Dimming glass defect detection and repair system based on AI vision

Abstract

The invention belongs to the technical field of switchable glass production, and discloses a switchable glass defect detection and repair system based on AI vision. Comprising a hyperspectral camera, the hyperspectral camera is mounted on a mounting rack, and the mounting rack is fixedly connected to a bottom plate. By arranging the marking assembly, when a certain notch is marked, a first motor is started to drive a vertical cylinder and a marking pen to turn to the lower portion, electromagnets with the corresponding number are powered on, the electromagnets are powered on to generate magnetic force, the electromagnets can move in the direction of an iron block, the electromagnets drive jacking columns to move, and the jacking columns press jacking blocks to move through arc-shaped blocks; the ejection blocks are ejected out of the shell, the second motor is started to drive the first annular gear to rotate, the first annular gear drives the marking pen to rotate through the rotating plate, on the rotating track of the marking pen, the corresponding number of ejection blocks are in the ejection state, the track of the marking pen can be changed, different defects are marked, and only the different numbers of ejection blocks need to be ejected out. Therefore, the defects can be distinguished and marked.

Description

Technical Field

[0001] This invention relates to the field of dimming glass manufacturing technology, and more specifically, to a dimming glass defect detection and repair system based on AI vision. Background Technology

[0002] Switchable glass is widely used in construction, automobiles, and consumer electronics due to its adjustable light transmittance. However, during its production and use, defects such as punctures, scratches, delamination, and edge shrinkage are easily generated due to improper materials, processes, or operations, directly affecting product performance and lifespan. Traditional manual inspection methods suffer from low efficiency, high false detection rates, and inability to adapt to high-speed production lines. The introduction of AI vision technology provides an intelligent solution for the defect detection and repair of switchable glass. The AI ​​vision inspection system integrates deep learning algorithms with machine vision technology to achieve high-precision identification of surface and internal defects in switchable glass. The system uses an industrial linear CCD camera combined with a high-speed image processing module to scan the glass surface online in real time. The deep learning model is trained on a massive defect sample library to automatically extract features such as texture, shape, and area of ​​defects and establish a classification model.

[0003] For various defects in smart glass, the detection system needs to perform professional repairs after detecting them. Each type of defect requires a different treatment method. If the defects in the smart glass cannot be repaired, they need to be marked. However, the current repair devices cannot distinguish and mark different defects, making it difficult to perform subsequent operations on the glass. Summary of the Invention

[0004] To address the problem that current repair devices in the background art cannot distinguish and mark different defects, this invention proposes an AI vision-based dimming glass defect detection and repair system.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a dimming glass defect detection and repair system based on AI vision, including a hyperspectral camera, the hyperspectral camera being mounted on a mounting bracket, the mounting bracket being fixed to a base plate, and a dimming glass being disposed directly below the hyperspectral camera, and further including:

[0006] The repair mechanism is used to repair defects in the dimming glass. The repair mechanism is mounted on the drive mechanism, which is used to drive the repair mechanism to move toward the dimming glass.

[0007] The marking component is used to mark different defects on the dimming wave, and the marking component is set on the repair mechanism.

[0008] Furthermore, the repair mechanism includes a first delivery tube, a fiber laser, a second delivery tube, and an ultraviolet lamp. The first delivery tube is used to deliver nano-repair materials, and the second delivery tube is used to deliver nano-filler materials.

[0009] Furthermore, the marking assembly includes a first motor fixed to the side wall of the repair mechanism via a mounting plate. The output shaft of the first motor is fixed to a first rotating shaft. A first rotating block is fixed to the outer wall of the first rotating shaft. A vertical cylinder is fixed to the first rotating block. A second motor is fixed to the inner wall of the vertical cylinder. The output shaft of the second motor is fixed to a first spur gear. A first ring gear meshes with one side of the first spur gear. The first ring gear is rotatably connected to the inner wall of the vertical cylinder. A rotating plate is fixed to the first ring gear. A marker pen is slidably connected to the rotating plate.

