Fermented burdock tea processing method and matched device

Abstract

The invention discloses a fermented burdock tea processing method and a matched device, and belongs to the technical field of health-care tea, the matched device comprises a stacking device, regulation and control assemblies and a lifting assembly, the stacking device is movably arranged on the regulation and control assemblies and can be driven by the regulation and control assemblies to move, and the lifting assembly is arranged between the regulation and control assemblies and can be driven by the regulation and control assemblies to move. The stacking device is arranged at the lower end of the stacking device; the stacking and unstacking device comprises a bottom plate, a driving assembly, a reciprocating motion assembly and a stirring assembly, the bottom plate is arranged on the regulation and control assembly, the driving assembly, the reciprocating motion assembly and the stirring assembly are all arranged on the bottom plate, the reciprocating motion assembly is connected with the driving assembly, and the stirring assembly is connected with the reciprocating motion assembly; a stirring piece and an incomplete gear arranged in the stacking and unstacking device can be respectively driven by a driving bevel gear and a driven bevel gear to be matched with a driving ring and a connecting rod to synchronously complete caking unstacking, layered stacking and form arrangement, so that a plurality of procedures are omitted, and the processing efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of health-care tea, and particularly relates to a processing method and a matching device for fermented burdock tea. BACKGROUND

[0002] Burdock contains various minerals and other nutrients beneficial to human health, and has good taste after being made into food, is convenient to eat, and has nutrients easy to absorb, and is suitable for anyone to use, especially for the elderly to strengthen the body and prolong life. As a product with both health-care and drinking values, the fermentation process of burdock tea plays a key role in quality. When burdock tea is stacked before fermentation, the technical effect of disintegrating, layering and arranging while stacking needs to be achieved, that is, the burdock pieces are disintegrated, layered and arranged to ensure sufficient ventilation during stacking, and thus uniform fermentation is ensured.

[0003] However, in the processing of burdock tea, the traditional stacking method relies on manual operation, and the burdock pieces are stacked and arranged manually, which not only has high labor intensity, but also cannot guarantee the uniformity of stacking, and local stacking may be too dense, resulting in insufficient ventilation in the stacking area, uneven fermentation of burdock tea and affecting product quality. Although some devices for material stacking or arranging are available, burdock pieces have the characteristic of easy clumping, and existing mechanical devices cannot effectively solve the clumping problem of burdock pieces, and cannot well adapt to the special requirements of stacking thickness and shape for burdock tea fermentation. SUMMARY

[0004] In view of the above, in order to overcome the defects of the prior art, the present application provides a processing method and a matching device for fermented burdock tea, which at least partially solve the above technical problems.

[0005] The technical solution adopted by the present application is as follows: the present application provides a processing method for fermented burdock tea, comprising the following steps: Step 1: raw material selection and cleaning Select fresh, non-rotten, 2-4 cm in diameter burdock rhizomes, remove impurities and damaged parts, and rinse repeatedly with clean water to remove surface dirt and sand; Step 2: cutting and airing Cut the washed burdock into slices with a thickness of 3-5 mm, and air dry in a ventilated and cool place to obtain dry burdock with a moisture content of 2%-8%; Step 3: soaking Soak the dry burdock with water, control the soaking amount to be 20-40%, and mix well after spraying water, and stand for 2-3 hours to allow the water to penetrate evenly into the burdock, avoiding local dryness or wetness; Step 4: fermentation pretreatment Disinfect the fermentation chamber with ultraviolet light before fermentation, and wash the wet cloth bag with boiling water and air dry to reduce bacterial contamination; Step five, stacking: The waterlogged burdock is placed in the fermentation chamber by a matching device, each pile weighing no less than 1000 kg, the pile height being 1.0-1.5 meters, the pile width being 2-3 meters, and being covered with a wet cloth bag to start fermentation; Step six, turning over: A thermometer and a hygrometer are installed in the fermentation chamber, and the thermometer is inserted around the burdock tea pile to control the temperature of the tea pile at 45-60 degrees Celsius and the relative humidity at 70%-80%, the temperature inside and outside the tea pile is recorded at regular intervals every day, the tea pile is turned over and mixed evenly, the pile is turned over once every 7 days or so, the pile is turned over 8-9 times, and the fermentation lasts for about 60 days, and a small amount of clean water can be appropriately supplemented during turning over to maintain the moisture of the pile; Step seven, drying: The burdock tea pile is ditched for ventilation and drying, and the room temperature is controlled at 35-40 degrees Celsius, the ditch is opened every 3-5 days, the ditch is opened in sequence at the initial stage, and then the ditch is opened in the opposite direction after the sequence opening of the ditch is completed, and the cycle is repeated until the moisture content of the burdock tea is less than 8%, and then the tea is pressed, and the scattered tea is directly sent to the aging room; Step eight, aging: The scattered tea or the burdock tea pressed into tea bricks is sent to the aging room and placed on the aging shelves layer by layer, 1-meter-high various flowers and grasses prepared are laid under the aging shelves, the temperature in the aging room is controlled at 15-50 degrees Celsius, the moisture of the burdock tea is controlled at 55%-85%, and the aging time is 3 months, and finally the fermented burdock tea product is obtained.

