Cleaning and filtering device for electrophoretic coating

Abstract

The utility model relates to the technical field of electrophoretic coating, in particular to a cleaning and filtering device for electrophoretic coating, which comprises a cleaning box and further comprises a liquid supply assembly, a filtering assembly and a filtering assembly, and the liquid supply assembly comprises a liquid supply box, a liquid supply pump, a connecting pipe, a shunt pipe and an output head; the bearing assembly comprises a motor, a gear ring, a gear, a rotating disc, a rotating shaft and a hanging piece; in the cleaning process, all faces of the materials can make full contact with cleaning liquid, cleaning dead corners are avoided, and the problem that cleaning is not thorough due to the fact that the angles of the materials are inconvenient to adjust through a traditional device is solved. A filter plate in the waste liquid collecting assembly can filter waste liquid after cleaning, impurities in the waste liquid are separated out, and the impurities are prevented from polluting cleaning liquid again or blocking a pipeline. The waste liquid collecting box is located below the filter plate, so that filtered waste liquid can be collected in time, effective collection of the waste liquid is realized, and resource waste is reduced.

Description

Technical Field

[0001] This utility model relates to the field of electrophoretic coating technology, specifically to a cleaning and filtration device for electrophoretic coating. Background Technology

[0002] Electrophoretic coating is based on electrochemical principles. In an electrophoresis tank, the object to be coated (serving as electrodes) and an electrophoretic paint solution containing charged resin and pigment particles are placed. When a direct current voltage is applied between the electrodes, positively charged particles (cationic electrophoretic paint) move towards the cathode, and negatively charged particles (anionic electrophoretic paint) move towards the anode. These particles lose their charge on the electrode surface and deposit, forming a uniform paint film. For example, in cathodic electrophoretic coating, the object to be coated serves as the cathode. Cationic resin and pigment particles move towards the cathode under the influence of an electric field, undergoing a reduction reaction on the cathode surface and depositing to form a paint film.

[0003] Before electrophoretic coating, the surface of the material to be processed needs to be cleaned. Traditional cleaning equipment is inconvenient to adjust the angle of the material, which can easily lead to incomplete cleaning and waste liquid is difficult to recover, resulting in resource waste. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a cleaning and filtration device for electrophoretic coating.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a cleaning and filtering device for electrophoretic coating, comprising a cleaning tank, and further comprising:

[0008] The liquid supply assembly includes a liquid supply tank, a liquid supply pump, a connecting pipe, a diverter pipe, and an output head. The front of the cleaning tank is provided with a cleaning chamber. An annular diverter pipe is provided on the upper side wall of the cleaning chamber. Several sets of output heads are provided below the diverter pipe away from the opening of the cleaning chamber. The liquid supply tank is provided on the back side of the cleaning tank. One end of the liquid supply pump is connected to the liquid supply tank. One end of the connecting pipe is connected to the other end of the liquid supply pump. The other end of the connecting pipe passes through the cleaning tank and is connected to the input end of the diverter pipe.

[0009] The support assembly includes a motor, a gear ring, gears, a turntable, a rotating shaft, and a mounting component. The output end of the motor passes through the top wall of the cleaning tank and is connected to the turntable. Several sets of gears are arranged on the turntable. A rotating shaft passing through the turntable is arranged below the gears. A mounting component is also arranged below the rotating shaft. Several sets of gear rings meshing with the gears are also arranged inside the cleaning chamber. The output head is located below the turntable.

[0010] The lower part of the cleaning tank is also equipped with a waste liquid collection component.

[0011] To facilitate material loading, this utility model is improved by including a handle, a threaded rod, a sliding frame, hooks, and a loading rack. The sliding frame is located below the rotating shaft, and the threaded rod is rotatably mounted below the sliding frame. The threaded rod passes through the sliding frame and connects to the handle. The hooks are arranged in two symmetrical sets, with the upper part of each hook extending into the sliding frame and threadedly connected to the threaded rod. Loading racks are located below the two sets of hooks.