[0010] Furthermore, a fixing plate is fixedly connected to the rotating plate, and a first spring is fixedly connected between the fixing plate and the marker pen. Multiple shells are uniformly fixed to the inner wall of the vertical cylinder. A top block is slidably connected inside the shell, and an arc-shaped block is fixedly connected to the top block. An iron block is fixedly connected inside the shell, and a second spring is fixedly connected to the iron block. A sliding plate is fixedly connected to one end of the second spring. The sliding plate is slidably connected to the inner wall of the shell. An electromagnet is fixedly connected to the sliding plate, and a top post is fixedly connected to the sliding plate opposite the arc surface of the arc-shaped block.

[0011] Furthermore, the repair mechanism is provided with a cleaning component for cleaning the surface of the dimming glass. The cleaning component includes a third motor fixed to the side wall of the repair mechanism via a mounting plate. The output shaft of the third motor is fixed to a second rotating shaft. A second rotating block is fixed to the second rotating shaft. A box is fixed to the second rotating block. A horizontal plate is fixed to the box. A sponge block is installed on the horizontal plate.

[0012] Furthermore, the horizontal plate has a conveying channel communicating with the box body, the sponge block has multiple cavities communicating with the conveying channel, multiple vertical tubes located in the cavities are fixedly connected to the horizontal plate, a fixing seat is fixedly connected to the inner wall of the vertical tube, a sealing ball is set in the fixing seat, a connecting rope is fixedly connected between the sealing ball and the vertical tube, and a vertical column directly opposite the sealing ball is fixedly connected to the top of the cavity.

[0013] Furthermore, a cylinder is rotatably connected to the bottom of the repair mechanism, a second ring gear is fixedly connected to the outer wall of the cylinder, a fourth motor is fixedly connected to the repair mechanism, a second spur gear is fixedly connected to the output shaft of the fourth motor, the second spur gear meshes with the second ring gear, a circular plate is fixedly connected to the first and second conveying pipes through connecting plates and connecting columns, and a circular opening is provided at the bottom of the cylinder.

[0014] Furthermore, a travel track is fixedly connected to the top of the base plate, a rack is fixedly connected to the travel track, the drive mechanism is slidably connected to the travel track, a fifth motor is fixedly connected to the downward drive mechanism via a mounting plate, a third spur gear is fixedly connected to the output shaft of the fifth motor, and the third spur gear meshes with the rack.

[0015] Furthermore, the repair mechanism is equipped with a polarization light detection component, which includes a polarization light emitting module and a polarization light receiving module.

[0016] The technical effects and advantages of the AI ​​vision-based dimming glass defect detection and repair system of this invention are as follows:

[0017] (1) By setting up a marking component, when marking a certain defect, the first motor is started to drive the vertical cylinder and the marker pen to turn directly downward, so that the corresponding number of electromagnets are energized. The electromagnets generate magnetic force and move towards the iron block. The electromagnets drive the top column to move. The top column presses the top block through the arc block to move and push the top block out of the shell. The second motor is started to drive the first ring gear to rotate. The first ring gear drives the marker pen to rotate through the rotating plate. On the trajectory of the marker pen rotation, the corresponding number of top blocks are in the ejected state, which will change the trajectory of the marker pen. Different defects can be marked by simply ejecting different numbers of top blocks.

[0018] (2) By setting up a cleaning component, when it is necessary to clean the dimming glass to prevent misjudgment, the third motor is started to drive the box, horizontal plate and sponge block to turn directly downward. The sponge block is used to wipe and clean the dirty area. When the stains are more stubborn, the feed amount of the sponge block moving downward is increased so that the sponge block is compressed further, so that the top column pushes the sealing ball away from the fixed seat. The cleaning agent will flow from the box through the conveying channel and vertical pipe to the sponge block to assist in cleaning the dirty area. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a partial three-dimensional structural diagram of the present invention;

[0021] Figure 3 This is a schematic cross-sectional view of the vertical cylinder in this invention;

[0022] Figure 4 This is a schematic cross-sectional view of the shell in this invention;

[0023] Figure 5 This is a cross-sectional schematic diagram of the box body and the sponge block in this invention;

[0024] Figure 6 For the present invention Figure 5Enlarged view of point A in the middle;

[0025] Figure 7 This is a schematic diagram of the repair mechanism structure in this invention;

[0026] Figure 8 This is a schematic cross-sectional view of the cylinder in this invention;

[0027] Figure 9 For the present invention Figure 1 Enlarged diagram of point B in the middle.

