Sewage treatment device for iron oxide yellow production
By designing a wastewater treatment device for the production of iron oxide yellow, and employing technologies such as flocculant sedimentation, mesh plate separation, and pressure plate extrusion, the problem of waste of iron oxide yellow resources has been solved, and efficient separation and recovery of iron oxide yellow has been achieved.
Patent Information
- Application Number
- CN202410912841.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2026-01-09
AI Technical Summary
Existing wastewater treatment facilities for iron oxide yellow production have failed to effectively recover and utilize iron oxide yellow, resulting in resource waste.
A wastewater treatment device comprising a reaction chamber, a separation mechanism, and a drive mechanism was designed. Through a combination of operations such as flocculant sedimentation, mesh plate separation, stirring by agitator blades, and pressing by pressure plate, the coagulation, separation, and dewatering of iron oxide yellow microparticles are achieved.
This method achieves effective separation and recycling of iron oxide yellow from wastewater, reducing resource waste and improving treatment efficiency.
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Figure CN121292546A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of wastewater treatment devices, specifically a wastewater treatment device for producing iron oxide yellow. Background Technology
[0002] Iron oxide yellow's main component is iron oxide, which is a monohydrate of iron oxide. The biggest application of iron oxide is as a pigment.
[0003] The main raw materials for producing iron oxide yellow are scrap iron, iron filings, and ferrous sulfate. The large amount of acidic wastewater discharged during production pollutes the environment. The wastewater generated during the production of iron oxide yellow needs to be treated by wastewater treatment equipment. Although the existing wastewater treatment equipment for iron oxide yellow production can treat the wastewater, it does not recycle the iron oxide in the wastewater, resulting in a waste of resources. Therefore, it needs to be improved. Summary of the Invention
[0004] The purpose of this invention is to provide a wastewater treatment device for the production of iron oxide yellow, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a wastewater treatment device for the production of iron oxide yellow, comprising:
[0006] A reaction chamber, wherein a water inlet is fixedly sleeved on the back of the reaction chamber, a feeding pipe is fixedly sleeved on the right side of the reaction chamber, a first valve is fixedly sleeved on the bottom of the reaction chamber, a filter screen is fixedly sleeved on the top of the inner surface of the first valve, a separation box is fixedly installed on the right side of the bottom of the reaction chamber, a second valve is fixedly sleeved on the inside of the bottom of the separation box, and a dehydration box is fixedly sleeved on the bottom of the second valve.
[0007] A separation mechanism, wherein the separation mechanism is disposed inside the reaction chamber;
[0008] A drive mechanism is located at the top of the reaction chamber;
[0009] The separation mechanism includes two limiting rods. The left and right ends of the two limiting rods are fixedly connected to the left and right sides of the inner surface of the reaction chamber, respectively. A perforated plate is movably sleeved on the left side of the outer surface of the limiting rod. A connecting block is fixedly connected to the rear side of the top of the perforated plate. The outer surface of the connecting block is movably connected to the inner wall of the reaction chamber. The limiting rods limit the position of the perforated plate.
[0010] Preferably, the drive mechanism includes:
[0011] A drive motor is fixedly installed on the rear side of the top of the reaction tank, and a rotating shaft is fixedly connected to the other end of the output shaft of the drive motor.
[0012] A rotating rod, the inner side of the right end of which is fixedly sleeved with the outer surface of the rotating shaft, and a hinge rod is hinged to the left end of the rotating rod, the left end of which is hinged to the top of the connecting block.
[0013] Preferably, a partition is fixedly installed inside the reaction chamber, and a circular sleeve is fixedly fitted inside the top of the reaction chamber.
