High-temperature washing device for environment-friendly base cloth production
By setting a bristle brush in the high-temperature water washing device to remove impurities on the surface of the base cloth, and combining it with a squeezing roller structure, the problem of impurity adhesion during the base cloth washing process is solved, and the base cloth quality and operating efficiency are improved.
Patent Information
- Application Number
- CN202510986333.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-10-03
AI Technical Summary
During the high-temperature water washing process of the base fabric, loose thread ends or impurities such as cotton wool on the base fabric will separate from the base fabric and accumulate, causing the impurities to adhere to the surface of the base fabric and affect the subsequent processing quality.
A high-temperature water washing device for the production of environmentally friendly base fabrics is designed. The device adopts a mounting frame, a fixing plate and a brush plate structure. The bristles on the brush plate are against the surface of the base fabric to remove impurities. The gear transmission and belt transmission system are combined to realize automatic rotation and cleaning of the brush plate. A squeezing roller is set to squeeze water from the base fabric, and the adjustable squeezing structure can adapt to the change of base fabric thickness.
Effectively remove impurities on the surface of the base fabric, prevent impurities from entering subsequent processing steps, reduce the subsequent drying burden, improve the quality of the base fabric, and improve operating efficiency and the degree of automation of the device.
Smart Images

Figure CN120738876A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of high-temperature water washing devices, and in particular to a high-temperature water washing device for producing environmentally friendly base fabrics. Background Art
[0002] Eco-friendly base fabrics are made from natural fibers or recyclable materials through environmentally friendly processing. They are non-toxic, biodegradable, breathable, and wear-resistant. They are widely used in clothing, home decor, and other fields. They reduce chemical pollution and resource waste, contribute to sustainable development, and are a key component of the green textile industry.
[0003] In the related art, a common high-temperature water washing device for base cloth production is designed, which includes a box body, an introduction roller is rotatably provided at one end of the box body, and an outlet roller is rotatably provided at the other end of the box body. A number of rotatable cloth guide rollers and a heater for heating the liquid are provided in the box body, and a drain port for drainage is also provided on the side wall at the bottom of the box body; when the base cloth is washed with water, the base cloth is guided into the box body by the introduction roller, continuously bypasses the guide roller and passes through the box body, the heater in the box body heats the water, so that the base cloth is cleaned in a high-temperature water environment, and the base cloth after cleaning is guided by the outlet roller and away from the box body.
[0004] In the process of implementing this application, it was found that there are at least the following problems in this technology: during the high-temperature water washing process of the base cloth, the loose thread ends or cotton wool on the base cloth will separate from the base cloth and accumulate in the water to form impurities. Some impurities will eventually adhere to the surface of the base cloth and enter the subsequent processing steps together with the base cloth, affecting the quality of the base cloth. Summary of the Invention
[0005] In order to facilitate the removal of impurities such as thread ends and cotton wool attached to the surface of the base cloth after washing, prevent the impurities from entering the subsequent processing with the base cloth, and ensure the quality of the base cloth, the present application provides a high-temperature water washing device for the production of environmentally friendly base cloth.
[0006] The present application provides a high-temperature water washing device for producing environmentally friendly base fabrics, which adopts the following technical solutions: A high-temperature water washing device for producing environmentally friendly base cloth, which includes a box body, an introduction roller is rotatably provided at one end of the top of the box body, a lead-out roller is rotatably provided at the other end of the top of the box body, a plurality of cloth guide rollers are rotatably provided in the box body, a mounting frame is provided at one end of the box body close to the lead-out roller, the mounting frame is higher than the water level in the box body, a group of fixed plates are symmetrically provided on the mounting frame, a group of fixed plates have openings for the base cloth to pass through, a brush plate is provided on the side close to each other, the brush plate is provided with bristles, and the bristles of the brush plates on the group of fixed plates are arranged facing each other and against the surface of the base cloth passing through the opening.
[0007] By adopting this technical solution, after the base fabric passes through the high-temperature water in the box, guided by the introduction roller and the cloth guide roller, it passes through the opening between a set of fixed plates. At this point, the bristles of the brushes, which are arranged opposite each other and abut the surface of the base fabric, can brush both sides of the base fabric simultaneously, brushing off impurities such as lint and lint that have adhered to the surface of the base fabric due to the high-temperature water washing, effectively preventing impurities from entering the subsequent processing steps with the base fabric, thereby improving the quality of the base fabric.
[0008] Preferably, a first rotating shaft is fixedly provided in the box body, and the end of the mounting frame close to the lead-out roller is rotatably connected to the first rotating shaft. A supporting block is fixedly provided on the inner side wall of the box body, and the upper surface of the supporting block is abutted against the lower surface of the end of the mounting frame away from the lead-out roller.
