Super-strong self-rotating eddy-current paraffin-control viscosity-reduction oil-increasing device
The super strong self-spinning vortex anti-wax viscosity reducing oil enhancer addresses viscosity reduction and extraction efficiency issues by employing a vortex atomization system with a turbofan impeller and return spring, achieving refined oil flow and rapid check ball closure for enhanced oil production.
Patent Information
- Application Number
- CN202421261994.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-06-04
AI Technical Summary
Existing anti-wax viscosity reducers in oil extraction face challenges in enhancing viscosity reduction effects and improving oil extraction efficiency, with check balls relying on gravity for closure leading to potential blockages and slow return speeds.
A super strong self-spinning vortex anti-wax viscosity reducing oil enhancer with a sonic device, cavitation tube, vortex device, and self-spinning vortex atomization system, featuring a turbofan impeller, vortex nozzle, and return spring to enhance atomization and speed up check ball return, along with increased spiral flow channels for improved viscosity reduction.
The solution significantly enhances viscosity reduction and oil extraction efficiency by refining and homogenizing oil, reducing wax deposition, and preventing oil leakage through rapid check ball return.
Smart Images

Figure CN222296196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil exploitation, in particular to a super strong self-spinning vortex anti-wax viscosity reducing oil enhancer and a hook tying method. Background Art
[0002] In oilfield operations, the presence of a certain amount of wax in the oil increases the viscosity of the crude oil, making it difficult to pump oil. In severe cases, it may even clog the oil pipes and damage the pumping equipment.
[0003] The patent document with patent publication number CN2771475Y and name "Super Strong Anti-Wax Viscosity Reduction and Oil Enhancer" discloses a super strong spinning vortex anti-wax viscosity reduction and oil enhancer, which prevents wax deposition, reduces crude oil viscosity, increases oil fluidity, extends the well washing cycle, saves energy and protects the environment, and increases oil production.
[0004] The above-mentioned "super strong anti-wax viscosity reducer and oil enhancer" product received project support from the Innovation Fund in 2006 (project code 06C26214201473), and the project passed the acceptance of the National Connection Department in 2010.
[0005] A paper titled "Application of Super Anti-Wax Viscosity Reducing Oil Enhancer in Shanshan Oilfield" was published in the May 2006 issue of Petroleum Drilling and Production Technology.
[0006] Wang Bo et al. from Beijing University of Petroleum cited the above “Application of Super Anti-wax Viscosity Reducing Oil Booster in Shanshan Oilfield” in the paper “Three-dimensional Numerical Simulation of Internal Flow Field of ZYQ-I Oil Booster” published in “Petroleum Mine Machinery” No. 12, 2007.
[0007] These existing technologies have proposed solutions to the problem of wax in crude oil. However, the following technical problems still exist in actual use: 1. The viscosity reduction effect still needs to be strengthened, and the oil extraction efficiency needs to be further improved; 2. The check ball relies on its own gravity to fall back and reset to achieve closure. In actual operation, the return may be blocked, resulting in a slow return speed and oil leakage. Summary of the invention
[0008] The purpose of the utility model is to solve the technical problems existing in the above-mentioned prior art and to provide a super strong self-spinning vortex anti-wax viscosity reducing oil enhancer.
[0009] The specific scheme of the utility model is: a super-strong self-spinning vortex anti-wax viscosity reduction oil enhancer, comprising a serially connected sonic device, a cavitation tube, and a vortex device, wherein the tail end of the vortex device is connected with a self-spinning vortex atomizing device, wherein the self-spinning vortex atomizing device comprises a vortex seat, wherein one end of the vortex seat is provided with an oil inlet, and the center of the other end is provided with a rotating shaft, the rotating shaft is rotatably connected with the vortex seat, and one end of the rotating shaft facing the oil outlet is fixedly provided with a vortex nozzle, wherein a plurality of spray holes are provided on the vortex nozzle, and a plurality of flow holes are provided in the vortex seat, wherein the flow holes connect the oil inlet with the oil outlet, and the oil drives the vortex nozzle to rotate when passing through the spray holes of the vortex nozzle.
[0010] Furthermore, a turbofan impeller is fixedly mounted on one end of the rotating shaft facing the oil inlet.
[0011] Furthermore, the turbofan impeller includes a center block, which is fixedly connected to the rotating shaft, and a plurality of fan blades are evenly distributed along the circumference of the outer periphery of the center block.
