Mixing device for ES fiber production
By designing adaptive mixing and pre-grinding components, the problems of stirring rate and agglomeration in ES fiber production were solved, achieving efficient and uniform mixing of ES fiber raw materials.
Patent Information
- Application Number
- CN202510855143.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-25
- Publication Date
- 2025-11-04
AI Technical Summary
Existing mixing devices for ES fiber production have difficulty in adapting the stirring rate when processing large quantities of ES fiber raw materials, resulting in uneven mixing, and the presence of agglomerates hinders the uniform mixing of raw materials.
By employing an adaptive mixing component and a pre-grinding component, and by adjusting the stirring speed and mixing space of the stirring blades, combined with the pre-grinding function, uniform mixing of raw materials is ensured.
It improves the mixing efficiency and uniformity of ES fiber raw materials, avoids the obstruction of mixing by agglomerates, and ensures the uniformity of raw material dispersion in different regions.
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Figure CN120886378A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of ES fiber production, and particularly relates to a mixing device for ES fiber production. BACKGROUND
[0002] ES fiber is a kind of bicomponent heat-bonding fiber, which is composed of two polymers of polyethylene and polypropylene, and can be bonded when heated. During the production of ES fiber, the materials of the two polymers need to be fully mixed so as to facilitate subsequent spinning and heat bonding operations, and at the same time, the fiber can stably exhibit the expected performance and stably realize heat bonding at a specific temperature.
[0003] However, the existing mixing device for ES fiber production often has the following problems during use:
[0004] 1. During the mixing stage of ES raw materials, mechanical stirring equipment is often used to mix the polyethylene particles and polypropylene particles of ES fiber raw materials. If the amount of ES fiber raw materials is large, the stirring paddle is difficult to adaptively change the stirring speed to quickly drive the rotation and turning, so that the dispersion speed of the large amount of ES fiber raw materials is significantly slowed down, and thus the dispersion uniformity of the raw material mixing is low. For example, in the set stirring time, the large amount of ES fiber raw materials may be difficult to fully disperse and mix under the fixed stirring intensity, resulting in a significant difference in the proportion of polyethylene particles and polypropylene particles in some areas compared with other areas, and thus it is difficult to achieve the ideal uniform mixing state.
[0005] 2. The polyethylene and polypropylene of ES fiber raw materials are usually transported and stored in the form of particles. During the transportation and storage process, if the environmental humidity, temperature and other conditions are not properly controlled, the particles may be extruded, rubbed and adhered to each other, and thus agglomerates are formed. The agglomerates of particles hinder the uniform mixing of the ES fiber raw material system, making it difficult for the ES fiber raw materials to be fully mixed, and resulting in uneven mixing. SUMMARY
[0006] The purpose of the present application is to solve the problems of the stirring paddle being difficult to adaptively change the stirring speed in the case of a large amount of ES fiber raw materials, the dispersion uniformity of the raw material mixing being low, and the agglomerated ES fiber raw material particles hindering the uniform mixing of the ES fiber raw material system, and to provide a mixing device for ES fiber production, which can adaptively adjust the stirring speed according to the amount of ES fiber raw materials, ensure the dispersion uniformity of the raw material mixing, and pre-crush the agglomerated ES fiber raw material particles to ensure the uniformity of the ES fiber raw material mixing.
[0007] In order to achieve the above object, the application adopts the following technical scheme: A mixing device for ES fiber production comprises:
[0008] A mixing cylinder is fixedly connected with an annular outer cylinder at the upper position of the outer wall of the mixing cylinder, a plurality of sieve holes are formed in the side wall of the mixing cylinder and the corresponding position of the annular outer cylinder, a support frame is fixedly connected with the lower end surface of the mixing cylinder, and a rectangular top plate is fixedly connected with the upper end of the support frame.
[0009] An adaptive mixing assembly comprises a rotating through pipe which is rotatably connected to the top of the mixing cylinder, a first outer gear ring is fixedly connected to the upper position of the outer wall of the rotating through pipe, a high-speed DC motor is fixedly installed on the upper end surface of the rectangular top plate, a second outer gear ring is fixedly connected to the output end of the high-speed DC motor and penetrates the rectangular top plate, the second outer gear ring is meshed with the first outer gear ring, a uniform mixing component is fixedly connected to the side wall of the rotating through pipe, a lifting limiting component and a feeding trigger component are fixedly installed on the upper end surface of the rectangular top plate.
[0010] A pre-pulverizing assembly is fixedly connected to the upper position of the outer wall of the rotating through pipe.