[0009] By adopting the above technical solution, the mounting frame can realize a certain angle of rotation (such as 90 degrees) with the first rotating shaft as the rotation center. On the one hand, it is convenient to lift the mounting frame when installing, disassembling, maintaining the brush or cleaning the bristles, which is convenient for operation; on the other hand, lifting the mounting frame also facilitates opening the space at the bottom of the box, which is convenient for manually guiding the end of the base cloth to pass around several guide rollers; the bearing block supports the end of the mounting frame away from the lead-out roller, thereby ensuring the stability of the mounting frame under normal working conditions.
[0010] Preferably, a second rotating shaft is integrally formed on both of the fixing plates, and the second rotating shaft is rotatably connected to the mounting bracket. The two second rotating shafts are parallel to the axis of the first rotating shaft and are located in the same plane. A driving assembly for driving the second rotating shaft to rotate is provided on the mounting bracket, and the driving assembly includes a first gear, a second gear, and a power piece. The first gear is coaxially fixed with one of the second rotating shafts close to the first rotating shaft, the second gear is coaxially fixed with another second rotating shaft, the first gear is meshed with the second gear, and the power piece is used to drive the first gear to rotate.
[0011] By adopting the above technical solution, when it is necessary to clean the bristles or replace the brush plate, the first gear is driven to rotate by the power member. Since the first gear is engaged with the second gear and is coaxially fixed to the two second rotating shafts, the two fixed plates are driven to rotate synchronously in opposite directions. After the two fixed plates 21 rotate, the bristles on the brush plates face the same side of the mounting frame, which facilitates the operation of cleaning the bristles or replacing the brush plates on the two fixed plates 21 on one side of the mounting frame.
[0012] Preferably, the power component includes a driving pulley, a driven pulley, and a transmission belt. The driving pulley is coaxially fixed to the first rotating shaft, the driven pulley is coaxially fixed to the first gear, and the transmission belt is arranged for transmission between the driving pulley and the driven pulley. One end of the transmission belt is sleeved on the driving pulley, and the other end of the transmission belt is sleeved on the driven pulley.
[0013] By adopting the above technical solution, when the mounting frame rotates around the first rotating shaft, the first rotating shaft fixed to the housing rotates in the opposite direction relative to the mounting frame, causing the driving pulley to rotate relative to the mounting frame and driving the driven pulley on the mounting frame to rotate via the transmission belt; this in turn causes the first gear to rotate, which in turn, through meshing with the second gear, drives the second rotating shafts on the two fixed plates to rotate, thereby achieving rotation of the brush plate. In this process, the rotation of the mounting frame itself is used as power input, and the power is transmitted to the fixed plates through a combination of belt drive and gear drive, achieving automatic rotation of the brush plate. This ensures the linkage between the rotation of the brush plate and the movement of the mounting frame, so that when the mounting frame is flipped up and opened, the brush plate automatically rotates with the bristles facing outward, facilitating cleaning.
[0014] Preferably, a bracket is fixedly provided on the upper surface of the mounting frame, and a first squeezing roller and a second squeezing roller are rotatably provided on the bracket, the first squeezing roller is in contact with one side surface of the base cloth, and the second squeezing roller is in contact with the other side surface of the base cloth, and the first squeezing roller and the second squeezing roller jointly clamp and squeeze the base cloth.
[0015] By adopting the above technical solution, after the base cloth is brushed by the brush plate, it continues to move forward and enters between the first squeezing roller and the second squeezing roller. Under the action of the forward pulling force, the base cloth drives the first squeezing roller and the second squeezing roller to rotate synchronously. During the rotation process, the two squeezing rollers continuously squeeze the base cloth by virtue of the pressure between each other. On the one hand, a large amount of residual water in the base cloth is squeezed out, so that the water content of the base cloth is reduced, reducing the burden of the subsequent drying process; on the other hand, the water loss rate in the box is reduced, and there is no need to frequently add water to the box, reducing the burden on the heater.
[0016] Preferably, the first squeezing roller is located below the second squeezing roller, a slide rail is provided on the side wall of the bracket, a slider is slidably provided in the slide rail, the first squeezing roller is rotatably connected to the slider, a stop block is provided in the slide rail, the stop block is located below the slider, a tightening spring is provided between the stop block and the slider, one end of the tightening spring is fixedly connected to the stop block, and the other end of the tightening spring is fixedly connected to the slider, and the tightening spring drives the slider away from the stop block.
