Vertical wire precision sizing manufacturing system

Abstract

The application discloses a vertical metal wire precise shaping manufacturing system, which comprises a feeding system, a bundling system, a conveying system and a storage system. The feeding system comprises a material overturning unit, a material moving unit and a material grabbing unit, realizes material roll overturning, weighing and precise transfer, the bundling system is provided with a rotatable bundling platform and a synchronous material pressing unit, realizes 90-degree cross bundling of material rolls with different sizes, and guarantees bundling compactness, the conveying system integrates the functions of material grabbing, overturning, material hooking, packaging and conveying, realizes damage-free transfer and winding packaging of the material roll, and the storage system is provided with large and small roll classification storage racks, a material hooking unit is driven by left and right moving units and front and rear moving units, and three-dimensional precise stacking of the material roll is realized. The problems of existing equipment, such as dispersed process, low positioning precision, poor adaptability and high artificial dependence, are solved, full-process automation from raw materials to storage is realized, processing precision and production efficiency are improved, labor intensity is reduced, the system is suitable for processing requirements of material rolls with different specifications, and is suitable for large-scale precise metal wire production scenes.

Description

Technical Field

[0001] This invention relates to the field of metal wire processing technology, and more specifically, to a vertical metal wire precision shaping and manufacturing system. Background Technology

[0002] Metal wire is a core basic material in fields such as electronic equipment, automotive industry, and construction engineering. Its processing precision, shape regularity, and production efficiency directly affect the quality of downstream products. As the industry's demand for refined and large-scale production of metal wire increases, vertical processing equipment is gradually becoming the mainstream choice due to its advantages of small footprint, high shaping accuracy, and easy integration.

[0003] However, existing vertical metal wire processing equipment has a fragmented process and low degree of automation. Processes such as feeding, flipping, bundling, conveying, and storing materials mostly rely on independent equipment. This requires frequent manual handling of wires, which is not only labor-intensive but also prone to causing wires to become loose and scratched due to human error, affecting the shaping accuracy and making it difficult to meet the needs of modern production. Summary of the Invention

[0004] The vertical metal wire precision shaping and manufacturing system provided by this invention aims to solve the following problems: the process is scattered, multiple equipment are needed for feeding, bundling, conveying and storing materials, there is a lot of manual intervention, the production efficiency is low and the material roll is easily damaged.

[0005] To achieve the above objectives, the present invention provides the following technical solution: Vertical precision metal wire forming manufacturing system, including The feeding system includes a first flipping unit, a first transferring unit, and a first gripping unit. The first flipping unit is used to flip the material roll, the first transferring unit moves the material roll to the first gripping unit, and the first gripping unit grips the material roll to the strapping system. The strapping system includes a strapping platform, a second material transfer unit, a pressing unit, and a strapping machine. The strapping platform is used to place the material rolls for easy strapping. The strapping platform is rotatably mounted on the second material transfer unit, which drives the strapping platform to move. The pressing unit is connected to a pressing unit via a pressing cylinder. The pressing cylinder drives the pressing unit to rise and fall. The pressing unit is used to press the material rolls and limit their movement. The strapping machine is used to strap the material rolls. The conveying system includes a second gripping unit, a second turning unit, a hooking unit, and a conveying unit. The second gripping unit grips the bundled material rolls from the bundling system and transfers them to the second turning unit. The second turning unit turns the material rolls over. The hooking unit hooks the material rolls into the packaging system. The packaging system wraps the material rolls. After packaging, the material rolls are hooked into the conveying unit by the hooking unit. The conveying unit conveys the material rolls and includes a third transferring unit and a conveying platform. The third transferring unit drives the conveying platform to move, and the conveying platform carries and conveys the material rolls. The material storage system includes a storage rack, a hooking unit, a left-right moving unit, and a front-back moving unit. The storage rack includes a small roll storage rack and a large roll storage rack, which are used to store rolls of different sizes. The small roll storage rack and the large roll storage rack are evenly arranged with multiple storage stations along the length of the storage frame. The hooking unit is used to hook and move the rolls into the storage rack. The left-right moving unit is used to control the hooking unit to move along the length of the storage frame to hook and move the material. The front-back moving unit is used to control the hooking unit to move along the width of the storage frame to hook and move the material.

[0006] Furthermore, the first and second turning units have the same structure, both including a turning frame and a turning platform. The turning platform is rotatably mounted on the turning frame via a turning shaft. A hydraulic cylinder is installed on the turning platform, and its output end is connected to the turning platform to drive the turning platform to turn around the turning shaft. The turning platform is provided with an internal support structure, which is used to fix the material roll on the turning platform. The first transfer unit is equipped with a take-up structure, which moves along the first transfer unit. The first transfer unit includes a mounting frame and a drive bar. The drive bar is mounted on the mounting frame and connected to the take-up structure, driving the take-up structure to move along the mounting frame. The take-up structure has take-up and weighing functions, used to receive the flipped roll of material and weigh it.

