Auxiliary butt joint equipment for welding hangar steel structure

Abstract

The invention provides auxiliary docking equipment for hangar steel structure welding. The auxiliary docking equipment comprises a machine base assembly and a prying frame mechanism, and the machine base assembly comprises a center machine base, four side machine bases and four U-shaped sliding frames; the four side machine bases are symmetrically arranged on the outer side wall of the center machine base. A spherical joint is fixed through the synchronous ball clamping mechanism in a clamping mode, the stability of the spherical joint in the welding operation process is improved, the requirement for the surface flatness of the spherical joint can be effectively lowered, then a rod piece is preliminarily clamped through the lifting type rod clamping mechanisms arranged on the four U-shaped sliding frames, and the welding quality of the spherical joint is improved. The split traction mechanism pulls the U-shaped sliding frame to move synchronously through the power of the traction driving mechanism, so that the U-shaped sliding frame drives the rod pieces to be in synchronous butt joint with the spherical joint, it is ensured that the positions of the rod pieces on the equipment are relatively unified, then the rod pieces are clamped and fixed secondarily through the lifting type rod clamping mechanism, and therefore the spherical joint is clamped and fixed. And subsequent welding operation is facilitated.

Description

TECHNICAL FIELD

[0001] The application relates to an auxiliary butt joint device for welding, in particular to an auxiliary butt joint device for welding of a hangar steel structure, and belongs to the technical field of steel structure welding. BACKGROUND

[0002] The hangar net rack steel structure is a large-span steel frame space structure, which is usually a grid-shaped space structure system connected by many rod members through nodes according to certain rules, wherein the rod members are usually round steel pipes, and the nodes usually adopt spherical nodes or hub nodes; the hangar net rack steel structure has excellent large-span performance, good space utilization, various forms, beautiful appearance, and the characteristics of convenient lighting and ventilation. Steel structure welding is one of the core links in the construction of the hangar steel structure, which mainly connects the joints and the rod members by welding, so that the grid-shaped space structure can be formed according to the design requirements.

[0003] A patent with the title of a cross-welding point auxiliary positioning device for large-span net rack on-site welding (publication number CN222944878U) discloses a cross-welding point auxiliary positioning technology, a plurality of support rods are installed on the side of the central plate, the positions of the plurality of groups of steel pipes can be supported according to requirements, the steel pipes can be clamped and fixed by the fixed clamping plates installed at the front ends of the support rods, so that the front ends of the plurality of groups of steel pipes are opposite to each other, thereby ensuring the stability of the steel pipe welding, facilitating the welding processing of the plurality of groups of steel pipes, and solving the problem that the steel pipe welding is easily affected by external factors; however, the device lacks a fixing structure for the spherical node structure, and cannot be applied to the welding operation of the hangar net rack steel structure.

[0004] A patent with the title of a steel structure net rack welding ball and rod member precise positioning structure and assembling method (publication number CN119734015A) discloses a net rack welding ball and rod member precise positioning technology, however, the structure improves the welding accuracy and efficiency, effectively reduces the operation complexity and error rate, and provides solid technical support for the welding operation of the steel structure net rack, but the spherical node is limited by the ball rack structure cooperating with negative pressure, which not only has high requirements for the surface flatness of the spherical node, but also can only be used for the welding operation of four sides of the spherical node, and cannot realize the spatial misplacement welding of eight angles of the spherical surface, as shown in the drawing, which has certain limitations, and the whole is an integral structure, which is inconvenient to transport and operate. Figure 14 Therefore, the application provides an auxiliary butt joint device for welding of a hangar steel structure. SUMMARY

[0005] Therefore, the application provides an auxiliary butt joint device for welding of a hangar steel structure.

[0006] The technical scheme of the embodiment of the present application is implemented in the following manner: a kind of auxiliary butt joint equipment for hangar steel structure welding, including machine base assembly and pry frame mechanism, the machine base assembly includes center machine base, four side machine bases and four U-shaped carriages;

[0007] Wherein, four side machine bases are symmetrically arranged on the outer side wall of the center machine base, four U-shaped carriages are respectively slidably connected to the inner side wall of four side machine bases, the pry frame mechanism is installed at the bottom of the center machine base and four side machine bases, two lifting type clamping rod mechanisms are symmetrically installed in the interior of four U-shaped carriages, a traction drive mechanism is installed at the top of the inner side wall of the center machine base, a split traction mechanism is installed between the traction drive mechanism and four U-shaped carriages, a butt joint adjusting assembly is installed at the bottom of the inner side wall of the center machine base, and a synchronous clamping ball mechanism is installed at the top of the butt joint adjusting assembly.

[0008] Wherein, the pry frame mechanism is used to disassemble and assemble four side machine bases and the center machine base in pry mode.

[0009] Wherein, the lifting type clamping rod mechanism is used to clamp the rod and adjust the angle between the rod and the spherical node in lifting mode.

[0010] Wherein, the split traction mechanism is used to connect the U-shaped carriage and the traction drive mechanism, and the U-shaped carriage is synchronously moved by the power of the traction drive mechanism.

[0011] Wherein, the synchronous clamping ball mechanism is used to clamp and fix the spherical node, and is used to adjust the height and angle of the spherical node in cooperation with the butt joint adjusting assembly.

[0012] Further preferably, the pry frame mechanism includes a center pry frame, four side pry frames, a plurality of connecting ears and a plurality of positioning bolts.

[0013] Wherein, the center pry frame is fixedly connected to the outer side of the center machine base, four side pry frames are respectively fixedly connected to the bottom of four side machine bases, a plurality of connecting ears are respectively fixedly connected between four side machine bases, four side pry frames and the center pry frame, and a plurality of positioning bolts are respectively fixedly connected to one side of a plurality of connecting ears.