[0017] By adopting the above technical solution, when the device is operating normally, the holding spring is in a compressed state, constantly applying an upward thrust to the slider, causing the first squeezing roller to press against the base fabric and, together with the second squeezing roller, to maintain a certain squeezing force on the base fabric. When the base fabric thickness changes, the base fabric will exert varying degrees of pressure on the first squeezing roller as it passes between the first and second squeezing rollers. If the base fabric becomes thicker, the base fabric will press downward against the first squeezing roller, which will drive the slider to overcome the elastic force of the holding spring and slide downward within the slide rail until it adapts to the base fabric thickness. If the base fabric becomes thinner, the elastic force of the holding spring will push the slider to move the first squeezing roller upward, restoring close contact with the base fabric. This prevents the base fabric from being over-squeezed and damaged.
[0018] Preferably, the block is slidably connected to the slide rail, and a downward extending movable rod is fixedly provided on the block, a first rack is integrally formed on one side of the movable rod, and a second rack is integrally formed on the other side of the movable rod, and the movable rod is inserted between the first gear and the second gear, the first gear and the first rack are meshed with each other, and the second gear and the second rack are meshed with each other.
[0019] By adopting the above technical solution, before the base cloth is washed, the direction of the base cloth must be guided first, so that the end of the base cloth passes through the introduction roller, a plurality of cloth guide rollers, the through-hole, between the first squeezing roller and the second squeezing roller, and the lead-out roller in sequence. In order to facilitate the operator to guide the base cloth on the cloth guide roller, it is necessary to open the mounting frame to provide the operator with sufficient operating space. At this time, due to the rotation of the mounting frame relative to the first rotating shaft, the first gear and the second gear rotate, and the bristles on the brush plate face outward, the gap between the through-holes is enlarged, which is convenient for guiding the end of the base cloth to pass through, and at the same time When the first gear rotates, it meshes with the first rack, driving the movable rod to move downward, causing the resistance block to move downward together, releasing the elastic force of the holding spring, and pulling the slider down to a certain extent. The gap between the first squeezing roller and the second squeezing roller increases, which is convenient for guiding the end of the base cloth to pass through; when the guiding base cloth is completed, the mounting frame is closed again, the resistance block moves upward, and the pressure between the first squeezing roller and the second squeezing roller is restored; in addition, the meshing of the second gear and the second rack realizes the indirect meshing of the first gear and the second gear through the movable rod, without damaging the synchronization of the activities of the two fixed plates.
[0020] Preferably, a constraint block is integrally formed on the inner side wall of the box body, and a first constraint groove and a second constraint groove are provided on the constraint block. The first constraint groove is located on the side of the first rotating shaft away from the lead-out roller, and the second constraint groove is located above the first rotating shaft. A pin groove is provided on the side wall of the mounting frame, and a latch is slidingly provided in the pin groove. An extension spring is provided in the pin groove for driving the latch to extend out of the pin groove, and the end of the latch is inserted into the first constraint groove, and the latch can be inserted into the second constraint groove. The mounting frame is also provided with an unlocking component for driving the latch to retract into the pin groove.
[0021] By adopting the above technical solution, when the device is in normal working condition, the outward spring pushes the pin out of the pin slot, and the end of the pin is inserted into the first constraint slot, fixing the mounting frame in the horizontal working position, limiting the mounting frame from rotating at will, ensuring that the brush plate, squeezing roller and other components can work stably, and the base cloth is continuously and effectively cleaned and squeezed; when the brush plate needs to be maintained or adjusted, or the base cloth needs to be manually guided around the guide roller, the unlocking component drives the pin to overcome the elastic force of the outward spring, retract into the pin slot, and release the constraint on the mounting frame. At this time, the operator can lift the mounting frame and rotate the mounting frame around the first rotating shaft. When the mounting frame rotates to a vertical state, the unlocking component is released, and the outward spring pushes the pin out again, and the pin is inserted into the second constraint slot, firmly fixing the mounting frame in the lifted position, making it convenient for the operator to perform various operations.
[0022] Preferably, a handle is provided at one end of the mounting frame away from the lead-out roller, and the handle includes two vertically arranged vertical rods and a horizontally arranged crossbar. The bottom ends of the vertical rods are fixedly connected to the upper surface of the mounting frame, and the top ends of the vertical rods are jointly connected to the crossbar.
[0023] By adopting the above technical solution, when the mounting frame needs to be lifted or rotated, the operator holds the horizontal bar and uses the strength of the arm to transfer the force to the mounting frame through the vertical bar, thereby facilitating the application of force to the mounting frame.