[0007] Furthermore, the first gripping unit and the second gripping unit have the same structure, both including a lifting device and a gripping device. The lifting device is used to control the lifting and lowering of the gripping device, and the gripping device is used to grip the material roll. The lifting device includes a lifting cylinder, a lifting mounting plate, and a first air drum brake. The output end of the lifting cylinder is fixedly connected to the lifting mounting plate. The lifting cylinder controls the lifting and lowering of the lifting mounting plate. The lifting mounting plate is used to install the gripping device. The first air drum brake is used to control the lifting cylinder to drive the gripping device down to the gripping position. The gripping device includes a sliding mounting base, a drive cylinder, a gripping cylinder, and a gripping component. The drive cylinder is connected to the sliding mounting base and is used to drive the sliding mounting base to move. The gripping cylinder is mounted on the sliding mounting base, and the output end of the gripping cylinder is connected to the gripping component. The gripping component is hinged to the sliding mounting base, and the gripping cylinder controls the gripping component to grip the material roll.

[0008] Furthermore, the bundling platform and the take-up structure are the same, both including a first bidirectional cylinder and a first moving plate. The first bidirectional cylinder drives the first moving plate to move. The first moving plate is provided with a material roll rack and a positioning post. A placement space is formed between the material roll rack and the positioning post. The material roll is placed in the placement space and sleeved on the outside of the material roll rack. The first moving plate is equipped with a first back-jet seat, and the binding platform and the take-up structure are both equipped with first limit blocks. The movement distance of the first moving plate is limited by the coordinated action of the first back-jet seat and the first limit block. The take-up structure is equipped with a weighing sensor, which is used to detect the weight of the coil.

[0009] Furthermore, the first, second, and third transfer units have the same structure, each including a transfer frame, a transfer table, a first positive cylinder, and a first negative cylinder. The transfer frame is equipped with a first sliding rail, and the transfer table is equipped with a first sliding block. The transfer table is mounted on the transfer frame via the first sliding block and moves along the first sliding rail. The output end of the first positive cylinder is connected to the first fixed base, and the output end of the first negative cylinder is connected to the transfer table. The transfer frame is equipped with a second sliding rail, and the first positive cylinder and the first negative cylinder are mounted on the transfer frame via the second sliding block and move along the second sliding rail. Both the first positive cylinder and the first negative cylinder are used to provide power for the movement of the transfer table.

[0010] Furthermore, the pressing unit includes an upper fixed plate, a lower rotating plate, a second bidirectional cylinder, and a second movable plate. The upper fixed plate is connected to the lower pressing cylinder, and the lower rotating plate is rotatably connected to the upper fixed plate. The lower rotating plate is equipped with a pressing plate, which limits the movement of the material roll. The pressing plate is mounted on the second movable plate, and the second bidirectional cylinder drives the second movable plate to move. The second movable plate is equipped with a second backflush seat, and the lower rotating plate is equipped with a second limiting block. The movement distance of the second movable plate is limited by the coordinated action of the second backflush seat and the second limiting block.

[0011] Furthermore, both the strapping platform and the pressing unit are equipped with a rotating unit. The rotating unit is used to control the rotation of the strapping platform or the pressing unit. The rotating unit includes a rotating cylinder, a rotating connecting plate, and a rotating shaft. The rotating cylinder is hinged to one end of the rotating connecting plate, and the other end of the rotating connecting plate is fixedly connected to the rotating shaft. The rotating shaft is installed in the fixed flange through a bearing. The rotating shaft is fixedly connected to the strapping platform or the pressing unit. The rotating cylinder drives the strapping platform or the pressing unit to rotate through the rotating shaft.

[0012] Furthermore, the conveying platform and the large roll storage rack have the same structure, both equipped with a roll support plate and a seated bearing. The roll support plate is used to carry the roll, and the seated bearing is connected to the opening device through a rotating shaft. The opening device includes an opening cylinder and columns. The columns are distributed on both sides of the conveying platform or the large roll storage rack and are rotatably mounted on the rotating shaft. The opening cylinder is installed between the two columns and is used to drive the columns to open or close.

[0013] Furthermore, the left and right moving unit includes a power unit, a moving frame, and a first rack. The power unit is used to drive the moving frame to move. The power unit includes a servo motor, a fixed mounting base, and a transmission shaft. The transmission shaft is fixedly mounted on the moving frame through the fixed mounting base. The output end of the servo motor is connected to the transmission shaft. The transmission shaft is rotatably mounted on the fixed mounting base. A first gear that meshes with the first rack is mounted on the transmission shaft. The forward and backward moving unit includes a moving motor, a moving base, and a second rack. The moving motor is mounted on the moving base and is used to drive the moving base to move. The second rack is mounted on the moving frame, and a second gear that meshes with the second rack is installed at the output end of the moving motor.

[0014] Furthermore, the hooking unit has the same structure as the hooking unit, both including a hooking cylinder, a hook, a sensor, and a second air drum brake. The hooking cylinder is installed on the movable base, and the hook is fixedly installed in an L-shape on the output end of the hooking cylinder. The hooking cylinder is used to drive the hook to extend and retract in the vertical direction. The sensor is installed on the movable base, corresponding to the position of the hook, and is used to sense whether the hook has hooked a roll of material. The second air drum brake is installed on the movable base and is used to control the descent position of the hook.