[0014] Further preferably, the lifting type clamping rod mechanism includes a support rod frame, a compensation connecting piece, a first hydraulic cylinder, two positioning sliding blocks, two second hydraulic cylinders, two first connecting blocks and two arc-shaped clamping plates.

[0015] The bottom end of the supporting rod frame is hingedly connected to the top end of the compensation connecting piece, the first hydraulic cylinder is installed at the bottom of the inner side wall of the U-shaped frame, the piston rod of the first hydraulic cylinder is hingedly connected to the bottom end of the compensation connecting piece, two positioning sliding blocks are fixedly connected to the two sides of the compensation connecting piece, the outer side walls of the compensation connecting piece and the positioning sliding block are slidingly connected to the inner side wall of the U-shaped frame, two second hydraulic cylinders are symmetrically hingedly connected to the inner side wall of the supporting rod frame, two first connecting blocks are fixedly connected to the outer sides of two arc-shaped clamping plates respectively, one end of each of the two arc-shaped clamping plates is hingedly connected to the top of the outer side wall of the supporting rod frame, and the piston rods of the two second hydraulic cylinders are hingedly connected to the inner side walls of the two first connecting blocks respectively.

[0016] Further preferably, the traction driving mechanism comprises a rotating table, a connecting sleeve, a first worm wheel disc, a first worm, a traction driving motor and a first dust cover.

[0017] The inner side wall of the rotating table is fixedly connected to the top of the outer side wall of the connecting sleeve, the outer side wall of the connecting sleeve is rotationally connected to the inner side wall of the central base, the first worm wheel disc is fixedly connected to the bottom of the connecting sleeve, the outer side wall of the first worm is meshingly connected with the outer side wall of the first worm wheel disc, the first dust cover is arranged on the outer side of the first worm wheel disc and the first worm and is fixedly connected to the top of the inner side wall of the central base, the traction driving motor is installed on one side of the inner side wall of the central base, and the output shaft of the traction driving motor penetrates the inner side wall of the first dust cover and is fixedly connected to one end of the first worm.

[0018] Further preferably, each of the split traction mechanisms comprises a traction connecting seat, a connecting support, a connecting rod, a sleeve ring, two pin rods and a constraint support.

[0019] The traction connecting seat is rotationally connected to the upper surface of the rotating table, the connecting support is rotationally connected to the bottom of one side of the U-shaped frame, one end of the connecting rod is hingedly connected to the inner side wall of the connecting support, the sleeve ring is fixedly connected to the other end of the connecting rod, the constraint support is fixedly connected to the middle of one side of the U-shaped frame, the sleeve ring is arranged on the outer side walls of the traction connecting seat and the constraint support respectively, the inner diameters of the sleeve rings are greater than the outer diameters of the traction connecting seat and the constraint support, and the two pin rods are respectively inserted into the inner side walls of the traction connecting seat and the constraint support.

[0020] Further preferably, the docking adjusting assembly comprises a supporting ball frame, a storage groove, a sleeve seat, a third hydraulic cylinder and a rotary driving mechanism.

[0021] The sleeve seat is rotationally connected to the inner side wall of the connecting sleeve, the outer side wall of the ball supporting frame is slidingly connected to the inner side wall of the sleeve seat, the storage groove is arranged on the top of the ball supporting frame, the third hydraulic cylinder is installed on the bottom of the inner side wall of the sleeve seat, the piston rod of the third hydraulic cylinder is fixedly connected to the bottom of the ball supporting frame, and the rotary driving mechanism is installed between the bottom of the inner side wall of the center base and the bottom of the sleeve seat.

[0022] Further preferably, the rotary driving mechanism is composed of a second dust cover, a second worm wheel disc, a second worm and a rotary driving motor.

[0023] The second dust cover is fixedly connected to the bottom of the inner side wall of the center base, the second worm wheel disc is fixedly connected to the bottom of the sleeve seat, the second worm is rotationally connected to one side of the inner side wall of the second dust cover, the outer side wall of the second worm is in meshing connection with the outer side wall of the second worm wheel disc, the rotary driving motor is installed on the bottom of the inner side wall of the center base, and the output shaft of the rotary driving motor penetrates through the inner side wall of the second dust cover and is fixedly connected to one end of the second worm.

[0024] Further preferably, the synchronous ball clamping mechanism is composed of four arc-shaped ball clamping plates, four second connecting blocks, four synchronous connecting rods, a sliding disc, a guide groove and a fourth hydraulic cylinder.

[0025] One end of each of the four arc-shaped ball clamping plates is hingedly connected to the top of the outer side wall of the ball supporting frame, each of the four second connecting blocks is fixedly connected to one side of the arc-shaped ball clamping plate, the guide groove is arranged on the bottom of the outer side wall of the ball supporting frame, the outer side wall of the sliding disc is slidingly connected to the inner side wall of the guide groove, one end of each of the four synchronous connecting rods is hingedly connected to the inner side of the second connecting block, the other end of each of the four synchronous connecting rods is hingedly connected to the inner side of the sliding disc, and the fourth hydraulic cylinder is installed on the bottom of the inner side wall of the ball supporting frame, and the piston rod of the fourth hydraulic cylinder is fixedly connected to the bottom of the sliding disc.

[0026] Further preferably, the bottom of the center prying frame and the bottom of the side prying frame are fixedly connected with a plurality of adjusting nuts, the inner side wall of each of the plurality of adjusting nuts is threadedly connected with an adjusting seat, the top of the inner side wall of the side base is rotationally connected with a plurality of first rollers, the bottom of the U-shaped sliding frame is provided with a protruding portion, and the outer side wall of the protruding portion is slidingly connected to the inner side wall of the side base.

