thereby improving the stability of the moving block 44 during the adjustment process.

[0059] Application examples:

[0060] This design is applied to the production and maintenance environment of pressure-bearing equipment such as boiler manufacturing and maintenance workshops, pressure vessel production plants and petrochemical industries, which require automatic assembly of sealing rings. In boiler manufacturing workshops, the traditional manual pressing of sealing rings is inefficient, while the automatic pressing equipment provides power through the hydraulic cylinder 61 of the pressing mechanism 6, drives the installation mechanism 62 to drive the pressing seat 64 to accurately press the sealing ring body 11 into the flange groove of the pressure-bearing equipment flange 9, and uses the ultrasonic sensor 67 and the laser triangulation sensor 68 to monitor the pressing parameters in real time, which greatly improves the production efficiency and ensures the pressing quality; in the pressure vessel production plant, the positioning mechanism 3 drives the adjusting screw 35 through the driver 34, so that the clamping block 37 presses the pressure equipment into the flange groove 9 of the pressure-bearing equipment. The flange 9 is accurately positioned at the center, providing a precise position for the pressing of the sealing ring. The clamping mechanism 46 in the feeding mechanism 4 is responsible for accurately clamping the sealing ring body 11 from the belt conveyor and transporting it to the pressing position, ensuring that the sealing ring body 11 is evenly and reliably pressed into the flange groove, reducing leakage problems and improving product quality; in the petrochemical industry, facing complex working environments such as high temperature, high humidity, and corrosive media, the equipment's integrated temperature and humidity sensor 12 and other environmental perception systems can monitor environmental parameters in real time and automatically adjust operating parameters through intelligent algorithms. For example, it automatically reduces the pressing speed in a high temperature environment to prevent the sealing ring from deforming, ensuring the stable operation of the equipment in different environments and improving the adaptability and flexibility of the equipment.

[0061] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. Automatic press-fitting equipment for sealing rings of pressure-bearing equipment, characterized by: include: Pressing table (1); The top of the press-fitting platform (1) is equipped with an electric rotating platform (2), the top of the electric rotating platform (2) is equipped with four positioning mechanisms (3), the middle of the top of the press-fitting platform (1) is equipped with two feeding mechanisms (4), the rear side of the top of the press-fitting platform (1) is equipped with a support frame (5), and the top of the support frame (5) is equipped with a press-fitting mechanism (6); The press-fitting mechanism (6) comprises a driving assembly, a mounting mechanism (62), a limiting frame (63), a press-fitting seat (64), a mounting block (65), a mounting plate (66), an ultrasonic sensor (67) and a laser triangulation sensor (68); the driving assembly is mounted on the top of the support frame (5) and is used to provide a driving force for the press-fitting action; the mounting mechanism (62) is mounted on the output end of the driving assembly; the limiting frame (63) is mounted on the outer wall of the mounting mechanism (62); the press-fitting seat (64) is snap-fitted and mounted on the bottom end of the mounting mechanism (62); four mounting blocks (65) are provided, and the four mounting blocks (65) are evenly mounted on the top end of the press-fitting seat (64); the mounting plate (66) is mounted on the middle part of the bottom end of the press-fitting seat (64); the ultrasonic sensor (67) is mounted on one side of the bottom end of the mounting plate (66); and the laser triangulation sensor (68) is mounted on the other side of the bottom end of the mounting plate (66); The driving assembly is a hydraulic cylinder (61).

2. The automatic press-fitting device for sealing rings of pressure-bearing equipment according to claim 1, characterized in that: A limiting groove (7) is provided on the upper portion of the inner side wall of the support frame (5); a first belt conveyor (8) is installed on one side of the outer wall of the press-fitting platform (1); a plurality of pressure-bearing equipment flanges (9) are placed on the top of the first belt conveyor (8); a second belt conveyor (10) is installed on one end of the press-fitting platform (1); a plurality of sealing ring bodies (11) are placed on the top of the second belt conveyor (10); a temperature and humidity sensor (12) is installed on the lower portion of one end of the feeding mechanism (4) on the right side; and a controller (13) is installed on one side of the outer wall of the press-fitting platform (1).