[0015] The beneficial effects of this invention are as follows: 1. This invention integrates core functions such as feeding, flipping, gripping, bundling, conveying, and storage, realizing uninterrupted automated production from raw materials to storage. It eliminates the need for manual transfer of material rolls, reduces waiting time between processes, achieves integrated operation throughout the entire process, significantly improves production efficiency, and significantly reduces labor intensity and production costs.

[0016] 2. In this invention, the gripping unit uses a pneumatic brake for precise braking and multiple circumferential gripping mechanisms to work together. Combined with the internal support and fixing structure of the flipping unit, it ensures that the material roll is accurately positioned during gripping and flipping, avoiding loosening and scratches. The cushioning design of the back impact pads and elastic gripping in each stage effectively reduces rigid impact and avoids damage to the surface of the material roll.

[0017] 3. This invention, through a bidirectional cylinder-driven moving plate, an adjustable limiting device, and a categorized storage rack, allows the equipment to flexibly adapt to metal wire coils of different outer diameters and weights without the need to change special tooling. It is adaptable to multiple specifications, highly versatile, and reduces the equipment investment cost for enterprises.

[0018] 4. In this invention, the bundling platform and the pressing unit rotate synchronously to achieve 90° cross bundling. Compared with traditional unidirectional bundling, this improves the bundling tightness and effectively prevents the material rolls from scattering during storage and transportation. The weighing sensor is integrated into the material transfer unit to detect the weight of the material rolls in real time, ensuring product weight consistency without interrupting production for separate weighing.

[0019] 5. In this invention, the storage rack is divided into a small roll storage rack and a large roll storage rack. With the three-dimensional precise displacement of the left and right moving unit and the front and back moving unit, the automatic classification and palletizing of the rolls can be realized, which facilitates subsequent warehouse management and rapid unloading, and further improves the efficiency of the supply chain. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the vertical metal wire precision shaping and manufacturing system of the present invention; Figure 2 This is a structural schematic diagram of the vertical metal wire precision shaping and manufacturing system of the present invention from another perspective; Figure 3 This is a schematic diagram of the structure of the first material turning unit and the first material transferring unit in this invention; Figure 4 This is a schematic diagram of the structure of the first material turning unit in this invention; Figure 5 This is a schematic diagram of the structure of the first material transfer unit in this invention; Figure 6 This is a schematic diagram of the wire take-up structure in this invention; Figure 7 This is a schematic diagram of the wire take-up structure from another perspective in this invention; Figure 8 This is a schematic diagram of the structure of the first gripping unit and the binding system in this invention; Figure 9 This is a schematic diagram of the structure of the second grasping unit in this invention; Figure 10 This is a schematic diagram of the lifting device and the gripping device in this invention; Figure 11 This is a structural schematic diagram of the lifting device and the gripping device in this invention from another perspective; Figure 12 For the present invention Figure 11 A magnified view of a section at point A in the middle; Figure 13 This is a schematic diagram of the strapping platform in this invention; Figure 14 This is a structural schematic diagram of the bundling platform in this invention from another perspective; Figure 15 This is a schematic diagram of the structure of the second material transfer unit and the bundling platform in this invention; Figure 16 This is a schematic diagram of the pressing unit in this invention; Figure 17 This is a schematic diagram of the sliding component in this invention; Figure 18 This is a schematic diagram of the structure of the third material transfer unit and the conveying platform in this invention; Figure 19 This is a schematic diagram of the structure of the third material transfer unit in this invention; Figure 20 This is a schematic diagram of the structure of the conveyor platform column in this invention when it is open; Figure 21 This is a schematic diagram of the structure of the conveyor platform columns retracting in this invention; Figure 22 This is a schematic diagram of the material storage system in this invention; Figure 23 This is a schematic diagram of the left-right moving unit and the forward-backward moving unit in this invention; Figure 24 This is a structural schematic diagram of the left-right moving unit and the front-back moving unit in this invention from another perspective; Figure 25 This is a schematic diagram of the hooking unit in this invention; Figure 26 This is a schematic diagram of the structure of the large roll storage rack in this invention.