[0028] In the picture:

[0029] 1. Hyperspectral camera; 2. Mounting bracket; 3. Base plate; 4. Repair mechanism; 5. First delivery tube; 6. Fiber laser; 7. Second delivery tube; 8. Ultraviolet lamp; 9. First motor; 10. First rotating shaft; 11. First rotating block; 12. Vertical cylinder; 13. Second motor; 14. First spur gear; 15. First ring gear; 16. Rotating plate; 17. Marker pen; 18. Fixing plate; 19. First spring; 20. Housing; 21. Top block; 22. Arc-shaped block; 23. Iron block; 24. Second spring; 25. Sliding plate; 26. Electromagnet; 2 7. Top column; 28. Third motor; 29. ​​Second rotating shaft; 30. Second rotating block; 31. Box body; 32. Horizontal plate; 33. Sponge block; 34. Conveying channel; 35. Cavity; 36. Vertical pipe; 37. Fixed seat; 38. Sealing ball; 39. Connecting rope; 40. Vertical column; 41. Cylinder; 42. Second ring gear; 43. Fourth motor; 44. Second spur gear; 45. Circular plate; 46. Circular opening; 47. Traveling track; 48. Rack; 49. Drive mechanism; 50. Fifth motor; 51. Third spur gear; 52. Polarized light detection component. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0031] Reference Figures 1-9 A dimming glass defect detection and repair system based on AI vision includes a hyperspectral camera 1, which is mounted on a mounting bracket 2 and fixed to a base plate 3. A dimming glass is positioned directly below the hyperspectral camera 1. The system also includes:

[0032] Repair mechanism 4 is used to repair defects in the dimming glass. Repair mechanism 4 is mounted on drive mechanism 49, which is used to drive repair mechanism 4 to move toward the dimming glass.

[0033] The marking component is used to mark different defects on the dimming wave, and the marking component is set on the repair mechanism 4;

[0034] In use, the dimming glass to be inspected is transported to the area below the hyperspectral camera 1. The AI ​​vision inspection system integrates deep learning algorithms with machine vision technology to achieve high-precision identification of surface and internal defects of the dimming glass. The system uses the hyperspectral camera 1, combined with a high-speed image processing module, to scan the glass surface online in real time and identify defects in real time. After identifying the defects, the drive mechanism 49 drives the repair mechanism 4 to repair the defects. For defects that cannot be repaired, they are marked by a marking component, and different markings can be made according to different defect types.

[0035] Reference Figure 8 The repair mechanism 4 includes a first delivery pipe 5, a fiber laser 6, a second delivery pipe 7, and an ultraviolet lamp 8. The first delivery pipe 5 is used to deliver nano-repair materials, and the second delivery pipe 7 is used to deliver nano-filler materials. When it is necessary to repair deep defects such as cracks, the nano-repair materials are delivered to the defect through the first delivery pipe 5, and then a high-energy laser beam is emitted by the fiber laser 6. The laser energy causes the nano-repair materials and the glass substrate to melt simultaneously, forming a metallurgical bonding layer. When it is necessary to repair surface defects such as scratches, the nano-filler materials are delivered to the defect through the second delivery pipe 7, and then cured by the ultraviolet light of the ultraviolet lamp 8 to form a dense repair layer, thus achieving the purpose of repairing different defects.

[0036] Reference Figure 2 and Figure 3The marking assembly includes a first motor 9 fixed to the side wall of the repair mechanism 4 via a mounting plate. The output shaft of the first motor 9 is fixed to a first rotating shaft 10. A first rotating block 11 is fixed to the outer wall of the first rotating shaft 10. A vertical cylinder 12 is fixed to the first rotating block 11. A second motor 13 is fixed to the inner wall of the vertical cylinder 12. The output shaft of the second motor 13 is fixed to a first spur gear 14. A first ring gear 15 meshes with one side of the first spur gear 14. The first ring gear 15 is rotatably connected to the inner wall of the vertical cylinder 12. A rotating plate 16 is fixed to the first ring gear 15. A marker pen is slidably connected to the rotating plate 16. 17; When it is necessary to mark the defect, start the first motor 9, the first motor 9 drives the first rotating shaft 10 to rotate, the first rotating shaft 10 drives the first rotating block 11 to rotate, the first rotating block 11 drives the vertical cylinder 12 to rotate, so that the vertical cylinder 12 rotates 180 degrees, the vertical cylinder 12 drives the marker pen 17 to rotate, that is, the marker pen 17 is facing directly downwards, start the second motor 13, the second motor 13 drives the first spur gear 14 to rotate, the first spur gear 14 drives the rotating plate 16 to rotate through the first ring gear 15, the rotating plate 16 drives the marker pen 17 to rotate, so that the marker pen 17 draws a circular mark near the defect.

