High-elasticity antibacterial coated yarn air-jet loom integrated device

Abstract

The invention discloses a high-elasticity antibacterial coated yarn air jet loom integrated device, and belongs to the technical field of high-elasticity coated yarn manufacturing, the high-elasticity antibacterial coated yarn air jet loom integrated device comprises a machine box, the center of the top of the machine box is fixedly connected with a door frame, and the center of the interior of the machine box is provided with a winding mechanism; a yarn weaving mechanism is installed on the door frame, and a yarn spraying mechanism is installed on one side of the machine box. By designing the first cleaning mechanism, the outer wall of the weft yarn is rapidly cleaned and carried cotton fibers are scraped off through a brush in the process of spraying out the weft yarn, the generation of the cotton fibers in the later weaving process is reduced, the situation that the working environment is influenced by the diffusion of the cotton fibers is prevented, and meanwhile, excessive cotton fibers are prevented from blocking the interior of mechanical equipment.

Description

Technical Field

[0001] This invention belongs to the field of high-elasticity coated yarn manufacturing technology, specifically relating to an integrated device for a high-elasticity antibacterial coated yarn air-jet loom. Background Technology

[0002] The air-jet loom is a modern shuttleless loom that uses high-speed airflow to guide the weft yarn through the shed, completing the warp and weft interlacing. During operation, the main nozzle draws the weft yarn from the fixed bobbin, while auxiliary nozzles are arranged along the reed grooves. Electronically controlled segmented airflow creates a relay-like traction, ensuring high-speed and stable weft yarn flight. Its characteristics include a loom speed of 1500-2000 rpm and a weft insertion rate exceeding 2000 meters per minute, far surpassing the efficiency of shuttle looms. Key technologies involve aerodynamic optimization, precise opening and closing of solenoid valves, and a microcomputer control system. It can be equipped with multi-color weft selection devices (typically 8 colors) and automatic weft finding functions. Advantages include low vibration, low noise, high throughput, and adaptability to a wide range of fabrics from thin to thick, but energy consumption is relatively high. It is mainly suitable for mass production of medium- and high-grade fabrics such as cotton and synthetic fibers, and is an important piece of equipment for efficient automation in the textile industry.

[0003] Currently, most high-elasticity covered yarns are manufactured using air-jet looms. However, during the manufacturing process, the warp yarns generate lint through friction as they pass through the guide rollers and interweave. Simultaneously, the weft yarns also generate lint as they pass through the nozzles. Furthermore, both the warp and weft yarns carry a small amount of lint, causing it to spread throughout the production process. Currently, most of these issues require stopping the machine for cleaning, which can easily clog the machinery, reduce efficiency, and negatively impact the health of the workers. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an integrated device for a high-elasticity antibacterial coated yarn air-jet loom.

[0005] The technical solution adopted to solve the above technical problems is: an integrated device for a high-elasticity antibacterial coated yarn air-jet loom, including a machine box, a door frame fixedly connected to the top center of the machine box, and a winding mechanism installed in the inner center of the machine box; A weaving mechanism is installed on the gantry, and a spraying mechanism is installed on one side of the chassis; The top front end of the chassis is equipped with a first cleaning mechanism for the wire spraying mechanism, and the top rear end of the chassis is equipped with a second cleaning mechanism for the wire winding mechanism.

[0006] Furthermore, a collection box is provided at the bottom of the chassis, and a first isolation plate and a second isolation plate are fixedly connected inside the chassis.

[0007] Through the above technical solution, the collection box can collect the cotton wool absorbed by the first and second cleaning mechanisms, and can be replaced when the equipment is stopped. The first and second isolation plates can play a certain blocking effect, preventing the cotton wool from spreading in a short time.

[0008] Furthermore, the winding mechanism includes a pay-off roller rotatably connected to one side of the machine housing. A first guide roller, a second guide roller, and a third guide roller are rotatably connected to one side of the machine housing. A fourth guide roller is rotatably connected to the other side of the machine housing. A take-up roller is rotatably connected to the other side of the machine housing and located below the fourth guide roller. A first motor is fixedly installed at the rear end of one side of the machine housing, and one end of the output shaft of the first motor is fixedly connected to one end of the take-up roller.

