Cooling mechanism of sawing machine
By using semiconductor refrigeration sheets and water cooling systems in the saw machine cooling mechanism to cool down the water in the water tank, and combining air cooling technology, the problem of poor temperature rise in the water tank and the effect of high ambient temperature drop is solved, and efficient double cooling of the saw blade is achieved.
Patent Information
- Application Number
- CN202420641482.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-31
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-31
AI Technical Summary
The existing saw machine cooling mechanism causes the water temperature to rise after the water flows back in the water tank, affecting the subsequent cooling effect. In addition, the air temperature blown by the heat dissipation fan at high ambient temperature is high, and the cooling effect is poor.
The semiconductor refrigeration plate and heat dissipation fins are used to cool the water in the water tank, combined with water pumps, water pipes, flexible conduits and spray heads to achieve water cooling of the saw blades. At the same time, the exhaust fan, snake-shaped heat exchange pipe and spray head are used to cool the air with cooling water. Air-cooling is performed to ensure the double cooling effect of the saw blade.
It effectively reduces the water temperature in the water tank, ensures the water cooling effect, and air-cools the saw blade through low-temperature air injection, improving the overall cooling efficiency and effect.
Smart Images

Figure CN222176173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sawing machines, and more specifically to a cooling mechanism of a sawing machine. Background Art
[0002] Band saws are machine tools used for sawing various metal materials. They are divided into horizontal and vertical types according to their structure; they are divided into semi-automatic, fully automatic, and CNC types according to their functions. The horizontal type can be divided into double-column and scissor-type. Usually, the saw blade will generate high temperature during the use of the band saw, and the saw blade needs to be cooled.
[0003] After searching, the utility model patent with announcement number CN217529450U discloses a cooling mechanism for a double-column horizontal band sawing machine. The device is provided with a processing table, on which a sawing machine body can be raised and lowered, and a band saw blade is installed on the sawing machine body. The band saw blade has a cutting part located above the workpiece to be processed, and the cutting part can move along a first direction to cut the workpiece to be processed, and the first direction is parallel to the processing table; a cooling device is installed at the bottom of the sawing machine body, including a heat dissipation fan and a nozzle assembly arranged along the first direction, the heat dissipation fan is used to dissipate heat from the cutting part, and the nozzle assembly includes nozzles arranged on both sides of the cutting part along a second direction, the second direction is parallel to the processing table and perpendicular to the first direction, and the nozzle is connected to a water supply device; through the above structure, the heat dissipation fan and the nozzle assembly are used to cool the cutting part, so as to achieve a double cooling effect and improve the cooling efficiency.
[0004] However, the above patent has the following shortcomings: it is not convenient to cool the water in the water tank. When the cooled refluxed water enters the water tank, it will cause the water temperature in the water tank to rise, affecting the subsequent cooling effect of the sawing machine; in addition, when the ambient temperature around the sawing machine is high, the wind blown by the cooling fan also has a high temperature, which has a poor effect on cooling the saw blade. For this reason, we propose a cooling mechanism for the sawing machine. Utility Model Content
[0005] In view of the problems existing in the prior art, the utility model aims to provide a cooling mechanism for a sawing machine.
[0006] In order to solve the above problems, the utility model adopts the following technical solutions:
[0007] A cooling mechanism for a sawing machine comprises a processing box, mounting frames are fixedly connected to both sides of the processing box, electric hydraulic rods are fixedly installed on the two mounting frames, the output ends of the electric hydraulic rods extend to the top of the processing box and are fixedly connected to a horizontal band sawing machine, a band saw blade is provided on the horizontal band sawing machine, a support plate is provided on the horizontal band sawing machine, an air cooling mechanism is provided on the side of the processing box, a water cooling mechanism is provided on the side of the processing box, a plurality of leakage grooves are provided on the top surface of the processing box, a semiconductor refrigeration plate is fixedly sleeved on the back of the processing box, the cooling surface of the semiconductor refrigeration plate extends to the inner cavity of the processing box, the heating surface of the semiconductor refrigeration plate extends to the back of the processing box and is fixedly connected to heat dissipation fins, and a temperature sensor is fixedly installed on the inner wall of the processing box.