[0037] Reference Figure 3 and Figure 4 A fixed plate 18 is fixedly connected to the rotating plate 16. A first spring 19 is fixedly connected between the fixed plate 18 and the marker pen 17. Multiple housings 20 are evenly fixed to the inner wall of the vertical cylinder 12. A top block 21 is slidably connected inside the housing 20. An arc-shaped block 22 is fixedly connected to the top block 21. An iron block 23 is fixedly connected inside the housing 20. A second spring 24 is fixedly connected to the iron block 23. A sliding plate 25 is fixedly connected to one end of the second spring 24. The sliding plate 25 is slidably connected to the inner wall of the housing 20. An electromagnet 26 is fixedly connected to the sliding plate 25. A top post 27 is fixedly connected to the sliding plate 25, directly opposite the arc surface of the arc-shaped block 22. When the marker pen 17 needs to make different marks for different types of defects, the corresponding number of electromagnets 26 are energized. When the iron block 26 is energized, it generates magnetic force, which causes the sliding plate 25 to move towards the iron block 23. The second spring 24 is compressed, and the sliding plate 25 drives the top column 27 to move, causing the top column 27 to press against the arc block 22, the arc block 22 and the top block 21, causing the top block 21 to move outward from the housing 20. The top column 27 presses against the side wall of the arc block 22, keeping the top block 21 in that position. At this time, the top block 21 is located on the rotation trajectory of the marker pen 17. During the rotation of the marker pen 17, under the combined action of the first spring 19 and the top block 21, the rotation trajectory of the marker pen 17 will be changed, so that the trajectory is no longer circular, so that each type of defect corresponds to a trajectory of a certain shape, thereby achieving the purpose of distinguishing and marking different types of defects.

[0038] Reference Figure 2 and Figure 5The repair mechanism 4 is equipped with a cleaning component for cleaning the surface of the dimming glass. The cleaning component includes a third motor 28 fixed to the side wall of the repair mechanism 4 via a mounting plate. The output shaft of the third motor 28 is fixed to a second rotating shaft 29. A second rotating block 30 is fixed to the second rotating shaft 29. A box 31 is fixed to the second rotating block 30. A horizontal plate 32 is fixed to the box 31. A sponge block 33 is installed on the horizontal plate 32. When it is necessary to clean a certain part of the dimming glass to prevent misjudgment as a defect, the third motor 28 is started. The third motor 28 drives the second rotating shaft 29 to rotate. The second rotating shaft 29 drives the second rotating block 30 to rotate. The second rotating block 30 drives the box 31, the horizontal plate 32 and the sponge block 33 to rotate, so that the sponge block 33 faces directly downward. The reciprocating motion of the sponge block 33 can clean the dirty area.

[0039] Reference Figure 5 and Figure 6 The horizontal plate 32 has a conveying channel 34 that communicates with the box body 31. The sponge block 33 has multiple cavities 35 that communicate with the conveying channel 34. Multiple vertical tubes 36 located in the cavities 35 are fixedly connected to the horizontal plate 32. A fixing seat 37 is fixedly connected to the inner wall of the vertical tube 36. A sealing ball 38 is set in the fixing seat 37. A connecting rope 39 is fixedly connected between the sealing ball 38 and the vertical tube 36. A vertical column 40 directly opposite the sealing ball 38 is fixedly connected to the top of the cavity 35. When the stains are difficult to remove, the downward feed of the sponge block 33 is increased, so that the sponge block 33 is further compressed. The compression of the sponge block 33 can drive the vertical column 40 to move towards the sealing ball 38 and push the sealing ball 38 away from the fixing seat 37. The cleaning agent in the box body 31 flows out into the sponge block 33 through the conveying channel 34 and the vertical tube 36. The cleaning agent can help clean the dirt.