[0014] Preferably, a vertical rod is fixedly installed on the front side of the top of the reaction chamber, a lifting plate is movably sleeved on the outer surface of the vertical rod, a stirring motor is fixedly installed on the top of the lifting plate, a stirring rod is fixedly connected to the other end of the output shaft of the stirring motor, the bottom end of the stirring rod passes through the lifting plate and the circular sleeve and extends into the interior of the reaction chamber and is movably sleeved with the inner walls of the lifting plate and the circular sleeve respectively, and a stirring blade is fixedly connected to the bottom of the outer surface of the stirring rod.
[0015] Preferably, a fixing block is fixedly installed on the right side of the top of the reaction chamber, and a power motor located below the lifting plate is fixedly installed on the top of the reaction chamber. A threaded rod is fixedly connected to the other end of the output shaft of the power motor, and the outer surface of the threaded rod is movably sleeved with the inner wall of the fixing block.
[0016] Preferably, a movable block is threaded onto the right side of the outer surface of the threaded rod, the bottom of the movable block is movably connected to the top of the reaction tank, and a push-pull rod is hinged inside the top of the movable block, the top of the push-pull rod being hinged to the bottom of the lifting plate.
[0017] Preferably, a filter plate is fixedly installed at the bottom of the inner cavity of the dehydration tank, and a sealing door is hinged to the right side of the dehydration tank.
[0018] Preferably, a first water pipe is fixedly sleeved at the bottom of the dehydration tank, a second water pipe is fixedly connected to the outer surface of the first water pipe, and the top end of the second water pipe is fixedly connected to the bottom of the first valve.
[0019] Preferably, pressure plates are movably installed on both the front and rear sides inside the dehydration tank. The bottom of the pressure plate is movably connected to the top of the filter plate. A connecting rod is fixedly connected to the outside of the pressure plate. The other end of the connecting rod passes through the dehydration tank and extends to the outside of the dehydration tank and is movably connected to the inner wall of the dehydration tank. A fixing plate is fixedly connected to the outer end of the connecting rod, and a toothed plate is fixedly connected to the outer surface of the fixing plate.
[0020] Preferably, a fixed motor is fixedly installed on the left side of the dehydration tank, and a round shaft is fixedly connected to the other end of the output shaft of the fixed motor. A gear is fixedly connected to the outer surface of the round shaft, and the outer surface of the gear meshes with the outer surface of the toothed plate.
[0021] The beneficial effects of this invention are as follows:
[0022] 1. This invention, by setting up a first valve, a separation tank, a dewatering tank, and a perforated plate, allows operators to add flocculants and other chemical materials into the wastewater inside the reaction tank through a feeding pipe. After sedimentation and reaction, the iron oxide yellow particles can aggregate together. Then, by starting the drive motor, the rotating shaft drives the rotating rod to rotate, which in turn causes the hinge rod to move the connecting block and the perforated plate to the right. This allows the perforated plate to push the aggregated iron oxide yellow particles into the separation tank. At this point, by activating the first valve, the wastewater inside the reaction tank can be discharged through the first valve. Then, by activating the second valve, the iron oxide yellow and wastewater inside the separation tank can fall into the dewatering tank through the second valve. The wastewater will fall through the filter plate, thus separating the iron oxide yellow from the wastewater, facilitating recycling by the operator.
[0023] 2. This invention, by setting up a lifting plate, stirring blades, a power motor, and a push-pull rod, allows the operator to start the stirring motor after adding flocculant into the reaction tank. This causes the stirring rod to rotate the stirring blades, thus stirring the wastewater and allowing the chemical reaction to proceed more fully. The operator can also start the power motor to move the moving block to the left, which in turn causes the push-pull rod to move the lifting plate upward, which in turn causes the stirring motor to move upward. This allows the stirring blades to move upward to above the partition, thus preventing the stirring blades from interfering with the movement of the perforated plate.