[0012] To facilitate filtration and collection of waste liquid, this utility model is improved by including a waste liquid collection assembly comprising a waste liquid collection tank and a filter plate. The waste liquid collection tank with an upper opening is slidably disposed on the bottom wall of the cleaning chamber. Sliding grooves are also provided on the left and right sides of the cleaning chamber. The filter plate is slidably connected to the sliding grooves, and the waste liquid collection tank is disposed below the filter plate.

[0013] To facilitate the transfer of waste liquid, the present invention is improved in that the bottom wall of the collection chamber of the waste liquid collection box is sloping with a higher back side and a lower front side, and a drain pipe is also provided on the front side of the waste liquid collection box, with a switch valve installed on the drain pipe.

[0014] Preferably, the front of the cleaning chamber is also provided with a hinged door, which is located above the filter plate.

[0015] Preferably, the motor is a servo motor.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a cleaning and filtering device for electrophoretic coating, which has the following advantages:

[0018] This cleaning and filtration device for electrophoretic coating uses a motor-driven turntable. Gears on the turntable mesh with a gear ring, allowing the mounting components to rotate simultaneously with the turntable, thus adjusting the material's angle from multiple angles. During the cleaning process, all surfaces of the material can fully contact the cleaning solution, avoiding dead zones and solving the problem of incomplete cleaning caused by the inconvenience of adjusting the material's angle in traditional devices.

[0019] The design of the mounting bracket facilitates the loading of materials of different shapes and sizes. By turning the handle, the positive and negative threaded screws are rotated, causing the hook to move horizontally within the slide frame, thereby mounting the rack with materials.

[0020] The filter plate in the waste liquid collection assembly filters the cleaning waste liquid, separating impurities and preventing them from re-contaminating the cleaning solution or clogging the pipes. The waste liquid collection tank, located below the filter plate, collects the filtered waste liquid promptly, achieving effective waste liquid collection and reducing resource waste. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0022] Figure 2 This is a rear view schematic diagram of the structure of this utility model;

[0023] Figure 3 This is a partial front view schematic diagram of the structure of this utility model;

[0024] Figure 4 This is a partial bottom view of the structure of this utility model;

[0025] Figure 5 This is a top view of the waste liquid collection box of this utility model.

[0026] In the diagram: 1. Cleaning tank; 2. Liquid supply tank; 3. Liquid supply pump; 4. Connecting pipe; 5. Diverter pipe; 6. Output head; 7. Motor; 8. Gear ring; 9. Gear; 10. Turntable; 11. Shaft; 12. Handle; 13. Threaded screw; 14. Sliding frame; 15. Hook; 16. Hanging rack; 17. Waste liquid collection tank; 18. Filter plate; 19. Drain pipe; 20. Switch valve; 21. Hinged door. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5 A cleaning and filtering device for electrophoretic coating includes a cleaning tank 1, and further includes:

[0029] The liquid supply assembly includes a liquid supply tank 2, a liquid supply pump 3, a connecting pipe 4, a diverter pipe 5, and output heads 6. The cleaning tank 1 has a cleaning chamber on its front side. An annular diverter pipe 5 is installed on the upper side wall of the cleaning chamber. Several sets of output heads 6 are located below the diverter pipe 5, away from the opening of the cleaning chamber. The liquid supply tank 2 is located on the back side of the cleaning tank 1. One end of the liquid supply pump 3 is connected to the liquid supply tank 2, and one end of the connecting pipe 4 is connected to the other end of the liquid supply pump 3. The other end of the connecting pipe 4 passes through the cleaning tank 1 and is connected to the input end of the diverter pipe 5. The liquid supply tank 2 stores cleaning liquid. When the liquid supply pump 3 is started, it generates suction to draw the cleaning liquid out of the liquid supply tank 2. The cleaning liquid is transported through the connecting pipe 4 to the diverter pipe 5 inside the cleaning tank 1. Because the diverter pipe 5 is annularly installed on the upper side wall of the cleaning chamber, the cleaning liquid can be evenly distributed. The output head 6 below the diversion pipe 5 sprays the cleaning fluid into the cleaning chamber to provide the cleaning fluid required for material cleaning. The position design of the output head 6 ensures that the cleaning fluid can cover the material on the hanger.

