Composite powder concentrator
Through the design of the composite powder concentrator, using components such as gear rings, scrapers and air flow bins, efficient screening of cement raw materials is achieved, solving the problem of reduced finished product quality caused by inconsistent particle size in the screening device, and improving product quality.
Patent Information
- Application Number
- CN202511056834.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-10-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When existing screening devices screen cement raw materials, the particle sizes are inconsistent, resulting in reduced quality of the finished product.
A composite powder classifier is used, including the first filter chamber, the air flow chamber and the second filter chamber. Through components such as gear rings, scrapers, stirring plates and air pumps, cement can be stirred, filtered and air flow separated to screen out coarse powder, medium powder and fine powder respectively.
It effectively avoids materials of different sizes from falling together and improves the quality of cement products.
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Figure CN120755070A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of powder classifiers, in particular to a composite powder classifier. Background Art
[0002] Cement, also known as cement, red lime, red soil, etc., is a powdery hydraulic inorganic gelling material that will solidify and harden after mixing with water. It is usually not used alone, but is used to combine with sand and gravel to form mortar or concrete.
[0003] During cement production, the raw materials need to be crushed and then ground. The ground powder can usually be divided into three grades: coarse powder, medium powder and fine powder. The powder in the ground raw materials is then collected by screening.
[0004] However, most existing screening devices use vibrating screens to achieve screening. However, due to the inconsistency of particle sizes in the raw materials, raw materials with different particle sizes are easily caused to fall together during screening, thereby reducing the quality of the finished product after screening. Summary of the Invention
[0005] The object of the present invention is to provide a composite powder classifier to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a composite powder classifier, the composite powder classifier comprising: a first filter bin, an airflow bin and a second filter bin, a plurality of scrapers rotatably connected in the first filter bin through a gear ring, a fixed ring rotatably connected in the gear ring, a discharge port being opened in the fixed ring, a vertebral plate 1 being fixedly connected in the first filter bin, the airflow bin and the second filter bin being fixedly connected, a vertebral plate 2 and a conical member being fixedly connected in the second filter bin, a discharge bin being fixedly connected in the second filter bin, a vertebral plate 2 being fixedly connected to a material guide pipe, a gear ring being connected to motor 2 through a gear, and the airflow bin being connected to an air pump through an air guide pipe.
[0007] Preferably, the upper end of the first filter bin is fixedly connected to a storage bin, the lower end of the first filter bin is rotatably connected to the gear ring, the other side of the gear ring is rotatably connected to the fixed ring, the lower side of the fixed ring is fixedly connected to the airflow bin, the lower side of the airflow bin is fixedly connected to the second filter bin, and the lower end of the second filter bin is fixedly connected to the discharge bin.
[0008] Preferably, the upper end of the storage bin is fixedly connected to motor 1, the output end of motor 1 is fixedly connected to a rotating rod, the other end of the rotating rod is fixedly connected to the upper end of vertebral plate 1, the surface of the rotating rod is fixedly connected to several stirring plates, and the inner wall of the storage bin is fixedly connected to several fixed plates.
[0009] Preferably, the plurality of fixed plates are evenly divided into two layers, the horizontal height of the plurality of stirring plates is between the horizontal height of the upper fixed plate and the lower fixed plate, and the ends of the plurality of fixed plates away from the storage bin do not contact the rotating rod.
[0010] Preferably, the tip of the vertebral plate 1 faces upward, the lower end of the vertebral plate 1 is fixedly connected to the sieve plate, filter holes are provided on the surfaces of the vertebral plate 1 and the sieve plate, and the side surface of the sieve plate is fixedly connected to the inner ring surface of the fixing ring.