[0027] More preferably, the inner sidewalls of the arc-shaped clamps are provided with sliding grooves, the inner sidewalls of the sliding grooves are slidably connected to wheel seats, one side of the wheel seats is rotatably connected to a pressure rod wheel, one side of the arc-shaped clamps is threaded with a connecting cap, one side of the inner sidewall of the connecting cap is fixedly connected to a spring, one end of the spring is fixedly connected to one side of the wheel seat, and the top of the support frame is rotatably connected to a second roller.

[0028] The embodiments of the present invention have the following advantages due to the adoption of the above technical solutions:

[0029] I. This invention uses a synchronous ball clamping mechanism to fix spherical nodes by clamping, thereby increasing the stability during welding operations and effectively reducing the requirement for the flatness of the spherical node surface. Then, a lifting clamping rod mechanism set on four U-shaped carriages initially clamps the rods. A split traction mechanism uses the power of the traction drive mechanism to pull the U-shaped carriages to move synchronously, so that the U-shaped carriages can drive the rods to connect synchronously with the spherical nodes, ensuring that the position of each rod on the equipment is relatively uniform. Then, the lifting clamping rod mechanism clamps and fixes the rods a second time for subsequent welding operations.

[0030] Second, the skid mechanism of this invention uses a skid-mounted method to assemble the four side bases and the central base, and uses a split traction mechanism to connect the U-shaped carriages on the four side bases to the traction drive mechanism on the central base, making the overall equipment easier to disassemble and assemble, reducing the difficulty of transportation and storage, and allowing the number of side bases and U-shaped carriages to be installed to be selected according to the actual working conditions, thus increasing the applicability of the equipment.

[0031] Third, this invention uses a docking adjustment component in conjunction with a synchronous ball clamping mechanism to drive the spherical node to move up, down, and rotate as a whole. After the welding of the four rods on the spherical node is completed, the rods are separated from the lifting clamping mechanism by lifting. Then, the angle of the spherical node is adjusted by rotation so that the space between the four rods on the spherical node can be used to continue welding the rods. Furthermore, the two lifting clamping mechanisms on the U-shaped carriage can be used to adjust the docking angle between the spherical node and the rods by lifting, so as to quickly assist the workers in performing spatial misalignment welding at eight angles on the spherical node.

[0032] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0034] Figure 1 This is a structural diagram of the present invention;

[0035] Figure 2 This is a cross-sectional view of the structure from a first perspective of the present invention;

[0036] Figure 3 For the present invention Figure 2 Enlarged schematic diagram of area A structure;

[0037] Figure 4 This is a cross-sectional view of the structure from a second perspective of the present invention;

[0038] Figure 5 For the present invention Figure 4 Enlarged schematic diagram of the structure of region B;

[0039] Figure 6 This is an axonometric view of the side base of the present invention;

[0040] Figure 7 This is a cross-sectional view of the U-shaped carriage of the present invention;

[0041] Figure 8 This is an isometric view of the strut frame and compensating connector of the present invention;

[0042] Figure 9 This is an isometric view of the central base of the present invention;

[0043] Figure 10 This is a cross-sectional view of the central base of the present invention;

[0044] Figure 11 This is a cross-sectional view of the first dust cover of the present invention;

[0045] Figure 12 This is a cross-sectional view of the second dust cover of the present invention;

[0046] Figure 13 This is a schematic diagram of the installation of the single-unit side base and U-shaped carriage with the central base of the present invention;

[0047] Figure 14 This is a schematic diagram illustrating the spatial misalignment welding effect of a spherical node.

[0048] Mark No. : 1, base assembly; 2, pry frame mechanism; 3, lifting clamp rod mechanism; 4, split traction mechanism; 5, traction driving mechanism; 6, butt joint adjusting assembly; 7, synchronous clamp ball mechanism; 101, center base; 102, side base; 103, U-shaped slide; 201, center pry frame; 202, side pry frame; 203, connecting lug; 204, positioning bolt; 301, brace rod frame; 302, compensation connecting piece; 303, first hydraulic cylinder; 304, positioning sliding block; 305, second hydraulic cylinder; 306, first connecting block; 307, arc-shaped clamp plate; 401, traction connecting seat; 402, connecting support; 403, connecting rod; 404, collar; 405, pin rod; 406, constraint support; 501, rotary table; 502, connecting sleeve; 503, first worm wheel disc; 504, first worm; 505, traction driving motor; 506, first dust cover; 601, ball brace frame; 602, storage groove; 606, sleeve seat; 607, third hydraulic cylinder; 608, rotary driving mechanism; 681, second dust cover; 682, second worm wheel disc; 683, second worm; 684, rotary driving motor; 701, arc-shaped clamp ball plate; 702, second connecting block; 703, synchronous connecting rod; 704, sliding disc; 705, guide groove; 706, fourth hydraulic cylinder; 81, sliding groove; 82, pressing rod wheel; 83, wheel seat; 84, connecting cap; 85, spring; 86, adjusting nut; 87, adjusting seat; 88, first roller; 89, second roller; 90, protruding part. DETAILED DESCRIPTION

[0049] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.

[0050] It should be noted that the terms "first", "second", "symmetric", "array" and the like are only used for distinguishing description and position description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "symmetric" and the like can explicitly or implicitly include one or more of the features; similarly, for some features without quantity limitation in the form of "two", "three" and the like, it should be noted that the features also belong to explicitly or implicitly including one or more feature quantities.

[0051] The embodiments of the present application will be described in detail below with reference to the accompanying drawings.

