Automatic production scheduling method and system for industrial equipment

Abstract

The invention provides an automatic production scheduling method and system for industrial equipment, and the method comprises the steps: collecting the current processing parameters of the industrial equipment in real time as the current production formula of the industrial equipment, building a production formula library of the industrial equipment according to the historical processing products of the industrial equipment and the processing parameters corresponding to each product, obtaining the name of a to-be-processed product, and carrying out the processing of the to-be-processed product. Selecting a production formula required for processing the product from the production formula library, comparing the current processing parameters of the industrial equipment with the processing parameters of the to-be-processed product, and automatically arranging the production sequence of the to-be-processed product according to the consistency of the parameters; according to the method, the current processing parameters of the industrial equipment are collected in real time, the production formula library is constructed to input the name and the production formula of the to-be-processed product, the consistency of the current processing parameters of the industrial equipment and the processing parameters of the to-be-processed product is compared, the production scheduling sequence is automatically given, the production scheduling efficiency can be greatly improved, and errors caused by manual production scheduling are avoided.

Description

Technical Field

[0001] This invention relates to the field of industrial production technology, and in particular to an automatic scheduling method and system for industrial equipment. Background Technology

[0002] In traditional substrate manufacturing plants, when products arrive at a specific process or workshop, production planners typically use a first-in, first-out (FIFO) approach to schedule production and then assign equipment for manufacturing. With the development of flexible manufacturing, product types are increasing, and processing parameters are becoming more complex. To improve efficiency, production planners compare the processing parameters of different products, grouping those with similar parameters together. However, due to the increasing variety of product types and the growing complexity of parameters, manual verification of product processing parameters is prone to errors and becomes increasingly inefficient. With the advent of the era of intelligent factories, the aforementioned traditional solutions are severely outdated. Summary of the Invention

[0003] This invention provides an automatic production scheduling method, system, computer equipment, and storage medium for industrial equipment. It collects the processing parameters of industrial equipment in real time, builds a production formula library to input the processing parameters of the products to be processed, and automatically generates a production scheduling order by comparing the parameters for consistency. This can greatly improve the production scheduling efficiency and avoid errors in manual production scheduling.

[0004] In a first aspect, the present invention proposes an automatic production scheduling method for industrial equipment, comprising: The current processing parameters of the industrial equipment are collected in real time and used as the current production formula for the industrial equipment. Based on the historical processed products of the industrial equipment and the processing parameters corresponding to each product, a production formula library for the industrial equipment is established, which includes all historical production formulas of the industrial equipment. Obtain the name of the product to be processed, and select the production formula required for processing the product from the production formula library; The current processing parameters of the industrial equipment are compared with the processing parameters of the product to be processed, and the production sequence of the product to be processed is automatically arranged according to the consistency of the parameters.

[0005] In one embodiment, the real-time acquisition of the current processing parameters of the industrial equipment as the current production formula of the industrial equipment specifically involves: A data acquisition module is added to the industrial equipment to collect the current processing parameters of the industrial equipment in real time. The processing parameters are sent to the production management platform and displayed in the form of a production formula.

[0006] In one embodiment, obtaining the name of the product to be processed and selecting the production formula required for processing the product from the production formula library specifically involves: Create a recipe selection menu in the production management platform, which includes all historical production recipes of the industrial equipment; Enter the name of the product to be processed, and select the production formula required to process the product through the formula selection menu.

[0007] In one embodiment, comparing the current processing parameters of the industrial equipment with the processing parameters of the product to be processed, and automatically arranging the production sequence of the product to be processed according to the consistency of the parameters, includes: The current processing parameters of the industrial equipment are compared with the processing parameters of the product to be processed. If the processing parameters of the product to be processed are consistent with the current processing parameters of the industrial equipment, it is listed as the highest priority for production. If the processing parameters of the product to be processed are inconsistent with the current processing parameters of the industrial equipment but the values ​​are close, it shall be classified as a secondary priority for production. If the processing parameters of the product to be processed are inconsistent with the current processing parameters of the industrial equipment and the difference in value is large, it shall be classified as the lowest priority for production.

[0008] In one embodiment, after comparing the current processing parameters of the industrial equipment with the processing parameters of the product to be processed, and automatically arranging the production sequence of the product to be processed according to the consistency of the parameters, the method further includes: Record the current production sequence and the corresponding production result information; The production sequence for new decisions is adjusted based on the production sequence of historical decisions and the corresponding production results.