[0011] Preferably, the uniform mixing component comprises two limiting frame bodies which are fixedly connected to the side wall of the rotating through pipe, the limiting frame bodies are in communication with the inside of the rotating through pipe, two lubricating rolling rings are slidingly connected to the inside of the limiting frame bodies, a rotating shaft is rotatably connected to the inside of the lubricating rolling rings, a plurality of stirring paddles are fixedly connected to the end of the rotating shaft which is away from the limiting frame body, the cross section of the stirring paddle is in arc-shaped structure, a bevel gear is fixedly connected to the end of the rotating shaft which is located in the rotating through pipe, a first low-speed motor is fixedly installed on the lower end surface of the mixing cylinder, a lifting screw rod is fixedly connected to the output end of the first low-speed motor and penetrates the bottom of the mixing cylinder, a lifting sleeve is threadedly connected to the lifting screw rod, a bevel gear ring is fixedly connected to the outer wall of the lifting sleeve, and the bevel gear ring is meshed with the bevel gear.
[0012] Preferably, the lifting limiting component comprises a second low-speed motor which is fixedly connected to the upper end surface of the rectangular top plate, an adjusting screw rod is fixedly connected to the output end of the second low-speed motor and penetrates the rectangular top plate, a guide block is threadedly connected to the adjusting screw rod, an annular abutting plate is fixedly connected to the lower end surface of the guide block through a connecting rod, a limiting vertical rod is fixedly connected between the inner bottom surface of the mixing cylinder and the lower end surface of the rectangular top plate, and perforations are formed in the annular abutting plate, the guide block and the bevel gear ring, and the limiting vertical rod is matched with the perforations.
[0013] Preferably, the feeding trigger component comprises an outwardly expanded support plate fixedly connected to the outer wall of the rectangular top plate, the upper end surface of the rectangular top plate and the outwardly expanded support plate is fixedly connected with a T-shaped blanking pipe through a fixed support, the axial outer wall of the T-shaped blanking pipe is fixedly installed with a rotary motor, the output end of the rotary motor penetrates through the axial side wall of the T-shaped blanking pipe and is fixedly connected with a spiral shaft, the lower end inside of the T-shaped blanking pipe is slidingly connected with an adapter pipe, the side wall of the annular outer cylinder is communicated with an inclined feeding pipe, the side wall of the inclined feeding pipe is slidingly connected with two groups of sliding rods arranged in a symmetrical structure at the upper position, the number of sliding rods in each group is two, and the end of each group of sliding rods located in the inclined feeding pipe is fixedly connected with a fan-shaped expansion plate, the upper end of the fan-shaped expansion plate is in an arc structure, and the two fan-shaped expansion plates are fixedly connected with elastic protective cloth, the end of each group of sliding rods located outside the inclined feeding pipe is fixedly connected with a stop piece, the outer wall of each sliding rod is sleeved with a tension spring, and the two ends of the tension spring are fixedly connected with the stop piece and the outer wall of the inclined feeding pipe, respectively.
[0014] Preferably, the feeding trigger component further comprises two vertical plates fixedly connected to the lower end surface of the outwardly expanded support plate, the lower end of each vertical plate is fixedly connected with a first electric contact and a second electric contact, respectively, the outer wall of each stop piece is fixedly connected with a third electric contact and a fourth electric contact, respectively, the upper end surface of the rectangular top plate is fixedly installed with a timer, and the first electric contact, the third electric contact and the timer are electrically connected to form a high-speed DC motor.
[0015] Preferably, the pre-pulverizing assembly comprises a rotating frame fixedly connected to the upper position of the outer wall of the rotating pipe, both ends of the rotating frame are rotatably connected with rotating rods, the lower end of each rotating rod is fixedly connected with a plurality of pulverizing blades, the outer wall of the mixing cylinder is fixedly connected with a first supporting ring at the upper position, the inner wall of the annular outer cylinder is fixedly connected with a second supporting ring at the upper position, the second supporting ring is fixedly connected with an inner tooth ring, the outer wall of the rotating rod is fixedly connected with a transmission gear, and the transmission gear and the inner tooth ring are intermeshed.
[0016] Preferably, the outer wall of the rotating shaft is rotatably connected with a sliding block, and the upper end surface and the lower end surface of the sliding block are fixedly connected with corrugated sealing strips on the inner side of the limiting frame.
[0017] Preferably, the inner side of the limiting frame is fixedly connected with two groups of strip-shaped guide rails, the outer wall of the lubricating rolling ring is provided with a groove, and the groove is matched with the strip-shaped guide rails.
[0018] Compared with the prior art, the mixing device for ES fiber production has the following advantages:
[0019] 1. This invention incorporates an adaptive mixing component. The compression of the ES fiber raw material pushes the transfer tube downwards, allowing the lower end of the transfer tube to compress the inner upper sides of the two fan-shaped expansion plates. This enables electrical contacts one and two to contact electrical contacts three and four, respectively, controlling the start of the second low-speed motor and initiating the timer. The first low-speed motor then drives the adjusting screw, causing the annular abutment to move upwards and limiting the upward movement of the conical ring. This adaptive mixing mechanism adjusts according to the feed rate of the ES fiber raw material. The mixing space of the stirring blades should be adjusted to avoid idling, which helps improve the mixing efficiency of ES fiber raw materials. At the same time, a timer can be used to send pulse signals to control the speed of the high-speed DC motor, thereby controlling the speed of the rotating pipe and the stirring rate of the stirring blades on the raw materials. This allows the stirring rate of the stirring blades to be adaptively adjusted in a positive correlation with the feed rate, so that the mixing speed can be automatically increased when the feed amount of ES fiber raw materials is large, ensuring the uniform dispersion of different amounts of ES fiber raw materials after mixing.