[0009] With the above technical solution, when the equipment is running, the pay-off roller pays off the warp yarns. The warp yarns pass through the first guide roller, the second guide roller, and the third guide roller. Between the first and second guide rollers, the first cleaning mechanism absorbs the warp yarn lint. When passing through the third guide roller, the weaving mechanism separates the warp yarns to form a weaving opening, which facilitates the injection of subsequent weft yarns. The yarns are interlaced to achieve weaving. After the fabric is manufactured, the first motor is started, and the output shaft rotates to drive the take-up roller to rotate. The yarn passes through the fourth guide roller and is then wound up by the take-up roller.

[0010] Furthermore, the weaving mechanism includes two springs fixedly connected to the gantry, with a set of ropes fixedly connected to one end of each spring. Multiple guide wheels are rotatably connected to the gantry. A first weaving mesh plate is fixedly connected to one end of each of the two sets of ropes. A limit rod is fixedly connected to the bottom center of each of the two first weaving mesh plates. A first rotating shaft is fixedly connected to the bottom of the inner part of the housing. Two movable ears are rotatably connected to the outer wall of the first rotating shaft. A second rotating shaft is rotatably connected to the inner part of the housing near the first rotating shaft. Two eccentric wheels are fixedly connected to the outer wall of the second rotating shaft. A second motor is fixedly installed on one side of the housing. A third rotating shaft is fixedly connected to the inner part of the housing. A movable frame is rotatably connected to the outer wall of the third rotating shaft. A second weaving mesh plate is fixedly connected to the top of the movable frame. A blade is fixedly installed on one side of the second weaving mesh plate. A third motor is fixedly installed on the other side of the housing. A connecting ear is fixedly connected to the outer wall of the output shaft of the third motor. A connecting rod is rotatably connected between the connecting ear and the movable frame.

[0011] With the above technical solution, when the warp yarns are interlaced, the second motor is started, and the output shaft drives the second rotating shaft to rotate, thereby driving the two eccentric wheels to rotate, which in turn causes the corresponding movable ears to swing up and down, thereby causing the corresponding limit rods to move up and down, and thus causing the connected first weaving mesh plate to move up and down. When the warp yarns pass through the two first weaving mesh plates, the two warp yarns are woven together, forming a weaving opening. At this time, when the weft yarn is ejected from the weaving opening by the yarn ejector mechanism, the third motor is started, and the output shaft rotates, causing the connecting ear to swing, which in turn causes the movable frame to swing through the connecting rod, thereby causing the connected second weaving mesh plate to swing, and thus causing the weft yarn to swing. When the weft yarn swings to the designated position, the blade quickly cuts the weft yarn, realizing weaving. The whole process is automatic weft finding and electronic warp feeding, which greatly reduces labor costs and improves processing efficiency.

[0012] Furthermore, the two sets of ropes are respectively wound around the corresponding guide wheels.

[0013] With the above technical solution, when the first weaving mesh plate is at its lowest position, that is, when the eccentric wheel presses the movable ear at its lowest position, when the eccentric wheel rotates, causing the movable ear to swing to its highest position, the spring contracts, which in turn causes the rope to contract, thereby causing the first weaving mesh plate to rise to its highest position, thus realizing the raising and lowering of the first weaving mesh plate.

[0014] Furthermore, the two limiting rods pass through the corresponding movable ears, the two eccentric wheels are respectively engaged with the corresponding movable ears, and one end of the second motor output shaft is fixedly connected to one end of the second rotating shaft.

[0015] With the above technical solution, when the second rotating shaft rotates, it drives the two eccentric wheels to rotate, which in turn drives the corresponding movable ears to swing up and down, thereby driving the corresponding limit rod to move up and down, and thus driving the connected first weaving mesh plate to move up and down.

[0016] Furthermore, the yarn spraying mechanism includes a first support frame fixedly connected to the top of the machine housing, a yarn feeding drum rotatably connected to the first support frame, a first nozzle fixedly installed on one side of the machine housing near the second yarn weaving mesh plate, a first air pump fixedly installed on the top of the machine housing, a first connecting pipe fixedly connected between the first air pump and the first nozzle, and multiple second support frames fixedly connected to the outer wall of the machine housing near the first support frame, each of the multiple second support frames rotatably connected to a traction wheel, with weft yarn provided between the yarn feeding drum and the multiple traction wheels.

[0017] The above technical solution involves starting the first air pump, which draws in external gas and sends it into the first nozzle through the first connecting pipe. At this time, the first nozzle contains weft yarn. When the first nozzle sprays out gas, it drives the weft yarn out, thereby sending the weft yarn into the weaving hole to achieve rapid weaving. When the weft yarn is sprayed out, the pay-off spool automatically releases the corresponding length of weft yarn, which passes through multiple traction wheels, thus facilitating the next spraying of weft yarn.