[0008] As a preferred solution of the utility model, the air cooling mechanism includes an exhaust fan fixedly installed on the side of the processing box, the input end of the exhaust fan extends to the inner cavity of the processing box and is fixedly connected to a serpentine heat exchange tube, one end of the serpentine heat exchange tube extends to the outside of the processing box, the output end of the exhaust fan is fixedly connected to an air guide duct, one end of the air guide duct is fixedly sleeved on the bottom of the support plate and is fixedly connected to an air nozzle.
[0009] As a preferred solution of the utility model, the water cooling mechanism includes a water pump fixedly installed on the side of the processing box, and both ends of the water pump are fixedly connected with water pipes, one end of one of the water pipes extends to the inner cavity of the processing box, and one end of the other water pipe is fixedly sleeved to the bottom of the support plate and fixedly connected with a flexible conduit, the bottom end of the flexible conduit is fixedly connected with a water diversion box, and the bottom of the water diversion box is fixedly sleeved with multiple nozzles.
[0010] As a preferred solution of the utility model, a slot is provided on the front of the processing box, the inner cavity of the slot is provided with a filter box, one end of the filter box extends to the front of the processing box and is fixedly connected with a handle, and a filter screen is provided at the bottom of the inner cavity of the filter box.
[0011] As a preferred solution of the utility model, a support frame is fixedly connected to the back of the processing box, two support legs are fixedly connected to the bottom surface of the support frame, and the top surface of the support frame is flush with the top surface of the processing box.
[0012] As a preferred solution of the utility model, a controller is fixedly installed on the front side of the processing box.
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] (1) In the utility model, semiconductor refrigeration sheets and heat dissipation fins are used to cool the water in the processing box to ensure that the water temperature in the processing box is constant within a certain range. In addition, a water pump, a water pipe, a flexible conduit, a water distribution box and a nozzle are used to spray water to the band saw blade to achieve cooling of the band saw blade and ensure cooling of the band saw blade.
[0015] (2) In the utility model, the exhaust fan, the serpentine heat exchange tube, the air guide duct and the air spray head are used in coordination. The exhaust fan is used to make the air spray head blow out gas to cool the band saw blade. In addition, the water in the processing box is used to cool the air in the serpentine heat exchange tube to ensure that the air sprayed from the air spray head is in a low temperature state, thereby ensuring the effect of air cooling the band saw blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the front side of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the back side of the utility model;
[0018] Figure 3 It is a cross-sectional schematic diagram of the processing box of the utility model;
[0019] Figure 4 It is a cross-sectional schematic diagram of the water separation box of the utility model;
[0020] Figure 5 It is a structural schematic diagram of the filter box of the utility model.
[0021] Description of the numbers in the figure:
[0022] 1. Processing box; 2. Slot; 3. Mounting frame; 4. Electric hydraulic rod; 5. Horizontal band saw; 6. Band saw blade; 7. Support plate; 8. Air cooling mechanism; 9. Water pump; 10. Water pipe; 11. Flexible conduit; 12. Water distribution box; 13. Nozzle; 14. Semiconductor refrigeration plate; 15. Heat dissipation fin; 16. Temperature sensor; 17. Water cooling mechanism; 18. Exhaust fan; 19. Serpentine heat exchange tube; 20. Air guide duct; 21. Air nozzle; 22. Slot; 23. Filter box; 24. Filter; 25. Handle; 26. Controller; 27. Support frame; 28. Support leg. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0026] Example:
[0027] See also Figure 1-5 A cooling mechanism of a sawing machine comprises a processing box 1, mounting frames 3 are fixedly connected to both sides of the processing box 1, electric hydraulic rods 4 are fixedly installed on the two mounting frames 3, the output end of the electric hydraulic rod 4 extends to the top of the processing box 1 and is fixedly connected to a horizontal band sawing machine 5, a band saw blade 6 is arranged on the horizontal band sawing machine 5, a support plate 7 is arranged on the horizontal band sawing machine 5, an air cooling mechanism 8 is arranged on the side of the processing box 1, a water cooling mechanism 17 is arranged on the side of the processing box 1, a plurality of leakage grooves 2 are opened on the top surface of the processing box 1, a semiconductor refrigeration sheet 14 is fixedly sleeved on the back of the processing box 1, the cooling surface of the semiconductor refrigeration sheet 14 extends to the inner cavity of the processing box 1, the heating surface of the semiconductor refrigeration sheet 14 extends to the back of the processing box 1 and is fixedly connected to a heat dissipation fin 15, and a temperature sensor 16 is fixedly installed on the inner wall of the processing box 1.