[0011] Preferably, the upper and lower sides of the gear ring are fixedly connected with protrusions, and the protrusions on both sides are respectively inserted into the first filter bin and the fixed ring. A discharge port is provided on the side of the fixed ring. The inner ring surface of the gear ring is evenly fixedly connected with several scrapers, and the other end of the scraper is in contact with the vertebral plate, and the lower side of the scraper is in contact with the upper surface of the screen plate. The extension line of the scraper does not intersect with the center of the screen plate.
[0012] Preferably, the outer side of the gear ring is meshed with the gear, the gear is fixedly connected to the output end of the second motor, and the second motor is fixedly connected to the outer surface of the airflow compartment.
[0013] Optionally, the airflow bin is fixedly connected to the air guide tube, the other end of the air guide tube is fixedly connected to the output end of the air pump, the interiors of the airflow bin and the air guide tube are interconnected, the inner wall of the air guide tube is tangent to the inner wall of the airflow bin, and the inner wall of the airflow bin is fixedly connected to the fixed frame.
[0014] Preferably, the fixing frame is fixedly connected to the conical member, the conical member does not contact the airflow chamber, the tip of the conical member is upward, the tip of the conical member is fixedly connected to the inner wall of the upper end of the vertebral plate, and the surface of the conical member does not contact the inner wall of the vertebral plate.
[0015] Preferably, the tip of the vertebral plate 2 is downward-pointing, and a number of sieve holes are evenly opened on the surface of the vertebral plate 2. The upper side of the vertebral plate 2 is fixedly connected to the inner wall of the discharge bin, and the lower end of the vertebral plate 2 is fixedly connected to the guide pipe. The other end of the guide pipe passes straight through the discharge bin, and the diameters of several filter holes are larger than the diameter of the sieve holes.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: cement can be broken up by the stirring plate in the storage bin, coarse powder can be filtered out by the vertebral plate 1 in the first filter bin, and discharged from the discharge port by the scraper, and the cement can be rotated along the vertebral plate 2 through the air flow bin to separate the medium powder from the fine powder, and finally the two are separated, thereby realizing the screening of the material cement, and the different grades of parts can be screened separately as a whole to avoid materials of different sizes falling together, thereby improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 2It is a schematic cross-sectional view of the overall structure of the present invention; Figure 3 This is a schematic diagram of the interior of the storage bin of the present invention; Figure 4 A schematic side view of the gear ring of the present invention; Figure 5 This is a schematic cross-sectional view of the airflow bin of the present invention; Figure 6 This is a schematic top view of the second filter bin of the present invention.
[0018] In the figure: 1. Motor 1; 2. Storage bin; 3. Rotating rod; 4. Fixed plate; 5. Stirring plate; 6. First filter bin; 7. Vertebral plate 1; 8. Filter hole; 9. Sieve plate; 10. Gear ring; 11. Scraper; 12. Fixed ring; 13. Discharge port; 14. Conical member; 15. Fixed frame; 16. Second filter bin; 17. Air flow bin; 18. Vertebral plate 2; 19. Sieve hole; 20. Feed pipe; 21. Discharge bin; 22. Air pump; 23. Air pipe; 24. Motor 2; 25. Gear. DETAILED DESCRIPTION
[0019] In order to clearly and completely describe the objectives and technical solutions of the present invention and make the advantages more clearly understood, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figures 1-6The present invention provides a technical solution: a composite powder classifier, which includes: a first filter bin 6, an air flow bin 17 and a second filter bin 16. The upper end of the first filter bin 6 is fixedly connected with a storage bin 2. The material can be poured into the storage bin 2 before use. The lower end of the first filter bin 6 is rotatably connected to the gear ring 10, and the other side of the gear ring 10 is rotatably connected to the fixed ring 12. The impurities in the first filter bin 6 can be cleaned by rotating the gear ring 10. The lower side of the fixed ring 12 is fixedly connected to the air flow bin 17, and the lower side of the air flow bin 17 is fixedly connected to the second filter bin 16. The lower end of the second filter bin 16 is fixedly connected to the discharge bin 21. After the material passes through the second filter bin 16, it can be screened again, so that the two sizes of materials are separated and the storage bin 2 is used. The upper end of the bin 2 is fixedly connected to a motor 1, and the output end of the motor 1 is fixedly connected to a rotating rod 3, which can be driven to rotate by the motor 1. The other end of the rotating rod 3 is fixedly connected to the upper end of the vertebral plate 7, and a number of stirring plates 5 are fixedly connected to the surface of the rotating rod 3. When the rotating rod 3 rotates, the stirring plates 5 rotate accordingly. The inner wall of the storage bin 2 is fixedly connected to a number of fixed plates 4, and the several fixed plates 4 are evenly divided into upper and lower layers. The horizontal heights of the several stirring plates 5 are between the horizontal heights of the upper fixed plates 4 and the lower fixed plates 4. At this time, when the stirring plate 5 rotates, it will continuously pass through the fixed plates 4, and the end of the several fixed plates 4 away from the storage bin 2 does not contact the rotating rod 3, so that the material can be stirred and broken up to avoid agglomeration.