[0006] The matching device in step five includes a pile solution device, a control assembly, and a lifting assembly. The pile solution device is movably arranged on the control assembly and can move under the driving of the control assembly. The lifting assembly is arranged between the control assemblies and the lower end of the pile solution device. The pile solution device includes a bottom plate, a driving assembly, a reciprocating motion assembly, and a shifting assembly. The bottom plate is arranged on the control assembly. The driving assembly, the reciprocating motion assembly, and the shifting assembly are arranged on the bottom plate. The reciprocating motion assembly is connected with the driving assembly, and the driving assembly drives the reciprocating motion assembly. The shifting assembly is connected with the reciprocating motion assembly, and the reciprocating motion assembly drives the shifting assembly.

[0007] Further, the driving assembly includes a mounting seat, a motor, a first support plate, a third support plate, a driving bevel gear, and a driven bevel gear. The mounting seat, the first support plate, and the third support plate are all mounted on the bottom plate. The motor is mounted on the mounting seat. The driving bevel gear is movably mounted on the side wall of the first support plate. The output shaft end of the motor is connected with the center of the driving bevel gear through a shaft coupling. The driven bevel gear is movably mounted on the side wall of the third support plate. The driving bevel gear and the driven bevel gear are meshingly connected.

[0008] The reciprocating motion assembly comprises a fourth supporting plate, a limiting frame, a driving ring and an incomplete gear, the fourth supporting plate and the limiting frame are arranged on the bottom plate, the incomplete gear is movably arranged on the side wall of the fourth supporting plate, the inner upper wall and the inner bottom wall of the limiting frame are both provided with a sliding groove, the upper wall and the bottom wall of the driving ring are both provided with a clamping piece, the driving ring is movably clamped in the sliding groove through the clamping piece and is movably connected with the limiting frame, the inner upper wall of the driving ring is provided with an upper tooth condition, the inner bottom wall of the driving ring is provided with a lower tooth condition, and the incomplete gear is arranged in the driving ring and is alternately meshed with the upper tooth condition and the lower tooth condition.

[0009] The center of the driven bevel gear is provided with a connecting shaft, and the other end of the connecting shaft is connected with the center of the incomplete gear.

[0010] The upper wall of the bottom plate is further provided with a second supporting plate, the second supporting plate is fixedly provided with a storage barrel, the storage barrel is arranged with burdock slices to be stacked, the second supporting plate is further movably provided with a driving rod, one end of the driving rod is connected with the center of the driving bevel gear, and the other end of the driving rod is movably arranged in the storage barrel, the other end of the driving rod arranged in the storage barrel is provided with a stirring piece, and the stirring piece can stir and scatter the burdock slices.

[0011] Further, the stirring assembly comprises a connecting rod, a blocking plate and a limiting piece, the upper end of the connecting rod is connected with the bottom wall of the driving ring, the driving ring can drive the connecting rod to move, the lower end of the connecting rod is arranged at the lower end of the storage barrel, the blocking plate is connected with the lower end of the connecting rod, the upper end of the limiting piece is connected with the second supporting plate arranged at the lower end of the storage barrel, and the lower end of the limiting piece is movably attached to the upper wall of the blocking plate, the side wall of the blocking plate is symmetrically provided with two groups of storage cavities, a sliding rod is movably arranged in the storage cavity, a supporting rod is arranged at the end of the sliding rod away from the storage cavity, a plurality of stirring rods are arranged on the bottom wall of the supporting rod, a stirring claw is arranged at the lower end of the stirring rod, a first threaded hole is arranged on the blocking plate, the first threaded hole penetrates through the upper wall of the storage cavity, a second threaded hole is arranged on the sliding rod, when the sliding rod is inserted into the storage cavity and the stirring rod is attached to the side wall of the blocking plate, the first threaded hole and the second threaded hole are connected, and the storage barrel can be fixed by a bolt, when the sliding rod is partially extracted from the storage cavity, a cavity is arranged between the stirring rod and the blocking plate, the burdock slices in the limiting piece can fall, at this time, the first threaded hole and the second threaded hole are connected, and the storage barrel can still be fixed by a bolt.