[0018] Furthermore, the first cleaning mechanism includes a third support frame fixedly connected to the top of the chassis, a cleaning cylinder fixedly connected to the third support frame, a ring-shaped brush installed inside the cleaning cylinder, a second air pump fixedly installed on the top of the chassis near the first air pump, a second connecting pipe fixedly connected between the second air pump and the cleaning cylinder, and a third connecting pipe fixedly connected between the second air pump and the collection box.

[0019] With the above technical solution, the weft yarn passes through multiple traction wheels and a cleaning cylinder before being ejected. At this point, it passes through a brush, which cleans the cotton lint carried by the weft yarn, leaving the scraped cotton lint on the brush. Then, the first air pump is activated, drawing air through the second connecting pipe to remove the cotton lint remaining on the brush. The cotton lint is then sent into a collection box through the third connecting pipe. This allows the device to clean the cotton lint on the weft yarn first, reducing the generation of cotton lint during the subsequent weaving process, preventing cotton lint from spreading and affecting the working environment, and preventing excessive cotton lint from clogging the mechanical equipment.

[0020] Furthermore, the second cleaning mechanism includes a sealed shell fixedly connected to the rear end of the top of the chassis. A fixed shell is fixedly connected to the center inside the sealed shell. Ion emitters are installed at both the front and rear ends inside the fixed shell. A connecting plate is fixedly connected to the center inside the fixed shell. Multiple second nozzles are fixedly installed at the bottom of the connecting plate. A fourth connecting pipe is fixedly connected between the multiple second nozzles. A third air pump is fixedly installed on the top of the chassis near the sealed shell. A fifth connecting pipe is fixedly connected between the third air pump and the fourth connecting pipe. A cavity is provided between the sealed shell and the fixed shell. A fourth air pump is fixedly installed on the top of the chassis near the third air pump. A sixth connecting pipe is fixedly connected between the fourth air pump and the sealed shell. A seventh connecting pipe is fixedly connected between the fourth air pump and the collection box.

[0021] Through the above technical solution, during the automatic feeding process of the warp yarn, which is located between the pay-off roller and the first guide roller, the ion emitter is activated to inject ions into the warp yarn, thereby neutralizing static electricity and preventing cotton lint from adhering to the warp yarn. Then, the third air pump is activated to draw air from the outside and send it into the fourth connecting pipe through the fifth connecting pipe. Then, multiple second nozzles blow air onto the warp yarn, thereby blowing up the neutralized cotton lint, causing the cotton lint to float in the cavity between the first and second isolation plates. At this time, the fourth air pump is activated to draw air from the cavity between the first and second isolation plates through the sixth connecting pipe, thereby extracting the floating cotton lint, sending it through the cavity into the sixth connecting pipe, and then through the seventh connecting pipe into the collection box, completing the cleaning of the cotton lint. This prevents the generation of cotton lint during the subsequent warp yarn interlacing process, greatly reducing the cotton lint carried by the warp yarn itself and improving the production quality of the high-elasticity antibacterial coated yarn.

[0022] Furthermore, the fourth connecting pipe is fixedly connected to the inside of the connecting plate.

[0023] The above technical solution involves introducing gas into multiple second nozzles through a fourth connecting pipe, and then blowing air onto the warp yarns through these second nozzles to lift the cotton fibers, facilitating subsequent absorption.

[0024] The beneficial effects of the present invention are as follows: (1) The present invention designs a first cleaning mechanism to quickly clean the outer wall of the weft yarn by brushing during the weft yarn spraying process, scraping off the cotton lint carried by it, reducing the generation of cotton lint in the subsequent weaving process, preventing the cotton lint from spreading and affecting the working environment, and preventing excessive cotton lint from clogging the mechanical equipment; (2) The present invention designs a second cleaning mechanism to neutralize the electrons carried on the cotton lint by spraying ions, thereby preventing the cotton lint from adsorbing on the warp yarn, and blowing air on it to blow the cotton lint up and float it in the cavity for easy absorption, thereby greatly reducing the cotton lint carried by the warp yarn itself and improving the production quality of high elastic antibacterial coated yarn; (3) The present invention uses a weaving mechanism and a spraying mechanism to automatically find the weft and electronically feed the warp throughout the process, greatly reducing labor costs and improving processing efficiency. Attached Figure Description