[0024] 3. This invention, by setting up a pressure plate, a toothed plate, a fixed motor, and gears, allows the operator to start the fixed motor, causing the round shaft to drive the gears to rotate. This, in turn, causes the gears to drive the two toothed plates to move in opposite directions, which in turn causes the fixed plate to drive the connecting rod to move in opposite directions. This allows the two pressure plates to move in opposite directions, enabling the pressure plates to squeeze and dehydrate the iron oxide yellow microparticle polymer, thus facilitating collection and subsequent processing by the operator. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the structure of the present invention;
[0026] Figure 2 This is a cross-sectional view of the drive motor of the present invention;
[0027] Figure 3 This is a cross-sectional view of the stirring rod of the present invention;
[0028] Figure 4 This is a cross-sectional view of the dehydration tank of the present invention;
[0029] Figure 5 This is a cross-sectional view of the top of the dehydration tank of the present invention;
[0030] Figure 6 for Figure 1 A magnified schematic diagram of the partial structure at point A in the middle;
[0031] Figure 7 for Figure 5 A magnified schematic diagram of the structure at point B in the middle.
[0032] In the diagram: 1. Reaction tank; 2. Inlet; 3. Feeding pipe; 4. First valve; 5. Filter screen; 6. Separation tank; 7. Second valve; 8. Dehydration tank; 9. Limiting rod; 10. Mesh plate; 11. Connecting block; 12. Drive motor; 13. Rotating shaft; 14. Rotating rod; 15. Hinge rod; 16. Partition plate; 17. Circular sleeve; 18. Vertical rod; 19. Lifting plate; 20. Stirring motor; 21. Stirring rod; 22. Stirring blade; 23. Fixing block; 24. Power motor; 25. Threaded rod; 26. Moving block; 27. Push-pull rod; 28. Filter plate; 29. Sealing door; 30. First water pipe; 31. Second water pipe; 32. Pressure plate; 33. Connecting rod; 34. Fixing plate; 35. Toothed plate; 36. Fixed motor; 37. Circular shaft; 38. Gear. Detailed Implementation
[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0034] like Figures 1 to 7 As shown, an embodiment of the present invention provides a wastewater treatment device for the production of iron oxide yellow, comprising:
[0035] The reaction chamber 1 has an inlet 2 fixedly sleeved on the back, a feeding pipe 3 fixedly sleeved on the right side, a first valve 4 fixedly sleeved on the bottom, a filter screen 5 fixedly sleeved on the top of the inner surface of the first valve 4, a separation box 6 fixedly installed on the right side of the bottom of the reaction chamber 1, a second valve 7 fixedly sleeved on the inside of the bottom end of the separation box 6, and a dehydration box 8 fixedly sleeved on the bottom of the second valve 7.
[0036] A separation mechanism is located inside reaction chamber 1.
[0037] The drive mechanism is located at the top of the reaction chamber 1;
[0038] The separation mechanism includes two limiting rods 9. The left and right ends of the two limiting rods 9 are fixedly connected to the left and right sides of the inner surface of the reaction chamber 1, respectively. A mesh plate 10 is movably sleeved on the left side of the outer surface of the limiting rod 9. A connecting block 11 is fixedly connected to the rear side of the top of the mesh plate 10. The outer surface of the connecting block 11 is movably connected to the inner wall of the reaction chamber 1. The limiting rods 9 limit the mesh plate 10.
[0039] The operator discharges wastewater into the reaction tank 1 through inlet 2, and then adds flocculant and other chemical materials into the reaction tank 1 through feed pipe 3, so that the iron oxide yellow particles inside the reaction tank 1 can aggregate together. Then, by moving the connecting block 11 to the right, the mesh plate 10 pushes the aggregated iron oxide yellow inside the reaction tank 1 to the top of the separation tank 6. By activating the first valve 4, the wastewater inside the reaction tank 1 can be discharged through the first valve 4.
[0040] The drive mechanism includes:
[0041] Drive motor 12 is fixedly installed on the rear side of the top of reaction chamber 1, and the other end of the output shaft of drive motor 12 is fixedly connected to rotating shaft 13;
[0042] The rotating rod 14 has its right end fixedly sleeved to the outer surface of the rotating shaft 13. The left end of the rotating rod 14 is hinged to a hinge rod 15, and the left end of the hinge rod 15 is hinged to the top of the connecting block 11.