[0012] Preferably, the lower end of the storage barrel is provided with a falling opening, the upper end is provided with a feeding pipe, the limiting piece is provided with a limiting groove, and the limiting groove is arranged at the lower end of the falling opening.

[0013] Further, the regulating assembly comprises slide rails, two groups of the slide rails are symmetrically arranged, slide blocks are movably arranged on the slide rails, the two groups of slide blocks are symmetrically arranged, guide rails are arranged between the slide blocks, the bottom plate is movably arranged on the guide rails, first hydraulic rods are arranged at the ends of the slide rails, movable ends of the first hydraulic rods are connected with side walls of the slide blocks, one group of side walls of the slide blocks are provided with mounting plates, second hydraulic rods are arranged on the side walls of the mounting plates, movable ends of the second hydraulic rods are connected with side walls of the bottom plate.

[0014] Wherein, the lifting assembly comprises a lifting plate, the lifting plate is arranged between the slide rails and at the lower end of the pile solution device, the lifting assembly further comprises a lifting hydraulic device, which can drive the lifting plate to move up and down, the hydraulic device is a prior art, and thus is not shown, and a ventilation hole can also be arranged on the upper wall of the lifting plate, when the burdock slices are placed on the lifting plate, the ventilation hole can ventilate the burdock slices.

[0015] After the above structure is adopted, the application has the following beneficial effects: (1) The stirring piece and the incomplete gear arranged in the pile solution device can be driven by the driving bevel gear and the driven bevel gear respectively, and can complete the tasks of dispersing the caked, layering and piling, and arranging the shape synchronously with the driving ring and the connecting rod, so that multiple processes are saved and the processing efficiency is improved.

[0016] (2) When the falling opening is opened, the burdock slices can fall into the limiting groove, when the blocking plate moves, the burdock slices orderly fall from the cavities of the poking rod and the blocking plate to the lifting plate, and meanwhile, the burdock slices can be prevented from being scattered unevenly when directly falling from the storage barrel by cooperating with the poking rod and the poking claw, the problem of large thickness difference and caking of the burdock slices is reduced, the burdock slices are prevented from being accumulated too densely, sufficient ventilation is ensured, the fermentation process is more uniform, and the quality of the burdock tea is improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, illustrate the application together with the embodiments thereof, and explain the application without limiting the application.

[0018] Figure 1 A structure diagram of a fermentation burdock tea processing matching device according to the application is shown in the figure; Figure 2 A structure diagram of a pile solution device according to the application is shown in the figure Figure One ; Figure 3 A partial enlarged view of A in the figure Figure 2 ; Figure 4 A structure diagram of a pile solution device according to the application is shown in the figure Figure Two ; Figure 5 AFigure 4 a local enlarged view of B of Fig. Figure 6 is Figure 4 a local enlarged view of C of Fig.