[0020] 2. In this invention, a uniform mixing component is provided. During the rotation of the drive pipe, several stirring blades can be driven to rotate rapidly. At the same time, a second low-speed motor can be used to drive the lifting screw to rotate slowly, so that the bevel gear ring can mesh with the bevel gear and push the bevel gear to move slowly upward. This allows the stirring blades to move upward relative to the drive pipe. When the bevel gear moves to its limit distance, i.e., when the lifting sleeve contacts the annular plate, the second low-speed motor can immediately drive the lifting screw to rotate slowly in the opposite direction. This allows the stirring blades to move up and down within the adaptively adjusted mixing space while rapidly mixing the ES fiber raw material, ensuring that the ES fiber raw material is fully mixed. Furthermore, the meshing transmission between the bevel gear and the bevel gear ring can realize the rotation of the shaft and the stirring blades, so that the several arc-shaped stirring blades can drive the raw material in different areas of the mixing cylinder to rotate and tumble, effectively improving the mixing effect of the ES fiber raw material.
[0021] 3、The pre-pulverizing assembly is arranged in the application, the rotating frame can be driven to rotate synchronously in the process of driving the rotating through pipe to rotate rapidly, the rotating rods at both ends of the rotating frame start to drive a plurality of pulverizing blades to rotate relative to the annular outer cylinder, so that the ES raw materials in the annular outer cylinder are pre-cut and pulverized, meanwhile, the rotation of the rotating rods and the plurality of pulverizing blades can be realized through the meshing transmission of the transmission gear and the inner tooth ring, so that the plurality of pulverizing blades can cut the ES fiber raw materials in the annular outer cylinder in a rotary manner, on one hand, the plurality of self-rotating pulverizing blades can stir the ES fiber raw materials, so that the ES fiber raw materials can pass through the screen holes smoothly, on the other hand, the agglomerated ES fiber raw materials can be cut and pulverized fully and uniformly, so that the agglomerated ES fiber raw materials can become granular again and pass through a plurality of screen holes to enter the mixing cylinder smoothly, through the pre-pulverization of the agglomerated ES fiber raw materials, the uniform mixing of the raw material system caused by the agglomerated ES fiber raw materials can be effectively avoided, and the mixing uniformity of the ES fiber raw materials is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a three-dimensional structure schematic view of the mixing device for ES fiber production provided by the application.
[0023] Figure 2 It is a schematic view of the mixing cylinder and the annular outer cylinder part structure in the mixing device for ES fiber production provided by the application.
[0024] Figure 3 It is a sectional view of the annular outer cylinder part structure in the mixing device for ES fiber production provided by the application.
[0025] Figure 4 It is a sectional view of the T-shaped downpipe part structure in the mixing device for ES fiber production provided by the application.
[0026] Figure 5 It is a schematic view of the inclined feeding pipe part structure in the mixing device for ES fiber production provided by the application.
[0027] Figure 6 It is a schematic view of the rectangular top plate part structure in the mixing device for ES fiber production provided by the application.
[0028] Figure 7 It is a sectional view of the mixing cylinder part structure in the mixing device for ES fiber production provided by the application.
[0029] Figure 8 It is a sectional view of the rotating through pipe part structure in the mixing device for ES fiber production provided by the application.
[0030] Figure 9 It is Figure 8A zoomed-in view of A.
[0031] Figure 10 is a schematic view of the structure of the lifting sleeve and bevel gear ring part of a mixing device for ES fiber production provided by the present application.
[0032] In the figure: 1 mixing cylinder, 2 annular outer cylinder, 3 screen hole, 4 support frame, 5 rectangular top plate, 6 rotating through pipe, 7 No. 1 outer gear ring, 8 high-speed DC motor, 9 No. 2 outer gear ring, 10 limit frame, 11 lubricating rolling ring, 12 rotating shaft, 13 stirring paddle, 14 bevel gear, 15 No. 1 low-speed motor, 16 lifting screw, 17 lifting sleeve, 18 bevel gear ring, 19 No. 2 low-speed motor, 20 adjusting screw, 21 guide block, 22 annular stop plate, 23 limit vertical rod, 24 perforation, 25 outer expansion support plate, 26 T-shaped blanking pipeline, 27 rotary motor, 28 spiral shaft, 29 adapter pipe, 30 inclined feeding pipeline, 31 slide rod, 32 fan-shaped expansion plate, 33 loose protective cloth, 34 stop piece, 35 vertical plate, 36 No. 1 electric contact, 37 No. 2 electric contact, 38 No. 3 electric contact, 39 No. 4 electric contact, 40 timer, 41 rotating frame, 42 rotating lever, 43 crushing blade, 44 No. 1 support ring, 45 No. 2 support ring, 46 inner gear ring, 47 transmission gear, 48 sliding block, 49 corrugated sealing strip, 50 strip-shaped guide rail, 51 tension spring. DETAILED DESCRIPTION
[0033] The following examples are for illustrative purposes only and are not intended to limit the scope of the present application.