[0052] As Figures 1-12As shown, the embodiment of the present application provides a kind of auxiliary butt joint equipment for hangar steel structure welding, including base assembly 1 and pry frame mechanism 2, base assembly 1 includes center base 101, four side bases 102 and four U-shaped carriages 103;

[0053] Wherein, four side bases 102 are symmetrically arranged on the outer side wall of center base 101, four U-shaped carriages 103 are respectively slidably connected to the inner side wall of four side bases 102, pry frame mechanism 2 is installed at the bottom of center base 101 and four side bases 102, two lifting type clamping rod mechanisms 3 are symmetrically installed in the interior of four U-shaped carriages 103, a traction drive mechanism 5 is installed at the top of the inner side wall of center base 101, a split traction mechanism 4 is installed between the traction drive mechanism 5 and four U-shaped carriages 103, a butt joint adjusting assembly 6 is installed at the bottom of the inner side wall of center base 101, and a synchronous clamping ball mechanism 7 is installed at the top of the butt joint adjusting assembly 6;

[0054] Wherein, pry frame mechanism 2 is used to disassemble and assemble four side bases 102 and center base 101 in pry mode;

[0055] Wherein, lifting type clamping rod mechanism 3 is used to clamp the rod and adjust the angle between the rod and the spherical node in lifting mode;

[0056] Wherein, split traction mechanism 4 is used to connect U-shaped carriage 103 and traction drive mechanism 5, and U-shaped carriage 103 is synchronously moved by the power of traction drive mechanism 5;

[0057] Wherein, synchronous clamping ball mechanism 7 is used to clamp and fix the spherical node, and is used to adjust the height and angle of the spherical node in cooperation with butt joint adjusting assembly 6.

[0058] In one embodiment, pry frame mechanism 2 includes center pry frame 201, four side pry frames 202, a plurality of connecting ears 203 and a plurality of positioning bolts 204;

[0059] Wherein, center pry frame 201 is fixedly connected to the outer side of center base 101, four side pry frames 202 are respectively fixedly connected to the bottom of four side bases 102, a plurality of connecting ears 203 are respectively fixedly connected between four side bases 102, four side pry frames 202 and center pry frame 201, and a plurality of positioning bolts 204 are respectively fixedly connected to one side of a plurality of connecting ears 203;

[0060] The bottom of center pry frame 201 and side pry frame 202 is fixedly connected with a plurality of adjusting nuts 86, the inner side wall of a plurality of adjusting nuts 86 is threadedly connected with adjusting seat 87, the top of the inner side wall of side base 102 is rotatably connected with a plurality of first rollers 88, the bottom of U-shaped carriage 103 is provided with protruding part 90, and the outer side wall of protruding part 90 is slidably connected to the inner side wall of side base 102.

[0061] The center prop 201 and the side prop 202 are leveled as a whole by rotating the adjusting seat 87 to cooperate with the adjusting nut 86 in a threaded manner; the side prop 202 is moved to drive the connecting lug 203 to align with the connecting lug 203 on the center prop 201, and the positioning bolt 204 on one side of the connecting lug 203 on the center prop 201 penetrates the connecting lug 203 on the side prop 202, and then the positioning bolt 204 cooperates with the nut to fix between the center prop 201 and the side prop 202, so that the assembly operation between the side prop 202 and the center prop 201 can be completed.

[0062] In one embodiment, the lifting type clamping rod mechanism 3 each includes a support rod frame 301, a compensation connecting piece 302, a first hydraulic cylinder 303, two positioning sliding blocks 304, two second hydraulic cylinders 305, two first connecting blocks 306, and two arc-shaped clamping plates 307.

[0063] The bottom end of the support rod frame 301 is hinged to the top end of the compensation connecting piece 302, the first hydraulic cylinder 303 is installed at the bottom of the inner side wall of the U-shaped carriage 103, the piston rod of the first hydraulic cylinder 303 is hinged to the bottom end of the compensation connecting piece 302, the two positioning sliding blocks 304 are fixedly connected to the two sides of the compensation connecting piece 302, the outer side walls of the compensation connecting piece 302 and the positioning sliding blocks 304 are slidingly connected to the inner side walls of the U-shaped carriage 103, the two second hydraulic cylinders 305 are symmetrically hinged to the inner side walls of the support rod frame 301, the two first connecting blocks 306 are respectively fixedly connected to the outer sides of the two arc-shaped clamping plates 307, one end of each of the two arc-shaped clamping plates 307 is hinged to the top of the outer side wall of the support rod frame 301, and the piston rods of the two second hydraulic cylinders 305 are respectively hinged to the inner side walls of the two first connecting blocks 306.

[0064] The inner side walls of the arc-shaped clamping plates 307 are each provided with a sliding groove 81, the inner side wall of the sliding groove 81 is slidingly connected with a wheel seat 83, one side of the wheel seat 83 is rotatably connected with a pressing rod wheel 82, one side of the inner side wall of the connecting cap 84 is threadedly connected with the arc-shaped clamping plate 307, one side of the inner side wall of the connecting cap 84 is fixedly connected with a spring 85, one end of the spring 85 is fixedly connected to one side of the wheel seat 83, and the top of the support rod frame 301 is rotatably connected with a second roller 89.

[0065] The piston rod of the second hydraulic cylinder 305 drives the first connecting block 306 to move, the moving first connecting block 306 drives the arc-shaped clamping plate 307 to move, and the moving arc-shaped clamping plate 307 cooperates with the spring 85 and the wheel seat 83 to drive the pressing rod wheel 82 to extrude the outer wall of the rod;

[0066] The piston rod of the first hydraulic cylinder 303 is used to push the compensation connecting piece 302 to move, and the moving compensation connecting piece 302 drives the positioning sliding block 304 to slide in the U-shaped slide 103. Meanwhile, the moving compensation connecting piece 302 drives the support rod frame 301 to cooperate with the arc-shaped clamping plate 307 to lift the rod piece, and the compensation connecting piece 302 is arranged to compensate the position when the rod piece is tilted as a whole.