[0043] The operator starts the drive motor 12, which causes the rotating shaft 13 to drive the rotating rod 14 to rotate, thereby causing the hinge rod 15 to pull the connecting block 11 to move to the right.
[0044] The reaction chamber 1 is fixedly installed with a partition 16 inside, and a circular sleeve 17 is fixedly fitted inside the top of the reaction chamber 1.
[0045] By setting up a partition 16, the space inside the reaction chamber 1 can be divided.
[0046] A vertical rod 18 is fixedly installed on the front side of the top of the reaction chamber 1. A lifting plate 19 is movably sleeved on the outer surface of the vertical rod 18. A stirring motor 20 is fixedly installed on the top of the lifting plate 19. A stirring rod 21 is fixedly connected to the other end of the output shaft of the stirring motor 20. The bottom end of the stirring rod 21 passes through the lifting plate 19 and the circular sleeve 17 and extends into the interior of the reaction chamber 1, and is movably sleeved with the inner walls of the lifting plate 19 and the circular sleeve 17 respectively. A stirring blade 22 is fixedly connected to the bottom of the outer surface of the stirring rod 21.
[0047] The operator can start the stirring motor 20, which causes the stirring rod 21 to drive the stirring blade 22 to rotate, thereby stirring the wastewater and allowing the chemical reaction to proceed more fully.
[0048] Among them, a fixing block 23 is fixedly installed on the right side of the top of the reaction box 1, and a power motor 24 located below the lifting plate 19 is fixedly installed on the top of the reaction box 1. The other end of the output shaft of the power motor 24 is fixedly connected to a threaded rod 25, and the outer surface of the threaded rod 25 is movably sleeved with the inner wall of the fixing block 23.
[0049] The operator can start the power motor 24 to make the threaded rod 25 rotate.
[0050] Among them, a movable block 26 is threadedly sleeved on the right side of the outer surface of the threaded rod 25. The bottom of the movable block 26 is movably connected to the top of the reaction chamber 1. A push-pull rod 27 is hinged inside the top of the movable block 26. The top of the push-pull rod 27 is hinged to the bottom of the lifting plate 19.
[0051] When the moving block 26 moves to the left, it will cause the push-pull rod 27 to push the lifting plate 19 upward.
[0052] The bottom of the inner cavity of the dehydration tank 8 is fixedly installed with a filter plate 28, and a sealing door 29 is hinged to the right side of the dehydration tank 8.
[0053] By setting up a filter plate 28, the liquid can fall through the filter plate 28, while the iron oxide yellow particles can remain on the upper surface of the filter plate 28.
[0054] The bottom of the dehydration tank 8 is fixedly fitted with a first water pipe 30, and the outer surface of the first water pipe 30 is fixedly connected with a second water pipe 31. The top end of the second water pipe 31 is fixedly connected to the bottom of the first valve 4.
[0055] By setting up the first water pipe 30, the wastewater from which iron oxide has been separated can be collected together for further treatment.
[0056] The dehydration tank 8 has pressure plates 32 installed on both the front and rear sides. The bottom of the pressure plates 32 is movably connected to the top of the filter plate 28. A connecting rod 33 is fixedly connected to the outside of the pressure plates 32. The other end of the connecting rod 33 passes through the dehydration tank 8 and extends to the outside of the dehydration tank 8 and is movably connected to the inner wall of the dehydration tank 8. A fixing plate 34 is fixedly connected to the outer end of the connecting rod 33. A toothed plate 35 is fixedly connected to the outer surface of the fixing plate 34.
[0057] When the two toothed plates 35 move toward each other, the fixed plate 34 will drive the two connecting rods 33 to move toward each other, thereby enabling the two pressure plates 32 to move toward each other, thus squeezing and dehydrating the iron oxide precipitate.