3. The automatic press-fitting device for sealing rings of pressure-bearing equipment according to claim 2, characterized in that: The mounting mechanism (62) comprises a mounting box (621), a mounting hole (622), a forward and reverse screw rod (623) and a mounting frame (624). The mounting box (621) is mounted on the output end of the drive assembly. Four mounting holes (622) are provided, and the four mounting holes (622) are respectively opened at the four corners of the bottom end of the mounting box (621). The forward and reverse screw rod (623) is mounted between the inner walls on both sides of the mounting box (621) through bearings. Two mounting frames (624) are provided, and the two mounting frames (624) are respectively mounted on both sides of the outer surface of the forward and reverse screw rod (623).

4. The automatic press-fitting device for sealing rings of pressure-bearing equipment according to claim 3, characterized in that: The mounting frame (624) and the mounting block (65) are both configured as L-shaped structures. The spacing between the four mounting holes (622) is consistent with the spacing between the four mounting blocks (65). The diameter of the mounting plate (66) is smaller than the inner diameter of the pressure-bearing equipment flange (9). The hydraulic cylinder (61), the ultrasonic sensor (67), the laser triangulation sensor (68), the electric rotating table (2), the first belt conveyor (8), the second belt conveyor (10), and the temperature and humidity sensor (12) are all electrically connected to the controller (13).

5. The automatic press-fitting device for sealing rings of pressure-bearing equipment according to claim 1, characterized in that: The positioning mechanism (3) comprises a positioning box (31), a guide groove (32), a central positioning point (33), a driver (34), an adjusting screw (35), an adjusting frame (36) and a clamping block (37). The positioning box (31) is installed at the top of the electric rotating table (2). The guide groove (32), the adjusting frame (36) and the clamping block (37) are each provided with two. The two guide grooves (32) are respectively opened on both sides of the top inner wall of the positioning box (31). The central positioning point (33) is set in the middle of the top of the positioning box (31). The driver (34) is installed in the middle of one end of the positioning box (31). The adjusting screw (35) is installed between the inner walls of both sides of the positioning box (31) through a bearing. The two adjusting frames (36) are respectively installed on both sides of the outer surface of the adjusting screw (35). The two clamping blocks (37) are respectively inserted and installed on the top of the two adjusting frames (36).

6. The automatic press-fitting device for sealing rings of pressure-bearing equipment according to claim 5, characterized in that: The clamping block (37) is provided with a V-shaped clamping groove, and the height of the clamping block (37) is smaller than the height of the pressure-bearing equipment flange (9). The adjusting frame (36) is configured as a U-shaped structure. The outer surface of the adjusting screw (35) is provided with positive and negative spiral patterns. The driver (34) is electrically connected to the controller (13).

7. The automatic press-fitting device for sealing rings of pressure-bearing equipment according to claim 1, characterized in that: The feeding mechanism (4) comprises a fixed frame (41), a driving motor (42), a moving screw (43), a moving block (44) and an electric telescopic rod (45); the fixed frame (41) is installed between the pressing table (1) and the top of the second belt conveyor (10); the driving motor (42) is installed on the upper part of one end of the fixed frame (41); the moving screw (43) is installed between the upper parts of the inner walls on both sides of the fixed frame (41) through a bearing; the moving block (44) is threadedly installed on the outer surface of the moving screw (43); two electric telescopic rods (45) are provided, and the two electric telescopic rods (45) are respectively embedded on both sides of the top of the moving block (44).

8. The automatic press-fitting device for sealing rings of pressure-bearing equipment according to claim 7, characterized in that: A clamping mechanism (46) is installed between the output ends of the two electric telescopic rods (45), a camera (47) is installed in the middle of the bottom end of the clamping mechanism (46), and a groove (48) is opened in the middle of the top end of the moving block (44).

9. The automatic press-fitting device for sealing rings of pressure-bearing equipment according to claim 8, characterized in that: The camera (47) and the driving motor (42) are both electrically connected to the controller (13), and the groove (48) is slidably connected to the upper frame wall of the fixed frame (41).

Citation Information

Patent Citations

  • Press mounting device for seal rings

    CN201833157U