[0009] In one embodiment, the production formula library also includes corresponding information on historical processed products and production formulas; the specific steps of obtaining the name of the product to be processed and selecting the production formula required for processing the product from the production formula library are as follows: Enter the name of the product to be processed into the production management platform, and the historical production formula corresponding to the product to be processed will be automatically displayed. The historical production formula can be directly selected as the production formula of the product to be processed.

[0010] In one embodiment, the production formula includes a formula name and corresponding processing parameters.

[0011] Secondly, the present invention also proposes an automatic production scheduling system for industrial equipment, comprising: The signal acquisition unit is used to acquire the current processing parameters of the industrial equipment in real time, which serves as the current production formula of the industrial equipment. The formula library establishment unit is used to establish a production formula library for the industrial equipment based on the historical processed products of the industrial equipment and the processing parameters corresponding to each product. The production formula library includes all historical production formulas of the industrial equipment. The product formula acquisition unit is used to acquire the name of the product to be processed and select the production formula required to process the product from the production formula library. The sequence decision unit is used to compare the current processing parameters of the industrial equipment with the processing parameters of the products to be processed, and automatically arrange the production sequence of the products to be processed according to the consistency of the parameters.

[0012] Thirdly, the present invention also proposes a computer device, the computer device including a processor and a memory, the memory storing a computer program, which, when loaded and executed by the processor, implements the method described in any of the above-mentioned embodiments.

[0013] Fourthly, the present invention also proposes a computer storage medium storing a computer program, wherein when the computer program is executed, it implements the method described in any one of the above-mentioned methods.

[0014] This invention discloses an automatic production scheduling method, system, device, and storage medium for industrial equipment. It collects the current processing parameters of the industrial equipment in real time, using them as the current production formula. Based on the historical processed products and their corresponding processing parameters, a production formula library is established, including all historical production formulas for the industrial equipment. The name of the product to be processed is obtained, and the required production formula for processing that product is selected from the production formula library. The current processing parameters of the industrial equipment are compared with the processing parameters of the product to be processed, and the production sequence of the products to be processed is automatically arranged according to the consistency of the parameters. This method collects the current processing parameters of the industrial equipment in real time, constructs a production formula library to record the names and production formulas of the products to be processed, and automatically generates a production scheduling sequence by comparing the consistency of the current processing parameters of the industrial equipment with the processing parameters of the product to be processed. This can greatly improve production scheduling efficiency and avoid errors in manual production scheduling. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments are briefly introduced below. The drawings described below are only the corresponding drawings of some embodiments of the present invention. For those skilled in the art, other embodiments can be obtained from these drawings without creative effort.

[0016] Figure 1 This is a flowchart of an automatic production scheduling method for industrial equipment, as shown in one embodiment of the present invention. Figure 2 This is a flowchart of an automatic production scheduling method for industrial equipment, as shown in another embodiment of the present invention. Figure 3 This is a system block diagram of an automatic production scheduling system for industrial equipment, as shown in one embodiment of the present invention. Detailed Implementation

[0017] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains.

[0019] See Figure 1 The present invention discloses an automatic production scheduling method for industrial equipment, which, in one embodiment, includes: S101, Real-time acquisition of the current processing parameters of the industrial equipment, which serves as the current production formula for the industrial equipment.

[0020] Specifically, the industrial equipment includes carrier plate production equipment or other industrial production equipment. For carrier plate production equipment, the processing parameters involve pressure, temperature, etc. The processing parameters of the industrial equipment are used as its production formula. When the industrial equipment is a carrier plate production equipment, the processing parameters of the carrier plate production equipment are collected in real time and used as the current production formula of the carrier plate production equipment.

[0021] In practice, a data acquisition module is added to the industrial equipment to collect the current processing parameters of the equipment in real time. The data acquisition module includes multiple types of parameter sensors and a communication module, which can send the collected processing parameters to the production management platform and display them in the form of production formulas for production planners to view.

[0022] S102, Based on the historical processed products of the industrial equipment and the processing parameters corresponding to each product, establish a production formula library for the industrial equipment, the production formula library including all historical production formulas of the industrial equipment.