[0024] Preferably, the unlocking assembly includes a finger-click rod, a through tube, and a steel wire rope. A pull groove is provided on the vertical rod, and the end of the finger-click rod extends into the pull groove and is slidably connected to the pull groove in the direction of approaching or moving away from the horizontal rod. The through tube is embedded in the mounting frame, one end of the through tube is located below the finger-click rod, and the other end of the through tube is connected to the bottom end of the pin groove. One end of the steel wire rope is fixedly connected to the finger-click rod, and the other tube of the steel wire rope passes through the through tube and is fixedly connected to one end of the pin near the bottom end of the pin groove.
[0025] By adopting the above technical solution, when it is necessary to unlock the mounting frame, the operator holds the finger-grip lever with his fingers, presses his palm against the crossbar, and applies gripping force to pull the finger-grip lever toward the crossbar. The finger-grip lever slides in the pull groove, and the tension is transmitted to the latch pin through the steel wire rope fixed to the finger-grip lever. The steel wire rope passes through the through tube to ensure the stability and accuracy of the tension transmission and prevent the steel wire rope from being offset or entangled during the transmission process. Under the action of the tension, the latch pin overcomes the elastic force of the extension spring and gradually retracts into the pin slot, thereby releasing the constraint on the mounting frame. When the operation is completed and the mounting frame needs to be re-secured, the finger-grip lever is released. The elastic force of the extension spring pushes the latch pin out of the pin slot, and the steel wire rope drives the finger-grip lever to reset in the pull groove. The operator can complete the fixing and unlocking of the mounting frame with simple finger movements, which improves the flexibility and efficiency of the operation.
[0026] In summary, this application includes at least one of the following beneficial technical effects: 1. By setting up the mounting frame, fixing plate, opening, brush plate and bristles, after the base fabric is washed with high temperature water and removed from the water surface, the bristles arranged opposite to each other and against the surface of the base fabric are used to remove impurities such as thread ends and cotton wool attached to the surface of the base fabric after it is washed, so as to prevent impurities from entering the subsequent processing with the base fabric and ensure the quality of the base fabric; 2. By setting a first rotating shaft, a second rotating shaft, a first gear, a second gear, a driving pulley, a driven pulley, and a transmission belt, when the mounting frame rotates around the first rotating shaft, the driving pulley drives the driven pulley through the transmission belt, and then drives the first gear and the second gear to engage and transmit, so that the two fixed plates rotate synchronously in opposite directions, so that the bristles automatically face outward when the mounting frame is opened, which facilitates the cleaning and replacement of the brush plate; 3. By arranging a bracket, a first squeezing roller, a second squeezing roller, a slide rail, a slider, a stop block, a tightening spring, a movable rod, a first rack, and a second rack, the first squeezing roller and the second squeezing roller can squeeze out residual moisture from the base cloth, thereby reducing the burden of subsequent drying and lowering energy consumption. In addition, in the process of guiding the base cloth to move, the interval between the first squeezing roller and the second squeezing roller is automatically expanded to facilitate the passage of the end of the base cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a structural schematic diagram of a high-temperature water washing device for producing environmentally friendly base fabrics provided in an embodiment of the present application.
[0028] Figure 2 It is a structural schematic diagram of the mounting frame in an embodiment of the present application.
[0029] Figure 3 yes Figure 2 Enlarged view of part A.
[0030] Figure 4 yes Figure 2 Enlarged view of part B Figure 5 It is a schematic diagram of the cross-sectional structure of the mounting frame in the embodiment of the present application.
[0031] Figure 6 yes Figure 5 Magnified view of part C.
[0032] Explanation of reference numerals: 1. Box; 11. Introducing roller; 12. Outgoing roller; 13. Cloth guide roller; 14. Carrying block; 15. First rotating shaft; 16. Constraint block; 161. First constraint groove; 162. Second constraint groove; 2. Mounting frame; 21. Fixing plate; 211. Second rotating shaft; 212. Brush plate; 2121. Brush hair; 22. Through port; 23. First gear; 24. Second gear; 25. Power member; 251. Driving pulley; 252. Driven pulley ; 253, transmission belt; 26, pin groove; 261, latch; 262, extension spring; 27, handle; 271, vertical rod; 2711, pull groove; 272, horizontal rod; 3, bracket; 31, first squeezing roller; 32, second squeezing roller; 33, slide rail; 34, slider; 35, block; 36, tightening spring; 37, moving rod; 371, first rack; 372, second rack; 4, unlocking assembly; 41, finger buckle rod; 42, through pipe; 43, wire rope. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-6 This application is described in further detail.