[0021] Pour the material into the storage bin 2 and start the motor 1. At this time, the stirring plate 5 starts to rotate, and the stirring plate 5 continuously passes through the fixed plate 4, so that the agglomerated parts of the material will be squeezed and broken up by the stirring plate 5 and the fixed plate 4, thereby improving the overall utilization rate.
[0022] The tip of the vertebral plate 7 is upward, and the lower end of the vertebral plate 7 is fixedly connected to the screen plate 9. When the material passes through the storage bin 2 and enters through the through hole at the upper end of the first filter bin 6, the material will first contact the upper end of the vertebral plate 7, and then slide along the vertebral plate 7. The surfaces of the vertebral plate 7 and the screen plate 9 are both provided with filter holes 8. The side of the screen plate 9 is fixedly connected to the inner ring surface of the fixing ring 12. The material can be filtered through the filter holes 8, so that the coarse powder is separated. The upper and lower sides of the gear ring 10 are fixedly connected with protrusions, and the protrusions on both sides are respectively inserted into the first filter bin 6 and the fixing ring 12, so that the gear ring 1 0 can rotate normally, and a discharge port 13 is provided on the side of the fixed ring 12, which is convenient for cleaning the coarse powder. A number of scrapers 11 are evenly and fixedly connected to the inner ring surface of the gear ring 10. The other end of the scraper 11 is in contact with the vertebral plate 7, and the lower side of the scraper 11 is in contact with the upper surface of the sieve plate 9. When the gear ring 10 rotates, the scraper 11 will rotate accordingly, and the coarse powder can be scraped by the scraper 11. The extension line of the scraper 11 does not intersect with the center of the sieve plate 9 to ensure that the scraper 11 is in an inclined state. At this time, when the scraper 11 rotates, the coarse powder can move along its surface and finally be discharged from the discharge port 13.
[0023] When the material enters the first filter bin 6, it will slide along the surface of the vertebral plate 7. When passing through the filter hole 8, the medium powder and fine powder will pass through the filter hole 8, while the coarse powder will continue to slide to the surface of the sieve plate 9. At this time, when the gear ring 10 rotates, the scraper 11 can scrape the coarse powder, causing it to move along the scraper 11 and be discharged from the discharge port 13.
[0024] The outer side of the gear ring 10 is meshed with the gear 25, and the gear 25 is fixedly connected to the output end of the motor 2 24. When the motor 24 rotates, the gear 25 rotates, thereby driving the gear ring 10 to rotate. The motor 24 is fixedly connected to the outer surface of the airflow chamber 17.
