Automatic shaping tape winder

Abstract

The utility model relates to the technical field of belt conveyors, in particular to an automatic shaping belt winding machine. Comprising a cutting mechanism and a tape winding mechanism, the tape winding mechanism is arranged on the rear side of the cutting mechanism, the cutting mechanism comprises a cutting support, a first tape pressing device, a second tape pressing device and a cutting assembly, an adhesive tape walking plate is arranged on the cutting support, the first tape pressing device and the second tape pressing device are arranged in the cutting support, and the cutting assembly is arranged in the cutting support. The cutting assembly is located between the first belt pressing device and the second belt pressing device. The whole set of mechanism is put into use, so that the number of workers is reduced, the labor intensity is reduced, the working time is shortened, and the working efficiency and the working safety are improved. The device is mainly applied to the aspect of automatic reshaping and tape winding.

Description

Technical Field

[0001] The utility model relates to the technical field of belt conveyors, and more specifically to an automatic shaping belt winding machine. Background Art

[0002] With the continuous development and improvement of science and technology in my country, the skills of mining and transportation in coal mines are also constantly improving. As one of the main means of transportation in the process of coal mining, the belt conveyor is also developing towards long distance, high belt speed and large transportation volume. However, there is also a relatively serious wear phenomenon in the transportation process. During the operation of the conveyor, the belt is constantly rubbed against the steel structure and the belt deviates, resulting in serious wear on the edge of the belt, causing the edge of the belt to be roughened and cracked. After the edge of the belt is worn, it is very easy to cause entanglement and jamming with the roller during operation. Therefore, the two edges of the belt continue to be used after being worn, which has great safety hazards and must be replaced in time, which invisibly increases the operating costs of the enterprise.

[0003] In order to further reduce costs and increase efficiency, coal mining enterprises have also conducted research on the comprehensive utilization of tapes to varying degrees. Most of them are to reduce the specifications of the tapes after cutting them and to transform and utilize them as waste. There are various types of tape cutting devices and tape winding devices on the market, including handheld cutting mechanisms and motor-driven cutting mechanisms. The tape winding devices also have simple motor reducer drive types and hydraulic drive types. However, most of these mechanisms or devices are used separately and have not been able to form a complete system. There are certain deficiencies and disadvantages in the use process. Utility Model Content

[0004] In order to overcome the deficiencies in the above-mentioned prior art, the utility model provides an automatic shaping tape reeling machine. The shaping tape reeling machine reduces the specifications of the cut tape and continues to put it into use, which can greatly reduce the investment cost of the new tape and achieve the purpose of reducing costs and increasing efficiency. At the same time, in order to further improve the level of on-site standardization and facilitate storage and use by underground teams, the cut reused tape needs to be rolled and stored in time. The automatic tape reeling mechanism can realize the fast, safe and efficient tape reeling of the cut tape, realize the mechanized operation of tape reeling, shorten the working time, and improve the work efficiency and work safety.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] An automatic shaping tape winding machine comprises a cutting mechanism and a tape winding mechanism, wherein the tape winding mechanism is arranged at the rear side of the cutting mechanism, the cutting mechanism comprises a cutting bracket, a first tape pressing device, a second tape pressing device and a cutting assembly, the cutting bracket is provided with a tape walking plate, the first tape pressing device and the second tape pressing device are arranged in the cutting bracket, the cutting assembly is arranged in the cutting bracket, and the cutting assembly is located between the first tape pressing device and the second tape pressing device.

[0007] The first belt pressing device comprises an active pressing wheel and a driven pressing wheel assembly, wherein the driven pressing wheel assembly is arranged above the active pressing wheel, and the active pressing wheel is connected to a motor.

[0008] The driven pressure wheel assembly includes a hydraulic cylinder, a telescopic cylinder and a driven pressure wheel. The hydraulic cylinder is fixedly arranged on both sides of the cutting bracket. The telescopic cylinder is movably arranged in the hydraulic cylinder. A connecting rod is provided on one side of the telescopic cylinder. The telescopic cylinder is connected to the axis of the driven pressure wheel through the connecting rod. The side wall of the hydraulic cylinder is correspondingly provided with a sliding groove for the connecting rod to move.

[0009] A guard plate is arranged on the outer side of the hydraulic cylinder.