[0067] In one embodiment, the traction driving mechanism 5 comprises a rotating table 501, a connecting sleeve 502, a first worm wheel disc 503, a first worm 504, a traction driving motor 505 and a first dust cover 506.

[0068] The inner side wall of the rotating table 501 is fixedly connected to the top of the outer side wall of the connecting sleeve 502, the outer side wall of the connecting sleeve 502 is rotationally connected to the inner side wall of the central base 101, the first worm wheel disc 503 is fixedly connected to the bottom of the connecting sleeve 502, the outer side wall of the first worm 504 is meshingly connected with the outer side wall of the first worm wheel disc 503, the first dust cover 506 is arranged on the outer side of the first worm wheel disc 503 and the first worm 504 and is fixedly connected to the top of the inner side wall of the central base 101, the traction driving motor 505 is installed on one side of the inner side wall of the central base 101, and the output shaft of the traction driving motor 505 penetrates the inner side wall of the first dust cover 506 and is fixedly connected to one end of the first worm 504.

[0069] The output shaft of the traction driving motor 505 drives the first worm 504 to rotate, the rotating first worm 504 drives the first worm wheel disc 503 to rotate by means of the tooth pattern, and the rotating first worm wheel disc 503 drives the rotating table 501 to rotate by means of the connecting sleeve 502.

[0070] In one embodiment, each of the split traction mechanisms 4 comprises a traction connecting seat 401, a connecting support 402, a connecting rod 403, a sleeve ring 404, two pin rods 405 and a constraint support 406.

[0071] The traction connecting seat 401 is rotationally connected to the upper surface of the rotating table 501, the connecting support 402 is rotationally connected to the bottom of one side of the U-shaped slide 103, one end of the connecting rod 403 is hingedly connected to the inner side wall of the connecting support 402, the sleeve ring 404 is fixedly connected to the other end of the connecting rod 403, the constraint support 406 is fixedly connected to the middle of one side of the U-shaped slide 103, the sleeve ring 404 is arranged on the outer side wall of the traction connecting seat 401 and the constraint support 406 respectively, and the inner diameters of the sleeve ring 404 are both greater than the outer diameters of the traction connecting seat 401 and the constraint support 406, and the two pin rods 405 are respectively inserted into the inner side walls of the traction connecting seat 401 and the constraint support 406.

[0072] The connecting rod 403 is driven to move by rotating the turntable 501 and cooperating with the collar 404 and the traction connecting seat 401, and the U-shaped bracket 103 is driven to slide in the side machine seat 102 by the connecting support 402.

[0073] In one embodiment, the docking adjustment assembly 6 comprises a ball supporting frame 601, a storage groove 602, a sleeve seat 606, a third hydraulic cylinder 607, and a rotary drive mechanism 608.

[0074] The sleeve seat 606 is rotationally connected to the inner side wall of the connecting sleeve 502, the outer side wall of the ball supporting frame 601 is slidingly connected to the inner side wall of the sleeve seat 606, the storage groove 602 is formed in the top of the ball supporting frame 601, the third hydraulic cylinder 607 is installed at the bottom of the inner side wall of the sleeve seat 606, the piston rod of the third hydraulic cylinder 607 is fixedly connected to the bottom of the ball supporting frame 601, and the rotary drive mechanism 608 is installed between the bottom of the inner side wall of the central machine seat 101 and the bottom of the sleeve seat 606.

[0075] The rotary drive mechanism 608 comprises a second dustproof cover 681, a second worm wheel disc 682, a second worm gear 683, and a rotary drive motor 684.

[0076] The second dustproof cover 681 is fixedly connected to the bottom of the inner side wall of the central machine seat 101, the second worm wheel disc 682 is fixedly connected to the bottom of the sleeve seat 606, the second worm gear 683 is rotationally connected to one side of the inner side wall of the second dustproof cover 681, the outer side wall of the second worm gear 683 is meshingly connected with the outer side wall of the second worm wheel disc 682, the rotary drive motor 684 is installed at the bottom of the inner side wall of the central machine seat 101, and the output shaft of the rotary drive motor 684 penetrates the inner side wall of the second dustproof cover 681 and is fixedly connected to one end of the second worm gear 683.

[0077] The output shaft of the rotary drive motor 684 drives the second worm gear 683 to rotate, the rotating second worm gear 683 drives the second worm wheel disc 682 to rotate by the thread, the rotating second worm wheel disc 682 drives the sleeve seat 606 and the ball supporting frame 601 to rotate as a whole, so as to adjust the horizontal position direction of the spherical node; the piston rod of the third hydraulic cylinder 607 drives the ball supporting frame 601 to move up and down as a whole, so as to adjust the height of the spherical node as a whole.

[0078] In one embodiment, the synchronous ball clamping mechanism 7 comprises four arc-shaped ball clamping plates 701, four second connecting blocks 702, four synchronous connecting rods 703, a sliding disc 704, a guide groove 705, and a fourth hydraulic cylinder 706.

[0079] One end of the four arc-shaped ball clamping plates 701 is hinged to the top of the outer side wall of the ball supporting frame 601, four second connecting blocks 702 are fixedly connected to one side of the four arc-shaped ball clamping plates 701 respectively, a guide groove 705 is opened in the bottom of the outer side wall of the ball supporting frame 601, the outer side wall of the sliding disc 704 is slidingly connected to the inner side wall of the guide groove 705, one end of the four synchronous connecting rods 703 is hinged to the inner side of the four second connecting blocks 702 respectively, the other end of the four synchronous connecting rods 703 is hinged to the inner side of the sliding disc 704, and the fourth hydraulic cylinder 706 is installed on the inner side wall of the bottom of the ball supporting frame 601, and the piston rod of the fourth hydraulic cylinder 706 is fixedly connected to the bottom of the sliding disc 704.