[0023] In one embodiment, taking a carrier plate production equipment as an example, the historical carrier plate types processed by the carrier plate production equipment and the processing parameters required for each carrier plate type are obtained, and a production formula library for the carrier plate production equipment is established. This production formula library includes all historical production formulas of the carrier plate production equipment.

[0024] Specifically, the production formulas in this production formula library are stored by formula name and corresponding processing parameters.

[0025] S103, Obtain the name of the product to be processed, and select the production formula required for processing the product from the production formula library.

[0026] Specifically, a recipe selection menu is created in the production management platform, which includes all historical production recipes of the industrial equipment; Enter the name of the product to be processed, and select the production formula required for processing the product through the formula selection menu. Product information entry is simple, convenient, and less prone to errors.

[0027] S104, compare the current processing parameters of the industrial equipment with the processing parameters of the product to be processed, and automatically arrange the production sequence of the product to be processed according to the consistency of the parameters.

[0028] By comparing the current processing parameters of industrial equipment with the processing parameters of the product to be processed, if the parameters are relatively consistent, production is prioritized; if the consistency is relatively low, production is delayed. This reduces the time that industrial equipment spends adjusting processing parameters and improves the production efficiency of industrial equipment.

[0029] Specifically, if the processing parameters of the product to be processed are consistent with the current processing parameters of the industrial equipment, it shall be included in the highest priority production list; If the processing parameters of the product to be processed are inconsistent with the current processing parameters of the industrial equipment but the values ​​are close, it shall be classified as a secondary priority for production. If the processing parameters of the product to be processed are inconsistent with the current processing parameters of the industrial equipment and the difference in value is large, it shall be classified as the lowest priority for production.

[0030] This embodiment of the automatic scheduling method for industrial equipment collects the processing parameters of the industrial equipment in real time as the current production formula, establishes a production formula library based on historical processed products, obtains the name of the product to be processed, and selects the production formula for the product to be processed from the production formula library. The current processing parameters of the industrial equipment are compared with the processing parameters of the product to be processed, and the production sequence of the product to be processed is automatically arranged according to the consistency of the parameters. This method achieves self-sensing of the processing parameters of the industrial equipment, stores the processing parameters as production formulas in the production formula library, simplifies and standardizes the information entry of the product to be processed, and intelligently analyzes the consistency between the current processing parameters and the processing parameters of the product to be processed to automatically generate a production sequence. Achieving intelligent scheduling can greatly improve scheduling efficiency, optimize scheduling results, and avoid errors in manual scheduling.

[0031] See Figure 2In one embodiment, an automatic scheduling method for industrial equipment includes: S201, A data acquisition module is added to the industrial equipment to collect the current processing parameters of the industrial equipment in real time.

[0032] S202, the processing parameters are sent to the production management platform and displayed in the form of a production formula as the current production formula for the industrial equipment.

[0033] Specifically, for example, when a carrier board production equipment is producing multiple types of carrier boards, the processing parameters of the carrier board production equipment need to be adjusted to the processing parameters required for the corresponding carrier board type according to the production scheduling sequence. Therefore, the processing parameters of the carrier board production equipment are a dynamic process.

[0034] The data acquisition module collects the processing parameters of the carrier board production equipment in real time. The production management platform displays these processing parameters in the form of a production formula. It can also indicate the direction of change for specific parameters that are currently changing, or indicate the direction of change for the overall production formula.

[0035] S203, Create a recipe selection menu on the production management platform, which includes all historical production recipes of the industrial equipment.

[0036] S204, Enter the name of the product to be processed, and select the production formula required to process the product through the formula selection menu.

[0037] In one embodiment, the production formula library also includes information on the correspondence between historical processed products and production formulas. Obtaining the name of the product to be processed and selecting the production formula required to process the product from the production formula library can also be done as follows: The name of the product to be processed is entered into the production management platform, and the historical production formula corresponding to the product to be processed is automatically displayed. The historical production formula is directly selected as the production formula of the product to be processed, which further simplifies the information entry process of the product to be processed.

[0038] S205, compare the current processing parameters of the industrial equipment with the processing parameters of the product to be processed, and automatically arrange the production sequence of the product to be processed according to the consistency of the parameters.

[0039] S206, record the current production sequence and the production result information corresponding to that production sequence.