[0010] The first belt pressing device and the second belt pressing device have the same structure.

[0011] The cutting assembly includes a saw blade mechanism and a driving mechanism. The saw blade mechanism is arranged between the first belt pressing device and the second belt pressing device. The saw blade mechanism is arranged below the tape walking plate. The driving mechanism is arranged on the cutting bracket and is connected to the saw blade mechanism.

[0012] The saw blade mechanism includes a saw blade wheel, a saw blade and a saw blade pulley. The saw blade wheel is rotatably arranged in the cutting bracket through a bracket, the saw blade is arranged on both sides of the saw blade wheel, and the saw blade pulley is arranged on the outer end of the saw blade. The driving mechanism includes a driving wheel, a driving pulley and a driving motor. The driving wheel is rotatably arranged in the cutting bracket through a bracket, the driving pulley is arranged on both sides of the driving wheel, the driving motor is connected to the axis of the driving wheel, and the driving pulley and the saw blade pulley are connected by a driving belt.

[0013] A stabilizing wheel assembly is arranged between the first belt pressing device and the cutting assembly, and the stabilizing wheel assembly is arranged above the belt walking plate. The stabilizing wheel assembly includes a stabilizing pressure wheel, a fixed rod, a movable rod and a tensioning spring. The fixed rod is arranged in the cutting bracket, and two groups of fixed rods are symmetrically arranged in the cutting bracket. A cavity is arranged in the fixed rod, and the movable rod is slidably arranged in the cavity of the fixed rod. The two ends of the tensioning spring are respectively fixed on the top of the movable rod and the bottom of the fixed rod, and the stabilizing pressure wheel is arranged at the bottom end of the movable rod.

[0014] The belt winding mechanism includes a frame, a height-adjusting cylinder, a fixed plate, a belt winding rod and an operating system, wherein the operating system is arranged on the frame, the fixed plate is arranged on the frame, the height-adjusting cylinder is inclinedly arranged on the frame, one end of the belt winding rod is hinged on the fixed plate, the telescopic end of the height-adjusting cylinder is slidably connected to the belt winding rod, a belt winding shaft is arranged at the end of the belt winding rod, and a belt winding motor connected to the belt winding shaft is arranged on the fixed plate.

[0015] A sliding groove is formed at the beginning of the side wall of the belt winding rod, and a sliding block is hinged at the telescopic end of the height-adjusting oil cylinder. The sliding block is slidably arranged in the sliding groove of the belt winding rod.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The first and second belt pressing devices play the role of tensioning and conveying the shaping tape. The setting of the stabilizing wheel assembly keeps the tape flat before cutting to avoid errors during cutting. The saw blade position of the cutting assembly is set according to the required tape width, and the cutting is accurate. The tape winding mechanism can collect the cut tape in time. By cutting the tape with worn edges on the ground and reducing the specifications of the cut tape for continued use, the investment cost of the new tape can be greatly reduced, achieving the purpose of reducing costs and increasing efficiency. At the same time, the mechanized operation of the tape winding is realized. The configuration of the lifting cylinder can realize the adjustable control of the tape winding amount according to the number of cut tapes. The movable fixed tape winding core shaft method realizes the flexible extraction of the tape winding core shaft. The use of the whole set of mechanisms reduces the number of staff, reduces labor intensity, shortens working hours, and improves work efficiency and work safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a perspective view of the cutting mechanism of the utility model;

[0020] Figure 3 It is a partial schematic diagram of the driven pressure wheel assembly of the utility model;

[0021] Figure 4 It is a top view of the cutting component part of the utility model;

[0022] Figure 5 It is a partial schematic diagram of the stabilizing wheel assembly of the utility model;

[0023] Figure 6 It is a partial schematic diagram of the belt winding mechanism of the utility model;

[0024] In the figure: 1 is a cutting bracket, 2 is a tape walking plate, 3 is an active pressure wheel, 4 is a hydraulic cylinder, 5 is a telescopic cylinder, 6 is a driven pressure wheel, 7 is a guard plate, 8 is a saw blade wheel, 9 is a saw blade, 10 is a saw blade pulley, 11 is a driving wheel, 12 is a driving pulley, 13 is a driving motor, 14 is a driving belt, 15 is a stabilizing pressure wheel, 16 is a fixed rod, 17 is a movable rod, 18 is a tensioning spring, 19 is a frame, 20 is a height adjustment cylinder, 21 is a fixed plate, 22 is a tape winding rod, 23 is a tape winding shaft, 24 is a tape winding motor, 25 is an operating system, and 26 is a shaping tape. DETAILED DESCRIPTION

