Material waking device suitable for semiconductor plastic package black adhesive
By designing an automatically controlled semiconductor plastic sealed vinyl wake-up device, the problems of waste of manpower, inaccurate temperature and humidity control and incorrect distribution in traditional vinyl wake-up methods are solved, and efficient and accurate vinyl management is achieved, reducing scrapping and Layered abnormalities improve operational efficiency and product quality.
Patent Information
- Application Number
- CN202420096917.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-16
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-01-16
AI Technical Summary
The traditional vinyl wake-up material method has the risk of human waste, inaccurate temperature and humidity control, the risk of omissions caused by artificial control, the risk of wrong placement, the inability to guarantee first-in-first-out, registration missing, traceability difficulties and error-issuing risks, resulting in vinyl waste and layered exceptions.
A wake-up device including a box, an independent vinyl material placing cabinet and a control mechanism is designed, using a QR code scanning module, a touch display screen, a USB module, a key knob switch, a start button switch, an emergency stop switch, and a handheld type Barcode scanner, temperature and humidity detection sensor and electromagnetic lock realize automatic control of wake-up time and validity period, ensure first-in-first-out, and automatically record and issue records.
It improves operating efficiency, reduces labor costs, avoids vinyl breakage and scrapping, ensures precise control of the storage environment, eliminates missed registration and missed issuance, and simplifies the traceability process.
Smart Images

Figure CN222330391U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of semiconductor packaging test auxiliary devices, and in particular relates to a material waking device suitable for semiconductor plastic packaging black glue. Background Art
[0002] Vinyl is one of the main raw materials for the plastic sealing process. Before it is warmed up, it needs to be stored in a cold storage at a temperature of 0±5℃. It needs to be warmed up 24 hours in advance before each use, and the use time is 48 hours. The warming up and storage conditions are 24±4℃ and 40-60% humidity. Vinyl has strict requirements on the environment for warming up, storage, and use. Vinyl has strict requirements on warming up and shelf life. At present, the traditional operating method in the industry is the shelf awakening method. The material clerk takes the vinyl out of the cold storage according to the production plan, posts the warming up control label, and places it on the vinyl shelf of the corresponding model. When the vinyl is warmed up, it is moved to the usable area, and the operator collects the vinyl from the material clerk for use according to product requirements.
[0003] However, the above-mentioned traditional waking-up method has the following defects: 1. The traditional waking-up method requires independent material handlers to carry the vinyl, which wastes manpower costs; 2. The traditional waking-up method uses a workshop environment for storage, and the temperature and humidity cannot be precisely controlled; 3. The traditional waking-up method requires manual control of the vinyl model, temperature recovery time, and expiration date, which carries the risk of omissions; 4. The traditional waking-up method requires personnel to check the placement of the vinyl, which is prone to the risk of placement errors or wrong collection; 5. The traditional waking-up method requires manual handling of the vinyl, and violent handling may cause the vinyl to break, and if it is used on the product, there will be abnormalities such as insufficient filling; 6. The traditional waking-up method requires manual distribution of the vinyl, and cannot guarantee first-in-first-out, which is prone to accidents. It is easy to cause the vinyl to be scrapped after the expiration of its validity period, thereby increasing material costs; 7. In the traditional material-awakening method, each time the operator collects the vinyl, the material clerk is required to distribute it and register the distribution record, which increases the workload of the material clerk and causes missed registrations; 8. In the traditional material-awakening method, due to manual distribution and registration, when there is a problem with the product, it is difficult to trace it, and the distribution record needs to be searched, which increases the difficulty of abnormal tracing; 9. In the traditional material-awakening method, each time the operator collects the vinyl, the material clerk is required to distribute it, and there is a risk of sending the wrong thing. If it is used on the product, it will cause a large amount of scrap; 10. In the traditional material-awakening method, vinyl is easy to absorb moisture. When it is stored improperly and causes moisture absorption, it cannot be effectively discovered. When the hygroscopic vinyl is used on the product, it will cause a large number of stratification abnormalities. Utility Model Content
[0004] In view of the above-mentioned deficiencies existing in the prior art, the utility model provides a material waking device suitable for semiconductor plastic encapsulation black glue, so as to solve the above-mentioned existing problems.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A material waking device suitable for semiconductor plastic encapsulated black glue comprises a box body, a plurality of independent black glue material placement cabinets arranged in the box body and a control mechanism for controlling the independent black glue material placement cabinets, a two-dimensional code scanning module electrically connected to the control mechanism, a touch display screen, a USB module, a key knob switch, a start button switch and an emergency stop switch are sequentially installed above the outer wall of the box body, a handheld barcode scanner is hung on the side wall of the box body, and the independent black glue material placement cabinets are provided with proximity photoelectric switches and electromagnetic locks, and cabinet doors are provided in corresponding rotational connections.