[0040] Record the production results information corresponding to the current production schedule, such as the overall production time of the carrier board production equipment, the production time of different carrier board types, and the parameter adjustment time.

[0041] S207, Adjust the production sequence of the new decision based on the production sequence of historical decisions and the corresponding production result information.

[0042] Specifically, for example, if the carrier board production equipment finds in the historical production sequence and corresponding production result information that the adjustment time for different processing parameters is different, and the different parameter adjustment sequences have different effects on the overall production time, the parameter adjustment sequence that speeds up the production process can be added to the production scheduling process as a reference factor.

[0043] For example, the parameters of products A and B to be processed are close to the processing parameters of the current carrier plate production equipment. The difference parameter of product A is temperature, and the difference parameter of product B is pressure. If the pressure is changed first and then the temperature is changed, the adjustment process can be accelerated, and product B can be processed before product A, thereby further improving production efficiency.

[0044] The automatic scheduling method for industrial equipment in this embodiment collects and displays the current processing parameters of the industrial equipment in real time, and can also indicate the trend of parameter changes, making it convenient for production planners to understand the current parameter status of the industrial equipment. When entering parameter information of the product to be processed, the system can directly display and select the production formula corresponding to the product name based on the correspondence between historical processed products and processing parameters in the constructed production formula library, further simplifying the information entry process. The system records the production sequence of historical decisions and the corresponding production results, and fine-tunes the scheduling results based on the adjustment sequence to accelerate the production process, further improving production efficiency.

[0045] See Figure 3 This application also proposes an automatic production scheduling system for industrial equipment, in one embodiment of which includes: The signal acquisition unit 10 is used to acquire the current processing parameters of the industrial equipment in real time, which are used as the current production formula of the industrial equipment.

[0046] The formula library establishment unit 20 is used to establish a production formula library for the industrial equipment based on the historical processed products of the industrial equipment and the processing parameters corresponding to each product. The production formula library includes all historical production formulas of the industrial equipment.

[0047] Product formula acquisition unit 30 is used to acquire the name of the product to be processed and select the production formula required to process the product from the production formula library.

[0048] The sequence decision unit 40 is used to compare the current processing parameters of the industrial equipment with the processing parameters of the product to be processed, and automatically arrange the production sequence of the product to be processed according to the consistency of the parameters.

[0049] In one embodiment, the signal acquisition unit 10 is specifically used for: The system can acquire the current processing parameters of the industrial equipment in real time from the data acquisition module that has been added. The processing parameters are sent to the production management platform and displayed in the form of a production formula.

[0050] In one embodiment, the product formula acquisition unit 30 is specifically used for: Create a recipe selection menu in the production management platform, which includes all historical production recipes of the industrial equipment; Enter the name of the product to be processed, and select the production formula required to process the product through the formula selection menu.

[0051] In one embodiment, the sequential decision unit 40 is specifically used for: The current processing parameters of the industrial equipment are compared with the processing parameters of the product to be processed. If the processing parameters of the product to be processed are consistent with the current processing parameters of the industrial equipment, it is listed as the highest priority for production. If the processing parameters of the product to be processed are inconsistent with the current processing parameters of the industrial equipment but the values ​​are close, it shall be classified as a secondary priority for production. If the processing parameters of the product to be processed are inconsistent with the current processing parameters of the industrial equipment and the difference in value is large, it shall be classified as the lowest priority for production.

[0052] In one embodiment, the automatic scheduling system for the industrial equipment further includes a feedback adjustment unit for: Record the current production sequence and the corresponding production result information; The production sequence for new decisions is adjusted based on the production sequence of historical decisions and the corresponding production results.

[0053] In one embodiment, the production formula includes a formula name and corresponding processing parameters.

[0054] The specific process by which each unit performs the corresponding steps described above has been explained in detail in the above method embodiments, and will not be repeated here for the sake of brevity.

[0055] This application also provides a computer device, which includes a processor and a memory, wherein a computer program is stored in the memory, and when the computer program is loaded and executed by the processor, it implements the method steps described in any of the above method embodiments.

[0056] This application also provides a computer storage medium storing a computer program, which, when executed, implements the method steps described in any of the above method embodiments.

[0057] In the embodiments provided by this invention, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection between devices or units through some interfaces, and may be electrical, mechanical, or other forms.