[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0027] like Figures 1 to 6 As shown, an automatic shaping tape reeling machine includes a cutting mechanism and a tape reeling mechanism. The tape reeling mechanism is arranged at the rear side of the cutting mechanism. After being processed by the cutting mechanism, the shaping tape 25 enters the tape reeling mechanism to complete the reeling of the shaping tape 26. The cutting mechanism includes a cutting bracket 1, a first tape pressing device, a second tape pressing device and a cutting assembly. The cutting bracket 1 is made of channel steel and angle iron. A tape walking board 2 is arranged on the cutting bracket 1. The tape walking board 2 provides a walking route for the shaping tape 26. The first tape pressing device and the second tape pressing device are arranged in the cutting bracket 1. The first tape pressing device and the second tape pressing device are arranged at the same time at the same time at the same time. The cutting assembly is arranged in the cutting bracket 1, and the cutting assembly is located between the first tape pressing device and the second tape pressing device. The first tape pressing device and the second tape pressing device are used to press the shaping tape 26 and transport the shaping tape 25 at the same time. The shaping tape 26 is cut in width in cooperation with the cutting assembly. The cut shaping tape is reeled by the tape reeling mechanism.

[0028] Preferably, the first belt pressing device comprises an active pressing wheel 3 and a driven pressing wheel assembly, wherein the driven pressing wheel assembly is arranged above the active pressing wheel 3, and the active pressing wheel 3 is connected to a motor.

[0029] Preferably, the driven pressure wheel assembly includes a hydraulic cylinder 4, a telescopic cylinder 5 and a driven pressure wheel 6. The hydraulic cylinder 4 is fixedly arranged on both sides of the cutting bracket 1, and the telescopic cylinder 5 is movably arranged in the hydraulic cylinder 4. A connecting rod is provided on one side of the telescopic cylinder 5. The telescopic cylinder 5 is connected to the axis of the driven pressure wheel 6 through the connecting rod, and a sliding groove for the movement of the connecting rod is correspondingly provided on the side wall of the hydraulic cylinder 4. The axis of the active pressure wheel 4 and the driven pressure wheel 6 are located on the same vertical line. Under the action of the hydraulic cylinder 4, the telescopic rod 5 moves in the vertical direction, thereby adjusting the height of the driven pressure wheel 6. The hydraulic cylinder 4 is remotely controlled by the operator to control the telescopic cylinder 5 to descend to a height that can transport the shaping tape 26 without causing extrusion damage to the shaping tape 26, and can be flexibly adjusted according to the different thicknesses of the shaping tape 26.

[0030] Preferably, a guard plate 7 is provided on the outer side of the hydraulic cylinder 4. The guard plate 7 is fixedly arranged on the outer side of the hydraulic cylinder 4 to protect the hydraulic cylinder 4.

[0031] Preferably, the first belt pressing device and the second belt pressing device have the same structure. The operator can synchronously control the hydraulic cylinders 4 on the first belt pressing device and the second belt pressing device through a remote controller.

[0032] Preferably, the cutting assembly includes a saw blade mechanism and a drive mechanism, wherein the saw blade mechanism is arranged between the first belt pressing device and the second belt pressing device, the saw blade mechanism is arranged below the tape walking plate 2, and the drive mechanism is arranged on the cutting bracket 1, and the drive mechanism is connected to the saw blade mechanism. The two sides of the shaping tape 26 are cut by the saw blade mechanism.