[0028] In this embodiment, cooling water is preset at the bottom of the inner cavity of the processing box 1.
[0029] For details, please refer to Figures 1 to 3 The air cooling mechanism 8 includes an exhaust fan 18 fixedly installed on the side of the processing box 1, the input end of the exhaust fan 18 extends to the inner cavity of the processing box 1 and is fixedly connected to a serpentine heat exchange tube 19, one end of the serpentine heat exchange tube 19 extends to the outside of the processing box 1, and the output end of the exhaust fan 18 is fixedly connected to an air duct 20, one end of the air duct 20 is fixedly sleeved on the bottom of the support plate 7 and is fixedly connected to an air nozzle 21.
[0030] In this embodiment, the air in the serpentine heat exchange tube 19 is cooled by heat exchange through the water in the processing box 1 .
[0031] For details, please refer to Figure 1 and Figure 4 The water cooling mechanism 17 includes a water pump 9 fixedly installed on the side of the processing box 1, and both ends of the water pump 9 are fixedly connected with water pipes 10. One end of one water pipe 10 extends to the inner cavity of the processing box 1, and one end of the other water pipe 10 is fixedly sleeved to the bottom of the support plate 7 and fixedly connected with a flexible conduit 11. The bottom end of the flexible conduit 11 is fixedly connected with a water distribution box 12, and the bottom of the water distribution box 12 is fixedly sleeved with multiple nozzles 13.
[0032] In this embodiment, the water diversion box 12 is located above the band saw blade 6 so as to spray water onto the band saw blade 6 .
[0033] For details, please refer to Figure 1 , Figure 3 and Figure 5 A slot 22 is provided on the front of the processing box 1, and a filter box 23 is provided in the inner cavity of the slot 22. One end of the filter box 23 extends to the front of the processing box 1 and is fixedly connected with a handle 25. A filter screen 24 is provided at the bottom of the inner cavity of the filter box 23.
[0034] In this embodiment, the inner wall of the slot 22 fits with the inner wall of the filter box 23, ensuring that the filter screen 24 can completely filter the water.
[0035] For details, please refer to Figure 2 A support frame 27 is fixedly connected to the back of the processing box 1 , and two support legs 28 are fixedly connected to the bottom surface of the support frame 27 . The top surface of the support frame 27 is flush with the top surface of the processing box 1 .
[0036] In this embodiment, a support frame 27 is used to support the material to be cut.
[0037] For details, please refer to Figure 1 A controller 26 is fixedly installed on the front of the processing box 1.
[0038] In this embodiment, the controller 26 is used to display the water temperature detected by the temperature sensor 16 , and the controller 26 is used to control the water pump 9 , the exhaust fan 18 , the semiconductor cooling plate 14 , and the electric hydraulic rod 4 .