[0034] The present application discloses a high temperature water washing device for producing environmentally friendly base fabrics. Figure 1 It includes a box body 1, one end of the top of the box body 1 is rotatably provided with an introduction roller 11, and the other end of the top of the box body 1 is rotatably provided with a lead-out roller 12. Several cloth guide rollers 13 are rotatably provided in the box body 1, and the box body 1 is filled with water, and all the introduction rollers 11 are immersed in the water. The base cloth is guided into the water by the introduction roller 11, and is continuously bent between the several cloth guide rollers 13, and is finally led out by the lead-out roller 12 to enter the subsequent process or be collected. A heater for heating water, such as an electric heating rod, is also provided in the box body 1. A drain outlet is provided on the side wall at the bottom of the box body 1 to connect the inside and outside of the box body 1, and a valve is provided on the drain outlet to close the drain outlet.
[0035] Reference Figures 1 to 3, a mounting frame 2 is horizontally arranged in the box body 1 at one end close to the lead-out roller 12. Specifically, a first rotating shaft 15 is fixedly arranged in the box body 1, and the first rotating shaft 15 is parallel to the axis of the lead-out roller 12. The end of the mounting frame 2 close to the lead-out roller 12 is rotatably connected to the first rotating shaft 15. A bearing block 14 is fixedly arranged on the inner wall of the box body 1, and the upper surface of the bearing block 14 is abutted against the lower surface of the end of the mounting frame 2 away from the lead-out roller 12. The mounting frame 2 can use the first rotating shaft 15 as the rotation center and deflect upward to a vertical state, thereby removing the mounting frame 2 and releasing the space above the interior of the box body 1. On the one hand, it is convenient for cleaning the interior of the box body 1, and on the other hand, it is convenient for manually guiding the end of the base cloth through the cloth route between the cloth guide rollers 13 when the base cloth is loaded.
[0036] Reference Figures 1 to 3 , the mounting frame 2 is higher than the water level in the box body 1. A group of fixed plates 21 are symmetrically arranged on the mounting frame 2, and a passage 22 for the base cloth to pass through is left between the group of fixed plates 21. A brush plate 212 is provided on the side of the fixed plates 21 close to each other, and the brush plate 212 is detachably connected to the fixed plate 21 by bolts. Brush bristles 2121 are provided on the brush plate 212, and the bristles 2121 of the brush plates 212 on a group of fixed plates 21 are arranged facing each other and abut against the surface of the base cloth passing through the passage 22. When the base cloth is guided by the introduction roller 11 and the cloth guide roller 13 and passes through the high-temperature water in the box body 1, it will pass through the passage 22 between the group of fixed plates 21. The bristles 2121 on the two fixed plates 21 brush the front and back sides of the base cloth at the same time, and brush off impurities such as thread ends and cotton wool that are adhered to the surface of the base cloth due to high-temperature water washing.
[0037] Reference Figure 2 and Figure 3Two brackets 3 are fixedly provided on the upper surface of the mounting frame 2. A first squeezing roller 31 and a second squeezing roller 32 are rotatably provided between the two brackets 3. The first squeezing roller 31 is located below the second squeezing roller 32. Specifically, a slide rail 33 is vertically provided on the side wall of the bracket 3. A slider 34 is slidably provided in the slide rail 33. The end of the first squeezing roller 31 is rotatably connected to the slider 34. A stop block 35 is provided in the slide rail 33. The stop block 35 is located below the slider 34. A clamping spring 36 is provided between the stop block 35 and the slider 34. One end of the clamping spring 36 is fixedly connected to the stop block 35, and the other end of the clamping spring 36 is fixedly connected to the slider 34. The clamping spring 36 drives the slider 34 away from the stop block 35, so that the first squeezing roller 31 abuts against one side surface of the base fabric, and the second squeezing roller 32 abuts against the other side surface of the base fabric. The first squeezing roller 31 and the second squeezing roller 32 jointly clamp and squeeze the base fabric. After the base cloth is brushed by the brush plate 212, it continues to move forward and enters between the first squeezing roller 31 and the second squeezing roller 32. Under the squeezing of the first squeezing roller 31 and the second squeezing roller 32, a large amount of residual water in the base cloth is squeezed out, so that the water content of the base cloth is reduced, reducing the burden of the subsequent drying process. At the same time, the water loss rate in the box 1 is reduced, and there is no need to frequently replenish water in the box 1, reducing the burden on the heater.