[0058] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0059] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit. If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium.

[0060] Based on this understanding, the technical solution of this application, in essence, or the part that contributes to it, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a mobile terminal, personal computer, server, or network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

[0061] In summary, although the present invention has been disclosed above with reference to preferred embodiments, the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the concept of the technical solution of the present invention, should be covered within the scope of protection of the present invention.

[0062] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

Claims

1. An automatic production scheduling method for industrial equipment, characterized in that, include: The current processing parameters of the industrial equipment are collected in real time and used as the current production formula for the industrial equipment. Based on the historical processed products of the industrial equipment and the processing parameters corresponding to each product, a production formula library for the industrial equipment is established, which includes all historical production formulas of the industrial equipment. Obtain the name of the product to be processed, and select the production formula required for processing the product from the production formula library; The current processing parameters of the industrial equipment are compared with the processing parameters of the product to be processed, and the production sequence of the product to be processed is automatically arranged according to the consistency of the parameters.

2. The method according to claim 1, characterized in that, The real-time acquisition of the current processing parameters of the industrial equipment, used as the current production formula for the industrial equipment, specifically involves: A data acquisition module is added to the industrial equipment to collect the current processing parameters of the industrial equipment in real time. The processing parameters are sent to the production management platform and displayed in the form of a production formula.

3. The method according to claim 1, characterized in that, The specific steps of obtaining the name of the product to be processed and selecting the production formula required for processing the product from the production formula library are as follows: Create a recipe selection menu in the production management platform, which includes all historical production recipes of the industrial equipment; Enter the name of the product to be processed, and select the production formula required to process the product through the formula selection menu.

4. The method according to claim 1, characterized in that, The step of comparing the current processing parameters of the industrial equipment with the processing parameters of the product to be processed, and automatically arranging the production sequence of the product to be processed according to the consistency of the parameters, includes: The current processing parameters of the industrial equipment are compared with the processing parameters of the product to be processed. If the processing parameters of the product to be processed are consistent with the current processing parameters of the industrial equipment, it is listed as the highest priority for production. If the processing parameters of the product to be processed are inconsistent with the current processing parameters of the industrial equipment but the values ​​are close, it shall be classified as a secondary priority for production. If the processing parameters of the product to be processed are inconsistent with the current processing parameters of the industrial equipment and the difference in value is large, it shall be classified as the lowest priority for production.

5. The method according to claim 1, characterized in that, After comparing the current processing parameters of the industrial equipment with the processing parameters of the products to be processed, and automatically arranging the production sequence of the products to be processed according to the consistency of the parameters, the method further includes: Record the current production sequence and the corresponding production result information; The production sequence for new decisions is adjusted based on the production sequence of historical decisions and the corresponding production results.

6. The method according to claim 1, characterized in that, The production formula library also includes corresponding information on historical processed products and production formulas; the specific steps of obtaining the name of the product to be processed and selecting the production formula required for processing the product from the production formula library are as follows: Enter the name of the product to be processed into the production management platform, and the historical production formula corresponding to the product to be processed will be automatically displayed. The historical production formula can be directly selected as the production formula of the product to be processed.

7. The method according to claim 1, characterized in that, The production formula includes the formula name and the corresponding processing parameters.

8. An automatic production scheduling system for industrial equipment, characterized in that, include: The signal acquisition unit is used to acquire the current processing parameters of the industrial equipment in real time, which serves as the current production formula of the industrial equipment. The formula library establishment unit is used to establish a production formula library for the industrial equipment based on the historical processed products of the industrial equipment and the processing parameters corresponding to each product. The production formula library includes all historical production formulas of the industrial equipment. The product formula acquisition unit is used to acquire the name of the product to be processed and select the production formula required to process the product from the production formula library. The sequence decision unit is used to compare the current processing parameters of the industrial equipment with the processing parameters of the products to be processed, and automatically arrange the production sequence of the products to be processed according to the consistency of the parameters.

9. A computer device, characterized in that, The computer device includes a processor and a memory, the memory storing a computer program that, when loaded and executed by the processor, implements the method as described in any one of claims 1 to 7.

10. A computer storage medium, characterized in that, The computer storage medium stores a computer program, which, when executed, implements the method as described in any one of claims 1 to 7.

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