[0007] Furthermore, the control mechanism includes a leakage protection switch, a 220V air switch, a PLC controller, a PLC module, a small intermediate relay, a pneumatic solenoid valve, a photoelectric isolation module, a 24V power supply, a terminal block and an engineering computer host.
[0008] Furthermore, the independent vinyl material storage cabinet is equipped with a temperature and humidity detection sensor and a solenoid valve.
[0009] Compared with the prior art, the utility model has the following beneficial effects:
[0010] 1. The use of this utility model greatly improves the convenience of operation, improves the operating efficiency, and reduces labor costs;
[0011] 2. The utility model eliminates the need for manual handling, thus avoiding the risk of vinyl breakage caused by violent handling;
[0012] 3. With this utility model, each compartment has a sealing strip and nitrogen is filled into the box, with independent nitrogen flow control and temperature and humidity detection to ensure the vinyl storage environment;
[0013] 4. With the utility model, the system automatically controls the waking time. During the waking period of the vinyl, the door is locked and cannot be opened, which can prevent employees from taking the vinyl in advance.
[0014] 5. With this utility model, the system automatically controls the validity period and gives priority to the vinyl that is about to expire, effectively ensuring that the vinyl is first in first out, preventing it from being scrapped and avoiding the scrapped vinyl from being issued to the production line for use;
[0015] 6. With this utility model, the system automatically controls the door opening and distribution, and the computer automatically generates distribution records, which reduces the workload of employees, effectively eliminates the phenomenon of missed registration, and facilitates subsequent abnormal tracing;
[0016] 7. When using the utility model, each time an employee collects vinyl, he needs to scan the QR code on the product process card. The system will open the corresponding vinyl door according to the vinyl information required by the process card, preventing employees from collecting the wrong vinyl for use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of a material awakening device suitable for semiconductor plastic encapsulation black glue of the utility model;
[0018] Figure 2 This is a three-dimensional structural schematic diagram of an embodiment of a material awakening device for semiconductor plastic-sealed black glue according to the utility model (excluding the box plate);
[0019] The reference numerals in the drawings of the specification include:
[0020] Box body 1, independent vinyl material placement cabinet 2, QR code scanning module 3, touch display screen 4, USB module 5, key knob switch 6, start button switch 7, emergency stop switch 8, handheld barcode scanner 9, leakage protection switch 10, 220V air switch 11, PLC controller 12, PLC module 13, small intermediate relay 14, pneumatic solenoid valve 15, photoelectric isolation module 16, 24V power supply 17, terminal block 18, proximity photoelectric switch 19, electromagnetic lock 20. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.
[0023] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0024] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Example:
[0026] like Figure 1-Figure 2 As shown, the utility model is a material waking device suitable for semiconductor plastic-sealed black glue, comprising a box body 1, a plurality of independent black glue material placement cabinets 2 arranged in the box body 1 and a control mechanism for controlling the independent black glue material placement cabinets 2, a two-dimensional code scanning module 3 electrically connected to the control mechanism, a touch display screen 4, a USB module 5, a key knob switch 6, a start button switch 7 and an emergency stop switch 8 are sequentially installed on the outer wall of the box body 1, a handheld barcode scanner 9 is hung on the side wall of the box body 1, and the independent black glue material placement cabinets 2 are each provided with a proximity photoelectric switch 19 and an electromagnetic lock 20, and each is correspondingly connected to a cabinet door; the control mechanism comprises a leakage protection switch 10, a 220V air switch 11, a PLC controller 12, a PLC module 13, a small intermediate relay 14, a pneumatic solenoid valve 15, a photoelectric isolation module 16, a 24V power supply 17, a terminal block 18 and an engineering computer host; the independent black glue material placement cabinets 2 are each installed with a temperature and humidity detection sensor and a solenoid valve.