[0080] The sliding disc 704 is pushed to slide in the guide groove 705 through the piston rod of the fourth hydraulic cylinder 706, so as to guide the sliding disc 704 in motion through the guide groove 705, then the synchronous connecting rods 703 are driven to move through the sliding disc 704 in motion, and the arc-shaped ball clamping plates 701 are driven to clamp and fix the spherical node through the synchronous connecting rods 703 in motion and the second connecting blocks 702.

[0081] In one embodiment, when the field installation space is limited or according to actual needs, a group of side machine seats 102 and U-shaped carriages 103 can be selectively added outside the center machine seat 101 for docking operation, as shown in Figure 13 .

[0082] In operation, first, the installation position of the center pry frame 201 and the side pry frame 202 is determined according to actual needs, and the center pry frame 201 and the side pry frame 202 are leveled through the rotating adjusting seat 87 and the adjusting nut 86; when the leveling operation is completed, the connecting lug 203 on the side pry frame 202 is aligned with the connecting lug 203 on the center pry frame 201, and the positioning bolt 204 on one side of the connecting lug 203 on the center pry frame 201 penetrates the connecting lug 203 on the side pry frame 202, and then the center pry frame 201 and the side pry frame 202 are fixed through the positioning bolt 204 and the nut; then the sleeve ring 404 is separated from the constraint support 406 and is sleeved on the traction connecting seat 401 through the movement of the connecting rod 403, the sleeve ring 404, the traction connecting seat 401 and the connecting support 402 are connected between the U-shaped carriage 103 and the rotary table 501, and then the sleeve ring 404 is positioned on the traction connecting seat 401 through the movement of the pin rod 405 inserted into the traction connecting seat 401, thereby completing the assembly operation of the whole device.

[0083] When the horizontal welding operation of the four sides of the spherical node is needed, the spherical node is placed in the storage groove 602 by moving, and then the sliding disc 704 is pushed to slide in the guide groove 705 by the piston rod of the fourth hydraulic cylinder 706, so as to guide the sliding disc 704 in motion by the guide groove 705, and then the synchronous connecting rod 703 is moved by the sliding disc 704 in motion, and the arc-shaped clamping ball plate 701 is clamped and fixed to the spherical node by the synchronous connecting rod 703 through the second connecting block 702. Then the lifting clamp rod mechanism 3 is placed on the four side machine bases 102 and the four U-shaped carriages 103 by moving the rod member, and after the placement is completed, the first connecting block 306 is moved by the piston rod of the second hydraulic cylinder 305, the arc-shaped clamping plate 307 is moved by the first connecting block 306 in motion, and the outer wall of the rod member is extruded by the pressure rod wheel 82 cooperating with the spring 85 and the wheel seat 83, so as to preliminarily extrude and limit the rod member.

[0084] When the rod member is preliminarily extruded and limited, the first worm 504 is rotated by the output shaft of the traction drive motor 505, the first worm 504 in rotation drives the first worm gear disc 503 to rotate by the tooth pattern, the first worm gear disc 503 in rotation drives the turntable 501 to rotate by the connecting sleeve 502, the turntable 501 in rotation drives the connecting rod 403 to move by the traction connecting seat 401 cooperating with the sleeve ring 404, the U-shaped carriage 103 slides in the side machine base 102 by the connecting rod 403 in motion through the connecting support 402, the protruding part 90 is arranged to guide between the U-shaped carriage 103 and the side machine base 102, so that the U-shaped carriage 103 is synchronously moved by the split traction mechanism 4 cooperating with the power of the traction drive mechanism 5, the rod member extrudes and fits the outer wall of the spherical node by the lifting clamp rod mechanism 3 in motion, and the lifting clamp rod mechanism 3 can slide outside the rod member by pressure, so as to synchronously correct the position of the rod member on the four U-shaped carriages 103, to ensure that one end of each rod member can fully fit the spherical node, then the first connecting block 306 is pushed by the second hydraulic cylinder 305 to drive the arc-shaped clamping plate 307 to continue moving, the arc-shaped clamping plate 307 in motion clamps the rod member, and the wheel seat 83 is slid into the sliding groove 81 by the pressure rod wheel 82 under the action of pressure, the wheel seat 83 in motion drives the spring 85 to be compressed, so as to clamp and fix the position of the rod member, so as to carry out the welding work between the rod member and the spherical node subsequently.