[0040] Reference Figure 7 and Figure 8 The bottom of the repair mechanism 4 is rotatably connected to a cylinder 41. A second ring gear 42 is fixed to the outer wall of the cylinder 41. A fourth motor 43 is fixed to the repair mechanism 4. A second spur gear 44 is fixed to the output shaft of the fourth motor 43. The second spur gear 44 meshes with the second ring gear 42. A circular plate 45 is fixed to the first conveying pipe 5 and the second conveying pipe 7 through a connecting plate and a connecting column. A circular opening 46 is opened at the bottom of the cylinder 41. When the defect is not being repaired, the circular plate 45 is directly opposite the circular opening 46, sealing the inside of the cylinder 41. When the defect needs to be repaired, the fourth motor 43 is started. The fourth motor 43 drives the second spur gear 44 to rotate. The second spur gear 44 drives the cylinder 41 to rotate through the second ring gear 42. The cylinder 41 drives the circular opening 46 to rotate, so that the circular opening 46 is aligned with the first conveying pipe 5 or the second conveying pipe 7, and the repair is performed using the repair method corresponding to the defect.

[0041] Reference Figure 1 and Figure 9A walking track 47 is fixedly connected to the top of the base plate 3, and a rack 48 is fixedly connected to the walking track 47. A drive mechanism 49 is slidably connected to the walking track 47. A fifth motor 50 is fixedly connected to the downward drive mechanism 49 through a mounting plate. A third spur gear 51 is fixedly connected to the output shaft of the fifth motor 50. The third spur gear 51 meshes with the rack 48. When it is necessary to move the repair mechanism 4, the fifth motor 50 is started. The fifth motor 50 drives the third spur gear 51 to rotate. The third spur gear 51 travels on the rack 48 of the walking track 47. The repair mechanism 4 can also travel to the bottom surface of the dimming glass for repair. The drive mechanism 49 can drive the repair mechanism 4 to move in the vertical direction. The dimming glass is set on the conveyor belt below and can move in the horizontal direction.

[0042] Reference Figure 2 The repair mechanism 4 is equipped with a polarized light detection component 52, which includes a polarized light emitting module and a polarized light receiving module. The polarized light emitting module emits polarized light of a specific wavelength through a laser diode, which is then polarized by a polarizer to form linearly polarized light. The beam expander expands the illumination range, and the light is transmitted to a collimating lens through a fiber optic coupler to form a parallel beam that illuminates the glass surface. The reflected light is filtered by an analyzer and then received by the photodetector array of the polarized light receiving module and converted into an electrical signal. By comparing the light intensity difference generated by defects on the front and back sides, the location of the defect is accurately determined.

[0043] Working principle: During use, the dimming glass to be inspected is transported to the area below the hyperspectral camera 1. The AI ​​vision inspection system integrates deep learning algorithms and machine vision technology to achieve high-precision identification of surface and internal defects of the dimming glass. The system uses the hyperspectral camera 1, combined with a high-speed image processing module, to scan the glass surface online in real time and identify defects in real time. After identifying the defects, the drive mechanism 49 drives the repair mechanism 4 to repair the defects. For defects that cannot be repaired, they are marked by the marking component, and different markings can be made according to different defect types.

[0044] When deep defects such as cracks need to be repaired, nano-repair materials are delivered to the defect through the first delivery pipe 5, and then a high-energy laser beam is emitted by the fiber laser 6. The laser energy melts the nano-repair materials and the glass substrate at the same time to form a metallurgical bonding layer. When surface defects such as scratches need to be repaired, nano-filling materials are delivered to the defect through the second delivery pipe 7, and then cured by ultraviolet light lamp 8 to form a dense repair layer, thus achieving the purpose of repairing different defects.

[0045] When it is necessary to mark the defect, the first motor 9 is started. The first motor 9 drives the first rotating shaft 10 to rotate. The first rotating shaft 10 drives the first rotating block 11 to rotate. The first rotating block 11 drives the vertical cylinder 12 to rotate, so that the vertical cylinder 12 rotates 180 degrees. The vertical cylinder 12 drives the marker pen 17 to rotate, that is, the marker pen 17 is facing directly downward. The second motor 13 is started. The second motor 13 drives the first spur gear 14 to rotate. The first spur gear 14 drives the rotating plate 16 to rotate through the first ring gear 15. The rotating plate 16 drives the marker pen 17 to rotate, so that the marker pen 17 draws a circular mark near the defect.