[0025] Figure 1 This is a first-view overall appearance view of the present invention; Figure 2 This is a second-view overall appearance view of the present invention; Figure 3 This is the overall front view of the present invention; Figure 4 This is an overall sectional view of the present invention; Figure 5 This is a schematic diagram of the internal structure of the present invention; Figure 6 This is a first-view structural schematic diagram of the weaving mechanism of the present invention; Figure 7 This is a second-view structural schematic diagram of the weaving mechanism of the present invention; Figure 8 This is a schematic diagram of the spraying mechanism and the first cleaning mechanism of the present invention; Figure 9 This is a cross-sectional view of the cleaning cylinder of the present invention; Figure 10 This is a schematic diagram of the first cleaning mechanism of the present invention.

[0026] Reference numerals: 1. Chassis; 11. Collection box; 12. Door frame; 13. First partition plate; 14. Second partition plate; 2. Winding mechanism; 201. Pay-off roller; 202. First guide roller; 203. Second guide roller; 204. Third guide roller; 205. Fourth guide roller; 206. Take-up roller; 207. First motor; 3. Weaving mechanism; 301. Spring; 302. Rope; 303. Guide wheel; 304. First weaving mesh plate; 305. Limiting rod; 306. First rotating shaft; 307. Movable ear; 308. Second rotating shaft; 309. Eccentric wheel; 310. Second motor; 311. Third rotating shaft; 312. Movable frame; 313. Second weaving mesh plate; 314. Blade; 315. Third motor; 316. Connecting ear; 3 17. Connecting rod; 4. Spraying mechanism; 401. First support frame; 402. Wire feeding drum; 403. First nozzle; 404. First air pump; 405. First connecting pipe; 406. Second support frame; 407. Traction wheel; 5. First cleaning mechanism; 501. Third support frame; 502. Cleaning cylinder; 503. Brush; 504. Second air pump; 505. Second connecting pipe; 506. Third connecting pipe; 6. Second cleaning mechanism; 601. Sealing shell; 602. Fixing shell; 603. Ion emitter; 604. Connecting plate; 605. Second nozzle; 606. Fourth connecting pipe; 607. Third air pump; 608. Fifth connecting pipe; 609. Cavity; 610. Fourth air pump; 611. Sixth connecting pipe; 612. Seventh connecting pipe. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0028] like Figures 1-7As shown in the figure, an integrated device for a high-elasticity antibacterial coated yarn air-jet loom in this embodiment includes a machine housing 1. A collection box 11 is provided at the bottom of the machine housing 1. A first isolation plate 13 and a second isolation plate 14 are fixedly connected inside the machine housing 1. The collection box 11 can collect cotton lint absorbed by the first cleaning mechanism 5 and the second cleaning mechanism 6. It can be replaced when the equipment is stopped. The first isolation plate 13 and the second isolation plate 14 can play a certain blocking effect to prevent cotton lint from spreading in a short time. A door frame 12 is fixedly connected to the center of the top of the machine housing 1.

[0029] like Figures 1-5 As shown, a winding mechanism 2 is installed at the center of the interior of the casing 1. The winding mechanism 2 includes a pay-off roller 201 rotatably connected to one side of the interior of the casing 1. A first guide roller 202, a second guide roller 203, and a third guide roller 204 are rotatably connected to one side of the interior of the casing 1. A fourth guide roller 205 is rotatably connected to the other side of the interior of the casing 1. A take-up roller 206 is rotatably connected to the other side of the interior of the casing 1, located below the fourth guide roller 205. A first motor 207 is fixedly installed at the rear end of one side of the casing 1. One end of the output shaft of the first motor 207 is fixedly connected to one end of the take-up roller 206. During operation, the pay-off roller 201 pays off the warp yarns, which pass through the first guide roller 202, the second guide roller 203, and the third guide roller 204. Between the first guide roller 202 and the second guide roller 203, the first cleaning mechanism 5 first absorbs the warp yarn lint. When passing through the third guide roller 204, the weaving mechanism 3 separates the warp yarns to form a weaving opening, which facilitates the injection of subsequent weft yarns. The yarns are then interwoven to achieve weaving. After manufacturing is completed, the first motor 207 is started, and the output shaft rotates to drive the take-up roller 206 to rotate. The yarn passes through the fourth guide roller 205 and is then wound up by the take-up roller 206.