[0034] As Figures 1-10As shown, a kind of mixing device for ES fiber production, including: mixing cylinder 1 and adaptive mixing assembly, ring outer cylinder 2 is fixedly connected to the upper position of the outer wall of mixing cylinder 1, a plurality of sieve holes 3 are opened in the corresponding position of the side wall of mixing cylinder 1 and ring outer cylinder 2, support frame 4 is fixedly connected to the lower end surface of mixing cylinder 1, and rectangular top plate 5 is fixedly connected to the upper end of support frame 4;Adaptive mixing assembly includes rotating through pipe 6 connected to the top of mixing cylinder 1, one outer gear ring 7 is fixedly connected to the upper position of the outer wall of rotating through pipe 6, high-speed DC motor 8 is fixedly installed on the upper end surface of rectangular top plate 5, and the output end of high-speed DC motor 8 penetrates rectangular top plate 5 and is fixedly connected with No. 2 outer gear ring 9, No. 2 outer gear ring 9 and No. 1 outer gear ring 7 are engaged with each other, rotating through pipe 6 is fixedly connected with uniform mixing component, uniform mixing component includes two limiting frame bodies 10 fixedly connected to the side wall of rotating through pipe 6, limiting frame body 10 is communicated with the inside of rotating through pipe 6, and two lubricating rolling rings 11 are slidably connected to the inside of limiting frame body 10, two groups of strip guide rails 50 are fixedly connected to the inside of limiting frame body 10, recesses are opened in the outer wall of lubricating rolling ring 11, and the recesses are matched with strip guide rail 50, shaft 12 is rotatably connected to the inside of two lubricating rolling rings 11, sliding block 48 is rotatably connected to the outer wall of shaft 12, corrugated sealing strip 49 is fixedly connected to the upper end surface and lower end surface of sliding block 48 and the inside of limiting frame body 10, a plurality of stirring paddles 13 are fixedly connected to the end of shaft 12 away from limiting frame body 10, the cross section of stirring paddle 13 is arc-shaped structure, bevel gear 14 is fixedly connected to the end of shaft 12 in rotating through pipe 6, No. 1 low-speed motor 15 is fixedly installed on the lower end surface of mixing cylinder 1, and lifting screw 16 is fixedly connected to the output end of No. 1 low-speed motor 15 and penetrates the bottom of mixing cylinder 1, lifting sleeve 17 is threadedly connected to lifting screw 16, bevel gear ring 18 is fixedly connected to the outer wall of lifting sleeve 17, and bevel gear ring 18 and bevel gear 14 are engaged with each other;
[0035] In the process of stirring and mixing the ES fiber raw materials, the high-speed DC motor 8 drives the second outer gear ring 9 to rotate, the second outer gear ring 9 and the first outer gear ring 7 are meshed to drive the rotating through pipe 6 to rotate, and then a plurality of stirring paddles 13 can be quickly rotated, and the second low-speed motor 19 is controlled to start, the second low-speed motor 19 drives the lifting screw 16 to slowly rotate, the lifting sleeve 17 and the bevel gear ring 18 start to slowly move upwards, and the bevel gear ring 18 pushes the bevel gear 14, so that the rotating shaft 12 and the plurality of stirring paddles 13 can move upwards relative to the limiting frame 10 and the rotating through pipe 6, when the bevel gear ring 18 moves to the limit distance, that is, the lifting sleeve 17 contacts the annular stop plate 22, the second low-speed motor 19 can drive the lifting screw 16 to reversely and slowly rotate, at this time, the rotating shaft 12 and the plurality of stirring paddles 13 move downwards by their own gravity, so that the stirring paddles 13 can move upwards and downwards in the adaptively adjusted stirring and mixing space while quickly stirring the ES fiber raw materials, to ensure that the ES fiber raw materials can be fully mixed, and the meshing transmission of the bevel gear 14 and the bevel gear ring 18 can realize the rotation of the rotating shaft 12 and the plurality of stirring paddles 13, so that the plurality of stirring paddles 13 in the arc structure can drive the raw materials in different areas of the mixing barrel to rotate and turn, thereby effectively improving the mixing effect of the ES fiber raw materials.