[0038] In order to facilitate the replacement of the brush plate 212 or the cleaning of the bristles 2121, refer to Figure 3 A second rotating shaft 211 is integrally formed on each of the two fixing plates 21, and the second rotating shaft 211 is rotatably connected to the mounting frame 2. The two second rotating shafts 211 are parallel to the axis of the first rotating shaft 15 and are located in the same plane. A driving assembly for driving the second rotating shafts 211 to rotate is provided on the mounting frame 2. The driving assembly includes a first gear 23, a second gear 24, and a power member 25. The first gear 23 is coaxially fixed to a second rotating shaft 211 close to the first rotating shaft 15, and the second gear 24 is coaxially fixed to the other second rotating shaft 211. The first gear 23 meshes with the second gear 24, and the power member 25 is used to drive the first gear 23 to rotate. Specifically, the power member 25 includes a driving pulley 251, a driven pulley 252, and a transmission belt 253. The driving pulley 251 is coaxially fixed to the first rotating shaft 15, the driven pulley 252 is coaxially fixed to the first gear 23, and the transmission belt 253 is arranged for transmission between the driving pulley 251 and the driven pulley 252. One end of the transmission belt 253 is sleeved on the driving pulley 251, and the other end of the transmission belt 253 is sleeved on the driven pulley 252. In this embodiment, the transmission belt 253 is a synchronous belt.
[0039] Reference Figures 1 to 3When the mounting frame 2 rotates about the first rotating shaft 15 and is opened, the first rotating shaft 15, which is fixed to the housing 1, rotates in the opposite direction relative to the mounting frame 2. The driving pulley 251 rotates relative to the mounting frame 2. The driving pulley 251 drives the driven pulley 252 on the mounting frame 2 via the transmission belt 253. This in turn rotates the first gear 23, which, through meshing with the second gear 24, drives the second rotating shafts 211 on the two fixed plates 21. This drives the two fixed plates 21 to rotate synchronously in opposite directions. After the two fixed plates 21 rotate, the bristles 2121 on the brush plate 212 face the same side of the mounting frame 2. The side that the bristles 2121 face when the mounting frame 2 is in the upright position is located above the chamber of the housing 1. This facilitates cleaning of the bristles 2121. After cleaning, impurities on the bristles 2121 fall into the housing 1 and, after the interior of the housing 1 is cleaned, are discharged through the drain outlet along with the sewage. At the same time, due to the deflection of the brush plate 212 and the bristles 2121, the interval between the fixed plates 21 is increased, which makes it easier to guide the end of the base cloth to pass through for loading.
[0040] In order to facilitate the guide of the end of the base fabric through the first squeezing roller 31 and the second squeezing roller 32, refer to Figure 2 and Figure 3 The stopper 35 is slidably connected to the slide rail 33. A downwardly extending movable rod 37 is fixedly mounted on the stopper 35. A first rack 371 is integrally formed on one side of the movable rod 37, and a second rack 372 is integrally formed on the other side of the movable rod 37. The movable rod 37 is inserted between the first gear 23 and the second gear 24. The first gear 23 meshes with the first rack 371, and the second gear 24 meshes with the second rack 372. The first gear 23 and the second gear 24 are indirectly meshed via the movable rod 37.
[0041] Reference Figure 2 and Figure 3 To facilitate the operator's guidance of the base fabric end portion onto the guide roller 13, the mounting frame 2 needs to be opened to provide the operator with sufficient operating space. Furthermore, the rotation of the first gear 23 meshes with the first rack 371, driving the movable rod 37 downward, causing the stop 35 to move downward with it, releasing the elastic force of the pressing spring 36 and pulling the slider 34 downward to a certain extent. This increases the gap between the first and second squeezing rollers 31 and 32, making it easier to guide the base fabric end portion through the opening 22 and then continue through the gap between the first and second squeezing rollers 31 and 32. When the base fabric is completely guided, the mounting frame 2 is reclosed, the stop 35 moves upward, and the pressure between the first and second squeezing rollers 31 and 32 is restored.
[0042] In order to facilitate the application of force to the mounting frame 2, a handle 27 is provided at the end of the mounting frame 2 away from the lead-out roller 12. The handle 27 includes two vertically arranged vertical rods 271 and a horizontally arranged horizontal rod 272. The bottom ends of the vertical rods 271 are fixedly connected to the upper surface of the mounting frame 2, and the top ends of the vertical rods 271 are jointly connected to the horizontal rod 272.