[0012] Furthermore, a certain angle is provided between the spray hole and the central axis.
[0013] Furthermore, the vortex nozzle is provided with an inclined surface on the inlet side corresponding to the spray hole.
[0014] Furthermore, the vortex device comprises a shell, and a plurality of spiral flow channels are evenly distributed on the inner wall of one end of the shell facing the oil outlet.
[0015] Furthermore, a check ball is installed at one end of the vortex device facing the oil inlet, a valve port cooperating with the check ball is provided in the vortex device, and a return spring is installed on the other side of the check ball relative to the valve port.
[0016] Compared with the prior art, the utility model has the following advantages: 1. By setting a self-spinning vortex atomization device, the oil is formed into a vortex state, making the oil fluid more refined, homogenized, and atomized, further improving the viscosity reduction effect and improving the oil extraction efficiency;
[0017] 2. A return spring is set at the check ball to speed up the return speed of the check ball, avoid oil leakage and increase oil production.
[0018] 3. The spiral flow channels in the eddy current device are increased from 4 to 6, and the lead is increased from 200mm to 300mm, which improves the eddy current intensity and thus the viscosity reduction effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is the front view of the structure of the utility model;
[0020] Figure 2 yes Figure 1 Enlarged view at A in the middle;
[0021] Figure 3 yes Figure 1 Enlarged view at B in the middle;
[0022] Figure 4 It is a schematic diagram of the structure of the turbofan impeller of the utility model;
[0023] Figure 5 yes Figure 3 Right view of;
[0024] In the figure: 1, sonic device; 2, cavitation tube; 3, vortex device; 4, self-spin vortex atomization device; 31, reset spring; 32, check ball; 33, valve port; 34, spiral flow channel; 41, swirl seat; 42, turbofan impeller; 43, hexagon socket countersunk screw; 44, thrust bearing; 45, rotating shaft; 46, nut; 47, stop washer; 48, swirl nozzle; 49, flow hole; 410, spray hole; 411, swirl cover. DETAILED DESCRIPTION
[0025] See also Figure 1-5 The present embodiment is a super strong self-spinning vortex anti-wax viscosity reducing oil enhancer, comprising a serially connected sonic wave device 1, a cavitation tube 2, and a vortex device 3, wherein the tail end of the vortex device 3 is connected with a self-spinning vortex atomizing device 4, wherein the self-spinning vortex atomizing device 4 comprises a vortex seat 41, wherein one end of the vortex seat 41 is provided with an oil inlet, and the center of the other end is provided with a rotating shaft 45, and both ends of the rotating shaft 45 are rotatably connected to the vortex seat 41 through thrust bearings 44, and a vortex nozzle 48 is fixedly provided at one end of the rotating shaft 45 facing the oil outlet, and a screw at one end of the rotating shaft 45 facing the oil outlet passes through the center of the vortex nozzle 48 and is connected to the oil outlet. A nut 46 is connected, and a stop washer 47 is installed between the nut 46 and the vortex nozzle 48; a plurality of spray holes 410 are provided on the vortex nozzle 48, and a plurality of flow holes 49 are provided in the swirl seat 41, and the flow holes 49 connect the oil inlet with the oil outlet, and the oil drives the vortex nozzle 48 to rotate when passing through the spray hole 410 of the vortex nozzle 48; a turbofan impeller 42 is fixedly installed at one end of the rotating shaft 45 facing the oil inlet; the turbofan impeller 42 includes a center block, and the center block is fixedly connected to the rotating shaft 45 by three hexagon socket countersunk screws 43, and a plurality of fan blades are evenly distributed along the circumference of the outer periphery of the center block.
[0026] There is a certain gap between the outer wall of the vortex nozzle 48 and the swirl seat 41. When the oil passes through the vortex nozzle 48, part of it passes through the spray hole 410 and part of it passes through the gap.
[0027] Furthermore, a certain angle is set between the spray hole 410 and the central axis to form a certain inclination, and the flow hole 49 also has a certain inclination and is aligned with the spray hole 410 .
[0028] Furthermore, the vortex nozzle 48 is provided with inclined surfaces on the inlet side corresponding to the spray hole 410, and these inclined surfaces enable the oil to generate radial thrust when pushed, thereby driving the vortex nozzle 48 to rotate.