[0036] As shown in Figure 1 , Figure 2 , Figures 4-6 , Figures 8-10 , the lifting limiting part and the feeding triggering part are fixedly installed on the upper end face of the rectangular top plate 5, the lifting limiting part comprises a second low-speed motor 19 fixedly connected to the upper end face of the rectangular top plate 5, the output end of the second low-speed motor 19 penetrates through the rectangular top plate 5 and is fixedly connected with an adjusting screw 20, the adjusting screw 20 is threadedly connected with a guide block 21, the lower end face of the guide block 21 is fixedly connected with an annular stop plate 22 through a connecting rod, a limiting vertical rod 23 is fixedly connected between the inner bottom face of the mixing barrel 1 and the lower end face of the rectangular top plate 5, the annular stop plate 22, the guide block 21 and the bevel gear ring 18 are all provided with a through hole 24, the limiting vertical rod 23 is matched with the through hole 24, and the limiting vertical rod 23 can limit the lifting movement of the annular stop plate 22, the guide block 21 and the bevel gear ring 18, to avoid affecting the normal operation of the self-adaptive mixing assembly due to the rotation of the annular stop plate 22, the guide block 21 and the bevel gear ring 18;
[0037] As shown in Figure 1 , Figure 2 , Figures 4-6As shown, the feed triggering component includes an outer expansion support plate 25 fixedly connected to the outer wall of the rectangular top plate 5, the upper end faces of the rectangular top plate 5 and the outer expansion support plate 25 are fixedly connected with a T-shaped blanking pipe 26 through a fixed support, the axial outer wall of the T-shaped blanking pipe 26 is fixedly installed with a rotary motor 27, the output end of the rotary motor 27 penetrates the axial side wall of the T-shaped blanking pipe 26 and is fixedly connected with a spiral shaft 28, the spiral shaft 28 is provided with a spiral blade in a matched manner, the lower end inside of the T-shaped blanking pipe 26 is slidingly connected with an adapter pipe 29, the side wall of the annular outer cylinder 2 is communicated with an inclined feed pipe 30, the side wall of the inclined feed pipe 30 at the upper position is slidingly connected with two groups of sliding rods 31 arranged in a symmetrical structure, the number of sliding rods 31 in each group is two, and the end portion of each group of sliding rods 31 located in the inclined feed pipe 30 is fixedly connected with a fan-shaped expansion and contraction plate 32, the upper end of the fan-shaped expansion and contraction plate 32 is in an arc structure, and the two fan-shaped expansion and contraction plates 32 are fixedly connected with a loose protective cloth 33, the end portion of each group of sliding rods 31 located outside the inclined feed pipe 30 is fixedly connected with an abutting piece 34, the outer wall of each sliding rod 31 is sleeved with a tension spring 51, the two ends of the tension spring 51 are fixedly connected with the abutting piece 34 and the outer wall of the inclined feed pipe 30 respectively, the feed triggering component further includes two vertical plates 35 fixedly connected to the lower end face of the outer expansion support plate 25, the lower end of each vertical plate 35 is fixedly connected with a first electric contact 36 and a second electric contact 37 respectively, the outer wall of each abutting piece 34 is fixedly connected with a third electric contact 38 and a fourth electric contact 39 respectively, the upper end face of the rectangular top plate 5 is fixedly installed with a timer 40, the first electric contact 36, the third electric contact 38 and the timer 40 are electrically connected to constitute, the second electric contact 37 and the fourth electric contact 39 are electrically connected to constitute;
[0038] The ES fiber raw material is introduced into the inside of the T-shaped feeding pipe 26 through the upper end port thereof, the rotary motor 27 is controlled to start to drive the helical shaft 28 to rotate, so that the helical blades on the helical shaft 28 can rotate synchronously and extrude and push the ES fiber raw material forward, so that the ES fiber raw material can push the adapter pipe 29 to move downward relative to the T-shaped feeding pipe 26. In this process, the lower end of the adapter pipe 29 can extrude the inner side of the upper end of the two fan-shaped expansion plates 32. Since the upper end of the fan-shaped expansion plate 32 is in an arc-shaped structure, the two fan-shaped expansion plates 32 and the two groups of slide rods 31 can move in opposite directions, so that the first electric contact 36 and the second electric contact 37 on the two abutting plates 34 can be in contact with the third electric contact 38 and the fourth electric contact 39, respectively, so that the second low-speed motor 19 starts to be powered on and drives the adjusting screw 20 to rotate, so that the guide block 21 starts to drive the annular abutting plate 22 to move upward through the connecting rod, to adjust the lifting and moving distance of the lifting sleeve 17 and the bevel gear ring 18, that is, to adjust the stirring and mixing space of the stirring paddle 13, so as to avoid the idle running of the stirring paddle 13 in the mixing process, which is beneficial to improving the stirring and mixing efficiency of the ES fiber raw material. At the same time, the contact between the second electric contact 37 and the fourth electric contact 39 can control the timer 40 to start timing. When the timer 40 ends timing, that is, when the feeding is completed, it sends a pulse signal to the input end of the driving circuit of the high-speed direct current motor 8, to control the average voltage and the rotating speed of the high-speed direct current motor 8. It should be noted that the program setting of the timer 40 is that the change of the timing time can cause the change of the pulse signal period, so as to change the rotating speed of the through pipe 6 and the stirring speed of the stirring paddle 13 on the raw material, so that the stirring speed of the stirring paddle 13 can be positively correlated with the self-adaptive adjustment of the feeding amount, so as to automatically increase the stirring and mixing speed when the feeding amount of the ES fiber raw material is large, to ensure the dispersion uniformity of different ES fiber raw material amounts after mixing.