[0027] Specifically, when using this device, the operating steps are as follows: 1. The material clerk takes out the required vinyl from the cold storage according to the production plan; 2. The material clerk uses the handheld barcode scanner 9 to scan the QR code of the vinyl reheat control label, and the system automatically registers the vinyl information; 3. The system allocates the corresponding independent vinyl material placement cabinet 2 according to the vinyl material information, and the PLC controller 12 instructs the small intermediate relay 14 to release the electromagnetic lock 20, and the cabinet door opens; 4. The material clerk puts the vinyl into the independent vinyl material placement cabinet 2 and closes the cabinet door, the proximity photoelectric switch 19 is triggered, and the PLC controller 12 instructs the small intermediate relay 14 to lock the electromagnetic lock 20; 5. The material clerk repeats steps 2 to 4, and puts the vinyl that has been reheated today into the corresponding independent vinyl material placement cabinet 2 in turn. , the cabinet door is locked during the black glue reheating period; 6. The operator holds the product process card and aligns the QR code on the process card with the QR code scanning module 3 for identification; 7. After the system recognizes the process card information, it automatically matches the black glue (first-in-first-out principle is followed first); 8. After the system matches the black glue, the PLC controller 12 instructs the small intermediate relay 14 to release the electromagnetic lock 20 at the corresponding independent black glue material placement cabinet 2, and the cabinet door opens; 9. After the operator takes out the black glue in the independent black glue material placement cabinet 2 and closes the cabinet door, the proximity photoelectric switch 19 is triggered, and the PLC controller 12 instructs the small intermediate relay 14 to lock the electromagnetic lock 20, and the system automatically identifies that the independent black glue material placement cabinet 2 is empty; 10. The operator repeats steps 6 to 3 each time he takes the black glue. This device has 24 independent black glue material placement cabinets 2, and each independent black glue material placement cabinet 2 is equipped with an electromagnetic lock 20, a proximity photoelectric switch 19, and a small intermediate relay 14 to control the locking and release of the cabinet door. Each independent vinyl material placement cabinet 2 is equipped with an independent temperature and humidity detection sensor and a solenoid valve. The temperature and humidity can be set by touching the display screen 4 to achieve independent control of the temperature and humidity in each independent vinyl material placement cabinet 2. This device is equipped with two scanning methods: a handheld barcode scanner 9 and a fixed two-dimensional code scanning module 3, which is convenient for employees to operate quickly and reduce workload. This device automatically records the vinyl sending and receiving records in the cabinet and stores them in the engineering computer host. This device is equipped with a USB module 5 to facilitate engineering personnel to copy the vinyl sending and receiving records in the equipment, the temperature and humidity curve in the cabinet, etc. This device simplifies and fool-proofs the operating process, ensures that the vinyl storage environment improves product production quality, and also provides relevant data and other conveniences for subsequent engineering personnel to trace back.
[0028] The above are only embodiments of the utility model. The common sense such as the known specific structures and characteristics in the scheme is not described in detail here. The ordinary technicians in the relevant field are aware of all the common technical knowledge in the technical field to which the utility model belongs before the application date or priority date, can obtain all the existing technologies in the field, and have the ability to apply the conventional experimental means before that date. The ordinary technicians in the relevant field can improve and implement the scheme in combination with their own abilities under the enlightenment given by this application. Some typical known structures or known methods should not become obstacles for the ordinary technicians in the relevant field to implement this application. It should be pointed out that for the technicians in this field, without departing from the structure of the utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent.
Claims
1. A material waking device suitable for semiconductor plastic packaging black glue, characterized by: It includes a box body, a plurality of independent vinyl material placement cabinets arranged in the box body and a control mechanism for controlling the independent vinyl material placement cabinets. A QR code scanning module, a touch display screen, a USB module, a key knob switch, a start button switch and an emergency stop switch electrically connected to the control mechanism are installed in sequence above the outer wall of the box body. A handheld barcode scanner is hung on the side wall of the box body. The independent vinyl material placement cabinets are provided with proximity photoelectric switches and electromagnetic locks, and are all provided with cabinet doors corresponding to the rotating connection.
2. A material waking device suitable for semiconductor plastic encapsulation black glue as claimed in claim 1, characterized in that: The control mechanism includes a leakage protection switch, a 220V air switch, a PLC controller, a PLC module, a small intermediate relay, a pneumatic solenoid valve, a photoelectric isolation module, a 24V power supply, a terminal block and an engineering computer host.
3. A material waking device suitable for semiconductor plastic encapsulation black glue as claimed in claim 2, characterized in that: The independent vinyl material storage cabinet is equipped with a temperature and humidity detection sensor and a solenoid valve.