[0021] In the diagram: 10-First material turning unit; 11-First material transfer unit; 111-Take-up structure; 112-Weighing sensor; 12-First gripping unit; 13-Bundling platform; 14-Second material transfer unit; 15-Pressing unit; 16-Bundling machine; 17-Pressing unit; 18-Second gripping unit; 19-Second material turning unit; 20-Hooking unit; 21-Conveying unit; 22-Packaging system; 23-Third material transfer unit; 24-Conveying platform; 25-Hooking unit; 26-Left and right moving unit; 27-Back and front moving unit; 28-Small roll storage rack; 29-Large roll storage rack; 30-Tilting frame; 31-Tilting platform; 32-Tilting shaft; 33-Hydraulic cylinder; 34-Internal support structure; 35-Mounting frame; 36-Drive rod; 40-Transfer frame; 41-Transfer table; 42-First positive cylinder; 43-First negative cylinder; 44-First sliding track; 45-First sliding block; 46-First fixed base; 47-Second sliding track; 48-Second sliding block; 50-First bidirectional cylinder; 51-First moving plate; 52-First slider; 53-First slide rail; 54-Material roll holder; 55-Positioning post; 56-Placement space; 57-First backflush seat; 58-First limit block; 60-Gripping frame; 61-Lifting cylinder; 62-Lifting mounting plate; 63-First air drum brake; 64-Guide column; 65-Sliding mounting seat; 66-Drive cylinder; 67-Gripping cylinder; 68-Gripping component; 69-Second slider; 610-Second slide rail; 611-Stop; 612-Recoil pad; 613-Moving table; 614-Drive motor; 615-Third slider; 616-Third slide rail; 617-Transmission rack; 70-Upper fixed plate; 71-Lower rotating plate; 72-Second bidirectional cylinder; 73-Second moving plate; 74-Pressure plate; 75-Fourth slider; 76-Fourth slide rail; 77-Second backflush seat; 78-Second limit block; 79-Lower pressing cylinder; 80-Rotary cylinder; 81-Rotary connecting plate; 82-Rotary shaft; 83-Fixed flange; 84-Sliding frame; 85-Second positive cylinder; 86-Second negative cylinder; 87-Third sliding rail; 88-Third sliding block; 89-Second fixed seat; 810-Third fixed seat; 811-Fourth sliding rail; 812-Fourth sliding block; 813-Sliding assembly; 90-Material roll pallet; 91-Bearing with seat; 92-Rotating shaft; 93-Opening cylinder; 94-Column; 95-Moving frame; 96-First rack; 97-Servo motor; 98-Fixed mounting base; 99-Drive shaft; 910-First gear; 911-Fifth slide rail; 912-Fifth slider; 913-Moving motor; 914-Moving base; 915-Second rack; 916-Second gear; 917-Sixth slide rail; 918-Sixth slider; 919-Hooking cylinder; 920-Hook; 921-Sensor; 922-Second air drum brake; 923-Storage frame. Detailed Implementation

[0022] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0023] like Figures 1 to 26As shown, the vertical metal wire precision shaping and manufacturing system of the present invention includes, in sequence, a feeding system, a bundling system, a conveying system, and a storage system. The feeding system includes a first flipping unit 10, a first transferring unit 11, and a first gripping unit 12. The bundling system includes a bundling platform 13, a second transferring unit 14, a pressing unit 15, and a bundling machine 16. The conveying system includes a second gripping unit 18, a second flipping unit 19, a hooking unit 20, and a conveying unit 21. The storage system includes a storage rack, a hooking unit 25, a left-right moving unit 26, and a front-back moving unit. Unit 27: The winding unit, either manually or with a robotic arm, places the wire frame containing the wire roll into the first flipping unit. The wire frame can accommodate wire rolls of varying sizes. After the first flipping unit 10 flips the wire roll, it is manually moved into the first transferring unit 11. The first transferring unit 11 moves the wire roll to the first gripping unit 12, which grips the wire roll and places it into the binding platform 13. The binding platform 13 is rotatably mounted on the second transferring unit 14. The second transferring unit 14 moves the binding platform 13 to the binding work position. The pressing unit 1... 5. A pressing unit 17 is connected to a pressing cylinder 79. When the pressing cylinder 79 drives the pressing unit 17 to descend and press the material roll, limiting its position, the strapping machine 16 straps the material roll. After strapping, the second gripping unit 18 grips the strapped material roll and transfers it to the second turning unit 19. The second turning unit 19 turns the material roll over, and the hooking unit 20 hooks the material roll into the packaging system 22. The packaging system 22 wraps and packages the material roll. After packaging, the hooking unit 20 hooks the packaged material roll into the conveyor platform 24. The delivery platform 24 is moved to the storage system by the third material transfer unit 23. The storage system uses the hooking unit 25 to hook and move the material roll to the storage rack. At this time, the hooking unit 25 is controlled to move along the length and width of the storage frame 923 by the left and right moving unit 26 and the front and back moving unit 27, so that the hooking unit 25 puts the material roll into the corresponding small roll storage rack 28 or large roll storage rack 29. The small roll storage rack 28 and the large roll storage rack 29 are evenly arranged with multiple storage stations along the length of the storage frame 923, which facilitates the storage of more material rolls.

[0024] In this invention, the first flipping unit and the second flipping unit have the same structure, both including a flipping frame 30 and a flipping platform 31. The flipping platform 31 is rotatably mounted on the flipping frame 30 via a flipping shaft 32. A hydraulic cylinder 33 is installed on the flipping platform 31, and its output end is connected to the flipping platform 31 to drive the flipping platform 31 to flip around the flipping shaft 32. The flipping platform 31 is provided with an inner support structure 34, which is used to fix the material roll on the flipping platform 31.

[0025] The internal support structure 34 in this embodiment can be opened and retracted to restrict material rolls of different sizes. This is prior art, please refer to publication number: CN120348567A for details.

[0026] In this invention, the first material transfer unit 11 includes a mounting frame 35 and a drive bar 36. The drive bar 36 is mounted on the mounting frame 35 and connected to the take-up structure 111. The drive bar 36 drives the take-up structure 111 to move along the mounting frame 35. The take-up structure 111 has take-up and weighing functions and is used to receive the flipped material roll and weigh it.