[0039] As shown in Figures 1-3 The pre-pulverizing assembly is fixedly connected to the upper position of the outer wall of the rotating through pipe 6 and includes a rotating frame 41 fixedly connected to the upper position of the outer wall of the rotating through pipe 6. Both ends of the rotating frame 41 are rotatably connected with rotating rods 42, the lower ends of the rotating rods 42 are fixedly connected with a plurality of pulverizing blades 43, a first supporting ring 44 is fixedly connected to the upper position of the outer wall of the mixing cylinder 1, a second supporting ring 45 is fixedly connected to the inner wall of the annular outer cylinder 2, the second supporting ring 45 is fixedly connected with an inner gear ring 46, the outer wall of the rotating rod 42 is fixedly connected with a transmission gear 47, and the transmission gear 47 is in meshing connection with the inner gear ring 46.
[0040] When the rotating pipe 6 rotates quickly, the rotating frame 41 can be synchronously rotated, so that the rotating rods 42 at both ends of the rotating frame 41 start to drive a plurality of crushing blades 43 at the lower ends of the rotating rods 42 to rotate relative to the annular outer cylinder 2, so as to pre-cut and crush the ES raw materials entering the annular outer cylinder 2. In the process of rotating the rotating rods 42 by the rotating frame 41, the rotation of the rotating rods 42 and the plurality of crushing blades 43 can be realized by the meshing transmission of the transmission gear 47 and the inner tooth ring 46, so that the plurality of crushing blades 43 can rotate to cut the ES fiber raw materials in the annular outer cylinder 2. On the one hand, the plurality of crushing blades 43 rotating can stir the ES fiber raw materials, so as to avoid the accumulation and blockage of the ES fiber raw materials at the sieve holes 3, and maintain the permeability of the ES fiber raw materials through the sieve holes 3. On the other hand, the plurality of crushing blades 43 can fully and uniformly cut and crush the agglomerated ES fiber raw materials, so that the agglomerated ES fiber raw materials can be changed into granular shape again and smoothly enter the mixing cylinder 1 through the plurality of sieve holes 3. By pre-crushing the agglomerated ES fiber raw materials, the agglomerated ES fiber raw materials can effectively avoid hindering the uniform mixing of the raw material system, and the mixing uniformity of the ES fiber raw materials can be ensured.
[0041] The working principle of the present application is as follows:
[0042] 1、use, through the T-shaped blanking pipeline 26 upper end port to its inside into ES fiber raw materials, control the rotating motor 27 start to drive the helical shaft 28 rotation, so that the helical blade on the helical shaft 28 can synchronous rotation and forward extrusion ES fiber raw materials, so that ES fiber raw materials can push the adapter pipe 29 relative T-shaped blanking pipeline 26 lower, in this process, the adapter pipe 29 lower end can extrude the upper end inside of two fan-shaped expansion plate 32, because the upper end of fan-shaped expansion plate 32 is arc structure, so two fan-shaped expansion plate 32 and two groups of slide bar 31 can move in opposite directions, in turn make two resist pieces 34 on the first electric contact 36 and the second electric contact 37 can be respectively with the third electric contact 38 and the fourth electric contact 39 contact, so that the second low-speed motor 19 starts to start and drive the adjusting screw 20 rotation, so that the guide block 21 starts to drive the annular resistance plate 22 by connecting rod up, to adjust the lifting sleeve 17 and the bevel gear ring 18 lifting distance, namely can adjust the stirring paddle 13 mixing space, avoid stirring paddle 13 in the mixing process there is idle phenomenon, conducive to improve the stirring efficiency of ES fiber raw materials, while the second electric contact 37 and the fourth electric contact 39 contact can control the timer 40 start timing, the timer 40 in timing end, that is, after the completion of feeding, will send pulse signal to the drive circuit input end of high-speed DC motor 8, to control the average voltage and rotating speed of high-speed DC motor 8, in turn can rotate the rotating speed of pipe 6 and the stirring rate of stirring paddle 13 to raw materials, so that the stirring rate of stirring paddle 13 can be positively correlated with the amount of raw materials to adaptively adjust, so that the stirring speed can be automatically increased when the amount of ES fiber raw materials is more, ensure that the dispersion uniformity of different ES fiber raw materials after mixing;