[0043] In order to improve the stability of the mounting frame 2 in the horizontal and vertical states, refer to Figures 4 to 6 A constraint block 16 is integrally formed on the inner wall of the box body 1, and a first constraint groove 161 and a second constraint groove 162 are provided on the constraint block 16. The first constraint groove 161 is located on the side of the first rotating shaft 15 away from the lead-out roller 12, and the second constraint groove 162 is located above the first rotating shaft 15. A pin groove 26 is provided on the side wall of the mounting frame 2, and a latch 261 is slidably provided in the pin groove 26. An outward spring 262 is provided in the pin groove 26 for driving the latch 261 to extend out of the pin groove 26. The end of the latch 261 is inserted into the first constraint groove 161, and the latch 261 can be inserted into the second constraint groove 162. The mounting frame 2 is also provided with an unlocking component 4 for driving the latch 261 to retract into the pin groove 26. Specifically, the unlocking component 4 includes a finger latch rod 41, a through pipe 42, and a steel wire rope 43. A slot 2711 is defined in the vertical rod 271. The end of the finger-clip rod 41 extends into the slot 2711 and slides into and out of the horizontal rod 272. A through-tube 42 is embedded in the mounting frame 2. One end of the through-tube 42 is located below the finger-clip rod 41, and the other end of the through-tube 42 is connected to the bottom of the pin slot 26. One end of a steel wire rope 43 is fixedly connected to the finger-clip rod 41. The other end of the steel wire rope 43 passes through the through-tube 42 and is fixedly connected to the end of the latch 261 near the bottom of the pin slot 26.
[0044] Reference Figures 4 to 6 When it is necessary to unlock the mounting frame 2, the operator holds the finger-grip lever 41 with his fingers, presses the palm of his hand against the cross bar 272, and applies gripping force. Pull the finger-grip lever 41 in the direction close to the cross bar 272, and the finger-grip lever 41 slides in the pull groove 2711, and transmits the pulling force to the latch 261 through the steel wire rope 43 fixedly connected to the finger-grip lever 41. Under the action of the pulling force, the latch 261 overcomes the elastic force of the outward spring 262 and gradually retracts into the pin groove 26, thereby releasing the constraint on the mounting frame 2. When the operation of rotating the mounting frame 2 is completed and the mounting frame 2 needs to be re-fixed, release the finger-grip lever 41, and the elastic force of the outward spring 262 pushes the latch 261 out of the pin groove 26 and inserts it into the first constraint groove 161 or the second constraint groove 162. At the same time, the steel wire rope 43 drives the finger buckle rod 41 to reset in the pull groove 2711. The operator can fix and unlock the mounting bracket 2 with simple finger movements, thereby improving the flexibility and efficiency of the operation.
[0045] The operating principle of the high-temperature water washing device for environmentally friendly base fabric production according to the present embodiment is as follows: After the base fabric passes through the high-temperature water in the housing 1 and is guided by the introduction roller 11 and the guide roller 13, it passes through the opening 22 between a set of fixed plates 21. At this time, the bristles 2121 arranged in opposite directions and against the surface of the base fabric can simultaneously brush both sides of the base fabric, brushing off impurities such as lint and lint that have adhered to the surface of the base fabric due to the high-temperature water washing, effectively preventing impurities from entering the subsequent processing steps with the base fabric, thereby improving the quality of the base fabric.
[0046] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A high-temperature water washing device for producing environmentally friendly base fabrics, comprising a box (1), one end of the top of the box (1) is rotatably provided with an introduction roller (11), the other end of the top of the box (1) is rotatably provided with an outlet roller (12), and a plurality of cloth guide rollers (13) are rotatably provided in the box (1), characterized in that: A mounting frame (2) is provided at one end of the box body (1) near the lead-out roller (12), the mounting frame (2) being higher than the water level in the box body (1), and a group of fixing plates (21) are symmetrically provided on the mounting frame (2), a through opening (22) for the base cloth to pass through is reserved between the fixing plates (21) of the group, a brush plate (212) is provided on a side close to each other, the brush plate (212) is provided with bristles (2121), and the bristles (2121) of the brush plates (212) on the fixing plates (21) of the group are arranged facing each other and abut against the surface of the base cloth passing through the through opening (22).
2. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 1, characterized in that: A first rotating shaft (15) is fixedly provided in the box body (1), and one end of the mounting frame (2) close to the lead-out roller (12) is rotatably connected to the first rotating shaft (15). A bearing block (14) is fixedly provided on the inner side wall of the box body (1), and the upper surface of the bearing block (14) abuts against the lower surface of the end of the mounting frame (2) away from the lead-out roller (12).
3. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 2, characterized in that: A second rotating shaft (211) is integrally formed on each of the two fixing plates (21), and the second rotating shaft (211) is rotatably connected to the mounting frame (2). The two second rotating shafts (211) are parallel to the axis of the first rotating shaft (15) and are located in the same plane. A driving assembly for driving the second rotating shaft (211) to rotate is provided on the mounting frame (2), and the driving assembly includes a first gear (23), a second gear (24), and a power member (25). The first gear (23) is coaxially fixed to one of the second rotating shafts (211) close to the first rotating shaft (15), the second gear (24) is coaxially fixed to the other second rotating shaft (211), the first gear (23) is meshed with the second gear (24), and the power member (25) is used to drive the first gear (23) to rotate.
4. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 3, characterized in that: The power member (25) comprises a driving pulley (251), a driven pulley (252), and a transmission belt (253); the driving pulley (251) is coaxially fixed to the first rotating shaft (15); the driven pulley (252) is coaxially fixed to the first gear (23); the transmission belt (253) is arranged for transmission between the driving pulley (251) and the driven pulley (252); one end of the transmission belt (253) is sleeved on the driving pulley (251), and the other end of the transmission belt (253) is sleeved on the driven pulley (252).
5. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 3, characterized in that: A bracket (3) is fixedly provided on the upper surface of the mounting frame (2); a first squeezing roller (31) and a second squeezing roller (32) are rotatably provided on the bracket (3); the first squeezing roller (31) abuts against one side surface of the base cloth; the second squeezing roller (32) abuts against the other side surface of the base cloth; the first squeezing roller (31) and the second squeezing roller (32) jointly clamp and squeeze the base cloth.
6. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 5, characterized in that: The first squeezing roller (31) is located below the second squeezing roller (32), a slide rail (33) is provided on the side wall of the bracket (3), a slider (34) is slidably provided in the slide rail (33), the first squeezing roller (31) is rotatably connected to the slider (34), a stop block (35) is provided in the slide rail (33), the stop block (35) is located below the slider (34), a pressing spring (36) is provided between the stop block (35) and the slider (34), one end of the pressing spring (36) is fixedly connected to the stop block (35), and the other end of the pressing spring (36) is fixedly connected to the slider (34), and the pressing spring (36) drives the slider (34) away from the stop block (35).
7. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 6, characterized in that: The stop block (35) is slidably connected to the slide rail (33), and a movable rod (37) extending downward is fixedly provided on the stop block (35). A first rack (371) is integrally formed on one side of the movable rod (37), and a second rack (372) is integrally formed on the other side of the movable rod (37). The movable rod (37) is inserted between the first gear (23) and the second gear (24), and the first gear (23) and the first rack (371) are meshed with each other, and the second gear (24) and the second rack (372) are meshed with each other.
8. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 1, characterized in that: A restraining block (16) is integrally formed on the inner side wall of the box body (1), and a first restraining groove (161) and a second restraining groove (162) are provided on the restraining block (16), the first restraining groove (161) is located on the side of the first rotating shaft (15) away from the lead-out roller (12), and the second restraining groove (162) is located above the first rotating shaft (15). A pin groove (26) is provided on the side wall of the mounting frame (2), a latch (261) is slidingly provided in the pin groove (26), an extension spring (262) is provided in the pin groove (26) for driving the latch (261) to extend out of the pin groove (26), an end of the latch (261) is inserted into the first restraining groove (161), and the latch (261) can be inserted into the second restraining groove (162), and an unlocking component (4) is also provided on the mounting frame (2) for driving the latch (261) to retract into the pin groove (26).
9. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 8, characterized in that: A handle (27) is provided at one end of the mounting frame (2) away from the lead-out roller (12), and the handle (27) comprises two vertically arranged vertical rods (271) and a horizontally arranged crossbar (272), the bottom ends of the vertical rods (271) are fixedly connected to the upper surface of the mounting frame (2), and the top ends of the vertical rods (271) are connected to the crossbar (272).
10. The high-temperature water washing device for producing environmentally friendly base fabrics according to claim 9, characterized in that: The unlocking assembly (4) includes a finger-locking rod (41), a through tube (42), and a steel wire rope (43). A pull groove (2711) is provided on the vertical rod (271). The end of the finger-locking rod (41) extends into the pull groove (2711) and is slidably connected to the pull groove (2711) in a direction close to or away from the horizontal rod (272). The through tube (42) is embedded in the mounting frame (2). One end of the through tube (42) is located below the finger-locking rod (41). The other end of the through tube (42) is connected to the bottom end of the pin groove (26). One end of the steel wire rope (43) is fixedly connected to the finger-locking rod (41). The other tube of the steel wire rope (43) passes through the through tube (42) and is fixedly connected to one end of the latch (261) near the bottom end of the pin groove (26).