[0027] In this invention, the second transfer unit 14 and the third transfer unit 23 have the same structure, both including a transfer frame 40, a transfer platform 41, a first positive cylinder 42 and a first negative cylinder 43. The transfer frame 40 is provided with a first sliding rail 44, and the transfer platform 41 is provided with a first sliding block 45. The transfer platform 41 is mounted on the transfer frame 40 through the first sliding block 45 and moves along the first sliding rail 44. The output end of the first positive cylinder 42 is connected to the first fixed seat 46, and the output end of the first negative cylinder 43 is connected to the transfer platform 41. The transfer frame 40 is provided with a second sliding rail 47. The first positive cylinder 42 and the first negative cylinder 43 are mounted on the transfer frame 40 through the second sliding block 48 and move along the second sliding rail 47. The first positive cylinder 42 and the first negative cylinder 43 are both used to provide power for the movement of the transfer platform 41.

[0028] In this embodiment, the first material transfer unit 11 is equipped with a take-up structure 111, which is used to collect the material roll after it has been flipped by the first material flipping unit. The take-up structure 111 is driven by the drive rod 36 to move to the gripping station of the first gripping unit 12. The take-up structure 111 is also equipped with a weighing sensor 112. When the material roll is collected into the take-up structure 111, the weight of the material roll is detected by the weighing sensor 112. In this invention, the first material transfer unit 11 is equipped with two take-up structures 111. When the two take-up structures 111 move to the gripping station, they move one at a time in sequence.

[0029] The second material transfer unit 14 has a material transfer platform 41 equipped with a strapping platform 13. The strapping platform 13 is used to receive the material rolls grabbed by the first gripping unit 12 and move them to the strapping station via the second material transfer unit 14. It then works with the pressing unit 17 to strap the rolls via the strapping machine 16.

[0030] The third material transfer unit 23 has a conveying platform 24 installed on the material transfer table 41. The conveying platform 24 moves the packaged material roll to the hooking station of the storage system through the third material transfer unit 23.

[0031] In this invention, the bundling platform 13 and the take-up structure 111 are identical, both including a first bidirectional cylinder 50 and a first moving plate 51. The first bidirectional cylinder 50 drives the first moving plate 51 to move along the first slide rail 53 via the first slider 52. The first moving plate 51 is provided with a material roll frame 54 and a positioning post 55. A placement space 56 is formed between the material roll frame 54 and the positioning post 55. The material roll is placed in the placement space 56 and sleeved on the material roll frame 54 to achieve the initial positioning of the material roll. The first moving plate 51 is equipped with a first back-jet seat 57. Both the bundling platform 13 and the take-up structure 111 are provided with corresponding first limiting blocks 58. The movement distance of the first moving plate 51 is limited by the synergistic effect of the first back-jet seat 57 and the first limiting block 58, ensuring the stability of the structure operation.

[0032] In this invention, the first gripping unit 12 and the second gripping unit 18 have the same structure, both including a lifting device and a gripping device. The lifting device is installed on the gripping frame 60 and is driven to move along the gripping frame 60 by a moving component. The lifting device is used to control the lifting and lowering of the gripping device, and the gripping device is used to grip the material roll.

[0033] Specifically, the lifting device includes a lifting cylinder 61, a lifting mounting plate 62, and a first air drum brake 63. The output end of the lifting cylinder 61 is fixedly connected to the lifting mounting plate 62 through a floating joint. The lifting cylinder 61 drives the lifting mounting plate 62 to rise and fall. The lifting mounting plate 62 is used to install the gripping device. The lifting mounting plate 62 is fixedly provided with a guide column 64, which guides and limits the rising and falling motion of the lifting mounting plate 62. The first air drum brake 63 is used to control the lifting cylinder 61 to drive the gripping device to descend to the gripping position.

[0034] The gripping device includes a sliding mounting base 65, a drive cylinder 66, a gripping cylinder 67, and a gripping component 68. The sliding mounting base 65 is mounted on a second slide rail 610 via a second slider 69. The drive cylinder 66 is connected to the sliding mounting base 65 and drives the sliding mounting base 65 to move along the second slide rail 610. A stop block 611 is fixedly installed on the lifting device, and a backlash pad 612 is installed on the stop block 611. The backlash pad 612 is used to buffer the sliding mounting base 65 when it moves into position to avoid rigid impact. Cylinder 67 is mounted on sliding mounting base 65, and its output end is connected to gripper 68. Gripper 68 is hinged to sliding mounting base 65 by a pin. Gripper cylinder 67 drives gripper 68 to rotate around the pin to achieve wire gripping. Among them, drive cylinder 66 has bidirectional output, and two sets of drive cylinders 66 are installed in a cross shape on sliding mounting base 65. There are four sets of gripper cylinders 67, which are respectively connected to four sets of gripper 68. The gripper 68 adopts a ring-shaped installation to improve the stability and efficiency of material roll gripping.

[0035] Furthermore, the moving component includes a moving platform 613 and a drive motor 614. The moving platform 613 is provided with a third slider 615, and the gripping frame 60 is provided with a third slide rail 616 along the moving direction of the moving platform 613. The moving platform 613 is slidably mounted on the third slide rail 616 via the third slider 615. A gear transmission assembly is installed at the output end of the drive motor 614, and a transmission rack 617 is installed on the gripping frame 60. The gear transmission assembly meshes with the transmission rack 617 to realize power transmission, thereby driving the moving platform 613 to move smoothly along the third slide rail 616.