[0030] The support assembly includes a motor 7, a gear ring 8, gears 9, a turntable 10, a rotating shaft 11, and a mounting component. The output end of the motor 7 passes through the top wall of the cleaning tank 1 and is connected to the turntable 10. Several sets of gears 9 are arranged on the turntable 10. A rotating shaft 11, which passes through the turntable 10, is arranged below the gears 9. A mounting component is also arranged below the rotating shaft 11. Several sets of gear rings 8 that mesh with the gears 9 are also arranged inside the cleaning chamber. The output head 6 is located below the turntable 10. When the motor 7 (preferably a servo motor 7) is powered on, its output end drives the turntable 10 to rotate. The gears 9 on the turntable 10 rotate accordingly, and the gears 9 mesh with the gear rings 8 fixed inside the cleaning chamber. This meshing relationship allows the gears 9 to rotate around their own axis while revolving with the turntable 10. The rotating shaft 11, connected to gear 9, transmits the motion of gear 9. The mounting component is installed below the rotating shaft 11, so the mounting component not only moves in a circular motion with the turntable 10, but also rotates due to the rotation of gear 9. Through this combined motion, the material on the mounting component can change position at multiple angles. The mounting component includes a handle 12, a threaded screw 13, a sliding frame 14, hooks 15, and a mounting frame 16. The sliding frame 14 is located below the rotating shaft 11, and the threaded screw 13 is rotatably mounted below the sliding frame 14. The threaded screw 13 passes through the sliding frame 14 and is connected to the handle 12. The hooks 15 are arranged in two symmetrical sets, with the upper part of the hooks 15 extending into the sliding frame 14 and threadedly connected to the threaded screw 13. The mounting frame 16 for carrying materials is located below the two sets of hooks 15. When the handle 12 is rotated, the threaded screw 13 is rotated. Since the threaded screw 13 is threadedly connected to the hooks 15, and the upper part of the hooks 15 extends into the sliding frame 14, the rotation of the threaded screw 13 will cause the hooks 15 to move along the axial direction of the screw within the sliding frame 14. This facilitates the mounting of the mounting frame 16 with materials of different specifications, ensuring that all surfaces of the materials can fully contact the cleaning liquid during the cleaning process.

[0031] In this embodiment, the lower part of the cleaning tank 1 is further provided with a waste liquid collection assembly, which includes a waste liquid collection tank 17 and a filter plate 18. The waste liquid collection tank 17 with an upper opening is slidably disposed on the bottom wall of the cleaning chamber. Slide grooves are also provided on the left and right sides of the cleaning chamber. The filter plate 18 is slidably connected to the slide grooves. The waste liquid collection tank 17 is disposed below the filter plate 18. The bottom wall of the collection chamber of the waste liquid collection tank 17 is a sloping surface with a higher back side and a lower front side. A drain pipe 19 is also provided on the front of the waste liquid collection tank 17. A switch valve 20 is provided on the drain pipe 19. During the cleaning process, the cleaning liquid containing impurities will flow down from the surface of the material. The waste liquid collection tank 17 on the bottom wall of the cleaning chamber is used to collect this waste liquid. The waste liquid first passes through the filter plate 18. The filter plate 18 is installed in the slide grooves on the left and right sides of the cleaning chamber, which can filter the waste liquid and intercept the impurities in it, preventing them from entering the waste liquid collection tank 17 and re-contaminating the cleaning liquid or clogging the pipe. Waste liquid collection tank 17 collects filtered waste liquid. The bottom wall of its collection chamber is designed as a slope with a higher back side and a lower front side, which facilitates the accumulation of waste liquid towards the drain pipe 19 on the front side under the action of gravity. When it is necessary to transfer the waste liquid, the switch valve 20 on the drain pipe 19 is opened, and the waste liquid can be discharged.