[0039] Working principle: When in use, first place the material to be cut on the top of the processing box 1 and the support frame 27, start the electric hydraulic rod 4 to drive the horizontal band saw 5 to move downward, use the rotating band saw blade 6 to cut the material, and then pull the water diversion box 12 to move to the position above the band saw blade 6 to cut the material, start the water pump 9 to guide the water in the processing box 1 through the water pipe 10 and the flexible conduit 11 to the water diversion box 12, and make the water in the water diversion box 12 spray from the nozzle 13 onto the band saw blade 6, cool the heat generated by the band saw blade 6 during cutting, and at the same time wash down the waste generated during cutting, and make the waste and waste water fall from the trough 2 to the processing box 1 The inner cavity is then separated by the filter screen 24, and the waste water and waste chips are returned to the bottom of the inner cavity of the processing box 1. At the same time, the semiconductor refrigeration sheet 14 is started to cool the water in the processing box 1, and the water temperature in the processing box 1 is detected by the temperature sensor 16 to ensure the water-cooling effect of the band saw blade 6. Finally, the exhaust fan 18 is started to allow external air to enter from the end of the serpentine heat exchange tube 19, and the air flowing in the serpentine heat exchange tube 19 is heat-exchanged and cooled by the water in the processing box 1. The cooled gas is ejected from the air duct 20 and the air nozzle 21, and the air ejected from the air nozzle 21 is used to cool the band saw blade 6 again.
[0040] The above is only a preferred specific implementation method of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.
Claims
1. A cooling mechanism for a sawing machine, comprising a processing box (1), characterized in that: The two sides of the processing box (1) are respectively fixedly connected with mounting frames (3), and the two mounting frames (3) are both fixedly installed with electric hydraulic rods (4). The output ends of the electric hydraulic rods (4) extend to the top of the processing box (1) and are fixedly connected with a horizontal band saw (5). The horizontal band saw (5) is provided with a band saw blade (6), and the horizontal band saw (5) is provided with a support plate (7). The side of the processing box (1) is provided with an air cooling mechanism (8). The processing box (1) ) is provided with a water cooling mechanism (17) on the side, a plurality of drain grooves (2) are provided on the top surface of the processing box (1), a semiconductor refrigeration plate (14) is fixedly sleeved on the back of the processing box (1), the cooling surface of the semiconductor refrigeration plate (14) extends to the inner cavity of the processing box (1), the heating surface of the semiconductor refrigeration plate (14) extends to the back of the processing box (1) and is fixedly connected with a heat dissipation fin (15), and a temperature sensor (16) is fixedly installed on the inner wall of the processing box (1).
2. A cooling mechanism for a sawing machine according to claim 1, characterized in that: The air cooling mechanism (8) comprises an exhaust fan (18) fixedly mounted on the side of the processing box (1), the input end of the exhaust fan (18) extending to the inner cavity of the processing box (1) and fixedly connected to a serpentine heat exchange tube (19), one end of the serpentine heat exchange tube (19) extending to the outside of the processing box (1), the output end of the exhaust fan (18) fixedly connected to an air guide tube (20), one end of the air guide tube (20) fixedly sleeved to the bottom of the support plate (7) and fixedly connected to an air nozzle (21).
3. The cooling mechanism of a sawing machine according to claim 1, characterized in that: The water cooling mechanism (17) comprises a water pump (9) fixedly mounted on the side of the processing box (1), the two ends of the water pump (9) are respectively fixedly connected with water pipes (10), one end of one of the water pipes (10) extends to the inner cavity of the processing box (1), and one end of the other water pipe (10) is fixedly sleeved to the bottom of the support plate (7) and fixedly connected with a flexible conduit (11), the bottom end of the flexible conduit (11) is fixedly connected with a water distribution box (12), and the bottom of the water distribution box (12) is fixedly sleeved with a plurality of nozzles (13).
4. The cooling mechanism of a sawing machine according to claim 1, characterized in that: The front of the processing box (1) is provided with a slot (22), the inner cavity of the slot (22) is provided with a filter box (23), one end of the filter box (23) extends to the front of the processing box (1) and is fixedly connected with a handle (25), and the bottom of the inner cavity of the filter box (23) is provided with a filter screen (24).
5. The cooling mechanism of a sawing machine according to claim 1, characterized in that: The back of the processing box (1) is fixedly connected to a support frame (27), the bottom surface of the support frame (27) is fixedly connected to two support legs (28), and the top surface of the support frame (27) is flush with the top surface of the processing box (1).
6. The cooling mechanism of a sawing machine according to claim 1, characterized in that: A controller (26) is fixedly mounted on the front of the processing box (1).
Citation Information
Patent Citations
Cooling mechanism for double-stand-column horizontal band sawing machine
CN217529450U