[0036] The pressing unit 17 includes an upper fixed plate 70, a lower rotating plate 71, a second bidirectional cylinder 72, and a second movable plate 73. The upper fixed plate 70 is connected to the lower pressing cylinder 79, and the lower rotating plate 71 is rotatably connected to the upper fixed plate 70 through a rotating unit. The lower rotating plate 71 is provided with a pressing plate 74, which realizes the pressing and limiting of the material roll. The pressing plate 74 is installed on the second movable plate 73. The second bidirectional cylinder 72 drives the second movable plate 73 to move along the fourth slide rail 76 through the fourth slider 75. The second movable plate 73 is provided with a second back thrust seat 77, and the lower rotating plate 71 is provided with a corresponding second limiting block 78. The two work together to limit the movement stroke of the second movable plate 73, thereby adjusting the spacing of the pressing plate 74 to adapt to the pressing requirements of material rolls of different specifications.

[0037] In this invention, both the bundling platform 13 and the pressing unit 17 are equipped with a rotating unit for controlling the rotation of the bundling platform 13 and the pressing unit 17. The rotating unit includes a rotating cylinder 80, a rotating connecting plate 81, and a rotating shaft 82. The rotating cylinder 80 is hinged to one end of the rotating connecting plate 81, and the other end of the rotating connecting plate 81 is fixedly connected to the rotating shaft 82. The rotating shaft 82 is installed in the fixed flange 83 through a bearing, and the other end of the rotating shaft 82 is fixedly connected to the lower rotating plate 71 of the bundling platform 13 or the pressing unit 17. The rotating cylinder 80 drives the bundling platform 13 or the pressing unit 17 to rotate through the rotating shaft 82. The bundling platform 13 and the pressing unit 17 achieve synchronous rotation of the material roll through the cooperation of the rotating unit, thereby performing secondary bundling of the material roll.

[0038] Furthermore, the strapping system also includes a sliding assembly 813. The strapping machine 16 is installed in the sliding assembly 813. The sliding assembly 813 drives the strapping machine 16 to the strapping station to strap the material rolls. The sliding assembly 813 includes a sliding frame 84, a second positive cylinder 85, and a second negative cylinder 86. The sliding frame 84 is provided with a third sliding track 87. The strapping machine 16 is equipped with a third sliding block 88. The strapping machine 16 is installed on the sliding frame 84 via the three sliding blocks and moves along the third sliding track 87. The output end of the second positive cylinder 85 is connected to the second fixed seat 89, and the output end of the second negative cylinder 86 is connected to the strapping machine 16 via the third sliding block 87. The fixed base 810 is connected, and the sliding frame 84 is provided with a fourth sliding rail 811. The second positive cylinder 85 and the second negative cylinder 86 are installed on the sliding frame 84 through the fourth sliding block 812 and move along the fourth sliding rail 811. The second positive cylinder 85 and the second negative cylinder 86 work together to provide power for the movement of the strapping machine 16, so as to achieve precise adjustment of the strapping position. When strapping material rolls of different sizes, the second positive cylinder 85 and the second negative cylinder 86 will extend individually to control the position of the upper strapping structure. The strokes of the two are different, the stopping position of the strapping system is different, and the size of the material roll to be strapped is different.

[0039] The conveying platform 24 and the large coil storage rack 29 have the same structure, both equipped with a coil support plate 90 and a bearing 91 with a seat. The coil support plate 90 is used to carry the coil. The bearing 91 is connected to the opening device through a rotating shaft 92. The opening device includes an opening cylinder 93 and columns 94. The columns 94 are distributed on both sides of the conveying platform 24 or the large coil storage rack 29 and are rotatably mounted on the rotating shaft 92. The opening cylinder 93 is installed between the two columns 94 and is used to drive the columns 94 to open or close.

[0040] The process by which the material hooking unit 20 hooks the material roll and places it into the conveyor platform 24 is as follows: 1. In the initial state, the opening cylinder 93 drives the two columns 94 to open outward synchronously to the preset stroke. At this time, a channel with sufficient width is formed between the two columns 94 to ensure that the hooking unit 20 can carry the metal wire roll through smoothly.

[0041] 2. The hook unit 20 carries the metal wire roll and moves along the channel between the two columns 94 to directly above the roll tray 90, and then places the roll smoothly on the roll tray 90.

[0042] 3. Then, the cylinder 93 reverses its action, driving the two columns 94 to move inward synchronously and merge. The material hooking unit 20 releases the material roll, so that the material roll abuts against the two columns 94.

[0043] 4. After the material roll is fixed, start the third material transfer unit 23 to move the conveying platform 24 to the hooking station of the storage system.

[0044] The left and right moving unit 26 includes a power unit, a moving frame 95, and a first rack 96. The power unit is used to drive the moving frame 95 to move. The power unit includes a servo motor 97, a fixed mounting base 98, and a transmission shaft 99. The transmission shaft 99 is fixedly mounted on the moving frame 95 through the fixed mounting base 98. The output end of the servo motor 97 is connected to the transmission shaft 99. The transmission shaft 99 is rotatably mounted on the fixed mounting base 98. A first gear 910 that meshes with the first rack 96 is mounted on the transmission shaft 99. A fifth slide rail 911 is fixedly mounted on the storage frame 923 along its length. The moving frame 95 moves along the fifth slide rail 911 through a fifth slider 912.