[0032] The hinged door 21 on the front of the cleaning chamber allows operators to easily open the door to hang materials on the hanging rack 16 and remove materials after cleaning. It also facilitates the inspection, cleaning, and maintenance of the interior of the cleaning chamber, especially components such as the filter plate 18.

[0033] In this document, the term "embodiment" means that a specific feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The term "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment, nor does it specifically limit its independence or connection with other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the technical features mentioned in each embodiment can be combined in any way to form corresponding implementable technical solutions.

[0034] Unless otherwise defined, the technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the use of related terms herein is merely for the purpose of describing particular embodiments and is not intended to limit this application.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A cleaning filter device for electrophoretic painting, comprising a cleaning tank (1), characterized in that, Also include: The liquid supply assembly includes a liquid supply tank (2), a liquid supply pump (3), a connecting pipe (4), a shunt pipe (5) and an output head (6), the cleaning tank (1) is provided with a cleaning cavity in the front, the upper part of the cleaning cavity is provided with a ring-shaped shunt pipe (5), a plurality of groups of output heads (6) are arranged below the shunt pipe (5) away from the opening of the cleaning cavity, the cleaning tank (1) is provided with the liquid supply tank (2) on the back side, one end of the liquid supply pump (3) is connected with the liquid supply tank (2), one end of the connecting pipe (4) is connected with the other end of the liquid supply pump (3), the other end of the connecting pipe (4) penetrates through the cleaning tank (1) and is connected with the input end of the shunt pipe (5); The bearing assembly includes a motor (7), a gear ring (8), a gear (9), a rotating disc (10), a rotating shaft (11) and a hanging part, the output end of the motor (7) penetrates through the top wall of the cleaning tank (1) and is connected with the rotating disc (10), a plurality of groups of gears (9) are arranged on the rotating disc (10), a rotating shaft (11) penetrating through the rotating disc (10) is arranged below the gear (9), a hanging part is further arranged below the rotating shaft (11), a plurality of groups of gear rings (8) engaged with the gears (9) are further arranged in the cleaning cavity, and the output heads (6) are arranged below the rotating disc (10); The lower part of the cleaning tank (1) is further provided with a waste liquid collecting assembly.

2. The cleaning filter device for electrophoretic painting according to claim 1, wherein The hanging part includes a handle (12), a forward and reverse thread screw rod (13), a sliding frame (14), a hook (15) and a hanging rack (16), the rotating shaft (11) is provided below the sliding frame (14), the forward and reverse thread screw rod (13) is rotatably arranged below the sliding frame (14), the forward and reverse thread screw rod (13) penetrates through the sliding frame (14) and is connected with the handle (12), the hook (15) is arranged in two groups and symmetrically arranged, the upper part of the hook (15) extends into the sliding frame (14) and is threadedly connected with the forward and reverse thread screw rod (13), and the hanging rack (16) for carrying objects is arranged below the two groups of hooks (15).

3. The cleaning filter device for electrophoretic painting according to claim 2, wherein The waste liquid collecting assembly includes a waste liquid collecting tank (17) and a filter plate (18), the waste liquid collecting tank (17) with an upper opening is slidably arranged on the bottom wall of the cleaning cavity, sliding grooves are further arranged on the left and right sides of the cleaning cavity, the filter plate (18) is slidably connected with the sliding grooves, and the waste liquid collecting tank (17) is arranged below the filter plate (18).

4. The cleaning filter device for electrophoretic painting according to claim 3, wherein The bottom wall of the collecting cavity of the waste liquid collecting tank (17) is inclined and high on the back side and low on the front side, a drain pipe (19) is further arranged on the front side of the waste liquid collecting tank (17), and a switch valve (20) is arranged on the drain pipe (19).

5. The cleaning filter device for electrophoretic painting according to claim 4, wherein The front side of the cleaning cavity is further provided with a hinged door (21), and the hinged door (21) is arranged above the filter plate (18).

6. The cleaning filter device for electrophoretic painting according to claim 5, wherein The motor (7) is a servo motor.

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