[0058] Among them, a fixed motor 36 is fixedly installed on the left side of the dehydration tank 8, and a round shaft 37 is fixedly connected to the other end of the output shaft of the fixed motor 36. A gear 38 is fixedly connected to the outer surface of the round shaft 37, and the outer surface of the gear 38 meshes with the outer surface of the toothed plate 35.
[0059] When gear 38 rotates, it will cause the two tooth plates 35 to move in opposite directions.
[0060] Working principle and usage process:
[0061] The operator discharges wastewater into the reaction tank 1 through inlet 2, and then feeds flocculant and other chemical materials into the wastewater through feed pipe 3. Then, by starting the stirring motor 20, the stirring rod 21 drives the stirring blade 22 to rotate, thereby stirring the wastewater and making the wastewater react more fully with the flocculant and chemical materials. Then, by starting the power motor 24, the threaded rod 25 drives the moving block 26 to move to the left, and the push-pull rod 27 pushes the lifting plate 19 to rise along the outer surface of the vertical rod 18, so that the stirring blade 22 can move upward to above the partition 16.
[0062] After the chemical reaction inside the reaction chamber 1 is completed, the operator can start the drive motor 12, which causes the rotating shaft 13 to drive the rotating rod 14 to rotate. This causes the hinge rod 15 to drive the connecting block 11 and the mesh plate 10 to move to the right. As a result, the mesh plate 10 can push the aggregated iron oxide yellow particles to the right into the separation chamber 6. Then, by starting the first valve 4, the wastewater inside the reaction chamber 1 can be discharged through the first valve 4. Then, by starting the second valve 7, the wastewater and iron oxide yellow particles inside the separation chamber 6 can fall into the dehydration chamber 8, thereby completing the separation of iron oxide yellow from the wastewater.
[0063] After the wastewater and iron oxide yellow fall into the dewatering tank 8, the wastewater will enter the first water pipe 30 through the filter plate 28. At this time, the operator can start the fixed motor 36, so that the round shaft 37 drives the gear 38 to rotate, which in turn drives the two toothed plates 35 to move in opposite directions. This causes the toothed plates 35 to drive the connecting rod 33 to move in opposite directions through the fixed plate 34, so that the two pressure plates 32 can squeeze and dewater the iron oxide yellow microparticle polymer on the upper surface of the filter plate 28, which facilitates the operator's collection and treatment.
[0064] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0065] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wastewater treatment device for the production of iron oxide yellow, characterized in that, Including: A reaction chamber (1) is provided with a water inlet (2) fixedly fitted on the back of the reaction chamber (1), a feeding pipe (3) fixedly fitted on the right side of the reaction chamber (1), a first valve (4) fixedly fitted on the bottom of the reaction chamber (1), a filter screen (5) fixedly fitted on the top of the inner surface of the first valve (4), a separation box (6) fixedly installed on the right side of the bottom of the reaction chamber (1), a second valve (7) fixedly fitted inside the bottom of the separation box (6), and a dehydration box (8) fixedly fitted on the bottom of the second valve (7). A separation mechanism is disposed inside the reaction chamber (1); A drive mechanism is disposed on the top of the reaction chamber (1); The separation mechanism includes two limiting rods (9). The left and right ends of the two limiting rods (9) are fixedly connected to the left and right sides of the inner surface of the reaction tank (1), respectively. A mesh plate (10) is movably sleeved on the left side of the outer surface of the limiting rod (9). A connecting block (11) is fixedly connected to the rear side of the top of the mesh plate (10). The outer surface of the connecting block (11) is movably connected to the inner wall of the reaction tank (1). The limiting rod (9) plays a limiting role for the mesh plate (10).