[0045] The forward and backward moving unit 27 includes a moving motor 913, a moving base 914, and a second rack 915. The moving motor 913 is mounted on the moving base 914 and is used to drive the moving base 914 to move. The second rack 915 is mounted on the moving frame 95. A second gear 916 that meshes with the second rack 915 is installed at the output end of the moving motor 913. A sixth slide rail 917 is fixedly installed on the lower surface of the moving frame 95 along the forward and backward direction. The moving base 914 is correspondingly provided with a sixth slider 918. The moving base 914 is slidably connected to the sixth slide rail 917 through the sixth slider 918.

[0046] The material hooking unit 20 and the material grabbing unit 25 in this invention have the same structure, both including a material hooking cylinder 919, a hook 920, a sensor 921, and a second air drum brake 922. The material hooking cylinder 919 is installed on the movable base 914. The hook 920 is L-shaped and fixedly installed on the output end of the material hooking cylinder 919. The material hooking cylinder 919 is used to drive the hook 920 to extend and retract in the vertical direction. The sensor 921 is installed on the movable base 914 and corresponds to the position of the hook 920. It is used to sense whether the hook 920 has hooked a roll of material. The second air drum brake 922 is installed on the movable base 914 and is used to control the descent position of the hook 920.

[0047] This invention integrates core functions such as feeding, flipping, gripping, bundling, conveying, and storage through the above structure, realizing uninterrupted automated production from raw materials to storage. It eliminates the need for manual transfer of material rolls, reduces waiting time between processes, achieves integrated operation throughout the entire process, significantly improves production efficiency, and significantly reduces labor intensity and production costs.

[0048] The above embodiments merely illustrate several implementation methods of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention.

Claims

1. A vertical precision metal wire forming and manufacturing system, characterized in that: include The feeding system includes a first flipping unit, a first transferring unit, and a first gripping unit. The first flipping unit is used to flip the material roll, the first transferring unit moves the material roll to the first gripping unit, and the first gripping unit grips the material roll to the strapping system. The strapping system includes a strapping platform, a second material transfer unit, a pressing unit, and a strapping machine. The strapping platform is used to place the material roll for easy strapping. The strapping platform is rotatably mounted on the second material transfer unit, which drives the strapping platform to move. The pressing unit is connected to a pressing unit via a pressing cylinder, which drives the pressing unit to rise and fall. The pressing unit is used to press the material roll and limit its position. The strapping machine is used to strap the material roll. The conveying system includes a second gripping unit, a second turning unit, a hooking unit, and a conveying unit. The second gripping unit grips the bundled material rolls from the bundling system and transfers them to the second turning unit. The second turning unit turns the material rolls over. The hooking unit hooks the material rolls into a packaging system. The packaging system wraps the material rolls. After packaging, the material rolls are hooked into the conveying unit by the hooking unit. The conveying unit conveys the material rolls and includes a third transferring unit and a conveying platform. The third transferring unit drives the conveying platform to move, and the conveying platform carries and conveys the material rolls. The material storage system includes a storage rack, a hooking unit, a left-right moving unit, and a front-back moving unit. The storage rack includes a small roll storage rack and a large roll storage rack, which are used to store rolls of different sizes, respectively. The small roll storage rack and the large roll storage rack are evenly arranged with multiple storage stations along the length of the storage frame. The hooking unit is used to hook and move the rolls into the storage rack. The left-right moving unit is used to control the hooking unit to move along the length of the storage frame to hook and move the material. The front-back moving unit is used to control the hooking unit to move along the width of the storage frame to hook and move the material.

2. The vertical metal wire precision forming and manufacturing system according to claim 1, characterized in that: The first turning unit and the second turning unit have the same structure, both including a turning frame and a turning platform. The turning platform is rotatably mounted on the turning frame via a turning shaft. A hydraulic cylinder is installed on the turning platform, and its output end is connected to the turning platform to drive the turning platform to turn around the turning shaft. The turning platform is provided with an inner support structure, which is used to fix the material roll on the turning platform. The first transfer unit is equipped with a take-up structure, which moves along the first transfer unit. The first transfer unit includes a mounting frame and a drive bar. The drive bar is mounted on the mounting frame and connected to the take-up structure, driving the take-up structure to move along the mounting frame. The take-up structure has take-up and weighing functions, used to receive the flipped roll of material and weigh it.

3. The vertical metal wire precision forming and manufacturing system according to claim 1, characterized in that: The first gripping unit and the second gripping unit have the same structure, both including a lifting device and a gripping device. The lifting device is used to control the lifting and lowering of the gripping device, and the gripping device is used to grip the material roll. The lifting device includes a lifting cylinder, a lifting mounting plate, and a first air drum brake. The output end of the lifting cylinder is fixedly connected to the lifting mounting plate. The lifting cylinder controls the lifting and lowering of the lifting mounting plate. The lifting mounting plate is used to install the gripping device. The first air drum brake is used to control the lifting cylinder to drive the gripping device down to the gripping position. The gripping device includes a sliding mounting base, a drive cylinder, a gripping cylinder, and a gripping component. The drive cylinder is connected to the sliding mounting base and is used to drive the sliding mounting base to move. The gripping cylinder is mounted on the sliding mounting base, and the output end of the gripping cylinder is connected to the gripping component. The gripping component is hinged to the sliding mounting base, and the gripping cylinder controls the gripping component to grip the material roll.