[0043] 2. During the mixing of ES fiber raw materials, the high-speed DC motor 8 drives the second external gear ring 9 to rotate. The meshing transmission between the second external gear ring 9 and the first external gear ring 7 drives the rotating pipe 6 to rotate, which in turn drives several stirring blades 13 to rotate rapidly. At the same time, the second low-speed motor 19 is started, which drives the lifting screw 16 to rotate slowly, so that the lifting sleeve 17 and the bevel gear ring 18 begin to move slowly upward. The bevel gear ring 18 pushes the bevel gear 14, so that the rotating shaft 12 and several stirring blades 13 can move upward relative to the limiting frame 10 and the rotating pipe 6. When the bevel gear ring 18 moves to the limit distance, the lifting sleeve 17 contacts the annular abutment plate. At 22:00, the second low-speed motor 19 can immediately drive the lifting screw 16 to rotate slowly in the opposite direction. At this time, the rotating shaft 12 and several stirring blades 13 move downwards by their own gravity, so that the stirring blades 13 can move up and down in the adaptively adjusted mixing space while rapidly stirring the ES fiber raw material, so as to ensure that the ES fiber raw material can be fully mixed. Furthermore, the meshing transmission of the bevel gear 14 and the bevel gear ring 18 can realize the rotation of the rotating shaft 12 and several stirring blades 13, so that several arc-shaped stirring blades 13 can drive the raw material in different areas of the mixing cylinder to rotate and tumble, thereby effectively improving the mixing effect of the ES fiber raw material.
[0044] 3. When the drive rotating pipe 6 rotates rapidly, it can synchronously drive the rotating frame 41 to rotate, so that the rotating rods 42 at both ends of the rotating frame 41 start to drive the several crushing blades 43 at their lower ends to rotate relative to the annular outer cylinder 2, so as to pre-cut and crush the ES raw material entering the annular outer cylinder 2. During the rotation of the rotating frame 41 and the rotating rods 42, the meshing transmission of the transmission gear 47 and the internal gear ring 46 can realize the rotation of the rotating rods 42 and the several crushing blades 43, so that the several crushing blades 43 can perform rotary cutting of the ES fiber raw material inside the annular outer cylinder 2, on the one hand, self- The rotating shredder blades 43 can agitate the ES fiber raw material, preventing it from accumulating and clogging at the sieve holes 3, thus maintaining the permeability of the ES fiber raw material through the sieve holes 3. On the other hand, they can fully and uniformly cut and shred the agglomerated ES fiber raw material, so that the agglomerated ES fiber raw material can be transformed back into granules and smoothly enter the mixing cylinder 1 through the sieve holes 3. By pre-shredding the agglomerated ES fiber raw material, the agglomerated ES fiber raw material can be effectively prevented from hindering the uniform mixing of the raw material system, thus ensuring the uniformity of the mixing of the ES fiber raw material.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A mixing device for ES fiber production, characterized in that, include: A mixing cylinder (1) is fixedly connected to an annular outer cylinder (2) at the upper position of the outer wall of the mixing cylinder (1). Several sieve holes (3) are opened at the corresponding positions of the side wall of the mixing cylinder (1) and the annular outer cylinder (2). A support frame (4) is fixedly connected to the lower end face of the mixing cylinder (1). A rectangular top plate (5) is fixedly connected to the upper end of the support frame (4). An adaptive mixing assembly includes a rotating pipe (6) that is rotatably connected to the top of a mixing cylinder (1). A first external toothed ring (7) is fixedly connected to the upper part of the outer wall of the rotating pipe (6). A high-speed DC motor (8) is fixedly installed on the upper surface of a rectangular top plate (5). The output end of the high-speed DC motor (8) passes through the rectangular top plate (5) and is fixedly connected to a second external toothed ring (9). The second external toothed ring (9) meshes with the first external toothed ring (7). A uniform mixing component is fixedly connected to the side wall of the rotating pipe (6). A lifting limit component and a feeding trigger component are fixedly installed on the upper surface of the rectangular top plate (5). A pre-crushing component is fixedly connected to the upper part of the outer wall of the rotating pipe (6).
2. The mixing device for ES fiber production according to claim 1, characterized in that, The uniform mixing component includes two limiting frames (10) fixedly connected to the side wall of the rotating pipe (6). The limiting frames (10) are connected to the inside of the rotating pipe (6), and two lubricating rolling rings (11) are slidably connected to the inside of the limiting frames (10). A rotating shaft (12) is rotatably connected to the inside of the two lubricating rolling rings (11). A plurality of stirring blades (13) are fixedly connected to the end of the rotating shaft (12) away from the limiting frames (10). The stirring blades (13) have an arc-shaped cross-section. The end of the rotating shaft (12) located inside the rotating tube (6) is fixedly connected to a bevel gear (14). A first low-speed motor (15) is fixedly installed on the lower end face of the mixing cylinder (1). The output end of the first low-speed motor (15) passes through the bottom of the mixing cylinder (1) and is fixedly connected to a lifting screw (16). A lifting sleeve (17) is threaded onto the lifting screw (16). A bevel gear ring (18) is fixedly connected to the outer wall of the lifting sleeve (17). The bevel gear ring (18) meshes with the bevel gear (14).