[0030] like Figures 1-7As shown, a weaving mechanism 3 is installed on the gantry 12. The weaving mechanism 3 includes two springs 301 fixedly connected to the gantry 12. A set of ropes 302 is fixedly connected to one end of each spring 301. Multiple guide wheels 303 are rotatably connected to the gantry 12. A first weaving mesh plate 304 is fixedly connected to one end of each of the two sets of ropes 302. A limit rod 305 is fixedly connected to the bottom center of each of the two first weaving mesh plates 304. A first rotating shaft 306 is fixedly connected to the bottom of the inner part of the housing 1. Two movable ears are rotatably connected to the outer wall of the first rotating shaft 306. 307. Inside the chassis 1, near the first rotating shaft 306, a second rotating shaft 308 is rotatably connected. Two eccentric wheels 309 are fixedly connected to the outer wall of the second rotating shaft 308. A second motor 310 is fixedly installed on one side of the chassis 1. Inside the chassis 1, a third rotating shaft 311 is fixedly connected. A movable frame 312 is rotatably connected to the outer wall of the third rotating shaft 311. A second weaving mesh plate 313 is fixedly connected to the top of the movable frame 312. A blade 314 is fixedly installed on one side of the second weaving mesh plate 313. A third… Motor 315, the outer wall of the output shaft of the third motor 315 is fixedly connected to a connecting lug 316, and a connecting rod 317 is rotatably connected between the connecting lug 316 and the movable frame 312. When the warp yarns are interlaced, the second motor 310 is started, which drives the second rotating shaft 308 to rotate through the output shaft, thereby driving the two eccentric wheels 309 to rotate, thereby driving the corresponding movable lug 307 to swing up and down, thereby driving the corresponding limit rod 305 to move up and down, thereby driving the connected first weaving mesh plate 304 to move up and down. When the warp yarns pass through the two first weaving mesh plates 304, At 04:00, the two warp yarns begin weaving, forming a weaving opening. When the weft yarn is ejected from the four pairs of weaving openings by the yarn ejector mechanism, the third motor 315 is started. The output shaft rotates, causing the connecting ear 316 to swing, which in turn causes the movable frame 312 to swing via the connecting rod 317. This, in turn, causes the connected second weaving mesh plate 313 to swing, which in turn causes the weft yarn to swing. When the weft yarn swings to the designated position, the blade 314 quickly cuts the weft yarn, realizing the weaving process. The entire process automatically finds the weft and feeds the warp electronically, which greatly reduces labor costs and improves processing efficiency.Two sets of ropes 302 are respectively wound around the corresponding guide wheels 303. When the first weaving mesh plate 304 is at its lowest position, that is, the eccentric wheel 309 presses the movable ear 307 at its lowest position. When the eccentric wheel 309 rotates, causing the movable ear 307 to swing to its highest position, the spring 301 contracts, driving the rope 302 to contract, thereby driving the first weaving mesh plate 304 to rise to its highest position, thus realizing the raising and lowering of the first weaving mesh plate 304. Two limit rods 305 pass through the corresponding movable ears 307 respectively, and the two eccentric wheels 309 are respectively in contact with the corresponding movable ears 307. One end of the output shaft of the second motor 310 is fixedly connected to one end of the second rotating shaft 308. When the second rotating shaft 308 rotates, it drives the two eccentric wheels 309 to rotate, thereby driving the corresponding movable ears 307 to swing up and down, thereby driving the corresponding limit rods 305 to move up and down, thereby driving the connected first weaving mesh plate 304 to move up and down.

[0031] like Figures 1-8 As shown, a wire spraying mechanism 4 is installed on one side of the casing 1. The wire spraying mechanism 4 includes a first support frame 401 fixedly connected to the top of the casing 1, a wire feeding spool 402 rotatably connected to the first support frame 401, a first nozzle 403 fixedly installed on one side of the casing 1 near the second weaving mesh plate 313, a first air pump 404 fixedly installed on the top of the casing 1, a first connecting pipe 405 fixedly connected between the first air pump 404 and the first nozzle 403, and multiple second support frames 406 fixedly connected to the outer wall of the casing 1 near the first support frame 401. Each support frame 406 is rotatably connected to a traction wheel 407. A weft yarn is provided between the pay-off spool 402 and the multiple traction wheels 407. When the first air pump 404 is started, external air is drawn in and sent into the first nozzle 403 through the first connecting pipe 405. At this time, the first nozzle 403 contains the weft yarn. When the first nozzle 403 sprays out air, it drives the weft yarn to be sprayed out, thereby sending the weft yarn into the weaving hole to realize rapid weaving. When the weft yarn is sprayed out, the pay-off spool 402 automatically releases the corresponding length of weft yarn, which passes through the multiple traction wheels 407, thus facilitating the next spraying of the weft yarn.