[0085] When the spatial misalignment welding on the spherical node is needed, the arc-shaped clamping plate 307 is reset by the piston rod of the second hydraulic cylinder 305 cooperating with the first connecting block 306 to release the clamping operation of the rod, and then the whole support ball frame 601 is pushed up and down by the piston rod of the third hydraulic cylinder 607 to adjust the height of the whole spherical node, and then the second worm 683 is rotated by the output shaft of the rotary drive motor 684, the rotating second worm 683 drives the second worm disc 682 to rotate by the tooth pattern, the rotating second worm disc 682 drives the sleeve seat 606 and the whole support ball frame 601 to rotate to adjust the horizontal position direction of the spherical node, so that the space between the four rod members on the spherical node is aligned with the four side seats 102, and then the whole spherical node is moved downward by the support ball frame 601 through the third hydraulic cylinder 607, and then the newly installed rod members are preliminarily clamped by repeating the operation of the lifting clamp rod mechanism 3, and the piston rod of the first hydraulic cylinder 303 is used to drive the compensation connecting piece 302 to move, the moving compensation connecting piece 302 drives the positioning sliding block 304 to slide in the U-shaped carriage 103, and at the same time the moving compensation connecting piece 302 drives the support rod frame 301 to cooperate with the arc-shaped clamping plate 307 to lift the rod member, the compensation connecting piece 302 and the positioning sliding block 304 close to the center seat 101 cannot be completely slid out of the U-shaped carriage 103, and the compensation connecting piece 302 and the positioning sliding block 304 away from the center seat 101 are not limited, then the first hydraulic cylinder 303 away from the center seat 101 is used to drive the compensation connecting piece 302 to drive the support rod frame 301 to continue to move, so that the whole rod member is inclined to the spherical node, and the inclination angle of the whole rod member is controlled according to the actual demand by the pushing distance of the piston rod of the first hydraulic cylinder 303; when the inclination angle adjustment is completed, the arc-shaped clamping plate 307 is driven by the second hydraulic cylinder 305 to release the clamping of the rod member, and the clamping of the rod member is maintained, so that the rod member slides to the spherical node under the action of gravity, and one end of the rod member abuts against the surface of the spherical node, and then the arc-shaped clamping plate 307 is clamped and fixed by the first connecting block 306 driven by the second hydraulic cylinder 305 to complete the spatial misalignment butt joint of the eight rod members on the spherical node.

[0086] In order to ensure the stability of the spatial misalignment of the rod, the arc-shaped clamping plate 307 can be used to clamp and fix the rod by driving the second hydraulic cylinder 305 while lifting the rod. After the rod is lifted to the specified height, the first hydraulic cylinder 303 on the side away from the center seat 101 is used to push the compensation connecting piece 302 to drive the support rod frame 301 to continue to move, so that the whole rod is inclined to the spherical node. Then the split traction mechanism 4 is used to pull the U-shaped carriage 103 by the traction driving mechanism 5, and the moving U-shaped carriage 103 drives one end of the inclined rod to abut to the surface of the spherical node. It should be noted that a groove with a certain slope should be opened in one end of the rod in advance to avoid the protruding part of the rod from contacting the spherical node in advance when moving horizontally, which may cause the movement to be blocked and the full butt joint operation to be unable to be completed.

[0087] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art can easily think of various changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. An auxiliary docking device for welding steel structures in hangars, comprising a base assembly (1) and a skid mechanism (2), characterized in that, The base assembly (1) includes a central base (101), four side bases (102) and four U-shaped carriages (103); Among them, four side bases (102) are symmetrically arranged on the outer side wall of the central base (101), four U-shaped slides (103) are slidably connected to the inner side wall of the four side bases (102), the pry mechanism (2) is installed at the bottom of the central base (101) and the four side bases (102), two lifting clamping rod mechanisms (3) are symmetrically installed inside each of the four U-shaped slides (103), a traction drive mechanism (5) is installed at the top of the inner side wall of the central base (101), a split traction mechanism (4) is installed between the traction drive mechanism (5) and the four U-shaped slides (103), a docking adjustment assembly (6) is installed at the bottom of the inner side wall of the central base (101), and a synchronous ball clamping mechanism (7) is installed at the top of the docking adjustment assembly (6). The skid mechanism (2) uses a skid-mounted method to assemble and disassemble the four side bases (102) and the central base (101); The lifting clamping mechanism (3) is used to clamp the rod and adjust the angle between the rod and the spherical node by lifting. The split traction mechanism (4) is used to connect the U-shaped carriage (103) and the traction drive mechanism (5), and to use the power of the traction drive mechanism (5) to traction the U-shaped carriage (103) to move synchronously. The synchronous ball clamping mechanism (7) is used to clamp and fix the spherical node, and is used to adjust the height and angle of the spherical node in conjunction with the docking adjustment component (6).

2. The auxiliary docking equipment for welding hangar steel structures according to claim 1, characterized in that: The pry mechanism (2) includes a central pry bar (201), four side pry bars (202), several connecting lugs (203) and several positioning bolts (204). The central pry bar (201) is fixedly connected to the outside of the central base (101), the four side pry bars (202) are fixedly connected to the bottom of the four side bases (102), the plurality of connecting ears (203) are fixedly connected between the four side bases (102), the four side pry bars (202) and the central pry bar (201), and the plurality of positioning bolts (204) are fixedly connected to one side of the plurality of connecting ears (203).

3. The auxiliary docking equipment for welding hangar steel structures according to claim 1, characterized in that: The lifting clamping mechanism (3) includes a strut frame (301), a compensation connector (302), a first hydraulic cylinder (303), two positioning sliders (304), two second hydraulic cylinders (305), two first connecting blocks (306), and two arc-shaped clamping plates (307). The bottom end of the strut bracket (301) is hinged to the top end of the compensating connector (302). The first hydraulic cylinder (303) is installed on the bottom of the inner wall of the U-shaped slide (103). The piston rod of the first hydraulic cylinder (303) is hinged to the bottom end of the compensating connector (302). The two positioning sliders (304) are fixedly connected to both sides of the compensating connector (302). The outer walls of the compensating connector (302) and the positioning sliders (304) are slidably connected. On the inner sidewall of the U-shaped slide (103), two second hydraulic cylinders (305) are symmetrically hinged to the inner sidewall of the strut frame (301), two first connecting blocks (306) are respectively fixedly connected to the outer side of the two arc-shaped clamps (307), one end of each of the two arc-shaped clamps (307) is hinged to the top of the outer sidewall of the strut frame (301), and the piston rods of the two second hydraulic cylinders (305) are respectively hinged to the inner sidewall of the two first connecting blocks (306).