[0029] Furthermore, the vortex device 3 comprises a shell, and six spiral flow channels 34 are evenly distributed on the inner wall of one end of the shell facing the oil outlet, and the lead of the spiral flow channels 34 is 300 mm.
[0030] Furthermore, a check ball 32 is installed at one end of the vortex device 3 facing the oil inlet, a valve port 33 cooperating with the check ball 32 is provided inside the vortex device 3, and a return spring 31 is installed on the other side of the check ball 32 relative to the valve port 33.
[0031] Furthermore, in order to prevent the vortex nozzle 48 from being damaged, a vortex cover 411 is installed at the oil outlet end of the vortex seat 41. The vortex cover 411 protects the vortex nozzle 48 and the rotating shaft 45. The vortex seat 41 and the vortex cover 411 are threadedly connected.
[0032] The working principle of the utility model is as follows: when pumping oil, the oil flows from the oil inlet to the oil outlet. When the oil passes through the check ball 32, the upward thrust is greater than the pressure of the return spring 31, thereby pushing the check ball 32 upward, and then continues to flow backward along the six spiral flow channels 34 of the vortex device 3. When entering the self-spinning vortex atomizing device 4, it first passes through the turbofan impeller 42. Under the driving force of the oil, the turbofan impeller 42 rotates, passes through the impeller, and then passes through the flow hole 49 to reach the vortex nozzle 48. The oil generates a rotational force by pushing the inclined surface of the vortex nozzle, thereby driving the vortex nozzle 48 to rotate. The rotation direction of the vortex nozzle 48 is the same as that of the turbofan impeller 42. Then most of the oil passes through the spray hole 410, and a part of the oil passes through the gap between the vortex nozzle 48 and the swirl seat 41 to be atomized. Under the rotation of the turbofan impeller 42 and the vortex nozzle 48, a double-stage series vortex drive is formed to break up the wax molecules in the oil, and the viscosity reduction and anti-wax effects are further improved; when the oil is pumped, the oil loses power. At this time, the reset spring 31 quickly bounces the check ball 32 back to its position, so that the check ball 32 closes the valve port 33, so that the oil above the check ball 32 cannot flow back, which greatly reduces the oil leakage caused by the slow return speed of the check ball 32, thereby improving the oil pumping efficiency.
Claims
1. The super strong self-spinning vortex anti-wax viscosity reduction oil enhancer includes a serially connected sonic device, a cavitation tube, and an eddy current device, and is characterized by: The tail end of the vortex device is connected with a self-spinning vortex atomizing device, which includes a vortex seat, one end of which is provided with an oil inlet, and the center of the other end is provided with a rotating shaft, the rotating shaft is rotatably connected to the vortex seat, and the end of the rotating shaft facing the oil outlet is fixedly provided with a vortex nozzle, a plurality of spray holes are provided on the vortex nozzle, and a plurality of flow holes are provided in the vortex seat, the flow holes connect the oil inlet with the oil outlet, and the vortex nozzle is driven to rotate when the oil passes through the spray holes of the vortex nozzle.
2. The super strong spinning vortex anti-wax viscosity reduction oil enhancer according to claim 1 is characterized by: A turbofan impeller is fixedly mounted on one end of the rotating shaft facing the oil inlet.
3. The super strong spinning vortex anti-wax viscosity reduction oil enhancer according to claim 2 is characterized by: The turbofan impeller comprises a central block, which is fixedly connected to the rotating shaft, and a plurality of fan blades are evenly distributed along the circumference of the central block.
4. The super strong spinning vortex anti-wax viscosity reduction oil enhancer according to claim 1 is characterized by: A certain angle is set between the spray hole and the central axis.
5. The super strong spinning vortex anti-wax viscosity reduction oil enhancer according to claim 4 is characterized by: The vortex nozzle is provided with an inclined surface at the inlet side corresponding to the spray hole.
6. The super strong spinning vortex anti-wax viscosity reduction oil enhancer according to any one of claims 1 to 5, characterized in that: The vortex device comprises a shell, and a plurality of spiral flow channels are evenly distributed on the inner wall of one end of the shell facing the oil outlet.
7. The super strong spinning vortex anti-wax viscosity reducing oil enhancer according to any one of claims 1 to 5, characterized in that: A check ball is arranged at one end of the vortex device facing the oil inlet, a valve port cooperating with the check ball is arranged in the vortex device, and a return spring is arranged at the other side of the check ball relative to the valve port.