[0033] Preferably, the saw blade mechanism includes a saw blade wheel 8, a saw blade 9 and a saw blade pulley 10. The saw blade wheel 8 is rotatably arranged in the cutting bracket 1 through a bracket, the saw blade 9 is arranged on both sides of the saw blade wheel 8, and the saw blade pulley 10 is arranged at the outer end of the saw blade 9. The upper end of the saw blade 9 is arranged beyond the horizontal height of the tape walking plate 2. When the shaping tape 26 passes through the tape walking plate 2, it can be cut into the designed width by the saw blade. The driving mechanism includes a driving wheel 11, a driving pulley 12 and a driving motor 13. The driving wheel 11 is rotatably arranged in the cutting bracket 1 through a bracket, and the driving pulley 12 is arranged on both sides of the driving wheel 11. The driving motor 13 is connected to the axis of the driving wheel 11, and the driving pulley 12 and the saw blade pulley 10 are connected by a driving belt 14. The driving motor 13 controls the rotation of the driving wheel 11, thereby controlling the rotation of the saw blade pulley 10 through the driving pulley 12 to achieve the cutting operation of the saw blade 9.

[0034] Preferably, a stabilizing wheel assembly is provided between the first belt pressing device and the cutting assembly, and the stabilizing wheel assembly is provided above the tape walking plate 2, and the stabilizing wheel assembly includes a stabilizing pressing wheel 15, a fixed rod 16, a movable rod 17 and a tension spring 18, the fixed rod 16 is provided in the cutting bracket 1, and two groups of fixed rods 16 are symmetrically provided in the cutting bracket 1, a cavity is provided in the fixed rod 16, and the movable rod 17 is slidably provided in the cavity of the fixed rod 16, and the two ends of the tension spring 18 are respectively fixed on the top of the movable rod 17 and the bottom of the fixed rod 16, and the stabilizing pressing wheel 15 is provided at the bottom of the movable rod 17. The tension spring 18 is always in a stretched state, and the stabilizing pressing wheel 15 is always pressed down by the force of the tension spring 18, so that the shaping tape 26 is kept flat before entering the cutting assembly.

[0035] Preferably, the tape winding mechanism includes a frame 19, a height adjustment cylinder 20, a fixed plate 21, a tape winding rod 22 and an operating system 25, wherein the operating system 25 is arranged on the frame 19, the fixed plate 21 is arranged on the frame 19, the height adjustment cylinder 20 is arranged obliquely on the frame 19, one end of the tape winding rod 22 is hinged on the fixed plate 21, the telescopic end of the height adjustment cylinder 20 is slidably connected to the tape winding rod 22, a tape winding shaft 23 is arranged at the end of the tape winding rod 22, and a tape winding motor 24 connected to the tape winding shaft 23 is arranged on the fixed plate 21. The operating system 25 can control the tape winding motor 24 and the height adjustment cylinder 20. The cut shaping tape 26 can be wound up by rotating the tape winding shaft 23, and the tape winding shaft 23 adopts a movable and detachable fixing method to realize the flexible extraction of the tape winding shaft 23.

[0036] Preferably, the side wall of the winding rod 22 has a slide groove, and the telescopic end of the height adjustment cylinder 20 is hinged with a sliding block, which is slidably arranged in the slide groove of the winding rod 22. The height adjustment cylinder 20 is used to adjust the angle of the winding rod 22, and the angle can be adjusted controllably according to the winding amount.

[0037] The shaping tape 26 to be processed is fed into the tape walking plate 2 in the cutting bracket 1, the first belt pressing device feeds the shaping tape 26 in, the stabilizing pressure wheel 15 controls the flatness of the shaping tape 26, the cutting assembly cuts both sides of the tape through the saw blade 9, the spacing between the two saw blades 9 is set according to the designed width, the second belt pressing device feeds the shaping tape 26 out, the processed end of the shaping tape 26 is fixed on the winding shaft 23, and the tape is collected by the rotation of the winding shaft 23.

[0038] Only the preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention, and various changes should be included in the protection scope of the present invention.

Claims

1. An automatic shaping tape reeling machine, characterized in that: The invention comprises a cutting mechanism and a tape winding mechanism, wherein the tape winding mechanism is arranged at the rear side of the cutting mechanism, and the cutting mechanism comprises a cutting bracket (1), a first tape pressing device, a second tape pressing device and a cutting assembly, wherein a tape walking plate (2) is arranged on the cutting bracket (1), the first tape pressing device and the second tape pressing device are arranged in the cutting bracket (1), and the cutting assembly is arranged in the cutting bracket (1), and the cutting assembly is located between the first tape pressing device and the second tape pressing device.