2. The wastewater treatment device for producing iron oxide yellow according to claim 1, characterized in that: The driving mechanism includes: A drive motor (12) is fixedly installed on the rear side of the top of the reaction tank (1), and a rotating shaft (13) is fixedly connected to the other end of the output shaft of the drive motor (12). A rotating rod (14) is fixedly sleeved on the outer surface of the rotating shaft (13) at the right end of the rotating rod (14). A hinge rod (15) is hinged to the left end of the rotating rod (14). The left end of the hinge rod (15) is hinged to the top of the connecting block (11).
3. The wastewater treatment device for producing iron oxide yellow according to claim 1, characterized in that: A partition (16) is fixedly installed inside the reaction chamber (1), and a round sleeve (17) is fixedly fitted inside the top of the reaction chamber (1).
4. The wastewater treatment device for producing iron oxide yellow according to claim 1, characterized in that: A vertical rod (18) is fixedly installed on the front side of the top of the reaction tank (1). A lifting plate (19) is movably sleeved on the outer surface of the vertical rod (18). A stirring motor (20) is fixedly installed on the top of the lifting plate (19). A stirring rod (21) is fixedly connected to the other end of the output shaft of the stirring motor (20). The bottom end of the stirring rod (21) passes through the lifting plate (19) and the round sleeve (17) and extends into the interior of the reaction tank (1) and is movably sleeved with the inner walls of the lifting plate (19) and the round sleeve (17) respectively. A stirring blade (22) is fixedly connected to the bottom of the outer surface of the stirring rod (21).
5. A wastewater treatment device for the production of iron oxide yellow according to claim 1, characterized in that: A fixing block (23) is fixedly installed on the right side of the top of the reaction box (1). A power motor (24) located below the lifting plate (19) is fixedly installed on the top of the reaction box (1). A threaded rod (25) is fixedly connected to the other end of the output shaft of the power motor (24). The outer surface of the threaded rod (25) is movably sleeved with the inner wall of the fixing block (23).
6. A wastewater treatment device for the production of iron oxide yellow according to claim 5, characterized in that: A movable block (26) is threaded onto the right side of the outer surface of the threaded rod (25). The bottom of the movable block (26) is movably connected to the top of the reaction chamber (1). A push-pull rod (27) is hinged inside the top of the movable block (26). The top of the push-pull rod (27) is hinged to the bottom of the lifting plate (19).
7. A wastewater treatment device for the production of iron oxide yellow according to claim 1, characterized in that: A filter plate (28) is fixedly installed at the bottom of the inner cavity of the dehydration tank (8), and a sealing door (29) is hinged to the right side of the dehydration tank (8).
8. A wastewater treatment device for the production of iron oxide yellow according to claim 1, characterized in that: The bottom of the dehydration tank (8) is fixedly fitted with a first water pipe (30), and the outer surface of the first water pipe (30) is fixedly connected with a second water pipe (31). The top end of the second water pipe (31) is fixedly connected to the bottom of the first valve (4).
9. A wastewater treatment device for the production of iron oxide yellow according to claim 1, characterized in that: Pressure plates (32) are movably installed on both the front and rear sides inside the dehydration tank (8). The bottom of the pressure plate (32) is movably connected to the top of the filter plate (28). A connecting rod (33) is fixedly connected to the outside of the pressure plate (32). The other end of the connecting rod (33) passes through the dehydration tank (8) and extends to the outside of the dehydration tank (8) and is movably connected to the inner wall of the dehydration tank (8). A fixing plate (34) is fixedly connected to the outer end of the connecting rod (33). A toothed plate (35) is fixedly connected to the outer surface of the fixing plate (34).
10. A wastewater treatment device for the production of iron oxide yellow according to claim 1, characterized in that: A fixed motor (36) is fixedly installed on the left side of the dehydration tank (8). A round shaft (37) is fixedly connected to the other end of the output shaft of the fixed motor (36). A gear (38) is fixedly connected to the outer surface of the round shaft (37). The outer surface of the gear (38) meshes with the outer surface of the toothed plate (35).