[0046] When the marker 17 needs to make different marks for different types of defects, the corresponding number of electromagnets 26 are energized. The energized electromagnets 26 generate magnetic force, which causes the sliding plate 25 to move towards the iron block 23. The second spring 24 is compressed, and the sliding plate 25 drives the top post 27 to move, so that the top post 27 presses against the arc block 22, the arc block 22 and the top block 21, so that the top block 21 moves out of the housing 20. The top post 27 presses against the side wall of the arc block 22, so that the top block 21 is held in that position. At this time, the top block 21 is located on the rotation trajectory of the marker 17. During the rotation of the marker 17, under the combined action of the first spring 19 and the top block 21, the rotation trajectory of the marker 17 will be changed, so that the trajectory is no longer circular, so that each type of defect corresponds to a trajectory of a certain shape, thereby achieving the purpose of distinguishing and marking different types of defects.

[0047] When it is necessary to clean a certain part of the dimming glass to prevent it from being misjudged as a defect, the third motor 28 is started. The third motor 28 drives the second rotating shaft 29 to rotate. The second rotating shaft 29 drives the second rotating block 30 to rotate. The second rotating block 30 drives the box 31, the horizontal plate 32 and the sponge block 33 to rotate, so that the sponge block 33 faces directly downward. The dirty area can be cleaned by the reciprocating motion of the sponge block 33.

[0048] When the stains are difficult to remove, increase the downward feed of the sponge block 33 so that the sponge block 33 is further compressed. The compression of the sponge block 33 can drive the vertical column 40 to move towards the blocking ball 38 and push the blocking ball 38 away from the fixed seat 37. The cleaning agent in the box 31 flows out into the sponge block 33 through the delivery channel 34 and the vertical pipe 36. The cleaning agent can help clean the dirt.

[0049] When the defect is not being repaired, the circular plate 45 is directly opposite the circular opening 46, sealing the inside of the cylinder 41. When the defect needs to be repaired, the fourth motor 43 is started, which drives the second spur gear 44 to rotate. The second spur gear 44 drives the cylinder 41 to rotate through the second ring gear 42. The cylinder 41 drives the circular opening 46 to rotate, so that the circular opening 46 is aligned with the first conveying pipe 5 or the second conveying pipe 7, and the repair is carried out using the repair method corresponding to the defect.

[0050] When the repair mechanism 4 needs to move, the fifth motor 50 is started. The fifth motor 50 drives the third spur gear 51 to rotate. The third spur gear 51 moves on the rack 48 of the walking track 47. The repair mechanism 4 can also move to the bottom surface of the dimming glass for repair. The drive mechanism 49 can drive the repair mechanism 4 to move in the vertical direction. The dimming glass is set on the conveyor belt below and can move in the horizontal direction.

[0051] The polarized light emitting module emits polarized light of a specific wavelength through a laser diode. The light is then polarized by a polarizer to form linearly polarized light. The beam expander extends the illumination range, and the light is transmitted to a collimating lens via a fiber optic coupler to form a parallel beam that illuminates the glass surface. The reflected light is filtered by an analyzer and then received by the photodetector array of the polarized light receiving module and converted into an electrical signal. By comparing the light intensity difference generated by defects on the front and back sides, the location of the defects can be accurately determined.

[0052] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

[0053] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A dimming glass defect detection and repair system based on AI vision, comprising a hyperspectral camera (1), the hyperspectral camera (1) being mounted on a mounting bracket (2), the mounting bracket (2) being fixedly connected to a base plate (3), and a dimming glass being disposed directly below the hyperspectral camera (1), characterized in that, Also includes: Repair mechanism (4) is used to repair defects in the dimming glass. The repair mechanism (4) is mounted on the drive mechanism (49). The drive mechanism (49) is used to drive the repair mechanism (4) to move toward the dimming glass. The marking component is used to mark different defects on the dimming wave. The marking component is set on the repair mechanism (4).

2. The AI ​​vision-based dimming glass defect detection and repair system according to claim 1, characterized in that, The repair mechanism (4) includes a first delivery tube (5), a fiber laser (6), a second delivery tube (7), and an ultraviolet lamp (8). The first delivery tube (5) is used to deliver nano-repair materials, and the second delivery tube (7) is used to deliver nano-filling materials.