[0019] In the drawings: 1, pile disintegrating device, 2, regulating assembly, 3, lifting assembly, 4, bottom plate, 5, driving assembly, 6, reciprocating motion assembly, 7, poking assembly, 8, mounting seat, 9, motor, 10, first supporting plate, 11, third supporting plate, 12, driving bevel gear, 13, driven bevel gear, 14, fourth supporting plate, 15, limiting frame, 16, driving ring, 17, incomplete gear, 18, chute, 19, clamping piece, 20, upper tooth condition, 21, lower tooth condition, 22, connecting shaft, 23, second supporting plate, 24, storage barrel, 25, driving rod, 26, connecting rod, 27, blocking plate, 28, limiting piece, 29, storage cavity, 30, sliding rod, 31, supporting rod, 32, poking rod, 33, poking claw, 34, first threaded hole, 35, second threaded hole, 36, cavity, 37, falling opening, 38, feeding pipe, 39, limiting groove, 40, sliding rail, 41, sliding block, 42, guide rail, 43, first hydraulic rod, 44, mounting plate, 45, second hydraulic rod, 46, lifting plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0021] It should be noted that, in this document, relative terms such as first and second and the like are used merely to differentiate one entity or action from another entity or action, without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0022] The present application provides a processing method of fermented burdock tea, comprising the following steps: Step one, raw material selection and cleaning: Select fresh, non-rotten, 2-4 cm in diameter burdock rhizomes, remove impurities and damaged parts; rinse repeatedly with clean water and scrape off the skin and sand; Step two, cutting and airing: Slice the washed burdock into 3-5 mm thick slices and dry them in a cool, ventilated place to obtain dried burdock with a moisture content of 2%-8%. Step 3, Tide: Moisten the dried burdock, controlling the moisture content to 20-40%. After spraying water, mix well and let stand for 2-3 hours to allow the moisture to penetrate evenly into the burdock, avoiding localized areas that are too dry or too wet. Step 4: Fermentation Pretreatment Before fermentation, the fermentation chamber is disinfected with ultraviolet light, and the wet burlap bags are scalded with boiling water and dried to reduce contamination by miscellaneous bacteria. Step 5: Stacking: Using the provided equipment, the burdock, after being moistened, is placed in piles in the fermentation room, each pile weighing no less than 1000 kg and 1.0-1.5 meters high. The piles are then covered with damp burlap sacks, and fermentation begins. Step Six: Turning the pile over: Install thermometers and hygrometers in the fermentation room, and place thermometers around the burdock tea pile to control the temperature of the tea pile at 45-60 degrees Celsius. Turn the tea pile evenly, turn it over once every 7 days, and turn it over 8-9 times. Ferment for about 60 days. When turning the pile, you can add a small amount of water to maintain the humidity of the pile. Step 7: Drying Piling up the burdock tea and making furrows allows for ventilation and drying. The room temperature is controlled at 35-40 degrees Celsius. Furrows are made every 3-5 days. Initially, furrows are made in sequence. After the sequential furrowing is completed, furrows are made in the opposite direction in a crisscross pattern. This process is repeated until the moisture content of the burdock tea is below 8%. At this point, the tea can be lifted out of the pile and pressed into tea. Loose tea can be directly sent to the aging room. Step 8: Aging: Loose burdock tea or burdock tea pressed into bricks is placed in an aging room and layered on an aging rack. The temperature in the aging room is controlled between 15 and 50 degrees Celsius, and the humidity of the burdock tea is controlled between 55% and 85%. The aging time is 3 months, and the final product is fermented burdock tea.

[0023] like Figures 1-6 As shown, the supporting equipment in step five includes a stacking device 1, a control component 2, and a lifting component 3. The stacking device 1 is movably mounted on the control component 2 and can move in position under the drive of the control component 2. The lifting component 3 is located between the control components 2 and at the lower end of the stacking device 1. The stacking device 1 includes a base plate 4, a drive assembly 5, a reciprocating motion assembly 6, and a toggle assembly 7. The base plate 4 is mounted on the control assembly 2. The drive assembly 5, the reciprocating motion assembly 6, and the toggle assembly 7 are all mounted on the base plate 4. The reciprocating motion assembly 6 is connected to the drive assembly 5, and the drive assembly 5 drives the reciprocating motion assembly 6. The toggle assembly 7 is connected to the reciprocating motion assembly 6, and the reciprocating motion assembly 6 can drive the toggle assembly 7.

[0024] The drive assembly 5 includes a mounting base 8, a motor 9, a first support plate 10, a third support plate 11, a driving bevel gear 12, and a driven bevel gear 13. The mounting base 8, the first support plate 10, and the third support plate 11 are all mounted on the base plate 4. The motor 9 is mounted on the mounting base 8. The driving bevel gear 12 is movably mounted on the side wall of the first support plate 10. The output shaft end of the motor 9 is connected to the center of the driving bevel gear 12 through a coupling. The driven bevel gear 13 is movably mounted on the side wall of the third support plate 11. The driving bevel gear 12 and the driven bevel gear 13 are meshed together. When the motor 9 operates, it drives the driving bevel gear 12 to rotate, and the driving bevel gear 12 drives the meshed driven bevel gear 13 to rotate.

[0025] The reciprocating motion assembly 6 includes a fourth support plate 14, a limiting frame 15, a drive ring 16, and an incomplete gear 17. The fourth support plate 14 and the limiting frame 15 are both disposed on the base plate 4. The incomplete gear 17 is movably mounted on the side wall of the fourth support plate 14. The upper inner wall and the lower inner wall of the limiting frame 15 are provided with sliding grooves 18. The upper wall and the lower inner wall of the drive ring 16 are provided with clips 19. The drive ring 16 is movably engaged in the sliding grooves 18 through the clips 19, thereby achieving a movable connection with the limiting frame 15. The upper inner wall of the drive ring 16 is equipped with an upper tooth condition 20, and the lower inner wall of the drive ring 16 is equipped with a lower tooth condition 21. The incomplete gear 17 is disposed in the drive ring 16 and alternately meshes with the upper tooth condition 20 and the lower tooth condition 21, respectively.