3. The mixing device for ES fiber production according to claim 2, characterized in that, The lifting and limiting component includes a second low-speed motor (19) fixedly connected to the upper surface of the rectangular top plate (5). The output end of the second low-speed motor (19) passes through the rectangular top plate (5) and is fixedly connected to an adjusting screw (20). A guide block (21) is threadedly connected to the adjusting screw (20). An annular abutment plate (22) is fixedly connected to the lower surface of the guide block (21) through a connecting rod. A limiting rod (23) is fixedly connected between the inner bottom surface of the mixing cylinder (1) and the lower surface of the rectangular top plate (5). A through hole (24) is opened on the annular abutment plate (22), the guide block (21) and the conical ring (18). The limiting rod (23) matches the through hole (24).
4. The mixing device for ES fiber production according to claim 1, characterized in that, The feeding triggering component includes an extended support plate (25) fixedly connected to the outer wall of a rectangular top plate (5). A T-shaped feeding pipe (26) is fixedly connected to the upper end face of the rectangular top plate (5) and the extended support plate (25) through a fixed bracket. A rotary motor (27) is fixedly installed on the axial outer wall of the T-shaped feeding pipe (26). The output end of the rotary motor (27) passes through the axial side wall of the T-shaped feeding pipe (26) and is fixedly connected to a spiral shaft (28). A transfer pipe (29) is slidably connected to the inner side of the lower end of the T-shaped feeding pipe (26). An inclined feeding pipe (30) is connected to the side wall of the annular outer cylinder (2). A sliding connection is slidably connected to the upper part of the side wall of the inclined feeding pipe (30). Two sets of symmetrically arranged slide rods (31) are provided. Each set of slide rods (31) consists of two slide rods. The end of each slide rod (31) located inside the inclined feed pipe (30) is fixedly connected to a fan-shaped expansion plate (32). The upper end of the fan-shaped expansion plate (32) is arc-shaped. A loose protective cloth (33) is fixedly connected between the two fan-shaped expansion plates (32). The end of each slide rod (31) located outside the inclined feed pipe (30) is fixedly connected to a stop plate (34). A tension spring (51) is fitted on the outer wall of each slide rod (31). The two ends of the tension spring (51) are fixedly connected to the stop plate (34) and the outer wall of the inclined feed pipe (30), respectively.
5. A mixing device for ES fiber production according to claim 4, characterized in that, The feeding trigger component also includes two vertical plates (35) fixedly connected to the lower end of the outer support plate (25). The lower ends of the two vertical plates (35) are respectively fixedly connected to a first electrical contact (36) and a second electrical contact (37). The outer walls of the two abutments (34) are respectively fixedly connected to a third electrical contact (38) and a fourth electrical contact (39). A timer (40) is fixedly installed on the upper end of the rectangular top plate (5). The first electrical contact (36), the third electrical contact (38), the timer (40) are electrically connected to the high-speed DC motor (8), and the second electrical contact (37) and the fourth electrical contact (39) are electrically connected to the second low-speed motor (19).
6. A mixing device for ES fiber production according to claim 1, characterized in that, The pre-crushing assembly includes a rotating frame (41) fixedly connected to the upper part of the outer wall of the rotating pipe (6). Both ends of the rotating frame (41) are rotatably connected to rotating rods (42). Several crushing blades (43) are fixedly connected to the lower end of the rotating rods (42). A first support ring (44) is fixedly connected to the upper part of the outer wall of the mixing cylinder (1). A second support ring (45) is fixedly connected to the upper part of the inner wall of the annular outer cylinder (2). An internal gear ring (46) is fixedly connected to the second support ring (45). A transmission gear (47) is fixedly connected to the outer wall of the rotating rod (42). The transmission gear (47) meshes with the internal gear ring (46).
7. A mixing device for ES fiber production according to claim 2, characterized in that, The outer wall of the rotating shaft (12) is rotatably connected to a slider (48), and the upper and lower surfaces of the slider (48) are fixedly connected to the inner side of the limiting frame (10) with corrugated sealing strips (49).
8. A mixing device for ES fiber production according to claim 2, characterized in that, Two sets of strip guide rails (50) are fixedly connected to the inner side of the limiting frame (10), and the outer wall of the lubricating rolling ring (11) is provided with a groove, which matches the strip guide rail (50).
Citation Information
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CN121869812A