4. The vertical metal wire precision forming and manufacturing system according to claim 2, characterized in that: The bundling platform and the take-up structure are the same, both including a first bidirectional cylinder and a first moving plate. The first bidirectional cylinder drives the first moving plate to move. The first moving plate is provided with a material roll rack and a positioning post. A placement space is formed between the material roll rack and the positioning post. The material roll is placed in the placement space and sleeved on the outside of the material roll rack. The first movable plate is equipped with a first back-jet seat, and both the binding platform and the take-up structure are provided with a first limiting block. The movement distance of the first movable plate is limited by the cooperative action of the first back-jet seat and the first limiting block. The take-up structure is equipped with a weighing sensor, which is used to detect the weight of the coil.

5. The vertical metal wire precision forming and manufacturing system according to claim 1, characterized in that: The second and third transfer units have the same structure, both including a transfer frame, a transfer platform, a first positive cylinder, and a first negative cylinder. The transfer frame is provided with a first sliding track, and the transfer platform is provided with a first sliding block. The transfer platform is mounted on the transfer frame via the first sliding block and moves along the first sliding track. The output end of the first positive cylinder is connected to a first fixed base, and the output end of the first negative cylinder is connected to the transfer platform. The transfer frame is provided with a second sliding track, and the first positive cylinder and the first negative cylinder are mounted on the transfer frame via the second sliding block and move along the second sliding track. Both the first positive cylinder and the first negative cylinder are used to provide power for the movement of the transfer platform.

6. The vertical metal wire precision forming and manufacturing system according to claim 1, characterized in that: The pressing unit includes an upper fixed plate, a lower rotating plate, a second bidirectional cylinder, and a second movable plate. The upper fixed plate is connected to the lower pressing cylinder, and the lower rotating plate is rotatably connected to the upper fixed plate. The lower rotating plate is provided with a pressing plate, which limits the movement of the material roll. The pressing plate is mounted on the second movable plate. The second bidirectional cylinder drives the second movable plate to move. The second movable plate is equipped with a second backflush seat. The lower rotating plate is provided with a second limiting block, which limits the movement distance of the second movable plate through the cooperative action of the second backflush seat and the second limiting block.

7. The vertical metal wire precision forming and manufacturing system according to claim 1, characterized in that: Both the strapping platform and the pressing unit are equipped with a rotating unit. The rotating unit is used to control the rotation of the strapping platform or the pressing unit. The rotating unit includes a rotating cylinder, a rotating connecting plate, and a rotating shaft. The rotating cylinder is hinged to one end of the rotating connecting plate, and the other end of the rotating connecting plate is fixedly connected to the rotating shaft. The rotating shaft is installed in a fixed flange through a bearing. The rotating shaft is fixedly connected to the strapping platform or the pressing unit, and the rotating cylinder drives the strapping platform or the pressing unit to rotate via the rotating shaft.

8. The vertical metal wire precision forming and manufacturing system according to claim 1, characterized in that: The conveying platform and the large coil storage rack have the same structure, both equipped with a coil support plate and a bearing seat. The coil support plate is used to carry the coil. The bearing seat is connected to the opening device via a rotating shaft. The opening device includes an opening cylinder and columns. The columns are distributed on both sides of the conveying platform or the large coil storage rack and are rotatably mounted on the rotating shaft. The opening cylinder is installed between the two columns and is used to drive the columns to open or close.

9. The vertical metal wire precision forming and manufacturing system according to claim 1, characterized in that: The left and right moving unit includes a power device, a moving frame, and a first rack. The power device is used to drive the moving frame to move. The power device includes a servo motor, a fixed mounting base, and a transmission shaft. The transmission shaft is fixedly mounted on the moving frame through the fixed mounting base. The output end of the servo motor is connected to the transmission shaft. The transmission shaft is rotatably mounted on the fixed mounting base. A first gear that meshes with the first rack is mounted on the transmission shaft. The forward and backward moving unit includes a moving motor, a moving base, and a second rack. The moving motor is mounted on the moving base and is used to drive the moving base to move. The second rack is mounted on the moving frame, and a second gear that meshes with the second rack is mounted on the output end of the moving motor.

10. The vertical metal wire precision forming and manufacturing system according to claim 9, characterized in that: The material hooking unit has the same structure as the material grabbing unit, both including a material hooking cylinder, a hook, a sensor, and a second air drum brake. The material hooking cylinder is installed on the movable base, and the hook is fixedly installed in an L-shape on the output end of the material hooking cylinder. The material hooking cylinder is used to drive the hook to extend and retract in the vertical direction. The sensor is installed on the movable base, corresponding to the position of the hook, and is used to sense whether the hook has grabbed a roll of material. The second air drum brake is installed on the movable base and is used to control the descent position of the hook.

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