[0026] A connecting shaft 22 is mounted at the center of the driven bevel gear 13, and the other end of the connecting shaft 22 is connected to the center of the incomplete gear 17. It should be noted that when the driven bevel gear 13 rotates, it can drive the connecting shaft 22 to rotate. The connecting shaft 22 can drive the incomplete gear 17 to rotate. When the incomplete gear 17 meshes with the upper tooth condition 20, it disengages from the lower tooth condition 21 and can drive the drive ring 16 to move away from the motor 9. When the incomplete gear 17 meshes with the lower tooth condition 21, it disengages from the upper tooth condition 20 and can drive the drive ring 16 to move closer to the motor 9.

[0027] A second support plate 23 is also installed on the upper wall of the base plate 4. A storage bucket 24 is fixedly installed on the second support plate 23. Burdock slices that need to be stacked are placed in the storage bucket 24. A drive rod 25 is also movably installed on the second support plate 23. One end of the drive rod 25 is connected to the center of the active bevel gear 12. The other end of the drive rod 25 is movably located in the storage bucket 24. A stirring element is installed on the other end of the drive rod 25 located in the storage bucket 24. The stirring element can stir and disperse the burdock slices.

[0028] The actuating assembly 7 includes a connecting rod 26, a sealing plate 27, and a limiting member 28. The upper end of the connecting rod 26 is connected to the bottom wall of the drive ring 16, and the drive ring 16 can drive the connecting rod 26 to move. The lower end of the connecting rod 26 is located at the lower end of the storage container 24. The sealing plate 27 is connected to the lower end of the connecting rod 26. The upper end of the limiting member 28 is connected to the second support plate 23 located at the lower end of the storage container 24. The lower end of the limiting member 28 is movably fitted against the upper wall of the sealing plate 27. The side wall of the sealing plate 27 is symmetrically provided with two sets of storage cavities 29. A sliding rod 30 is movably installed in each storage cavity 29. A support rod 31 is installed at the end of the sliding rod 30 away from the storage cavity 29. The bottom wall of the support rod 31... Multiple sets of actuating levers 32 are installed, and actuating claws 33 are installed at the lower end of each actuating lever 32. The sealing plate 27 is provided with a first threaded hole 34, which penetrates the upper wall of the storage cavity 29. The sliding rod 30 is provided with a second threaded hole 35. When the sliding rod 30 is inserted into the storage cavity 29 and the actuating lever 32 is set against the side wall of the sealing plate 27, the first threaded hole 34 and the second threaded hole 35 are connected and can be fixed by bolts. When the sliding rod 30 is partially pulled out of the storage cavity 29, a cavity 36 is provided between the actuating lever 32 and the sealing plate 27 to facilitate the burdock slices in the limiting member 28 to fall out. At this time, the first threaded hole 34 and the next set of second threaded holes 35 are connected and fixed by bolts. It should be noted that when the drive ring 16 reciprocates, it can drive the connecting rod 26 to move. The connecting rod 26 can drive the sealing plate 27 to reciprocate. The sealing plate 27 drives the actuating rod 32 to move through the sliding rod 30 and the support rod 31. The actuating rod 32 drives the actuating claw 33 to move the laid burdock slices, reducing the stacking of the burdock slices and making them more evenly laid.

[0029] The storage bucket 24 has a drop outlet 37 installed at the lower end and a feed pipe 38 installed at the upper end. The limiting member 28 is provided with a limiting groove 39, which is located at the lower end of the drop outlet 37. It should be noted that when the falling opening 37 is opened, the burdock slices in the storage barrel 24 fall into the limiting groove 39, and when the falling opening 37 is closed, the burdock slices in the storage barrel 24 stop falling. When the connecting rod 26 drives the blocking plate 27 to move towards the motor 9, the blocking plate 27 is pulled out from the lower end of the limiting piece 28, and the burdock slices in the limiting groove 39 fall through the cavity 36 between the stirring rod 32 and the blocking plate 27 to the lifting plate 46. When the connecting rod 26 drives the blocking plate 27 to move away from the motor 9, the blocking plate 27 moves to the lower end of the limiting piece 28 to block the limiting groove 39. The limiting groove 39 can receive the burdock slices falling from the falling opening 37, ensuring that the amount of burdock slices in each pile is relatively stable, and achieving consistency in the thickness of the layered pile. At the same time, when the falling opening 37 is opened, the burdock slices can fall into the limiting groove 39, and when the blocking plate 27 moves, the burdock slices fall orderly from the cavity 36 between the stirring rod 32 and the blocking plate 27 to the lifting plate 46, avoiding the phenomenon that the burdock slices are scattered unevenly when falling directly from the storage barrel 24, and reducing the problem of large thickness difference and caking of the burdock slices.

