Method for binding order numbers of three-in-one products in LCD module production

By introducing an order number recognition system into the three-in-one automatic machine, the problem of incorrect model numbers in LCD module production was solved, accurate binding of product models was achieved, defective products and costs were reduced, and product quality was improved.

CN121860562APending Publication Date: 2026-04-14SHENZHEN TXD TECH CO LTD
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Patent Information

Application Number
CN202511773712.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-11-28
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In the existing technology, during the LCD module production process, the three-in-one automatic machine scans the code and directly lights up and burns the module, which leads to production line employees misplacing the wrong model, resulting in incorrect product content burning or scrapping, increasing production costs and customer complaints.

Method used

An order number recognition system is introduced into the three-in-one automatic machine. The product QR code is scanned by a barcode scanner and the station record is queried with the back-end system. The order number and product model are compared for consistency. If they do not match, an alarm is triggered and the material is abnormally thrown out.

Benefits of technology

This reduces the probability of reprogramming, lowers product scrap rates and customer complaints, improves product quality, and reduces production costs and rework expenses.

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Abstract

The invention discloses a method for binding order numbers of three-in-one products in LCD (liquid crystal display) module production, which comprises the following steps of: 1, when a preset model production order of an LCD module is received, writing an order number code containing model information corresponding to the model product into a background system; 2, the LCD module product to be processed is fed into a three-in-one automatic machine table, a product two-dimensional code on the LCD module product is scanned through a code scanning gun arranged on the three-in-one automatic machine table, and the scanned product two-dimensional code is transmitted to an upper computer of the three-in-one automatic machine table; and step 3, the upper computer sends the received product two-dimensional code to a background system. Compared with a traditional mode, order number recognition is added in three-in-one software, the situation that production line workers misplace products is intercepted, and the method has the following effects that the use probability of secondary burning is reduced; the product scrapping probability is reduced; customer complaints are reduced, and the quality of company products is improved; the cost and the reworking cost are reduced.
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Description

Technical Field

[0001] This invention relates to the field of display module technology, and in particular to a method for binding order numbers to three-in-one products in LCD module production. Background Technology

[0002] In current production technology, a three-in-one automated machine (referring to a machine capable of automatically programming, performing touch testing, and testing screen illumination) scans the barcode and directly programs the product. However, in actual production, there have been instances where production line workers mistakenly bring products of other models to the current line, resulting in incorrect programming of the product's contents. If the product has ample internal storage, it can be reprogrammed; otherwise, it must be scrapped, increasing the company's production costs. Furthermore, if such products reach downstream customers, it can lead to customer complaints.

[0003] Therefore, existing technologies have shortcomings and need to be improved. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a method for binding order numbers to three-in-one products in LCD module production, thereby intercepting products of different models that are misplaced during the LCD module production process.

[0005] The technical solution of the present invention is as follows: The present invention provides a method for binding order numbers to three-in-one products in LCD module production, comprising the following steps: Step 1: When a production order for a pre-ordered LCD module model is received, the order number code containing the corresponding model information is written into the backend system; Step 2: Send the LCD module products to be processed into the three-in-one automatic machine, scan the product QR code on the LCD module products with the barcode scanner equipped on the three-in-one automatic machine, and transmit the scanned product QR code to the host computer of the three-in-one automatic machine. Step 3: The host computer sends the received product QR code to the backend system. The backend system queries and returns the transit record corresponding to the LCD module product based on the product QR code. Step 4: The host computer extracts the corresponding order number from the transit record and performs data parsing on the order number to obtain the product model contained in the order number code; at the same time, the host computer performs data parsing on the product QR code to obtain the product model of the LCD module itself. Step 5: The host computer compares the product model obtained by parsing the order number with the product model obtained by parsing the product QR code. If the two match, the subsequent three-in-one burning process is executed. If the two do not match, the host computer triggers an alarm and controls abnormal material disposal.

[0006] Furthermore, in step 5, when the alarm is triggered, the host computer control display unit displays "Not the current model product".

[0007] By adopting the above solution, the beneficial effects of the present invention are as follows: Compared with the traditional model, adding order number recognition to the three-in-one software to prevent production line employees from misplacing products has the following effects: reducing the probability of secondary burning; reducing the probability of product scrap; reducing customer complaints and improving the company's product quality; reducing costs and rework expenses. Detailed Implementation

[0008] The present invention will be described in detail below with reference to specific embodiments.

[0009] This invention provides a method for binding order numbers to three-in-one products in LCD module production, comprising the following steps: Step 1: When a production order for a pre-ordered LCD module model is received, the order number code containing the corresponding model information is written into the backend system.

[0010] Step 2: Send the LCD module products to be processed into the three-in-one automatic machine, scan the product QR code on the LCD module products with the barcode scanner equipped on the three-in-one automatic machine, and transmit the scanned product QR code to the host computer of the three-in-one automatic machine.

[0011] Step 3: The host computer sends the received product QR code to the backend system. The backend system queries and returns the corresponding transit record for the LCD module product based on the product QR code.

[0012] Step 4: The host computer extracts the corresponding order number from the transit record and performs data parsing on the order number to obtain the product model contained in the order number code; at the same time, the host computer performs data parsing on the product QR code to obtain the product model of the LCD module itself.

[0013] Step 5: The host computer compares the product model obtained by parsing the order number with the product model obtained by parsing the product QR code. If they match, the subsequent three-in-one burning process is executed. If they do not match, the host computer triggers an alarm control display unit to display "Not the current model product" and controls abnormal material rejection, which is convenient for subsequent process personnel to analyze.

[0014] By adopting this solution, each product can be bound to a system order number during the three-in-one software programming process. If a product of another model is mistakenly placed on the current production line, an alarm can be triggered in advance to avoid errors in the programming content of the product, which would lead to an increase in defective products and increased costs.

[0015] In summary, compared to the traditional approach, this solution, by adding order number recognition to the three-in-one software to prevent production line employees from misplacing products, has the following advantages: reducing the probability of secondary burning; reducing the probability of product scrap; reducing customer complaints and improving product quality; and reducing costs and rework expenses.

[0016] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A method for binding order numbers to three-in-one products in LCD module production, characterized in that, The process includes the following steps: Step 1: Upon receiving a production order for a pre-ordered LCD module model, the order number containing the corresponding model information is written into the backend system; Step 2: The LCD module product to be processed is sent to the three-in-one automatic machine. The product QR code on the LCD module product is scanned by the barcode scanner equipped on the three-in-one automatic machine, and the scanned product QR code is transmitted to the host computer of the three-in-one automatic machine; Step 3: The host computer sends the received product QR code to the backend system, and the backend system queries and returns the LCD module product based on the product QR code. The corresponding transit record; Step 4: The host computer extracts the corresponding order number from the transit record and performs data parsing on the order number to obtain the product model contained in the order number code; At the same time, the host computer performs data parsing on the product QR code to obtain the product model of the LCD module itself; Step 5: The host computer compares the product model obtained by parsing the order number with the product model obtained by parsing the product QR code; If the two match, the subsequent three-in-one burning process is executed; If the two do not match, the host computer triggers an alarm and controls abnormal material rejection.

2. The method for binding order numbers to three-in-one products in LCD module production according to claim 1, characterized in that, In step 5, when the alarm is triggered, the host computer control display unit displays "Not the current model product".