[0032] like Figures 1-9As shown, a first cleaning mechanism 5 for the weft yarn spraying mechanism 4 is installed at the top front end of the casing 1. The first cleaning mechanism 5 includes a third support frame 501 fixedly connected to the top of the casing 1. A cleaning cylinder 502 is fixedly connected to the third support frame 501. A ring-shaped brush 503 is installed inside the cleaning cylinder 502. A second air pump 504 is fixedly installed on the top of the casing 1 near the first air pump 404. A second connecting pipe 505 is fixedly connected between the second air pump 504 and the cleaning cylinder 502. A third connecting pipe 506 is fixedly connected between the second air pump 504 and the collection box 11. Before exiting, the yarn passes through multiple traction wheels 407 and through the cleaning cylinder 502. Then, it passes through the brush 503, which cleans the cotton lint carried by the weft yarn itself. The scraped cotton lint stays on the brush 503. At this time, the first air pump 404 is started, and air is drawn in through the second connecting pipe 505 to remove the cotton lint that has stayed on the brush 503. The cotton lint is then sent into the collection box 11 through the third connecting pipe 506. This allows the device to clean the cotton lint on the weft yarn first, reducing the generation of cotton lint during the subsequent weaving process, preventing the cotton lint from spreading and affecting the working environment, and preventing excessive cotton lint from clogging the mechanical equipment.

[0033] like Figures 1-10As shown, a second cleaning mechanism 6 for the winding mechanism 2 is installed at the top rear end of the chassis 1. The second cleaning mechanism 6 includes a sealing shell 601 fixedly connected to the top rear end of the chassis 1. A fixed shell 602 is fixedly connected to the center inside the sealing shell 601. Ion emitters 603 are installed at both the front and rear ends inside the fixed shell 602. A connecting plate 604 is fixedly connected to the center inside the fixed shell 602. Multiple second nozzles 605 are fixedly installed at the bottom of the connecting plate 604. A fourth connecting pipe 606 is fixedly connected between the multiple second nozzles 605. The top of the chassis 1 is close to the sealing shell 601. A third air pump 607 is fixedly installed at a certain position. A fifth connecting pipe 608 is fixedly connected between the third air pump 607 and the fourth connecting pipe 606. A cavity 609 is provided between the sealing shell 601 and the fixed shell 602. A fourth air pump 610 is fixedly installed on the top of the machine housing 1 near the third air pump 607. A sixth connecting pipe 611 is fixedly connected between the fourth air pump 610 and the sealing shell 601. A seventh connecting pipe 612 is fixedly connected between the fourth air pump 610 and the collecting box 11. During the automatic feeding process, the warp yarn is positioned between the pay-off roller 201 and the first guide roller 202. At this point, the ion emitter 603 is activated, injecting ions into the warp yarns to neutralize static electricity and prevent cotton fibers from adhering to them. Then, the third air pump 607 is activated, drawing air from the outside and sending it through the fifth connecting pipe 608 into the fourth connecting pipe 606. Multiple second nozzles 605 then blow air onto the warp yarns, causing the neutralized cotton fibers to float in the cavity between the first and second isolation plates 13 and 14. Finally, the fourth air pump 610 is activated, drawing air from the cavity between the first and second isolation plates 13 through the sixth connecting pipe 611. Air is drawn out to remove floating cotton fibers, which are then sent through cavity 609 into the sixth connecting pipe 611, and then through the seventh connecting pipe 612 into the collection box 11. This completes the cleaning of cotton fibers and prevents the generation of cotton fibers during the subsequent warp yarn weaving process. It greatly reduces the cotton fibers carried by the warp yarn itself and improves the production quality of high-elasticity antibacterial coated yarn. The fourth connecting pipe 606 is fixedly connected to the inside of the connecting plate 604. Air is sent into multiple second nozzles 605 through the fourth connecting pipe 606, and then the multiple second nozzles 605 blow air onto the warp yarn to blow up the cotton fibers, which is convenient for subsequent absorption.