2. The automatic shaping and winding machine according to claim 1, characterized in that: The first belt pressing device comprises an active pressing wheel (3) and a driven pressing wheel assembly, wherein the driven pressing wheel assembly is arranged above the active pressing wheel (3), and the active pressing wheel (3) is connected to a motor.

3. The automatic shaping and winding machine according to claim 2, characterized in that: The driven pressure wheel assembly comprises a hydraulic cylinder (4), a telescopic cylinder (5) and a driven pressure wheel (6); the hydraulic cylinder (4) is fixedly arranged on both sides of the cutting bracket (1); the telescopic cylinder (5) is movably arranged in the hydraulic cylinder (4); a connecting rod is arranged on one side of the telescopic cylinder (5) extending out of the hydraulic cylinder (4); the telescopic cylinder (5) is connected to the axis of the driven pressure wheel (6) via the connecting rod; and a sliding groove for the movement of the connecting rod is correspondingly arranged on the side wall of the hydraulic cylinder (4).

4. The automatic shaping tape reel according to claim 3, characterized in that: A guard plate (7) is provided on the outer side of the hydraulic cylinder (4).

5. The automatic shaping and winding machine according to claim 3, characterized in that: The first belt pressing device and the second belt pressing device have the same structure.

6. The automatic shaping and winding machine according to claim 1, characterized in that: The cutting assembly comprises a saw blade mechanism and a drive mechanism, the saw blade mechanism being arranged between a first belt pressing device and a second belt pressing device, the saw blade mechanism being arranged below the tape walking plate (2), the drive mechanism being arranged on a cutting bracket (1), and the drive mechanism being connected to the saw blade mechanism.

7. The automatic shaping and winding machine according to claim 6, characterized in that: The saw blade mechanism comprises a saw blade wheel (8), a saw blade (9) and a saw blade pulley (10); the saw blade wheel (8) is rotatably arranged in a cutting bracket (1) through a bracket; the saw blade (9) is arranged on both sides of the saw blade wheel (8); the saw blade pulley (10) is arranged at the outer end of the saw blade (9); the driving mechanism comprises a driving wheel (11), a driving pulley (12) and a driving motor (13); the driving wheel (11) is rotatably arranged in a cutting bracket (1) through a bracket; the driving pulley (12) is arranged on both sides of the driving wheel (11); the driving motor (13) is connected to the axis of the driving wheel (11); and the driving pulley (12) and the saw blade pulley (10) are connected via a driving belt (14).

8. The automatic shaping and winding machine according to claim 1, characterized in that: A stabilizing wheel assembly is arranged between the first belt pressing device and the cutting assembly. The stabilizing wheel assembly is arranged above the belt walking plate (2). The stabilizing wheel assembly comprises a stabilizing pressure wheel (15), a fixed rod (16), a movable rod (17) and a tension spring (18). The fixed rod (16) is arranged in the cutting bracket (1). Two groups of fixed rods (16) are symmetrically arranged in the cutting bracket (1). A cavity is arranged in the fixed rod (16). The movable rod (17) is slidably arranged in the cavity of the fixed rod (16). Two ends of the tension spring (18) are respectively fixed to the top of the movable rod (17) and the bottom of the fixed rod (16). The stabilizing pressure wheel (15) is arranged at the bottom of the movable rod (17).

9. The automatic shaping tape reeling machine according to claim 1, characterized in that: The belt winding mechanism comprises a frame (19), a height-adjusting oil cylinder (20), a fixing plate (21), a belt winding rod (22) and an operating system (25); the operating system (25) is arranged on the frame (19); the fixing plate (21) is arranged on the frame (19); the height-adjusting oil cylinder (20) is arranged obliquely on the frame (19); one end of the belt winding rod (22) is hinged on the fixing plate (21); the telescopic end of the height-adjusting oil cylinder (20) is slidably connected to the belt winding rod (22); a belt winding shaft (23) is arranged at the end of the belt winding rod (22); and a belt winding motor (24) connected to the belt winding shaft (23) is arranged on the fixing plate (21).

10. The automatic shaping tape reeling machine according to claim 9, characterized in that: A sliding groove is formed at the beginning of the side wall of the belt winding rod (22), and a sliding block is hingedly connected to the telescopic end of the height adjustment oil cylinder (20), and the sliding block is slidably arranged in the sliding groove of the belt winding rod (22).

Images