[0025] The air flow bin 17 is fixedly connected to the air guide pipe 23, and the other end of the air guide pipe 23 is fixedly connected to the output end of the air pump 22. After the air pump 22 is started, the air pump 22 will rush a large amount of high-speed air into the air flow bin 17 through the air guide pipe 23. The interior of the air flow bin 17 and the air guide pipe 23 are interconnected, and the inner wall of the air guide pipe 23 is tangent to the inner wall of the air flow bin 17, so that the air flow can rotate along the inner wall of the air flow bin 17 to form a cyclone. The inner wall of the air flow bin 17 is fixedly connected to the fixing frame 15, and the fixing frame 15 is fixedly connected to the conical member 14, and the conical member 14 does not contact the air flow bin 17, so that the material can enter the air flow bin 17, and the tip of the conical member 14 is upward, and the tip of the conical member 14 is fixedly connected to the inner wall of the upper end of the vertebral plate 7. At this time, the position of the conical member 14 is fixed, and the surface of the conical member 14 does not contact the inner wall of the vertebral plate 7, so that the medium powder and fine powder can slide along the surface of the conical member 14.
[0026] When the material enters through the filter hole 8, it can slide along the surface of the cone 14 and then enter the edge of the air flow bin 17. At this time, the air pump 22 is started, and a cyclone is generated in the air flow bin 17. Under the influence of gravity and wind, the material begins to rotate and fall along the inner wall of the second vertebral plate 18. At this time, under the action of the sieve hole 19, the fine powder will pass through the sieve hole 19, while the medium powder will continue to move along the second vertebral plate 18.
[0027] The tip of the vertebral plate 18 is downward-pointing, and a plurality of sieve holes 19 are evenly opened on the surface of the vertebral plate 18. The upper side of the vertebral plate 18 is fixedly connected to the inner wall of the discharge bin 21 to fix the vertebral plate 18. The lower end of the vertebral plate 18 is fixedly connected to the guide pipe 20. At this time, the medium powder can be discharged along the guide pipe 20. The other end of the guide pipe 20 passes straight through the discharge bin 21. The diameter of several filter holes 8 is larger than the diameter of the sieve hole 19, and the fine powder can be discharged through the discharge bin 21.
[0028] When the fine powder is separated from the medium powder, the two can be discharged separately through the gap of the discharge bin 21 and the guide pipe 20.
[0029] During actual use, start motor 1, motor 2 24 and air pump 22, and add material into storage bin 2 at this time. When passing through storage bin 2, the agglomerated parts in the material will be broken up. When passing through the first filter bin 6, the coarse powder will be filtered out by vertebral plate 1 7 and stored on the surface of sieve plate 9. Under the action of scraper 11, the coarse powder is discharged from discharge port 13. When the remaining material enters the edge of air flow bin 17 along conical part 14, it will rotate along the inner wall of vertebral plate 2 18 under the action of wind force, thereby separating medium powder from fine powder. The medium powder is discharged from guide pipe 20, and the fine powder is discharged from discharge bin 21, thereby realizing screening of material cement, and the different grades of parts can be screened separately as a whole to avoid materials of different sizes falling together, thereby improving product quality.
[0030] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. Composite powder separator, characterized by: The composite powder separator comprises: a first filter bin (6), an airflow bin (17) and a second filter bin (16); a plurality of scrapers (11) are rotatably connected in the first filter bin (6) via a gear ring (10); the gear ring (10) is rotatably connected to a fixed ring (12); the fixed ring (12) is provided with a discharge port (13); a vertebral plate 1 (7) is fixedly connected in the first filter bin (6); the airflow bin (17) is fixedly connected to the second filter bin (16); a vertebral plate 2 (18) and a conical member (14) are fixedly connected in the second filter bin (16); the second filter bin (16) is fixedly connected to a discharge bin (21); the vertebral plate 2 (18) is fixedly connected to a material guide pipe (20); the gear ring (10) is connected to a motor 2 (24) via a gear (25); and the airflow bin (17) is connected to an air pump (22) via an air guide pipe (23).