3. The AI ​​vision-based dimming glass defect detection and repair system according to claim 2, characterized in that, The marking assembly includes a first motor (9) fixed to the side wall of the repair mechanism (4) via a mounting plate. The output shaft of the first motor (9) is fixed to a first rotating shaft (10). The outer wall of the first rotating shaft (10) is fixed to a first rotating block (11). A vertical cylinder (12) is fixed to the first rotating block (11). A second motor (13) is fixed to the inner wall of the vertical cylinder (12). The output shaft of the second motor (13) is fixed to a first spur gear (14). A first ring gear (15) meshes with one side of the first spur gear (14). The first ring gear (15) is rotatably connected to the inner wall of the vertical cylinder (12). A rotating plate (16) is fixed to the first ring gear (15). A marker pen (17) is slidably connected to the rotating plate (16).

4. The AI ​​vision-based dimming glass defect detection and repair system according to claim 3, characterized in that, A fixing plate (18) is fixedly connected to the rotating plate (16). A first spring (19) is fixedly connected between the fixing plate (18) and the marker pen (17). Multiple shells (20) are uniformly fixed to the inner wall of the vertical cylinder (12). A top block (21) is slidably connected inside the shell (20). An arc-shaped block (22) is fixedly connected to the top block (21). An iron block (23) is fixedly connected inside the shell (20). A second spring (24) is fixedly connected to the iron block (23). A sliding plate (25) is fixedly connected to one end of the second spring (24). The sliding plate (25) is slidably connected to the inner wall of the shell (20). An electromagnet (26) is fixedly connected to the sliding plate (25). A top column (27) is fixedly connected to the sliding plate (25) opposite to the arc surface of the arc-shaped block (22).

5. The AI ​​vision-based dimming glass defect detection and repair system according to claim 4, characterized in that, The repair mechanism (4) is provided with a cleaning component for cleaning the surface of the dimming glass. The cleaning component includes a third motor (28) fixed to the side wall of the repair mechanism (4) by a mounting plate. The output shaft of the third motor (28) is fixed to a second rotating shaft (29). A second rotating block (30) is fixed to the second rotating shaft (29). A box (31) is fixed to the second rotating block (30). A horizontal plate (32) is fixed to the box (31). A sponge block (33) is installed on the horizontal plate (32).

6. The AI ​​vision-based dimming glass defect detection and repair system according to claim 5, characterized in that, The horizontal plate (32) has a conveying channel (34) communicating with the box body (31). The sponge block (33) has multiple cavities (35) communicating with the conveying channel (34). Multiple vertical tubes (36) located in the cavities (35) are fixedly connected to the horizontal plate (32). A fixing seat (37) is fixedly connected to the inner wall of the vertical tube (36). A sealing ball (38) is provided in the fixing seat (37). A connecting rope (39) is fixedly connected between the sealing ball (38) and the vertical tube (36). A vertical column (40) directly opposite the sealing ball (38) is fixedly connected to the top of the cavity (35).

7. The AI ​​vision-based dimming glass defect detection and repair system according to claim 6, characterized in that, The bottom of the repair mechanism (4) is rotatably connected to a cylinder (41), and a second ring gear (42) is fixed to the outer wall of the cylinder (41). A fourth motor (43) is fixed to the repair mechanism (4), and a second spur gear (44) is fixed to the output shaft of the fourth motor (43). The second spur gear (44) meshes with the second ring gear (42). A circular plate (45) is fixed to the first conveying pipe (5) and the second conveying pipe (7) through a connecting plate and a connecting column. A circular opening (46) is provided at the bottom of the cylinder (41).

8. The AI ​​vision-based dimming glass defect detection and repair system according to claim 7, characterized in that, A walking track (47) is fixedly connected to the top of the base plate (3), and a rack (48) is fixedly connected to the walking track (47). The drive mechanism (49) is slidably connected to the walking track (47). A fifth motor (50) is fixedly connected to the downward drive mechanism (49) through a mounting plate. A third spur gear (51) is fixedly connected to the output shaft of the fifth motor (50), and the third spur gear (51) meshes with the rack (48).

9. The AI ​​vision-based dimming glass defect detection and repair system according to claim 8, characterized in that, The repair mechanism (4) is equipped with a polarized light detection component (52), which includes a polarized light emitting module and a polarized light receiving module.

Images