[0030] The regulating assembly 2 comprises slide rails 40, the slide rails 40 are symmetrically provided with two groups, slide blocks 41 are movably installed on the slide rails 40, the two groups of slide blocks 41 are symmetrically placed, guide rails 42 are installed between the slide blocks 41, the bottom plate 4 is movably installed on the guide rails 42, first hydraulic rods 43 are installed at the ends of the slide rails 40, movable ends of the first hydraulic rods 43 are connected with side walls of the slide blocks 41, one of the side walls of the slide blocks 41 is provided with a mounting plate 44, second hydraulic rods 45 are installed on the side wall of the mounting plate 44, movable ends of the second hydraulic rods 45 are connected with the side wall of the bottom plate 4; It should be noted that the first hydraulic rod 43 can drive the slide block 41 to move along the slide rail 40, the slide block 41 drives the pile-unstacking device 1 to move through the guide rail 42, and the second hydraulic rod 45 can drive the pile-unstacking device 1 to move along the guide rail 42.

[0031] The lifting assembly 3 comprises a lifting plate 46, the lifting plate 46 is arranged between the slide rails 40 and at the lower end of the pile-unstacking device 1, the lifting assembly 3 further comprises a lifting hydraulic device, which can drive the lifting plate 46 to move up and down. The lifting hydraulic device is a prior art and is not shown. The upper wall of the lifting plate 46 can also be provided with ventilation holes, which can ventilate the burdock slices when the burdock slices are placed on the lifting plate 46.

[0032] As shown in Figures 1-6 The specific use of the matching device for fermented burdock tea is as follows: The sliding rod 30 is partially extracted from the storage cavity 29, and the cavity 36 is arranged between the push rod 32 and the blocking plate 27, the width of the cavity 36 is the same as the width of the limiting piece 28, at this time, the first threaded hole 34 and the second threaded hole 35 are connected in series, and are fixed by bolts, the storage barrel 24 is arranged with burdock slices required for preparing burdock tea, initially, the stacking device 1 is arranged at the end of the sliding rail 40 away from the first hydraulic rod 43, that is, the lifting plate 46, and the blocking plate 27 is arranged at the lower end of the limiting groove 39, and the limiting groove 39 is blocked; The motor 9 drives the driving cone gear 12 to rotate, the driving cone gear 12 drives the driven cone gear 13 to rotate, and the driving cone gear 12 also drives the driving rod 25 to rotate, and the driving rod 25 drives the stirring piece to rotate, and the stirring piece can stir and scatter the burdock slices in the storage barrel 24; The driven cone gear 13 rotates to drive the connecting shaft 22 to rotate, and the connecting shaft 22 drives the incomplete gear 17 to rotate, when the incomplete gear 17 meshes with the upper tooth condition 20, it is disengaged from the lower tooth condition 21, and can drive the driving ring 16 to move away from the motor 9, at this time, the blocking plate 27 blocks the limiting groove 39, when the incomplete gear 17 meshes with the lower tooth condition 21, it is disengaged from the upper tooth condition 20, and can drive the driving ring 16 to move towards the motor 9, and the blocking plate 27 is disengaged from the limiting groove 39; When the stirring is completed, when the blocking plate 27 completely blocks the limiting groove 39, the motor 9 stops working, the falling opening 37 is opened, and the burdock slices in the storage barrel 24 fall into the limiting groove 39, then the falling opening 37 is closed, the motor 9 works, the driven cone gear 13 drives the connecting shaft 22 to rotate, the connecting shaft 22 drives the incomplete gear 17 to rotate, the incomplete gear 17 meshes with the lower tooth condition 21 and is disengaged from the upper tooth condition 20, and drives the driving ring 16 to move towards the motor 9, the driving ring 16 drives the blocking plate 27 to move through the connecting rod 26, the blocking plate 27 gradually disengages from the limiting groove 39, the burdock slices in the limiting groove 39 fall orderly into the lifting plate 46 through the cavity 36 between the push rod 32 and the blocking plate 27, and the limiting groove 39 ensures that the amount of burdock slices stacked each time is relatively stable; When the burdock slices in the limiting groove 39 all fall, the motor 9 stops working, the first hydraulic rod 43 pushes the sliding block 41 to move along the slide rail 40, the sliding block 41 drives the stacking and unstacking device 1 to move in the direction close to the first hydraulic rod 43 by the width of the limiting piece 28, the position of the burdock slice stacking is adjusted, after the position is adjusted, the first hydraulic rod 43 stops moving, in the moving process, the pawl 33 stirs the fallen burdock slices, then the motor 9 works, the incomplete gear 17 meshes with the upper tooth condition 20 and is disengaged from the lower tooth condition 21, driving the driving ring 16 to move away from the motor 9, at this time, the blocking plate 27 blocks the limiting groove 39, in the moving process, the pawl 33 reversely stirs the fallen burdock slices again, so that the burdock slices are laid more evenly, after the blocking plate 27 completely blocks the limiting groove 39, the motor 9 stops working, the falling opening 37 is opened, the burdock slices in the storage barrel 24 fall into the limiting groove 39 respectively, then the falling opening 37 is closed; The above working process is repeated; After the burdock slices are laid from the front end to the rear end of the lifting plate 46, the second hydraulic rod 45 can push the stacking and unstacking device 1 to move along the guide rail 42, the position of the stacking and unstacking device 1 between the left and right of the lifting plate 46 is adjusted, after the position is adjusted, the first hydraulic rod 43 pushes the stacking and unstacking device 1 to move to the front end of the lifting plate 46 again, the above working process is repeated; When the lifting plate 46 is laid with a layer of burdock slices, the hydraulic device drives the lifting plate 46 to move down by a distance, the second layer of burdock slices is laid; The above working steps are repeated until the set stacking height is reached.