4. The auxiliary docking equipment for welding hangar steel structures according to claim 3, characterized in that: The traction drive mechanism (5) includes a turntable (501), a connecting sleeve (502), a first worm gear disc (503), a first worm (504), a traction drive motor (505), and a first dust cover (506). The inner wall of the turntable (501) is fixedly connected to the top of the outer wall of the connecting sleeve (502), the outer wall of the connecting sleeve (502) is rotatably connected to the inner wall of the central base (101), the first worm gear disc (503) is fixedly connected to the bottom of the connecting sleeve (502), the outer wall of the first worm (504) is meshed with the outer wall of the first worm gear disc (503), the first dust cover (506) covers the outer side of the first worm gear disc (503) and the first worm (504) and is fixedly connected to the top of the inner wall of the central base (101), the traction drive motor (505) is installed on one side of the inner wall of the central base (101), and the output shaft of the traction drive motor (505) passes through the inner wall of the first dust cover (506) and is fixedly connected to one end of the first worm (504).

5. The auxiliary docking equipment for welding hangar steel structures according to claim 4, characterized in that: Each of the split traction mechanisms (4) includes a traction connecting seat (401), a connecting support (402), a connecting rod (403), a collar (404), two pins (405), and a constraint support (406). The traction connecting seat (401) is rotatably connected to the upper surface of the turntable (501), the connecting support (402) is rotatably connected to the bottom of one side of the U-shaped carriage (103), one end of the connecting rod (403) is hinged to the inner wall of the connecting support (402), the collar (404) is fixedly connected to the other end of the connecting rod (403), the constraint support (406) is fixedly connected to the middle of one side of the U-shaped carriage (103), the collar (404) is respectively sleeved on the outer walls of the traction connecting seat (401) and the constraint support (406), and the inner diameter of the collar (404) is larger than the outer diameter of the traction connecting seat (401) and the constraint support (406), and the two pins (405) are respectively inserted into the inner walls of the traction connecting seat (401) and the constraint support (406).

6. The auxiliary docking equipment for welding hangar steel structures according to claim 5, characterized in that: The docking adjustment assembly (6) includes a ball support frame (601), a storage slot (602), a sleeve seat (606), a third hydraulic cylinder (607), and a rotary drive mechanism (608). The sleeve seat (606) is rotatably connected to the inner wall of the connecting sleeve (502), the outer wall of the ball support frame (601) is slidably connected to the inner wall of the sleeve seat (606), the storage slot (602) is opened at the top of the ball support frame (601), the third hydraulic cylinder (607) is installed at the bottom of the inner wall of the sleeve seat (606), the piston rod of the third hydraulic cylinder (607) is fixedly connected to the bottom of the ball support frame (601), and the rotary drive mechanism (608) is installed between the bottom of the inner wall of the central base (101) and the bottom of the sleeve seat (606).

7. The auxiliary docking equipment for welding hangar steel structures according to claim 6, characterized in that: The rotary drive mechanism (608) consists of a second dust cover (681), a second worm gear disk (682), a second worm (683), and a rotary drive motor (684); The second dust cover (681) is fixedly connected to the bottom of the inner wall of the central base (101), the second worm gear (682) is fixedly connected to the bottom of the sleeve seat (606), the second worm (683) is rotatably connected to one side of the inner wall of the second dust cover (681), the outer wall of the second worm (683) is meshed with the outer wall of the second worm gear (682), the rotary drive motor (684) is installed at the bottom of the inner wall of the central base (101), and the output shaft of the rotary drive motor (684) passes through the inner wall of the second dust cover (681) and is fixedly connected to one end of the second worm (683).

8. The auxiliary docking equipment for welding hangar steel structures according to claim 6, characterized in that: The synchronous ball clamping mechanism (7) consists of four arc-shaped ball clamping plates (701), four second connecting blocks (702), four synchronous connecting rods (703), a slide plate (704), a guide groove (705), and a fourth hydraulic cylinder (706). One end of each of the four arc-shaped ball clamping plates (701) is hinged to the top of the outer wall of the ball support frame (601). The four second connecting blocks (702) are respectively fixedly connected to one side of the four arc-shaped ball clamping plates (701). The guide groove (705) is opened at the bottom of the outer wall of the ball support frame (601). The outer wall of the sliding plate (704) is slidably connected to the inner wall of the guide groove (705). One end of each of the four synchronous connecting rods (703) is hinged to the inner side of the four second connecting blocks (702). The other end of each of the four synchronous connecting rods (703) is hinged to the inner side of the sliding plate (704). The fourth hydraulic cylinder (706) is installed at the bottom of the inner wall of the ball support frame (601). The piston rod of the fourth hydraulic cylinder (706) is fixedly connected to the bottom of the sliding plate (704).

9. The auxiliary docking equipment for welding hangar steel structures according to claim 2, characterized in that: The bottom of the central skid (201) and the side skid (202) are fixedly connected with a number of adjusting nuts (86), and the inner sidewalls of the adjusting nuts (86) are threaded with adjusting seats (87). The top of the inner sidewall of the side base (102) is rotatably connected with a number of first rollers (88). The bottom of the U-shaped slide (103) is provided with a protrusion (90), and the outer sidewall of the protrusion (90) is slidably connected to the inner sidewall of the side base (102).

10. The auxiliary docking equipment for welding hangar steel structures according to claim 3, characterized in that: The inner sidewall of the arc-shaped clamp (307) is provided with a sliding groove (81). The inner sidewall of the sliding groove (81) is slidably connected to a wheel seat (83). A pressure rod wheel (82) is rotatably connected to one side of the wheel seat (83). A connecting cap (84) is threadedly connected to one side of the arc-shaped clamp (307). A spring (85) is fixedly connected to one side of the inner sidewall of the connecting cap (84). One end of the spring (85) is fixedly connected to one side of the wheel seat (83). A second roller (89) is rotatably connected to the top of the support frame (301).

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