[0034] The working principle of this embodiment is as follows: When the warp yarns are interlaced, the pay-off roller 201 pays off the warp yarns. After passing through the first guide roller 202, the second guide roller 203, and the third guide roller 204, when it is between the pay-off roller 201 and the first guide roller 202, the ion emitter 603 is turned on to inject ions into the warp yarns, thereby neutralizing static electricity and preventing cotton fibers from adhering to the warp yarns. At this time, the third air pump 607 is started to draw air from the outside and send it through the fifth connecting pipe 608. The cotton fibers are introduced into the fourth connecting pipe 606 and then blown onto the warp yarns through multiple second nozzles 605, thereby blowing up the neutralized cotton fibers and causing them to float in the cavity between the first isolation plate 13 and the second isolation plate 14. At this time, the fourth air pump 610 is activated and draws air into the cavity between the first isolation plate 13 and the second isolation plate 14 through the sixth connecting pipe 611, thereby extracting the floating cotton fibers, sending them into the sixth connecting pipe 611 through the cavity 609, and then sending them into the collection box 11 through the seventh connecting pipe 612. When the warp yarn passes through the two first weaving mesh plates 304, the second motor 310 is started, driving the second rotating shaft 308 to rotate via the output shaft. This, in turn, drives the two eccentric wheels 309 to rotate, causing the corresponding movable ears 307 to swing up and down. This, in turn, causes the corresponding limit rods 305 to move up and down, thereby causing the connected first weaving mesh plates 304 to move up and down. When the warp yarn passes through the two first weaving mesh plates 304, the two warp yarns are weaved together, forming a weaving opening. At this time, the first air pump 404 is started, drawing in external air and sending it into the first nozzle 403 through the first connecting pipe 405. At this time, the first nozzle... The head 403 contains weft yarn. When the first nozzle 403 sprays gas, it drives the weft yarn to be sprayed out, thereby feeding the weft yarn into the weaving hole. Then, the third motor 315 is started, and the output shaft rotates to drive the connecting ear 316 to swing, which in turn drives the movable frame 312 to swing through the connecting rod 317, thereby driving the connected second weaving mesh plate 313 to swing, which in turn drives the weft yarn to swing. When the weft yarn swings to the designated position, the blade 314 quickly cuts the weft yarn to realize the weaving. At this time, the first motor 207 is started, and the output shaft rotates to drive the take-up roller 206 to rotate. After passing through the fourth guide roller 205, the yarn is wound up by the take-up roller 206. Before the weft yarn is ejected, it passes through multiple traction wheels 407 and through the cleaning cylinder 502. The brush 503 cleans the cotton lint carried by the weft yarn itself, so that the scraped cotton lint stays on the brush 503. At this time, the first air pump 404 is started, and air is sucked in through the second connecting pipe 505 to remove the cotton lint staying on the brush 503. The cotton lint is sent into the collection box 11 through the third connecting pipe 506 to achieve the collection of cotton lint on the surface of the weft yarn.

[0035] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.

Claims

1. An integrated device for a high-elasticity antibacterial coated yarn air-jet loom, comprising a machine housing (1), characterized in that: A gantry (12) is fixedly connected to the top center of the chassis (1), and a winding mechanism (2) is installed inside the center of the chassis (1). A weaving mechanism (3) is installed on the gantry (12), and a spraying mechanism (4) is installed on one side of the housing (1). The top front end of the chassis (1) is equipped with a first cleaning mechanism (5) for the wire spraying mechanism (4), and the top rear end of the chassis (1) is equipped with a second cleaning mechanism (6) for the wire winding mechanism (2).

2. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 1, characterized in that, The bottom of the chassis (1) is provided with a collection box (11), and the chassis (1) is fixedly connected with a first isolation plate (13) and a second isolation plate (14).

3. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 1, characterized in that, The winding mechanism (2) includes a pay-off roller (201) rotatably connected to one side of the inside of the housing (1). A first guide roller (202), a second guide roller (203) and a third guide roller (204) are rotatably connected to one side of the inside of the housing (1). A fourth guide roller (205) is rotatably connected to the other side of the inside of the housing (1). A take-up roller (206) is rotatably connected to the other side of the inside of the housing (1) and located below the fourth guide roller (205). A first motor (207) is fixedly installed at the rear end of one side of the housing (1). One end of the output shaft of the first motor (207) is fixedly connected to one end of the take-up roller (206).

4. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 2, characterized in that, The weaving mechanism (3) includes two springs (301) fixedly connected to the gantry (12). One end of each spring (301) is fixedly connected to a set of ropes (302). Multiple guide wheels (303) are rotatably connected to the gantry (12). One end of each set of ropes (302) is fixedly connected to a first weaving mesh plate (304). Limit rods (305) are fixedly connected to the bottom center of each of the two first weaving mesh plates (304). A first rotating shaft (306) is fixedly connected to the bottom of the inner part of the housing (1). Two movable ears (307) are rotatably connected to the outer wall of the first rotating shaft (306). A second rotating shaft (308) is rotatably connected to the side of the inner part of the housing (1) near the first rotating shaft (306). Two eccentric wheels (309) are fixedly connected to the outer wall of the rotating shaft (308). A second motor (310) is fixedly installed on one side of the housing (1). A third rotating shaft (311) is fixedly connected inside the housing (1). A movable frame (312) is rotatably connected to the outer wall of the third rotating shaft (311). A second weaving mesh plate (313) is fixedly connected to the top of the movable frame (312). A blade (314) is fixedly installed on one side of the second weaving mesh plate (313). A third motor (315) is fixedly installed on the other side of the housing (1). A connecting ear (316) is fixedly connected to the outer wall of the output shaft of the third motor (315). A connecting rod (317) is rotatably connected between the connecting ear (316) and the movable frame (312).

5. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 4, characterized in that, The two sets of ropes (302) are respectively wound around the corresponding guide wheels (303).

6. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 4, characterized in that, The two limiting rods (305) pass through the corresponding movable ears (307) respectively, and the two eccentric wheels (309) are respectively in contact with the corresponding movable ears (307). One end of the output shaft of the second motor (310) is fixedly connected to one end of the second rotating shaft (308).

7. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 4, characterized in that, The spraying mechanism (4) includes a first support frame (401) fixedly connected to the top of the housing (1), a feed drum (402) rotatably connected to the first support frame (401), a first nozzle (403) fixedly installed on one side of the housing (1) near the second weaving mesh plate (313), a first air pump (404) fixedly installed on the top of the housing (1), a first connecting pipe (405) fixedly connected between the first air pump (404) and the first nozzle (403), a plurality of second support frames (406) fixedly connected to the outer wall of the housing (1) near the first support frame (401), a traction wheel (407) rotatably connected to each of the plurality of second support frames (406), and a weft yarn is provided between the feed drum (402) and the plurality of traction wheels (407).

8. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 7, characterized in that, The first cleaning mechanism (5) includes a third support frame (501) fixedly connected to the top of the chassis (1), a cleaning cylinder (502) fixedly connected to the third support frame (501), a ring-shaped brush (503) installed inside the cleaning cylinder (502), a second air pump (504) fixedly installed at the top of the chassis (1) near the first air pump (404), a second connecting pipe (505) fixedly connected between the second air pump (504) and the cleaning cylinder (502), and a third connecting pipe (506) fixedly connected between the second air pump (504) and the collection box (11).

9. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 2, characterized in that, The second cleaning mechanism (6) includes a sealing shell (601) fixedly connected to the top rear end of the chassis (1). A fixed shell (602) is fixedly connected to the center inside the sealing shell (601). An ion emitter (603) is installed at both the front and rear ends inside the fixed shell (602). A connecting plate (604) is fixedly connected to the center inside the fixed shell (602). A plurality of second nozzles (605) are fixedly installed at the bottom of the connecting plate (604). A fourth connecting pipe (606) is fixedly connected between the plurality of second nozzles (605). The top of the chassis (1) is close to the sealing shell (602). A third air pump (607) is fixedly installed at position 1). A fifth connecting pipe (608) is fixedly connected between the third air pump (607) and the fourth connecting pipe (606). A cavity (609) is provided between the sealing shell (601) and the fixed shell (602). A fourth air pump (610) is fixedly installed at the top of the chassis (1) near the third air pump (607). A sixth connecting pipe (611) is fixedly connected between the fourth air pump (610) and the sealing shell (601). A seventh connecting pipe (612) is fixedly connected between the fourth air pump (610) and the collection box (11).

10. The integrated device for a high-elasticity antibacterial coated yarn air-jet loom according to claim 9, characterized in that, The fourth connecting pipe (606) is fixedly connected to the inside of the connecting plate (604).

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