[0033] Although the embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents. In general, if a person skilled in the art is inspired by it, without departing from the purpose of the present application, without creative design, similar structure and embodiments of the technical scheme should belong to the protection scope of the present application.

Claims

1. A method of processing fermented burdock tea, characterized by comprising the steps of: Step one, raw material selection and cleaning: ​ Select fresh, no rot, diameter 2-4 cm burdock root, remove impurities and damaged parts; repeatedly rinse with clean water, scrape off the skin mud and sand; Step two, cutting and airing: The washed burdock is cut into slices, 3-5 mm thick, placed in a well-ventilated cool place to air dry, and dried burdock with water content of 2%-8% is obtained; Step three, soaking: Soak the dried burdock, control the soaking amount to 20-40%, mix well after spraying, stand for 2-3 hours, let the water penetrate evenly into the burdock, avoid local over-drying or over-wetting; Step four, fermentation pretreatment: Disinfect the fermentation room with ultraviolet light before fermentation, wash the wet cloth bag with boiling water and dry it to reduce bacterial contamination; Step five, stacking: Through the matching device, the soaked burdock is placed in the fermentation room, each pile weighs no less than 1000 kg, the pile height is 1.0-1.5 meters, cover with wet cloth bag, and start fermentation; Step six, turning over: Install a thermometer and a hygrometer in the fermentation room, insert thermometers around the tea pile, control the tea pile temperature at 45-60 degrees Celsius, turn over the tea pile evenly, turn over every 7 days, turn over 8-9 times, and ferment for about 60 days. When turning over, a small amount of clean water can be added to maintain the moisture of the pile; Step seven, drying: Dig a ditch in the burdock tea pile and ventilate and dry, control the room temperature at 35-40 degrees Celsius, open a ditch every 3-5 days, open the ditch in order at the beginning, then open the ditch in the opposite direction after the order is completed, and so on until the water content of the burdock tea is less than 8%, then start the pile and press the tea, and send the scattered tea directly to the aging room; Step eight, aging: Send the scattered tea or burdock tea bricks to the aging room, place them on the aging shelves layer by layer, control the temperature in the aging room at 15-50 degrees Celsius, control the moisture of the burdock tea at 55%-85%, and age for 3 months to obtain the final fermented burdock tea product.

2. The processing method of the fermented burdock tea according to claim 1, characterized by: The matching device in step five includes a pile solution device, a control component, and a lifting component. The pile solution device is movably arranged on the control component and can move under the drive of the control component. The lifting component is arranged between the control components and the lower end of the pile solution device. The pile solution device includes a bottom plate, a drive component, a reciprocating motion component, and a shifting component. The bottom plate is arranged on the control component. The drive component, the reciprocating motion component, and the shifting component are arranged on the bottom plate. The reciprocating motion component is connected with the drive component. The shifting component is connected with the reciprocating motion component.