2. The composite powder separator according to claim 1, characterized in that: The upper end of the first filter bin (6) is fixedly connected to the storage bin (2), the lower end of the first filter bin (6) is rotatably connected to the gear ring (10), the other side of the gear ring (10) is rotatably connected to the fixed ring (12), the lower side of the fixed ring (12) is fixedly connected to the airflow bin (17), the lower side of the airflow bin (17) is fixedly connected to the second filter bin (16), and the lower end of the second filter bin (16) is fixedly connected to the discharge bin (21).
3. The composite powder separator according to claim 2, characterized in that: The upper end of the storage bin (2) is fixedly connected to a motor 1 (1), the output end of the motor 1 (1) is fixedly connected to a rotating rod (3), the other end of the rotating rod (3) is fixedly connected to the upper end of a vertebral plate 1 (7), a plurality of stirring plates (5) are fixedly connected to the surface of the rotating rod (3), and a plurality of fixed plates (4) are fixedly connected to the inner wall of the storage bin (2).
4. The composite powder separator according to claim 3, characterized in that: The plurality of fixed plates (4) are evenly divided into two layers, the horizontal height of the plurality of stirring plates (5) is between the horizontal height of the upper fixed plate (4) and the lower fixed plate (4), and the ends of the plurality of fixed plates (4) away from the storage bin (2) do not contact the rotating rod (3).
5. The composite powder separator according to claim 1, characterized in that: The tip of the vertebral plate (7) is upward, the lower end of the vertebral plate (7) is fixedly connected to the sieve plate (9), the surfaces of the vertebral plate (7) and the sieve plate (9) are both provided with filter holes (8), and the side surface of the sieve plate (9) is fixedly connected to the inner ring surface of the fixing ring (12).
6. The composite powder separator according to claim 1, characterized in that: The upper and lower sides of the toothed ring (10) are fixedly connected with protrusions, and the protrusions on both sides are respectively inserted into the first filter chamber (6) and the fixed ring (12). A discharge port (13) is opened on the side of the fixed ring (12). The inner ring surface of the toothed ring (10) is evenly fixedly connected with a plurality of scrapers (11). The other end of the scraper (11) contacts the vertebral plate (7), and the lower side of the scraper (11) contacts the upper surface of the screen plate (9). The extension line of the scraper (11) does not intersect with the center of the screen plate (9).
7. The composite powder separator according to claim 1, characterized in that: The outer side of the gear ring (10) is meshed with the gear (25), the gear (25) is fixedly connected to the output end of the second motor (24), and the second motor (24) is fixedly connected to the outer surface of the airflow chamber (17).
8. The composite powder separator according to claim 1, characterized in that: The airflow bin (17) is fixedly connected to the air guide tube (23), the other end of the air guide tube (23) is fixedly connected to the output end of the air pump (22), the interiors of the airflow bin (17) and the air guide tube (23) are interconnected, the inner wall of the air guide tube (23) is tangent to the inner wall of the airflow bin (17), and the inner wall of the airflow bin (17) is fixedly connected to the fixing frame (15).
9. The composite powder separator according to claim 1, characterized in that: The fixing frame (15) is fixedly connected to the conical member (14), the conical member (14) does not contact the airflow chamber (17), the tip of the conical member (14) is upward, the tip of the conical member (14) is fixedly connected to the inner wall of the upper end of the vertebral plate (7), and the surface of the conical member (14) does not contact the inner wall of the vertebral plate (7).
10. The composite powder separator according to claim 1, characterized in that: The second vertebral plate (18) is pointed downward, and a plurality of sieve holes (19) are evenly opened on the surface of the second vertebral plate (18). The upper side of the second vertebral plate (18) is fixedly connected to the inner wall of the discharge bin (21), and the lower end of the second vertebral plate (18) is fixedly connected to the guide pipe (20). The other end of the guide pipe (20) passes straight through the discharge bin (21). The diameter of the plurality of filter holes (8) is larger than the diameter of the sieve hole (19).
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