3. The processing method of the fermented burdock tea according to claim 2, characterized by: The drive component includes a mounting seat, a motor, a first support plate, a third support plate, a driving bevel gear, and a driven bevel gear. The mounting seat, the first support plate, and the third support plate are all mounted on the bottom plate. The motor is mounted on the mounting seat. The driving bevel gear is movably mounted on the side wall of the first support plate. The output shaft end of the motor is connected with the center of the driving bevel gear through a shaft coupling. The driven bevel gear is movably mounted on the side wall of the third support plate. The driving bevel gear and the driven bevel gear are meshed and connected.

4. The processing method of the fermented burdock tea according to claim 3, characterized by: The reciprocating motion assembly comprises a fourth support plate, a limiting frame, a driving ring and an incomplete gear, the fourth support plate and the limiting frame are arranged on the bottom plate, the incomplete gear is movably arranged on the side wall of the fourth support plate, the inner upper wall and the inner bottom wall of the limiting frame are both provided with a sliding groove, the upper wall and the bottom wall of the driving ring are both provided with a clamping piece, the driving ring is movably clamped in the sliding groove through the clamping piece, thereby achieving the movable connection with the limiting frame, the inner upper wall of the driving ring is provided with an upper tooth condition, the inner bottom wall of the driving ring is provided with a lower tooth condition, the incomplete gear is arranged in the driving ring and is alternately connected with the upper tooth condition and the lower tooth condition.

5. The processing method of the fermented burdock tea according to claim 4, characterized by: The center of the driven bevel gear is provided with a connecting shaft, and the other end of the connecting shaft is connected with the center of the incomplete gear.

6. The processing method of the fermented burdock tea according to claim 5, characterized by: The upper wall of the bottom plate is further provided with a second support plate, the second support plate is fixedly provided with a storage barrel, and the second support plate is further movably provided with a driving rod, one end of the driving rod is connected with the center of the driving bevel gear, and the other end of the driving rod is movably arranged in the storage barrel, and the other end of the driving rod arranged in the storage barrel is provided with a stirring piece.

7. The processing method of the fermented burdock tea according to claim 6, characterized by: The shifting assembly comprises a connecting rod, a blocking plate and a limiting piece, the upper end of the connecting rod is connected with the bottom wall of the driving ring, the lower end of the connecting rod is arranged at the lower end of the storage barrel, the blocking plate is connected with the lower end of the connecting rod, the upper end of the limiting piece is connected with the second support plate arranged at the lower end of the storage barrel, and the lower end of the limiting piece is movably attached to the upper wall of the blocking plate, the side wall of the blocking plate is symmetrically provided with two groups of storage cavities, a sliding rod is movably arranged in the storage cavity, a support rod is arranged at the end of the sliding rod away from the storage cavity, a plurality of shifting rods are arranged on the bottom wall of the support rod, a shifting claw is arranged at the lower end of the shifting rod, a first threaded hole is arranged on the blocking plate, the first threaded hole penetrates through the upper wall of the storage cavity, a second threaded hole is arranged on the sliding rod, when the sliding rod is partially pulled out of the storage cavity, a cavity is arranged between the shifting rod and the blocking plate, so that the burdock slices in the limiting piece can fall off, at this time, the first threaded hole and the second threaded hole of the next group are connected, and the fixing is realized through bolts.

8. The processing method of the fermented burdock tea according to claim 7, characterized by: The lower end of the storage barrel is provided with a falling opening, and the upper end is provided with a feeding pipe, the limiting piece is provided with a limiting groove, and the limiting groove is arranged at the lower end of the falling opening.

9. The processing method of the fermented burdock tea according to claim 8, characterized by: The regulating assembly comprises a sliding rail, the sliding rail is symmetrically provided with two groups, a sliding block is movably arranged on the sliding rail, the two groups of sliding blocks are symmetrically arranged, a guide rail is arranged between the sliding blocks, the bottom plate is movably arranged on the guide rail, a first hydraulic rod is arranged at the end of the sliding rail, the movable end of the first hydraulic rod is connected with the side wall of the sliding block, the side wall of one of the sliding blocks is provided with a mounting plate, the side wall of the mounting plate is provided with a second hydraulic rod, and the movable end of the second hydraulic rod is connected with the side wall of the bottom plate.

10. The processing method of the fermented burdock tea according to claim 9, characterized by: The lifting assembly comprises a lifting plate, the lifting plate is arranged between the sliding rails and at the lower end of the disintegrating device, and the lifting assembly further comprises a lifting hydraulic device.

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